CN111451778B - A fully automatic chamfering 3D bending and welding forming machine for pull basket frame line - Google Patents
A fully automatic chamfering 3D bending and welding forming machine for pull basket frame line Download PDFInfo
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- CN111451778B CN111451778B CN202010280904.XA CN202010280904A CN111451778B CN 111451778 B CN111451778 B CN 111451778B CN 202010280904 A CN202010280904 A CN 202010280904A CN 111451778 B CN111451778 B CN 111451778B
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- 238000003466 welding Methods 0.000 title claims abstract description 158
- 238000005452 bending Methods 0.000 title claims abstract description 65
- 238000005520 cutting process Methods 0.000 claims abstract description 61
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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Abstract
本发明公开了涉及机械加工设备技术领域的一种拉篮框线的全自动倒角3D弯曲对焊成形一体机，解决了加工过程费时费力的问题。其技术要点是：包括床身、送料装置、3D旋转装置、车头装置、对焊装置、切断装置和弯形装置，送料装置、3D旋转装置、车头装置、对焊装置、切断装置和弯形装置均安装于床身，车头装置包括车头架、夹紧组件和倒角组件，车头架与床身固定连接，倒角组件包括转动套、滑动块、车刀、车头驱动机构和进刀机构，转动套与车头架转动连接，滑动块与转动套沿垂直于转动套的方向滑动连接，车刀与滑动块固定连接。达到了加工过程省时省力的优点。
The present invention discloses a fully automatic chamfering 3D bending and welding forming integrated machine for a pull basket frame line, which relates to the technical field of mechanical processing equipment, and solves the problem of time-consuming and labor-intensive processing. The technical key points are: it includes a bed, a feeding device, a 3D rotating device, a head device, a butt welding device, a cutting device and a bending device. The feeding device, the 3D rotating device, the head device, the butt welding device, the cutting device and the bending device are all installed on the bed. The head device includes a head frame, a clamping assembly and a chamfering assembly. The head frame is fixedly connected to the bed. The chamfering assembly includes a rotating sleeve, a sliding block, a turning tool, a head driving mechanism and a feeding mechanism. The rotating sleeve is rotatably connected to the head frame, the sliding block is slidably connected to the rotating sleeve in a direction perpendicular to the rotating sleeve, and the turning tool is fixedly connected to the sliding block. The advantages of saving time and labor in the processing process are achieved.
Description
Technical Field
The invention relates to the technical field of machining equipment, in particular to a full-automatic chamfering 3D bending butt welding forming integrated machine for a basket wire.
Background
Many metal products are often manufactured by processing strip-shaped metal raw materials, such as wire frames in a pull basket, and in the process of processing strip-shaped metal materials, the processing procedures of cutting, chamfering, bending, welding and the like are often required to be carried out on the materials so as to process the strip-shaped materials into required shapes.
In the prior art, the processing of drawing the basket wire is completed, the material is firstly cut to a proper length by cutting equipment, the cut material is conveyed to a grinding machine for chamfering, then the chamfered material is conveyed and clamped to a bending machine, and finally the material is welded by a butt welding machine, so that the processing of a product is completed. Because cutting equipment, sanders, bending machines, and butt welding machines all require worker operations, and may require labor to carry materials to different stations, existing production equipment is time consuming and labor intensive to process the product. Therefore, the prior art has the problem that the processing process is time-consuming and labor-consuming.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide a full-automatic chamfering 3D bending butt welding forming integrated machine for pulling a basket wire, which has the advantages of time and labor saving in the processing process.
The technical scheme adopted for solving the technical problems is as follows:
The utility model provides a draw full-automatic crooked butt welding of chamfer 3D of basket wire and take shape all-in-one, includes lathe bed, material feeding unit, 3D rotary device, headstock device, butt welding device, cutting device and curved shape device all install in the lathe bed, headstock device includes headstock frame, clamping assembly and chamfer subassembly, headstock frame and lathe bed fixed connection, the chamfer subassembly includes rotation cover, sliding block, lathe tool, headstock actuating mechanism and feed mechanism, rotation cover rotates with the headstock frame to be connected, the direction sliding connection of perpendicular to rotation cover is followed with the rotation cover to the sliding block, lathe tool and sliding block fixed connection.
Preferably, the clamping assembly comprises a clamping driving piece, a clamping driving rod, a clamping swing rod, a clamping connecting frame and a clamping sleeve, the clamping sleeve is provided with a clamping through hole for a material to pass through, the outer surface of the clamping sleeve is provided with an inclined surface which is abutted to the clamping connecting frame, the clamping driving piece is arranged on the headstock frame, the clamping driving piece is rotationally connected with the clamping driving rod, two ends of the clamping swing rod are respectively rotationally connected with the headstock frame and the clamping driving rod, and the clamping connecting frame is in sliding connection with the headstock frame and is rotationally connected with the clamping driving rod.
Preferably, the clamping sleeve is provided with a squeezing groove positioned at the inclined plane, and the extending direction of the squeezing groove is parallel to the length direction of the clamping sleeve.
Preferably, the feed mechanism comprises a feed driving piece, a feed driving rod, a feed swinging rod, a feed connecting frame and a feed sliding block, wherein the feed driving piece is fixedly arranged on the headstock frame, the feed driving piece is rotationally connected with the feed driving rod, two ends of the feed swinging rod are rotationally connected with the feed driving rod and the headstock frame respectively, the feed connecting frame is in sliding connection with the headstock frame and is rotationally connected with the feed driving rod, the sliding block is provided with an inclined sliding rail, the extending direction of the inclined sliding rail is not parallel to the sliding direction of the sliding block on the rotating sleeve, and the feed sliding block is arranged on the connecting frame and is in sliding connection with the inclined sliding rail.
Preferably, the 3D rotating device comprises a rotating disc and a rotating driving assembly, the rotating disc is rotationally connected with the lathe bed, the rotating disc is provided with a rotating hole matched with the material, and the rotating driving assembly is respectively connected with the lathe bed and the rotating disc.
Preferably, the butt welding device comprises a butt welding connecting seat, a first butt welding chuck, a first butt welding driving piece, a second butt welding chuck and a second butt welding driving piece, wherein the first butt welding driving piece and the second butt welding driving piece are rotationally connected to the butt welding connecting seat, the first butt welding chuck and the second butt welding chuck are rotationally connected with the butt welding connecting seat, the first butt welding chuck is rotationally connected with the first butt welding driving piece and the butt welding connecting seat respectively, the second butt welding chuck is rotationally connected with the second butt welding driving piece and the butt welding connecting seat respectively, and the first butt welding chuck and the second butt welding chuck are provided with a first welding machine connecting end and a second welding machine connecting end respectively.
Preferably, the cutting device comprises a first cutting seat and a second cutting seat, the first cutting seat is provided with a cutting hole for the material to pass through, the first cutting seat is in sliding connection with the lathe bed, and the lathe bed is provided with a cutting driving assembly connected with the second cutting seat.
Preferably, the second cutting seat is fixedly connected with a supporting block which is abutted with the material.
Preferably, the bending device comprises a bending seat and a bending driving assembly, the bending seat is rotationally connected with the lathe bed, the bending seat is provided with a bending groove for clamping materials, and the bending driving assembly is respectively connected with the bending seat and the lathe bed.
Preferably, the feeding device comprises a plurality of feeding wheels which are abutted to the materials, the feeding wheels are rotationally connected with the lathe bed, the feeding wheels are provided with feeding motors, output shafts of the feeding motors are fixedly connected with the feeding wheels, and the feeding motors are fixedly installed on the lathe bed.
Compared with the prior art, the invention has the beneficial effects that:
The chamfering, cutting-off, bending and butt welding of the materials can be realized on one machine tool, the materials do not need to be carried back and forth on different stations, the number of workers required by chamfering, cutting-off, bending and butt welding of the materials can be reduced, the production efficiency can be improved, and the advantages of time and labor saving in the processing process can be achieved.
Drawings
FIG. 1 is a schematic diagram of a full-automatic chamfering 3D bending butt welding forming machine for pulling a basket wire according to an embodiment of the present application;
Fig. 2 is a schematic structural diagram of a 3D rotation device according to an embodiment of the present application;
FIG. 3 is a schematic structural view of a headstock device according to an embodiment of the present application;
Fig. 4 is a schematic structural view of a clamping swing link and a feed swing link in an embodiment of the present application;
FIG. 5 is a schematic view of the structure of the feed link and the inclined rail according to the embodiment of the present application;
FIG. 6 is a schematic view of a butt welding apparatus according to an embodiment of the present application;
FIG. 7 is a schematic view of a cutting device according to an embodiment of the present application;
Fig. 8 is a schematic structural view of a bending device according to an embodiment of the present application.
Reference numeral 11, lathe bed; 12, straightening frame; 13, a first straightening wheel; 14, second straightening wheels, 20, feeding device, 21, feeding wheel, 30, 3D rotary device, 31, rotary disk, 32, rotary hole, 33, rotary motor, 34, rotary gear, 35, rotary gear ring, 400, headstock device, 410, headstock, 420, clamping assembly, 421, clamping drive, 422, clamping drive rod, 423, clamping swing rod, 424, clamping connection frame, 425, clamping sleeve, 426, inclined plane, 427, extrusion groove, 428, clamping through hole, 430, chamfering assembly, 431, rotary sleeve, 432, sliding block, 433, inclined slide rail, 434, turning tool, 440, headstock drive motor, 441, driving pulley, 442, belt, 443, driven pulley, 450, feed drive, 451, feed drive rod, 452, feed swing rod, 453, feed connection frame, 454, feed slider, 500, butt welding device, 510, butt welding frame, 511, longitudinal adjustment frame, 512, longitudinal drive, 513, transverse adjustment frame, 514, transverse drive, spacing adjustment frame, 516, motor 517, electric motor, compression groove, 428, clamping device, electric motor, 440, headstock drive motor, 441, driving pulley, 442, belt, 443, driven pulley, 450, feed drive frame, 450, feed drive motor drive rod, drive device, electric motor drive device, 500, feed drive frame, electric motor drive device, electric motor drive frame, electric drive frame drive, drive frame, drive frame, drive welding, welding frame drive welding, welding, cutting holes, 63, a second cutting seat, 64, a bearing seat, 65, a cutting screw rod, 66, a cutting driving motor, 67, a supporting block, 70, a bending device, 71, a bending seat, 72, a bending groove, 73, a worm wheel, 74, a worm, 75 and a bending motor.
Detailed Description
The invention will now be further described with reference to the accompanying drawings and examples:
Examples:
As shown in fig. 1 to 8, the full-automatic chamfering, 3D bending, butt welding and forming integrated machine for drawing the basket wire comprises a lathe bed 11, a feeding device 20, a 3D rotating device 30, a lathe head device 400, a butt welding device 500, a cutting device 60 and a bending device 70, wherein the feeding device 20, the 3D rotating device 30, the lathe head device 400, the butt welding device 500, the cutting device 60 and the bending device 70 are all arranged on the lathe bed 11.
The headstock device 400 comprises a headstock frame 410, a clamping assembly 420 and a chamfering assembly 430, wherein the headstock frame 410 is fixedly connected with the lathe bed 11, the chamfering assembly 430 comprises a rotating sleeve 431, a sliding block 432, a turning tool 434, a headstock driving mechanism and a feeding mechanism, the rotating sleeve 431 is rotationally connected with the headstock frame 410, the sliding block 432 is slidingly connected with the rotating sleeve 431 along the direction perpendicular to the rotating sleeve 431, the turning tool 434 is fixedly connected with the sliding block 432, the headstock driving mechanism is respectively connected with the headstock frame 410 and the rotating sleeve 431, and the feeding mechanism is respectively connected with the headstock frame 410 and the sliding block 432.
The clamping assembly 420 comprises a clamping driving member 421, a clamping driving rod 422, a clamping swing rod 423, a clamping connecting frame 424 and a clamping sleeve 425, wherein the clamping driving member 421 is a clamping cylinder. The clamping sleeve 425 is provided with a clamping through hole 428 for a material to pass through, the outer surface of the clamping sleeve 425 is provided with an inclined plane 426 which is abutted against the clamping connecting frame 424, the clamping driving piece 421 is arranged on the headstock frame 410, the clamping driving piece 421 is rotationally connected with the clamping driving rod 422, two ends of the clamping swinging rod 423 are respectively rotationally connected with the headstock frame 410 and the clamping driving rod 422, and the clamping connecting frame 424 is in sliding connection with the headstock frame 410 and is rotationally connected with the clamping driving rod 422. The clamping sleeve 425 is provided with a pressing groove 427 at the inclined plane 426, and the extending direction of the pressing groove 427 is parallel to the length direction of the clamping sleeve 425.
The feed mechanism comprises a feed driving piece 450, a feed driving rod 451, a feed swinging rod 452, a feed connecting frame 453 and a feed sliding block 454, wherein the feed driving piece 450 is a feed cylinder fixedly arranged on the headstock frame 410. The feed driving piece 450 is fixedly arranged on the headstock frame 410, the feed driving piece 450 is rotationally connected with the feed driving rod 451, two ends of the feed swinging rod 452 are respectively rotationally connected with the feed driving rod 451 and the headstock frame 410, the feed connecting frame 453 is in sliding connection with the headstock frame 410 and is rotationally connected with the feed driving rod 451, the sliding block 432 is provided with an inclined sliding rail 433, the extending direction of the inclined sliding rail 433 is not parallel to the sliding direction of the sliding block 432 on the rotating sleeve 431, and the feed sliding block 454 is arranged on the connecting frame and is in sliding connection with the inclined sliding rail 433.
The headstock driving mechanism comprises a headstock driving motor 440, a driving pulley 441 and a driven pulley 443, wherein the headstock driving motor 440 is fixedly arranged on the headstock frame 410, the driving pulley 441 is arranged on an output shaft of the headstock driving motor 440, the driven pulley 443 is fixedly arranged on the rotating sleeve 431, and a belt 442 is wound between the driving pulley 441 and the driven pulley 443. The driving motor drives the rotating sleeve 431 to rotate on the headstock frame 410 through the transmission of the driving pulley 441, the belt 442 and the driven pulley 443, so that the function of driving the rotating sleeve 431 to rotate through the headstock driving mechanism is realized.
The 3D rotating device 30 includes a rotating disc 31 and a rotating driving assembly, the rotating disc 31 is rotationally connected with the lathe bed 11, the rotating disc 31 is provided with a rotating hole 32 matched with the material, and the rotating driving assembly is respectively connected with the lathe bed 11 and the rotating disc 31. The rotary driving assembly comprises a rotary motor 33 and a rotary gear 34, the rotary motor 33 is fixedly arranged on the lathe bed 11, the rotary gear 34 is fixedly connected to an output shaft of the rotary motor 33, and the rotary disk 31 is fixedly connected with a rotary gear ring 35 meshed with the rotary gear 34.
The butt welding apparatus 500 includes a butt welding connection base, a first butt welding chuck 520, a first butt welding driver 521, a second butt welding chuck 530, and a second butt welding driver 531, and the first butt welding driver 521 and the second butt welding driver 531 are a first butt welding cylinder and a second butt welding cylinder, respectively. The first butt welding driving member 521 and the second butt welding driving member 531 are both rotationally connected to the butt welding connecting seat, the first butt welding chuck 520 and the second butt welding chuck 530 are both rotationally connected to the butt welding connecting seat, the first butt welding chuck 520 is respectively rotationally connected to the first butt welding driving member 521 and the butt welding connecting seat, the second butt welding chuck 530 is respectively rotationally connected to the second butt welding driving member 531 and the butt welding connecting seat, and the first butt welding chuck 520 and the second butt welding chuck 530 are respectively provided with a first welding machine connecting end 522 and a second welding machine connecting end 532. The first welder connection 522 and the second welder connection 532 are each electrically connected to an external welder.
The butt welding connecting seat comprises a butt welding frame 510, a longitudinal adjusting frame 511 and a transverse adjusting component, wherein the butt welding frame 510 is arranged on the lathe bed 11, the longitudinal adjusting frame 511 is in sliding connection with the butt welding frame 510, a longitudinal driving piece 512 connected with the longitudinal adjusting frame 511 is arranged on the butt welding frame 510, the transverse adjusting component is in sliding connection with the longitudinal adjusting frame 511, and the sliding direction of the transverse adjusting component on the longitudinal adjusting frame 511 is perpendicular to the sliding direction of the longitudinal adjusting frame 511 on the butt welding frame 510.
The transverse adjusting assembly comprises a transverse adjusting frame 513, a spacing adjusting frame 515 and a spacing driving mechanism, wherein the transverse adjusting frame 513 and the spacing adjusting frame 515 are connected to the longitudinal adjusting frame 511 in a sliding manner, a transverse driving piece 514 connected with the transverse adjusting frame 513 is arranged on the longitudinal adjusting frame 511, the spacing driving mechanism is respectively connected with the transverse adjusting frame 513 and the spacing adjusting frame 515, and a first butt welding clamp 520 and a second butt welding clamp 530 are respectively connected to the transverse adjusting frame 513 and the spacing adjusting frame 515 in a rotating manner.
The pitch driving mechanism comprises a pitch adjustment mounting frame 516, a pitch adjustment motor 517, a pitch adjustment gear 518 and a pitch adjustment rack 519, wherein the pitch adjustment mounting frame 516 is fixedly mounted on the transverse adjustment frame 513, the pitch adjustment motor 517 is fixedly mounted on the pitch adjustment mounting frame 516, the pitch adjustment gear 518 is fixedly mounted on an output shaft of the pitch adjustment motor 517, the pitch adjustment rack 519 is fixedly mounted on the pitch adjustment frame 515, and the pitch adjustment gear 518 is meshed with the pitch adjustment rack 519.
The longitudinal adjusting frame 511 is slidably connected with a first chuck adjusting frame 540 and a second chuck adjusting frame 550, the first chuck adjusting frame 540 is fixedly provided with a first fixed chuck 541 and a first chuck driving piece 542, the longitudinal adjusting frame 511 is fixedly provided with a first adjusting motor 544 with an output shaft in threaded connection with the first chuck adjusting frame 540, the longitudinal adjusting frame 511 is fixedly provided with a second adjusting motor 554 with an output shaft in threaded connection with the second chuck adjusting frame 550, the second chuck adjusting frame 550 is fixedly provided with a second chuck block and a second fixed chuck 551 driving piece, and the first chuck driving piece 542 and the second chuck driving piece 552 are respectively provided with a first movable chuck 543 and a second movable chuck 553.
The cutting device 60 comprises a first cutting seat 61 and a second cutting seat 63, the first cutting seat 61 is provided with a cutting hole 62 for the material to pass through, the first cutting seat 61 is connected with the lathe bed 11 in a sliding manner, and the lathe bed 11 is provided with a cutting driving assembly connected with the second cutting seat 63. The cutting drive assembly comprises a bearing seat 64, a cutting screw rod 65 and a cutting drive motor 66, the cutting screw rod 65 is rotationally connected with the bearing seat 64 and axially linked, the cutting screw rod 65 is in threaded connection with the second cutting seat 63, and the cutting screw rod 65 is fixedly connected to an output shaft of the cutting drive motor 66. The second cutting seat 63 is fixedly connected with a supporting block 67 which is abutted with the material.
The bending device 70 comprises a bending seat 71 and a bending driving component, the bending seat 71 is rotationally connected with the lathe bed 11, the bending seat 71 is provided with a bending groove 72 for clamping materials, and the bending driving component is respectively connected with the bending seat 71 and the lathe bed 11. The curved driving assembly comprises a turbine, a worm 74 and a curved motor 75, the turbine is fixedly connected with the curved seat 71, the curved motor 75 is fixedly arranged on the lathe bed 11, the worm 74 is fixedly arranged on an output shaft of the curved motor 75, and the worm 74 is meshed with the turbine.
The feeding device 20 comprises a plurality of feeding wheels 21 which are abutted with materials, the feeding wheels 21 are rotationally connected with the lathe bed 11, the feeding wheels 21 are provided with feeding motors, output shafts of the feeding motors are fixedly connected with the feeding wheels 21, and the feeding motors are fixedly arranged in the lathe bed 11.
The lathe bed 11 is installed and is straightened frame 12, and the frame 12 rotates and is connected with a plurality of first straightening wheels 13 and a plurality of second straightening wheels 14, and the direction of arrangement of a plurality of first straightening wheels 13 is parallel with the direction of arrangement of second straightening wheels 14, and the clearance between first straightening wheels 13 and the second straightening wheels 14 is greater than the width of material.
This embodiment has the following advantages:
In the processing process of the material, the material is sequentially conveyed to the 3D rotating device 30, the headstock device 400, the butt welding device 500, the cutting device 60 and the bending device 70 by using the feeding mechanism, chamfering is processed on the material through the headstock device 400, the bending device 70 bends the material, the angle of the material is adjusted by the 3D rotating device 30, the bending device 70 bends the material from different directions, the material is cut off by using the cutting device 60, and the bent material is welded by using the butt welding device 500, so that the processing of the material is completed, the material is rapidly cut off, chamfered, bent and welded on a machine tool, the labor is effectively saved, and the time and labor are saved.
The chamfering, cutting-off, bending and butt welding of the materials can be realized on one machine tool, the materials do not need to be carried back and forth on different stations, the number of workers required by chamfering, cutting-off, bending and butt welding of the materials can be reduced, the production efficiency can be improved, and the advantages of time and labor saving in the processing process can be achieved.
After the clamping assembly 420 clamps the material, the feed mechanism drives the sliding block 432 to slide on the rotating sleeve 431, and drives the turning tool 434 to move towards the direction approaching the material, so that the turning tool 434 is abutted with the material. The headstock driving mechanism drives the rotating sleeve 431, the sliding block 432 and the turning tool 434 to rotate around the material, so that the turning tool 434 performs turning on the material, and a chamfering function on the material is realized.
When materials pass through the clamping through holes 428, the clamping driving piece 421 drives the clamping driving rod 422 and the clamping swing rod 423 to rotate when the materials need to be clamped, and the clamping connecting frame 424 is driven to move towards the direction close to the clamping sleeve 425 by the clamping driving rod 422, so that the clamping connecting frame 424 is abutted against the inclined plane 426. Continued actuation of the clamp link 424 in a direction toward the clamping sleeve 425 causes the clamp link 424 to move over the ramp 426 and causes the clamp link 424 to compress the ramp 426, thereby creating a clamping force on the clamping sleeve 425 to clamp the material. When the material needs to be loosened, the clamping driving piece 421 drives the clamping connecting frame 424 to move away from the clamping sleeve 425 through the clamping driving rod 422, so that the clamping connecting frame 424 loosens the clamping sleeve 425, and the clamping sleeve 425 loosens the material, and the function of loosening the material is achieved.
Through the arrangement of the extrusion groove 427, when the clamping connecting frame 424 extrudes the clamping sleeve 425 to deform and provide clamping force for materials, the elastic force generated by the clamping sleeve 425 and capable of counteracting the clamping force is reduced, and the effect of improving the clamping force is achieved.
When the sliding block 432 and the turning tool 434 need to be moved in the direction approaching the material, the feed driving piece 450 drives the feed driving rod 451 and the feed swing rod 452 to rotate, the feed driving rod 451 drives the feed connecting frame 453 to move in the direction approaching the sliding block 432 on the headstock 410, the feed connecting frame 453 drives the feed sliding block 454 to slide on the inclined sliding rail 433, and the sliding block 432 and the turning tool 434 are pushed to move in the direction approaching the material by the feed sliding block 454, so that the function of driving the sliding block 432 and the turning tool 434 to move in the direction approaching the material is realized.
When the sliding block 432 and the turning tool 434 need to be moved in a direction away from the material, the feed driving piece 450 drives the feed connecting frame 453 to move through the feed driving rod 451, and the feed connecting frame 453 drives the feed sliding block 454 to slide on the inclined sliding rail 433 and drives the sliding block 432 and the turning tool 434 to move in a direction away from the material, so that the function of driving the sliding block 432 and the turning tool 434 to move in a direction away from the material is achieved.
The material is passed through the rotation hole 32. When the material needs to be rotated, the rotary driving assembly drives the rotary disc 31 to rotate, and the material is driven to rotate through friction between the rotary disc 31 and the material, so that the effect of driving the material to rotate is achieved, and the effect of adjusting the angle of the material is achieved.
The rotating motor 33 drives the rotating gear 34 to rotate, and the rotating gear 34 drives the rotating ring gear 35 and the rotating disk 31 to rotate, thereby realizing the function of driving the rotating disk 31 to rotate.
When the materials are required to be welded, the positions of the first butt welding chuck 520 and the second butt welding chuck 530 are adjusted to enable the materials to be located between the first butt welding chuck 520 and the butt welding connecting seat and between the second butt welding chuck 530 and the butt welding connecting seat, the first butt welding chuck 520 and the second butt welding chuck 530 are respectively driven to rotate on the butt welding connecting seat by the first butt welding driving piece 521 and the second butt welding driving piece 531, the first butt welding chuck 520 and the butt welding connecting seat clamp the materials, and meanwhile, the second butt welding chuck 530 and the butt welding connecting seat clamp the materials, so that the materials between the first butt welding chuck 520 and the second butt welding chuck 530 can be welded, and the welding function of the materials is realized.
When welding of the materials is not required, the first butt welding driver 521 and the second butt welding driver 531 respectively drive the first butt welding chuck 520 and the second butt welding chuck 530 to loosen the materials, and welding of the materials can be stopped.
The longitudinal driving member 512 is a longitudinal driving cylinder, and an output shaft of the longitudinal driving motor is in threaded connection with the longitudinal adjusting frame 511. When the output shaft of the longitudinal driving motor rotates, the longitudinal adjustment frame 511 can be driven to move on the butt welding frame 510. The longitudinal driving piece 512 drives the longitudinal adjusting frame 511 to move on the butt welding frame 510, so that the transverse adjusting assembly, the first butt welding chuck 520 and the second butt welding chuck 530 are driven to move, and the functions of adjusting the first butt welding chuck 520 and the second butt welding chuck 530 are achieved.
The lateral drive member 514 is a lateral drive cylinder. The transverse driving piece 514 drives the transverse adjusting frame 513, the spacing adjusting mechanism, the spacing adjusting frame 515, the first butt welding clamp 520 and the second butt welding clamp 530 to move on the longitudinal adjusting frame 511, so that the positions of the first butt welding clamp 520 and the second butt welding clamp 530 are adjusted in different directions, the effect of conveniently adjusting the positions of the first butt welding clamp 520 and the second butt welding clamp 530 is achieved, and the effect of improving applicability is achieved.
The distance adjusting motor 517 drives the distance adjusting gear 518 to rotate, and the distance adjusting gear 518 drives the distance adjusting rack 519 and the distance adjusting rack 515 to move relative to the transverse adjusting rack 513, so that the distance between the transverse adjusting rack 513 and the distance adjusting rack 515 is adjusted, and the distance between the first butt welding clamping head 520 and the second butt welding clamping head 530 is adjusted, so that the welding requirements of different materials can be met, and the effect of improving the applicability is achieved.
The first chuck driving member 542 is a first chuck cylinder and the second chuck driving member 552 is a second chuck cylinder. The output shafts of the first adjusting motor 544 and the second adjusting motor 554 can respectively drive the first chuck adjusting frame 540 and the second chuck adjusting frame 550 to slide on the longitudinal adjusting frame 511 when rotating, thereby realizing the function of adjusting the positions of the first chuck adjusting frame 540 and the second chuck adjusting frame 550, and further driving the first fixed chuck 541, the first movable chuck 543, the second fixed chuck 551 and the second movable chuck 553 to move through the first chuck adjusting frame 540 and the second chuck adjusting frame 550. The positions of the first fixed jaw 541, the first movable jaw 543, the second fixed jaw 551, and the second movable jaw 553 are adjusted such that material is positioned between the first fixed jaw 541 and the first movable jaw 543, and simultaneously, material is positioned between the second fixed jaw 551 and the second movable jaw 553. The first movable chuck 543 and the second movable chuck 553 are respectively driven by the first chuck driving piece 542 and the second chuck driving piece 552, so that the first movable chuck 543 and the first fixed chuck 541 clamp materials, and the second movable chuck 553 and the second fixed chuck 551 clamp materials at the same time, thereby achieving the effect of fixing the materials, preventing the materials from falling to the ground when the first butt welding chuck 520 and the second butt welding chuck 530 loosen the materials, improving the stability of the materials, and achieving the effect of protecting the materials.
The material is passed through the cutoff hole 62. When the material needs to be cut off, the second cutting seat 63 is driven to move by the cutting driving assembly, so that the second cutting seat 63 extrudes the material and cuts off the material, and the function of cutting off the material is realized.
When the output shaft of the cutting driving motor 66 rotates, the cutting screw rod 65 is driven to rotate, and the cutting screw rod 65 can drive the second cutting seat 63 to slide on the lathe bed 11, so that the function of driving the second cutting seat 63 to slide on the lathe bed 11 is realized.
The supporting blocks 67 are used for supporting materials, so that the length of the materials which are bent in the bending processing process of the bending device 70 is reduced, and the bending processing is facilitated.
The material is clamped into the bent groove 72, and the bent driving assembly drives the bent seat 71 to rotate on the lathe bed 11, so that the material can be bent and deformed, and the function of bending the material is realized.
The curved motor 75 drives the worm wheel 73 to rotate, and the worm wheel 73 drives the worm wheel 73 and the curved seat 71 to rotate, so that the function of driving the curved seat 71 to rotate through the curved driving assembly is achieved.
The feeding motor drives the feeding wheel 21 to rotate on the lathe bed 11, so that the material can be driven to move through friction force between the feeding wheel 21 and the material, and the function of conveying the material is realized.
The material is placed between the first straightening wheel 13 and the second straightening wheel 14, and is blocked by the first straightening wheel 13 and the second straightening wheel 14, so that the bending degree of the material is reduced.
In view of the above, after reading the present document, those skilled in the art should make various other corresponding changes without creative mental effort according to the technical scheme and the technical conception of the present invention, which are all within the scope of the present invention.
Claims (7)
1. The full-automatic chamfering 3D bending butt welding forming integrated machine for drawing the basket wire comprises a lathe bed (11), a feeding device (20), a 3D rotating device (30), a lathe head device (400), a butt welding device (500), a cutting device (60) and a bending device (70), wherein the feeding device (20), the 3D rotating device (30), the lathe head device (400), the butt welding device (500), the cutting device (60) and the bending device (70) are all arranged on the lathe bed (11), and the full-automatic chamfering 3D bending butt welding forming integrated machine is characterized in that the lathe head device (400) comprises a lathe head frame (410), a clamping assembly (420) and a chamfering assembly (430), the lathe head frame (410) is fixedly connected with the lathe bed (11), the chamfering assembly (430) comprises a rotating sleeve (431), a sliding block (432), a lathe tool (434), a lathe head driving mechanism and a cutter feeding mechanism, the rotating sleeve (431) is in rotary connection with the lathe head frame (410), the sliding block (432) is in sliding connection with the rotating sleeve (431) along the direction perpendicular to the rotating sleeve (431), and the lathe tool (434) is fixedly connected with the sliding block (432).
The clamping assembly (420) comprises a clamping driving piece (421), a clamping driving rod (422), a clamping swing rod (423), a clamping connecting frame (424) and a clamping sleeve (425), wherein a clamping through hole (428) for a material to pass through is formed in the clamping sleeve (425), an inclined surface (426) which is abutted to the clamping connecting frame (424) is formed in the outer surface of the clamping sleeve (425), the clamping driving piece (421) is mounted on the headstock frame (410), the clamping driving piece (421) is rotationally connected with the clamping driving rod (422), two ends of the clamping swing rod (423) are respectively rotationally connected with the headstock frame (410) and the clamping driving rod (422), and the clamping connecting frame (424) is in sliding connection with the headstock frame (410) and is rotationally connected with the clamping driving rod (422);
the clamping sleeve (425) is provided with an extrusion groove (427) positioned at the inclined plane (426), and the extending direction of the extrusion groove (427) is parallel to the length direction of the clamping sleeve (425);
The utility model provides a feed mechanism includes feed driving piece (450), feed actuating lever (451), feed pendulum rod (452), feed link (453) and feed slider (454), feed driving piece (450) fixed mounting is in locomotive frame (410), feed actuating piece (450) rotate with feed actuating lever (451) and be connected, feed pendulum rod (452) both ends rotate with feed actuating lever (451) and locomotive frame (410) respectively and are connected, feed link (453) and locomotive frame (410) sliding connection and with feed actuating lever (451) rotating connection, slider (432) are equipped with oblique slide rail (433), the extending direction of oblique slide rail (433) is nonparallel with the slip direction of slider (432) on rotating sleeve (431), feed slider (454) are installed in advancing to link and with oblique slide rail (433) sliding connection.
2. The full-automatic chamfering 3D bending butt welding forming integrated machine for drawing a basket wire according to claim 1, wherein the 3D rotating device (30) comprises a rotating disc (31) and a rotating driving assembly, the rotating disc (31) is rotationally connected with a lathe bed (11), the rotating disc (31) is provided with a rotating hole (32) matched with materials, and the rotating driving assembly is respectively connected with the lathe bed (11) and the rotating disc (31).
3. The full-automatic chamfering 3D bending butt welding forming all-in-one machine for pulling a basket wire according to claim 1, wherein the butt welding device (500) comprises a butt welding connecting seat, a first butt welding chuck (520), a first butt welding driving piece (521), a second butt welding chuck (530) and a second butt welding driving piece (531), the first butt welding driving piece (521) and the second butt welding driving piece (531) are both rotationally connected to the butt welding connecting seat, the first butt welding chuck (520) and the second butt welding chuck (530) are both rotationally connected with the butt welding connecting seat, the first butt welding chuck (520) is rotationally connected with the first butt welding driving piece (521) and the butt welding connecting seat, the second butt welding chuck (530) is rotationally connected with the second butt welding driving piece (531) and the butt welding connecting seat, and the first butt welding chuck (520) and the second butt welding chuck (530) are respectively provided with a first welding machine connecting end (522) and a second welding machine connecting end (532).
4. The full-automatic chamfering 3D bending butt welding forming integrated machine for drawing a basket wire according to claim 1, wherein the cutting device (60) comprises a first cutting seat (61) and a second cutting seat (63), the first cutting seat (61) is provided with a cutting hole (62) for a material to pass through, the first cutting seat (61) is in sliding connection with a lathe bed (11), and the lathe bed (11) is provided with a cutting driving assembly connected with the second cutting seat (63).
5. The full-automatic chamfering 3D bending butt welding forming all-in-one machine for pulling a basket wire according to claim 4, wherein the second cutting seat (63) is fixedly connected with a supporting block (67) which is abutted with materials.
6. The full-automatic chamfering 3D bending butt welding forming all-in-one machine for pulling basket wires according to claim 1, wherein the bending device (70) comprises a bending seat (71) and a bending driving component, the bending seat (71) is rotationally connected with the lathe bed (11), the bending seat (71) is provided with a bending groove (72) for clamping materials in, and the bending driving component is respectively connected with the bending seat (71) and the lathe bed (11).
7. The full-automatic chamfering 3D bending butt welding forming all-in-one machine for drawing basket wires according to claim 1, wherein the feeding device (20) comprises a plurality of feeding wheels (21) which are abutted with materials, the feeding wheels (21) are rotatably connected with the lathe bed (11), the feeding wheels (21) are provided with feeding motors, output shafts of the feeding motors are fixedly connected with the feeding wheels (21), and the feeding motors are fixedly arranged on the lathe bed (11).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010280904.XA CN111451778B (en) | 2020-04-10 | 2020-04-10 | A fully automatic chamfering 3D bending and welding forming machine for pull basket frame line |
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| CN202010280904.XA CN111451778B (en) | 2020-04-10 | 2020-04-10 | A fully automatic chamfering 3D bending and welding forming machine for pull basket frame line |
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| CN111451778B true CN111451778B (en) | 2025-01-21 |
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| CN113523824B (en) * | 2021-08-31 | 2025-02-14 | 惠州市诚业家具有限公司 | A document basket production line |
| CN114714101B (en) * | 2022-04-22 | 2023-04-18 | 利瑞宝运动器材(吴江)有限公司 | Automatic rounding and cutting-off equipment for basketry |
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