CN114465166A - A cable core rapid replacement device - Google Patents
A cable core rapid replacement device Download PDFInfo
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- CN114465166A CN114465166A CN202210103962.4A CN202210103962A CN114465166A CN 114465166 A CN114465166 A CN 114465166A CN 202210103962 A CN202210103962 A CN 202210103962A CN 114465166 A CN114465166 A CN 114465166A
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- 230000032683 aging Effects 0.000 abstract description 3
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- 238000010586 diagram Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 4
- 239000004519 grease Substances 0.000 description 3
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1273—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by pushing backwards insulation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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Abstract
Description
技术领域technical field
本发明属于电缆加工设备领域,具体涉及一种电缆线芯快速更换设备。The invention belongs to the field of cable processing equipment, and particularly relates to a rapid replacement equipment for cable cores.
背景技术Background technique
电缆根据规格的不同,分为单线芯电缆和多线芯电缆,通过电缆外皮将线芯包裹在内,电缆在使用一段时间后,会发生线芯老化的现象,如果电缆外皮的质量依然良好,则可以采用更换线芯的方式,使电缆延长使用寿命。The cable is divided into single-core cable and multi-core cable according to different specifications. The core is wrapped by the cable sheath. After the cable is used for a period of time, the aging of the core will occur. If the quality of the cable sheath is still good, Then you can use the method of replacing the core to prolong the service life of the cable.
电缆线芯因为与电缆外皮之间的摩擦力作用,非常难以拉出更换,常常需要耗费很多的人工时间,特别针对比较长的电缆更换线芯更难以持续的牵拉,而且在牵拉过程中因为施加拉力的轴心不对称的原因,容易导致线芯和电缆外皮的永久变形。Because of the friction between the cable core and the cable sheath, it is very difficult to pull out and replace, and it often takes a lot of labor time. Due to the asymmetry of the axis where the pulling force is applied, it is easy to cause permanent deformation of the wire core and the cable sheath.
因此,针对上述电缆难以将线芯牵拉出来的情况,开发一种新型电缆线芯牵拉机构,利用对称设置的自行式夹紧机构分别锁定电缆外皮和线芯,达到一次性牵拉出较长电缆线芯的功能。Therefore, in view of the above-mentioned situation that the cable is difficult to pull out the core, a new type of cable core pulling mechanism is developed, which uses a symmetrically arranged self-type clamping mechanism to lock the cable sheath and the core respectively. Function of long cable cores.
发明内容SUMMARY OF THE INVENTION
(1)要解决的技术问题(1) Technical problems to be solved
针对现有技术的不足,本发明的目的在于提供一种电缆线芯快速更换设备,该电缆线芯快速更换设备旨在解决现在的电缆线芯采用人工牵拉容易造成线芯和电缆外皮的永久性变形的技术问题。In view of the deficiencies of the prior art, the purpose of the present invention is to provide a rapid replacement device for cable cores, which aims to solve the problem that the manual pulling of the current cable cores is easy to cause permanent damage to the cores and the cable sheath. Technical issues of sexual deformation.
(2)技术方案(2) Technical solution
为了解决上述技术问题,本发明提供了这样一种电缆线芯快速更换设备,该电缆线芯快速更换设备包括滑轨、左右对称安装于所述滑轨上端的一号活动台和二号活动台、安装于所述一号活动台上端左侧的制冷机、安装于所述二号活动台上端右侧的固定架,所述一号活动台和所述二号活动台下端均安装有直线步进电机,所述直线步进电机水平运动于所述滑轨上侧,所述制冷机右端安装有风机,所述固定架右端固定安装有冲击油缸,所述冲击油缸左端活动连接有冲击杆,所述冲击杆左端固定连接有敲击锤。In order to solve the above technical problems, the present invention provides such a cable core rapid replacement device, the cable core rapid replacement device includes a slide rail, a No. 1 movable table and a No. 2 movable table installed on the upper end of the slide rail symmetrically. , The refrigerator installed on the left side of the upper end of the No. 1 movable table, the fixing frame installed on the right side of the upper end of the No. 2 movable table, and the lower ends of the No. 1 movable table and the No. 2 movable table are installed with linear steps into the motor, the linear stepping motor moves horizontally on the upper side of the slide rail, a fan is installed at the right end of the refrigerator, an impact oil cylinder is fixedly installed at the right end of the fixing frame, and an impact rod is movably connected to the left end of the impact oil cylinder, A percussion hammer is fixedly connected to the left end of the impact rod.
使用本技术方案的一种电缆线芯快速更换设备时,使用人将电缆一端的电缆外皮通过一号锁定座固定,将另一端的线芯固定在二号锁定座内,然后启动制冷机和风机向电缆外皮内持续鼓动冷空气,冲击油缸通过敲击锤将线芯的端部锤击扩大断面,然后启动直线步进电机控制一号活动台和二号活动台反向沿滑轨移动,将线芯取出进行更换。When using a cable core rapid replacement device of this technical solution, the user fixes the cable sheath at one end of the cable through the No. 1 locking seat, fixes the wire core at the other end in the No. 2 locking seat, and then starts the refrigerator and fan. Continue to agitate cold air into the outer sheath of the cable, the impact oil cylinder hammers the end of the wire core with a hammer to expand the cross section, and then starts the linear stepping motor to control the No. Remove the core for replacement.
优选的,所述一号活动台上端前后对称设置有一号锁定座,所述二号活动台上端前后对称设置有二号锁定座,所述一号锁定座之间开设有电缆外皮锁定槽,所述二号锁定座之间开设有线芯锁定槽。电缆外皮锁定槽用于固定电缆一端的电缆外皮,线芯锁定槽用于固定电缆另一端的电缆线芯。Preferably, a No. 1 locking seat is symmetrically arranged at the upper end of the No. 1 movable table, and a No. 2 locking seat is symmetrically arranged at the upper end of the No. 2 movable table. A wire core locking slot is set between the No. 2 locking seat. The cable sheath locking groove is used to fix the cable sheath at one end of the cable, and the wire core locking groove is used to fix the cable core at the other end of the cable.
优选的,所述一号活动台上端和所述二号活动台上端均固定连接有导轨,所述一号锁定座下端和所述二号锁定座下端均开设有卡槽,所述导轨设置于所述卡槽内侧。一号锁定座下端和二号锁定座通过导轨和卡槽的连接可以稳定的对向移动,防止发生水平偏移。Preferably, the upper end of the No. 1 movable table and the upper end of the No. 2 movable table are fixedly connected with guide rails, the lower end of the No. the inside of the card slot. The lower end of the No. 1 locking seat and the No. 2 locking seat can move stably in opposite directions through the connection between the guide rail and the card slot to prevent horizontal offset.
优选的,所述一号活动台前后两端和所述二号活动台前后两端均固定安装有锁紧油缸,所述锁紧油缸内端水平活动连接有推拉杆,所述一号锁定座和所述二号锁定座均与所述推拉杆顶端固定连接。锁紧油缸通过推拉杆带动一号锁定座和二号锁定座对向移动或反向移动,用于锁紧或放松电缆。Preferably, locking oil cylinders are fixedly installed at the front and rear ends of the No. 1 movable table and the front and rear ends of the No. 2 movable table, and the inner end of the locking oil cylinder is horizontally movably connected with a push-pull rod, and the No. 1 locking seat Both the No. 2 locking seat and the top end of the push-pull rod are fixedly connected. The locking oil cylinder drives the No. 1 locking seat and the No. 2 locking seat to move oppositely or reversely through the push-pull rod, which is used to lock or loosen the cable.
优选的,所述电缆外皮锁定槽和所述线芯锁定槽内侧均左右对称设置有抗滑垫。抗滑垫加强电缆外皮和电缆线芯与一号锁定座和二号锁定座之间的摩擦力,保证牵拉效果。Preferably, anti-slip pads are arranged symmetrically on the inner sides of the cable sheath locking groove and the wire core locking groove. The anti-slip pad strengthens the friction between the cable sheath and the cable core and the No. 1 locking seat and the No. 2 locking seat to ensure the pulling effect.
优选的,所述一号活动台和所述二号活动台上端均固定连接有L型限位架,所述限位架上端水平设置于所述一号锁定座和所述二号锁定座上侧。限位架对一号锁定座和二号锁定座具有竖向限位作用,防止其二者从一号活动台和二号活动台上脱离。Preferably, an L-shaped limit frame is fixedly connected to the upper ends of the No. 1 movable table and the No. 2 movable table, and the upper end of the limit frame is horizontally arranged on the No. 1 locking seat and the No. 2 locking seat. side. The limit frame has a vertical limiting effect on the No. 1 locking seat and the No. 2 locking seat, preventing the two from being separated from the No. 1 movable table and the No. 2 movable table.
优选的,所述滑轨中间固定安装有门架,所述门架设置于所述一号活动台和所述二号活动台之间,所述门架上端中间固定连接有定向环座。定向环座用于固定电缆的中段,起到竖向支撑作用。Preferably, a portal frame is fixedly installed in the middle of the sliding rail, the portal frame is arranged between the No. 1 movable platform and the No. 2 movable platform, and an orientation ring seat is fixedly connected in the middle of the upper end of the portal frame. The directional ring seat is used to fix the middle section of the cable and play a role of vertical support.
优选的,所述定向环座与所述电缆外皮锁定槽和所述线芯锁定槽均处于同一直线上,所述定向环座内侧设置有毛刷。毛刷上涂有油脂,处于电缆外皮和电缆线芯的抽离位置,使线缆线芯抽出时更加顺滑。Preferably, the orientation ring seat is on the same line as the cable sheath locking groove and the wire core locking groove, and a brush is provided inside the orientation ring seat. The brush is coated with grease and is located at the pull-out position of the cable sheath and the cable core, so that the cable core can be pulled out more smoothly.
(3)有益效果(3) Beneficial effects
与现有技术相比,本发明的有益效果在于:本发明的一种电缆线芯快速更换设备采用沿滑轨反向运动的牵拉机构可以将电缆外皮和线芯快速分离,保证牵拉的移动方向,避免电缆外皮和线缆弯曲发生永久性变形,牵拉过程中中,通过制冷机配合风机向电缆外皮内鼓动冷空气,令因摩擦产生高热的电缆外皮内壁快速降温,防止电缆外皮受热老化,利用冲击油缸配合敲击锤对线芯端部进行砸击,使断面扩大,防止线芯在牵拉过程中发生滑脱,提高设备的安全性。Compared with the prior art, the beneficial effect of the present invention is that: the cable core rapid replacement device of the present invention adopts a pulling mechanism that moves in the opposite direction along the slide rail, which can quickly separate the cable sheath and the wire core, ensuring that the pulling The direction of movement to avoid permanent deformation of the cable sheath and cable bending. During the pulling process, cool air is blown into the cable sheath through the refrigerator and the fan, so that the inner wall of the cable sheath that is hot due to friction is rapidly cooled to prevent the cable sheath from being heated. Aging, use the impact oil cylinder with the hammer to hit the end of the wire core to expand the section, prevent the wire core from slipping during the pulling process, and improve the safety of the equipment.
附图说明Description of drawings
图1为本发明一种电缆线芯快速更换设备具体实施方式的组装结构示意图;1 is a schematic diagram of the assembly structure of a specific embodiment of a cable core rapid replacement device of the present invention;
图2为本发明一种电缆线芯快速更换设备具体实施方式的另一状态组装结构示意图;2 is a schematic diagram of another state assembly structure of a specific embodiment of a cable core rapid replacement device of the present invention;
图3为本发明一种电缆线芯快速更换设备具体实施方式的一号活动台结构示意图;3 is a schematic structural diagram of the No. 1 movable table of a specific embodiment of a cable core rapid replacement device of the present invention;
图4为本发明一种电缆线芯快速更换设备具体实施方式的二号活动台结构示意图。FIG. 4 is a schematic structural diagram of the No. 2 movable table of a specific embodiment of a cable core rapid replacement device of the present invention.
附图中的标记为:1、滑轨;2、一号活动台;3、二号活动台;4、直线步进电机;5、制冷机;6、风机;7、固定架;8、冲击油缸;9、冲击杆;10、敲击锤;11、一号锁定座;12、二号锁定座;13、电缆外皮锁定槽;14、线芯锁定槽;15、导轨;16、卡槽;17、锁紧油缸;18、推拉杆;19、抗滑垫;20、限位架;21、门架;22、定向环座;23、毛刷。The marks in the drawings are: 1. Slide rail; 2. No. 1 movable table; 3. No. 2 movable table; 4. Linear stepping motor; 5. Refrigerator; 6. Fan; 7. Fixed frame; 8. Impact Oil cylinder; 9. Impact rod; 10. Percussion hammer; 11. No. 1 locking seat; 12. No. 2 locking seat; 13. Cable sheath locking groove; 14. Core locking groove; 15. Guide rail; 16. Card slot; 17. Locking oil cylinder; 18. Push-pull rod; 19. Anti-slip pad; 20. Limiting frame; 21. Door frame; 22. Orientation ring seat; 23. Brush.
具体实施方式Detailed ways
本具体实施方式是用于一种电缆线芯快速更换设备,其组装结构示意图如图1所示,另一状态组装结构示意图如图2所示,一号活动台2结构示意图如图3所示,二号活动台3结构示意图如图4所示,该电缆线芯快速更换设备包括滑轨1、左右对称安装于滑轨1上端的一号活动台2和二号活动台3、安装于一号活动台2上端左侧的制冷机5、安装于二号活动台3上端右侧的固定架7,一号活动台2和二号活动台3下端均安装有直线步进电机4,直线步进电机4水平运动于滑轨1上侧,制冷机5右端安装有风机6,固定架7右端固定安装有冲击油缸8,冲击油缸8左端活动连接有冲击杆9,冲击杆9左端固定连接有敲击锤10。This specific embodiment is used for a rapid replacement of cable cores. The schematic diagram of its assembly structure is shown in Figure 1, the schematic diagram of the assembly structure in another state is shown in Figure 2, and the schematic diagram of the structure of No. 1 activity table 2 is shown in Figure 3 The schematic diagram of the structure of No. 2 movable table 3 is shown in Figure 4. The cable core rapid replacement equipment includes a
针对本具体实施方式,线芯从电缆外皮内向外抽出的过程中,电缆外皮的内壁和线芯之间会发生持续的摩擦生热,过热的电缆外皮和线芯都极易发生变形,制冷机5和风机6向电缆外皮内鼓入冷空气,对抽离线芯的电缆外皮内壁进行冷却降温。For this specific embodiment, during the process of pulling the wire core out of the cable sheath, continuous frictional heat generation occurs between the inner wall of the cable sheath and the wire core, and the overheated cable sheath and wire core are easily deformed. 5 and the
其中,一号活动台2上端前后对称设置有一号锁定座11,二号活动台3上端前后对称设置有二号锁定座12,一号锁定座11之间开设有电缆外皮锁定槽13,二号锁定座12之间开设有线芯锁定槽14。电缆外皮锁定槽13用于固定电缆一端的电缆外皮,线芯锁定槽14用于固定电缆另一端的电缆线芯。Among them, a No. 1
同时,一号活动台2上端和二号活动台3上端均固定连接有导轨15,一号锁定座11下端和二号锁定座12下端均开设有卡槽16,导轨15设置于卡槽16内侧,一号活动台2前后两端和二号活动台3前后两端均固定安装有锁紧油缸17,锁紧油缸17内端水平活动连接有推拉杆18,一号锁定座11和二号锁定座12均与推拉杆18顶端固定连接,电缆外皮锁定槽13和线芯锁定槽14内侧均左右对称设置有抗滑垫19,一号活动台2和二号活动台3上端均固定连接有L型限位架20,限位架20上端水平设置于一号锁定座11和二号锁定座12上侧。一号锁定座11下端和二号锁定座12通过导轨15和卡槽16的连接可以稳定的对向移动,防止发生水平偏移,锁紧油缸17通过推拉杆18带动一号锁定座11和二号锁定座12对向移动或反向移动,用于锁紧或放松电缆,抗滑垫19加强电缆外皮和电缆线芯与一号锁定座11和二号锁定座12之间的摩擦力,保证牵拉效果,限位架20对一号锁定座11和二号锁定座12具有竖向限位作用,防止其二者从一号活动台2和二号活动台3上脱离。At the same time, the upper end of the No. 1 movable table 2 and the upper end of the No. 2 movable table 3 are fixedly connected with a
另外,滑轨1中间固定安装有门架21,门架21设置于一号活动台2和二号活动台3之间,门架21上端中间固定连接有定向环座22,定向环座22与电缆外皮锁定槽13和线芯锁定槽14均处于同一直线上,定向环座22内侧设置有毛刷23。定向环座22用于固定电缆的中段,起到竖向支撑作用,毛刷23上涂有油脂,处于电缆外皮和电缆线芯的抽离位置,使线缆线芯抽出时更加顺滑。In addition, a
使用本技术方案的一种电缆线芯快速更换设备时,使用人将电缆一端的电缆外皮穿入电缆外皮锁定槽13,将另一端的线芯穿入线芯锁定槽14,电缆的中段从定向环座22内穿过,然后同时启动锁紧油缸17,控制一号锁定座11和二号锁定座12沿导轨15对向移动,将电缆外皮和线芯的端部锁紧,然后启动制冷机5和风机6向电缆外皮内持续鼓动冷空气,另外,启动冲击油缸8通过敲击锤10配合二号锁定座12的右端外壁将线芯的端部锤击扩大断面,使线芯的端部与线芯锁定槽14之间产生限位作用,然后向毛刷23上涂刷油脂材料,然后启动直线步进电机4控制一号活动台2和二号活动台3反向沿滑轨1移动,将线芯取出进行更换。When using the cable core rapid replacement device of this technical solution, the user inserts the cable sheath at one end of the cable into the cable
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Citations (6)
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US20040117964A1 (en) * | 2001-02-20 | 2004-06-24 | Alois Pichler | Method for removing a cable core from a cable sheath |
CN107221889A (en) * | 2017-06-27 | 2017-09-29 | 广州供电局有限公司 | For the corer for the core for taking out high-tension cable |
CN207765894U (en) * | 2017-12-26 | 2018-08-24 | 洛阳大元电缆有限公司 | A kind of opposite-flushing type extruder for squeezing out cable core |
CN109244962A (en) * | 2018-08-19 | 2019-01-18 | 王周伟 | A kind of gap penetrates the thermal expansion high-tension cable core separator of formula |
CN111312457A (en) * | 2019-11-13 | 2020-06-19 | 安徽怡和电缆有限公司 | Equipment is collected to dedicated sinle silk of variable frequency cable |
CN111883323A (en) * | 2020-08-03 | 2020-11-03 | 孙立峰 | Cable recovery processing equipment and processing method |
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2022
- 2022-01-28 CN CN202210103962.4A patent/CN114465166B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US20040117964A1 (en) * | 2001-02-20 | 2004-06-24 | Alois Pichler | Method for removing a cable core from a cable sheath |
CN107221889A (en) * | 2017-06-27 | 2017-09-29 | 广州供电局有限公司 | For the corer for the core for taking out high-tension cable |
CN207765894U (en) * | 2017-12-26 | 2018-08-24 | 洛阳大元电缆有限公司 | A kind of opposite-flushing type extruder for squeezing out cable core |
CN109244962A (en) * | 2018-08-19 | 2019-01-18 | 王周伟 | A kind of gap penetrates the thermal expansion high-tension cable core separator of formula |
CN111312457A (en) * | 2019-11-13 | 2020-06-19 | 安徽怡和电缆有限公司 | Equipment is collected to dedicated sinle silk of variable frequency cable |
CN111883323A (en) * | 2020-08-03 | 2020-11-03 | 孙立峰 | Cable recovery processing equipment and processing method |
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