CN114465166B - Cable core quick replacement equipment - Google Patents
Cable core quick replacement equipment Download PDFInfo
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- CN114465166B CN114465166B CN202210103962.4A CN202210103962A CN114465166B CN 114465166 B CN114465166 B CN 114465166B CN 202210103962 A CN202210103962 A CN 202210103962A CN 114465166 B CN114465166 B CN 114465166B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1273—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by pushing backwards insulation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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Abstract
Description
技术领域technical field
本发明属于电缆加工设备领域,具体涉及一种电缆线芯快速更换设备。The invention belongs to the field of cable processing equipment, and in particular relates to a quick replacement equipment for cable cores.
背景技术Background technique
电缆根据规格的不同,分为单线芯电缆和多线芯电缆,通过电缆外皮将线芯包裹在内,电缆在使用一段时间后,会发生线芯老化的现象,如果电缆外皮的质量依然良好,则可以采用更换线芯的方式,使电缆延长使用寿命。Cables are divided into single-core cables and multi-core cables according to different specifications. The cores are wrapped in the cable sheath. After the cable is used for a period of time, the cores will age. If the quality of the cable sheath is still good, You can use the method of replacing the core to extend the service life of the cable.
电缆线芯因为与电缆外皮之间的摩擦力作用,非常难以拉出更换,常常需要耗费很多的人工时间,特别针对比较长的电缆更换线芯更难以持续的牵拉,而且在牵拉过程中因为施加拉力的轴心不对称的原因,容易导致线芯和电缆外皮的永久变形。Because of the friction between the cable core and the cable sheath, it is very difficult to pull out and replace it, which often takes a lot of manpower time, especially for relatively long cables. It is more difficult to pull the core continuously, and during the pulling process Because of the asymmetrical axis of the tension, it is easy to cause permanent deformation of the core and cable sheath.
因此,针对上述电缆难以将线芯牵拉出来的情况,开发一种新型电缆线芯牵拉机构,利用对称设置的自行式夹紧机构分别锁定电缆外皮和线芯,达到一次性牵拉出较长电缆线芯的功能。Therefore, in view of the situation that it is difficult to pull the wire core out of the above-mentioned cables, a new type of cable core pulling mechanism is developed, which uses a symmetrical self-propelled clamping mechanism to lock the cable sheath and the wire core respectively, so as to achieve a one-time pulling out of the wire core. Function of long cable cores.
发明内容Contents of the invention
(1)要解决的技术问题(1) Technical problems to be solved
针对现有技术的不足,本发明的目的在于提供一种电缆线芯快速更换设备,该电缆线芯快速更换设备旨在解决现在的电缆线芯采用人工牵拉容易造成线芯和电缆外皮的永久性变形的技术问题。Aiming at the deficiencies of the prior art, the object of the present invention is to provide a quick replacement device for cable cores, which aims to solve the problem of permanent damage to the wire cores and cable sheaths caused by manual pulling of the current cable cores. Technical issues of sexual deformation.
(2)技术方案(2) Technical solution
为了解决上述技术问题,本发明提供了这样一种电缆线芯快速更换设备,该电缆线芯快速更换设备包括滑轨、左右对称安装于所述滑轨上端的一号活动台和二号活动台、安装于所述一号活动台上端左侧的制冷机、安装于所述二号活动台上端右侧的固定架,所述一号活动台和所述二号活动台下端均安装有直线步进电机,所述直线步进电机水平运动于所述滑轨上侧,所述制冷机右端安装有风机,所述固定架右端固定安装有冲击油缸,所述冲击油缸左端活动连接有冲击杆,所述冲击杆左端固定连接有敲击锤。In order to solve the above technical problems, the present invention provides such a quick cable core replacement device, which includes a slide rail, a No. , the refrigerator installed on the left side of the upper end of the No. 1 mobile platform, the fixed frame installed on the upper right side of the No. 2 mobile platform, and the linear steppers are installed at the lower ends of the No. Into the motor, the linear stepping motor moves horizontally on the upper side of the slide rail, the right end of the refrigerator is equipped with a fan, the right end of the fixed frame is fixedly installed with an impact cylinder, and the left end of the impact cylinder is movably connected with an impact rod. A percussion hammer is fixedly connected to the left end of the impact rod.
使用本技术方案的一种电缆线芯快速更换设备时,使用人将电缆一端的电缆外皮通过一号锁定座固定,将另一端的线芯固定在二号锁定座内,然后启动制冷机和风机向电缆外皮内持续鼓动冷空气,冲击油缸通过敲击锤将线芯的端部锤击扩大断面,然后启动直线步进电机控制一号活动台和二号活动台反向沿滑轨移动,将线芯取出进行更换。When using a cable core quick replacement device of this technical solution, the user fixes the cable sheath at one end of the cable through the No. 1 locking seat, fixes the wire core at the other end in the No. 2 locking seat, and then starts the refrigerator and the fan. Continuously agitate the cold air into the cable sheath, the impact cylinder hammers the end of the wire core to enlarge the section through the hammer, and then starts the linear stepper motor to control the No. 1 movable platform and the No. The core is removed for replacement.
优选的,所述一号活动台上端前后对称设置有一号锁定座,所述二号活动台上端前后对称设置有二号锁定座,所述一号锁定座之间开设有电缆外皮锁定槽,所述二号锁定座之间开设有线芯锁定槽。电缆外皮锁定槽用于固定电缆一端的电缆外皮,线芯锁定槽用于固定电缆另一端的电缆线芯。Preferably, the upper end of the No. 1 mobile platform is symmetrically provided with a No. 1 locking seat, the upper end of the No. 2 mobile platform is provided with a No. 2 locking seat symmetrically, and a cable sheath locking groove is opened between the No. 1 locking seats. A wire core locking groove is provided between the No. 2 locking seats. The cable sheath locking groove is used to fix the cable sheath at one end of the cable, and the wire core locking groove is used to fix the cable core at the other end of the cable.
优选的,所述一号活动台上端和所述二号活动台上端均固定连接有导轨,所述一号锁定座下端和所述二号锁定座下端均开设有卡槽,所述导轨设置于所述卡槽内侧。一号锁定座下端和二号锁定座通过导轨和卡槽的连接可以稳定的对向移动,防止发生水平偏移。Preferably, the upper end of the No. 1 movable table and the upper end of the No. 2 movable table are fixedly connected with guide rails, the lower end of the No. 1 locking seat and the lower end of the No. 2 locking seat are both provided with card slots, and the guide rails are arranged on the inside of the card slot. The lower end of the No. 1 locking seat and the No. 2 locking seat can move toward each other stably through the connection of the guide rail and the card slot to prevent horizontal deviation.
优选的,所述一号活动台前后两端和所述二号活动台前后两端均固定安装有锁紧油缸,所述锁紧油缸内端水平活动连接有推拉杆,所述一号锁定座和所述二号锁定座均与所述推拉杆顶端固定连接。锁紧油缸通过推拉杆带动一号锁定座和二号锁定座对向移动或反向移动,用于锁紧或放松电缆。Preferably, the front and rear ends of the No. 1 movable platform and the front and rear ends of the No. 2 movable platform are fixedly equipped with locking cylinders, and the inner ends of the locking cylinders are horizontally movably connected with push-pull rods. The No. 1 locking seat and the No. 2 locking seat are fixedly connected with the top of the push-pull rod. The locking oil cylinder drives the No. 1 locking seat and the No. 2 locking seat to move in opposite directions or reversely through the push-pull rod for locking or loosening the cables.
优选的,所述电缆外皮锁定槽和所述线芯锁定槽内侧均左右对称设置有抗滑垫。抗滑垫加强电缆外皮和电缆线芯与一号锁定座和二号锁定座之间的摩擦力,保证牵拉效果。Preferably, anti-slip pads are arranged symmetrically on the inside of the cable sheath locking groove and the wire core locking groove. The anti-skid pad strengthens the friction between the cable sheath and cable core and the No. 1 and No. 2 locking seats to ensure the pulling effect.
优选的,所述一号活动台和所述二号活动台上端均固定连接有L型限位架,所述限位架上端水平设置于所述一号锁定座和所述二号锁定座上侧。限位架对一号锁定座和二号锁定座具有竖向限位作用,防止其二者从一号活动台和二号活动台上脱离。Preferably, the upper ends of the No. 1 movable platform and the No. 2 movable platform are fixedly connected with an L-shaped limit frame, and the upper ends of the limit frame are horizontally arranged on the No. 1 locking seat and the No. 2 locking seat. side. The limit frame has a vertical limit effect on the No. 1 locking seat and the No. 2 locking seat, preventing them from breaking away from the No. 1 movable platform and the No. 2 movable platform.
优选的,所述滑轨中间固定安装有门架,所述门架设置于所述一号活动台和所述二号活动台之间,所述门架上端中间固定连接有定向环座。定向环座用于固定电缆的中段,起到竖向支撑作用。Preferably, a door frame is fixedly installed in the middle of the slide rail, the door frame is arranged between the No. 1 movable platform and the No. 2 movable platform, and a directional ring seat is fixedly connected to the middle of the upper end of the door frame. The directional ring seat is used to fix the middle section of the cable and play a role of vertical support.
优选的,所述定向环座与所述电缆外皮锁定槽和所述线芯锁定槽均处于同一直线上,所述定向环座内侧设置有毛刷。毛刷上涂有油脂,处于电缆外皮和电缆线芯的抽离位置,使线缆线芯抽出时更加顺滑。Preferably, the directional ring seat is on the same straight line as the cable sheath locking groove and the wire core locking groove, and a brush is arranged inside the directional ring seat. The brush is coated with grease, and is located at the pulling-out position of the cable sheath and the cable core, so that the cable core is pulled out more smoothly.
(3)有益效果(3) Beneficial effect
与现有技术相比,本发明的有益效果在于:本发明的一种电缆线芯快速更换设备采用沿滑轨反向运动的牵拉机构可以将电缆外皮和线芯快速分离,保证牵拉的移动方向,避免电缆外皮和线缆弯曲发生永久性变形,牵拉过程中中,通过制冷机配合风机向电缆外皮内鼓动冷空气,令因摩擦产生高热的电缆外皮内壁快速降温,防止电缆外皮受热老化,利用冲击油缸配合敲击锤对线芯端部进行砸击,使断面扩大,防止线芯在牵拉过程中发生滑脱,提高设备的安全性。Compared with the prior art, the beneficial effect of the present invention is that: a kind of rapid cable core replacement equipment of the present invention can quickly separate the cable sheath and the core by using a pulling mechanism that moves in reverse along the slide rail, ensuring the pulling Moving direction to avoid permanent deformation of the cable sheath and cable bending. During the pulling process, the refrigerator cooperates with the fan to agitate cold air into the cable sheath, so that the inner wall of the cable sheath that is highly heated due to friction can quickly cool down and prevent the cable sheath from being heated. For aging, use the impact cylinder and the percussion hammer to hit the end of the wire core to expand the cross section, prevent the wire core from slipping during the pulling process, and improve the safety of the equipment.
附图说明Description of drawings
图1为本发明一种电缆线芯快速更换设备具体实施方式的组装结构示意图;Fig. 1 is a schematic diagram of the assembly structure of a specific embodiment of a cable core quick replacement device according to the present invention;
图2为本发明一种电缆线芯快速更换设备具体实施方式的另一状态组装结构示意图;Fig. 2 is a schematic diagram of another state assembly structure of a specific embodiment of a cable core quick replacement device according to the present invention;
图3为本发明一种电缆线芯快速更换设备具体实施方式的一号活动台结构示意图;Fig. 3 is a schematic structural diagram of the No. 1 movable platform of a specific embodiment of a cable core quick replacement device according to the present invention;
图4为本发明一种电缆线芯快速更换设备具体实施方式的二号活动台结构示意图。Fig. 4 is a schematic structural diagram of the No. 2 movable platform of a specific embodiment of a cable core quick replacement device according to the present invention.
附图中的标记为:1、滑轨;2、一号活动台;3、二号活动台;4、直线步进电机;5、制冷机;6、风机;7、固定架;8、冲击油缸;9、冲击杆;10、敲击锤;11、一号锁定座;12、二号锁定座;13、电缆外皮锁定槽;14、线芯锁定槽;15、导轨;16、卡槽;17、锁紧油缸;18、推拉杆;19、抗滑垫;20、限位架;21、门架;22、定向环座;23、毛刷。The marks in the attached drawings are: 1. Slide rail; 2. No. 1 movable platform; 3. No. 2 movable platform; 4. Linear stepper motor; 5. Refrigerator; 6. Fan; 7. Fixed frame; 8. Impact Oil cylinder; 9. Impact rod; 10. Percussion hammer; 11. No. 1 locking seat; 12. No. 2 locking seat; 13. Cable sheath locking groove; 14. Wire core locking groove; 15. Guide rail; 16. Card slot; 17. Locking oil cylinder; 18. Push-pull rod; 19. Anti-skid pad; 20. Limit frame; 21. Door frame; 22. Orientation ring seat; 23. Brush.
具体实施方式Detailed ways
本具体实施方式是用于一种电缆线芯快速更换设备,其组装结构示意图如图1所示,另一状态组装结构示意图如图2所示,一号活动台2结构示意图如图3所示,二号活动台3结构示意图如图4所示,该电缆线芯快速更换设备包括滑轨1、左右对称安装于滑轨1上端的一号活动台2和二号活动台3、安装于一号活动台2上端左侧的制冷机5、安装于二号活动台3上端右侧的固定架7,一号活动台2和二号活动台3下端均安装有直线步进电机4,直线步进电机4水平运动于滑轨1上侧,制冷机5右端安装有风机6,固定架7右端固定安装有冲击油缸8,冲击油缸8左端活动连接有冲击杆9,冲击杆9左端固定连接有敲击锤10。This specific embodiment is used for a kind of rapid replacement equipment for cable cores. The schematic diagram of its assembly structure is shown in Figure 1, the schematic diagram of the assembly structure in another state is shown in Figure 2, and the structural schematic diagram of No. 1 movable platform 2 is shown in Figure 3 , the schematic diagram of the structure of No. 2 mobile platform 3 is shown in Figure 4. The cable core quick replacement equipment includes slide rail 1, No. 1 mobile platform 2 and No. No. refrigerating machine 5 on the left side of the upper end of No. 2 mobile platform, the fixed frame 7 installed on the right side of the upper end of No. 2 mobile platform 3, the lower ends of No. 1 mobile platform 2 and No. 2 mobile platform 3 are all equipped with linear stepper motor 4, and the linear step The motor 4 moves horizontally on the upper side of the slide rail 1, the fan 6 is installed at the right end of the refrigerator 5, the impact cylinder 8 is fixedly installed at the right end of the fixed frame 7, the impact cylinder 8 is movably connected with the impact rod 9 at the left end, and the left end of the impact rod 9 is fixedly connected with a Strike hammer 10.
针对本具体实施方式,线芯从电缆外皮内向外抽出的过程中,电缆外皮的内壁和线芯之间会发生持续的摩擦生热,过热的电缆外皮和线芯都极易发生变形,制冷机5和风机6向电缆外皮内鼓入冷空气,对抽离线芯的电缆外皮内壁进行冷却降温。For this specific embodiment, during the process of pulling out the wire core from the inside of the cable sheath, there will be continuous friction and heat generation between the inner wall of the cable sheath and the wire core, and the overheated cable sheath and wire core are easily deformed. 5 and fan 6 blow cold air into the cable sheath to cool the inner wall of the cable sheath where the wire core is drawn.
其中,一号活动台2上端前后对称设置有一号锁定座11,二号活动台3上端前后对称设置有二号锁定座12,一号锁定座11之间开设有电缆外皮锁定槽13,二号锁定座12之间开设有线芯锁定槽14。电缆外皮锁定槽13用于固定电缆一端的电缆外皮,线芯锁定槽14用于固定电缆另一端的电缆线芯。Wherein, No. 1 movable table 2 upper end is provided with a No. 1 locking seat 11 symmetrically front and back, No. 2 movable table 3 upper end is provided with No. 2 locking seat 12 symmetrically front and back, and a cable sheath locking groove 13 is opened between No. 1 locking seat 11, and No. 2 A wire core locking slot 14 is defined between the locking seats 12 . The cable sheath locking groove 13 is used to fix the cable sheath at one end of the cable, and the core locking groove 14 is used to fix the cable core at the other end of the cable.
同时,一号活动台2上端和二号活动台3上端均固定连接有导轨15,一号锁定座11下端和二号锁定座12下端均开设有卡槽16,导轨15设置于卡槽16内侧,一号活动台2前后两端和二号活动台3前后两端均固定安装有锁紧油缸17,锁紧油缸17内端水平活动连接有推拉杆18,一号锁定座11和二号锁定座12均与推拉杆18顶端固定连接,电缆外皮锁定槽13和线芯锁定槽14内侧均左右对称设置有抗滑垫19,一号活动台2和二号活动台3上端均固定连接有L型限位架20,限位架20上端水平设置于一号锁定座11和二号锁定座12上侧。一号锁定座11下端和二号锁定座12通过导轨15和卡槽16的连接可以稳定的对向移动,防止发生水平偏移,锁紧油缸17通过推拉杆18带动一号锁定座11和二号锁定座12对向移动或反向移动,用于锁紧或放松电缆,抗滑垫19加强电缆外皮和电缆线芯与一号锁定座11和二号锁定座12之间的摩擦力,保证牵拉效果,限位架20对一号锁定座11和二号锁定座12具有竖向限位作用,防止其二者从一号活动台2和二号活动台3上脱离。Simultaneously, guide rail 15 is all fixedly connected on the upper end of No. 1 movable table 2 and the upper end of No. 2 movable table 3, and the lower end of No. 1 locking seat 11 and the lower end of No. 2 locking seat 12 are all provided with draw-in groove 16, and guide rail 15 is arranged on draw-in groove 16 inner side , the front and rear ends of No. 1 mobile platform 2 and the front and rear ends of No. 2 mobile platform 3 are fixedly equipped with locking oil cylinder 17, and the inner end of locking oil cylinder 17 is horizontally connected with push-pull rod 18, and No. 1 locking seat 11 and No. 2 locking The seat 12 is fixedly connected with the top of the push-pull rod 18, and the inside of the cable sheath locking groove 13 and the wire core locking groove 14 are symmetrically arranged with anti-skid pads 19, and the upper ends of the No. 1 mobile platform 2 and the No. 2 mobile platform 3 are fixedly connected with L Type limit frame 20, the upper end of limit frame 20 is horizontally arranged on No. 1 locking seat 11 and No. 2 locking seat 12 upper sides. The lower end of the No. 1 locking seat 11 and the No. 2 locking seat 12 can move toward each other stably through the connection of the guide rail 15 and the draw-in groove 16 to prevent horizontal deviation. The locking cylinder 17 drives the No. 1 locking seat 11 and the No. No. 12 locking seat 12 moves oppositely or reversely, and is used for locking or loosening the cable. Anti-slip pad 19 strengthens the friction between the cable sheath and cable core and No. 1 locking seat 11 and No. 2 locking seat 12, ensuring Pulling effect, the spacer 20 has a vertical spacer effect on the No. 1 locking seat 11 and the No. 2 locking seat 12, preventing the two from breaking away from the No. 1 movable platform 2 and the No. 2 movable platform 3.
另外,滑轨1中间固定安装有门架21,门架21设置于一号活动台2和二号活动台3之间,门架21上端中间固定连接有定向环座22,定向环座22与电缆外皮锁定槽13和线芯锁定槽14均处于同一直线上,定向环座22内侧设置有毛刷23。定向环座22用于固定电缆的中段,起到竖向支撑作用,毛刷23上涂有油脂,处于电缆外皮和电缆线芯的抽离位置,使线缆线芯抽出时更加顺滑。In addition, a door frame 21 is fixedly installed in the middle of the slide rail 1, and the door frame 21 is arranged between the No. The cable sheath locking groove 13 and the wire core locking groove 14 are all on the same straight line, and a brush 23 is arranged inside the orientation ring seat 22 . The orientation ring seat 22 is used to fix the middle section of the cable, and plays a vertical support role. The brush 23 is coated with grease, and is in the pulling-out position of the cable sheath and the cable core, so that the cable core is pulled out more smoothly.
使用本技术方案的一种电缆线芯快速更换设备时,使用人将电缆一端的电缆外皮穿入电缆外皮锁定槽13,将另一端的线芯穿入线芯锁定槽14,电缆的中段从定向环座22内穿过,然后同时启动锁紧油缸17,控制一号锁定座11和二号锁定座12沿导轨15对向移动,将电缆外皮和线芯的端部锁紧,然后启动制冷机5和风机6向电缆外皮内持续鼓动冷空气,另外,启动冲击油缸8通过敲击锤10配合二号锁定座12的右端外壁将线芯的端部锤击扩大断面,使线芯的端部与线芯锁定槽14之间产生限位作用,然后向毛刷23上涂刷油脂材料,然后启动直线步进电机4控制一号活动台2和二号活动台3反向沿滑轨1移动,将线芯取出进行更换。When using a cable core quick replacement device of this technical solution, the user inserts the cable sheath at one end of the cable into the cable sheath locking groove 13, and puts the wire core at the other end into the wire core locking groove 14. Pass through the ring seat 22, then start the locking cylinder 17 at the same time, control the No. 1 locking seat 11 and the No. 2 locking seat 12 to move in opposite directions along the guide rail 15, lock the cable sheath and the end of the wire core, and then start the refrigerator 5 and fan 6 continue to agitate cold air into the cable sheath. In addition, start the impact oil cylinder 8 to hammer the end of the wire core to expand the cross-section through the hammer 10 and the outer wall of the right end of the second locking seat 12, so that the end of the wire core There is a limit effect between the wire core locking groove 14, and then brush the grease material on the brush 23, and then start the linear stepper motor 4 to control the No. 1 movable table 2 and the No. 2 movable table 3 to move along the slide rail 1 in reverse , take out the wire core and replace it.
Claims (7)
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CN107221889A (en) * | 2017-06-27 | 2017-09-29 | 广州供电局有限公司 | For the corer for the core for taking out high-tension cable |
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CN111312457A (en) * | 2019-11-13 | 2020-06-19 | 安徽怡和电缆有限公司 | Equipment is collected to dedicated sinle silk of variable frequency cable |
CN111883323A (en) * | 2020-08-03 | 2020-11-03 | 孙立峰 | Cable recovery processing equipment and processing method |
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NZ527672A (en) * | 2001-02-20 | 2004-06-25 | Alois Pichler | Method for removing a cable core from a cable sheath |
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CN107221889A (en) * | 2017-06-27 | 2017-09-29 | 广州供电局有限公司 | For the corer for the core for taking out high-tension cable |
CN207765894U (en) * | 2017-12-26 | 2018-08-24 | 洛阳大元电缆有限公司 | A kind of opposite-flushing type extruder for squeezing out cable core |
CN109244962A (en) * | 2018-08-19 | 2019-01-18 | 王周伟 | A kind of gap penetrates the thermal expansion high-tension cable core separator of formula |
CN111312457A (en) * | 2019-11-13 | 2020-06-19 | 安徽怡和电缆有限公司 | Equipment is collected to dedicated sinle silk of variable frequency cable |
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