Below, with reference to description of drawings most preferred embodiment of the present invention.
Fig. 6 shows the outdoor unit that constitutes air conditioner.1 is unit body for outer basket shape among the figure.The branch casing that is fused by the front panel 3 that blowing grid 2 is set and branch casing that top panel 4 fuses and side panel 5, backplate 6 and unshowned herein bottom panel constitutes.
Unit body 1 inside is divided into two parts by dividing plate 7.The outdoor heat converter of the side panel 5 of a side and backplate 6 configuration plane L shapes in a chamber 8a who is separated out.Remaining space configuration pressure fan 10.
Configuration compressor 11 in another chamber 8b that is separated out, and hold the valve classes 13 such as expansion valve that do not go out among the pipe arrangement 12 that is connected with this compressor 11 and cross valve or the figure.Facing on the side panel 5 of this chamber 8b the cover plate 14 that covers filler valve is being installed.
Slot bearing electric spare parts kit 15 on this groove 7a on the upper end of aforementioned barriers 7.Above-mentioned electric part box 15 is thin left and right directions of above-below direction and the long thin casing of depth direction.
One end of electric part box 15 extends to from dividing plate 7 near the pressure fan 10 of chamber 8a side, and the other end extends to compressor 11 and connecting pipings 12 tops of another chamber 8b.That is, electric part box 15 bridges on the upper end by two Room 8a, 8b in the unit body 1 of dividing plate 7 separations.
Then, describe above-mentioned electric part box 15 in detail.
As shown in Figure 1, this electric part box 15 has the parts casing 16 that following side is installed control substrate P and this control substrate P of mounting support of whole electric controling part S.
Above-mentioned parts casing 16 is made of mounting support body 17, metallic plate casing 18 and covering mounting support body 17 and the lids 19 above the casing 18 of resin injection molded material system, wherein, mounting support body 17 is bearing in its upper end with above-mentioned control substrate P, and casing 18 covers the outer peripheral face of this mounting support body 17 and holds with mounting support body 17 electric controling part S down.
And the upper surface electric controling part S of control substrate P does not expose at all, and only the installation of the electric controling part S of solder on the control substrate P is exposed with pin (omitting among the figure).
Also as shown in Figure 3, the big electric controling part of caloric value is installed on vertical side of above-mentioned control substrate P, promptly G-TR and with this in line rectifier.
May import limited parts casing 16 inside in order not allow into by the heat of big electric controling part S generation such as the caloric value of these G-TR and rectifier etc., these parts have outstanding from control substrate P side slightly.
The good bonding agent of coated with thermally conductive on the exterior side of G-TR and rectifier, radiator 20 is adjacent to thereon.And, on radiator 20, pass a plurality of nails 21 that tighten up ..., pass on the support 22 that G-TR and rectifier be fixed on radiator 20.
Under this state, between radiator 20 upper ends and control substrate P side edge part, form at interval, with such state, dust etc. can be invaded in the spare parts kit body 16.Therefore, in the interval between radiator 20 and control substrate P side edge part the sealing ring of being made by resin material 23 is set, so just can complete closed be somebody's turn to do at interval, prevention dust etc. is invaded in it.
Above-mentioned radiator 20 is aluminium extrusion modlings, and multi-disc cooling fins 20a is set on it integratedly ...These cooling fins 20a ... form along prominent the establishing of the whole width of radiator 20, and mutual cooling fins radial.
Also as shown in Figure 2, above-mentioned mounting support body 17 is planar rectangular frame shapes, and its inside dimensions appearance and size than above-mentioned control substrate P slightly is little by little big.Both sides longitudinally facial 17a, 17b, only the end of a side forms stair-stepping stage portion a.At the otch b of end side setting near the reverse U shape the following supreme end of ora terminalis.
The inner surface of facial 17a, 17b in this both sides, from ora terminalis is prominent to downward slightly position establishes the substrate parallel with last ora terminalis and bear bar 24.This substrate bears bar 24 and in position cuts, so that at the prominent hook 25 of establishing of last ora terminalis.The interval that this hook 25 and substrate bear between the sheet 24 is basic consistent with the thickness of slab of above-mentioned control substrate P.
On side surface part 17c, the prominent compressing tablet 26 of establishing on the inner surface side of ora terminalis on the edge.The height of compressing tablet 26 is consistent with the height of above-mentioned hook 25.The above-below direction size of this side surface part 17c is littler than the above-below direction size of above-mentioned stair-stepping stage portion a.
The above-below direction size of relative side surface part 17d is identical with above-mentioned both sides facial 17a, 17b, yet, only be that two ends keep, major part is arranged to the opening c of FangZi Zhuan.
The prominent flow export 27 of establishing rectangle on below this side surface part 17d.As shown in Figure 4, the opening of flow export 27 is used to derive air to the inside, also is provided with the baffle plate 28 that stops water and dust to be invaded.
Again as shown in Figure 2, distal process is established a plurality of stack portion 29 under the 17d of portion lower end and two facial 17a, the 17b from the side, intersects in the basic centre of mounting support body 17.Part stack portion upwards turns up, and is used to strengthen the intensity of each side 17a, 17b, 17d.These stack portions 29 are called as rectification part because of its shape.
At the crossover location of rectification part 29, promptly on the basic central part of mounting support body 17, be equipped with pillar 30 upwards.The height of ora terminalis is consistent with the height that aforesaid substrate bears sheet 24 on this pillar 3.
On the other hand, the outer surface of facial 17a, 17b in above-mentioned both sides, from the position of the downward predetermined space of ora terminalis is prominent establishes the casing parallel with last ora terminalis and bear sheet 31.This casing bears sheet 31 and cuts in position, in above-mentioned stair-stepping stage portion a side, is connected with that to bear sheet vertical and extend to down the location division 32 of ora terminalis with casing.
In addition, on facial 17a, the 17b of both sides a plurality of mosaic processes 33 are set at certain intervals.Only the outer surface side of the side surface part 17b of a side forms near a not shown recess until the Rack of the lower end edge last ora terminalis.
A pair of maintaining part 34,35 only is set respectively in each upper end of side surface part 17b and side surface part 17c.These maintaining parts 34,35 project upwards from the last ora terminalis of mounting support body 17.
Above-mentioned control substrate P mounting support is on such mounting support body 17.That is, the control substrate P that whole electric controling part S are installed make electric controling part S down and also the control substrate P be positioned at top, be positioned in substrate with following side two limits of vertical both sides of the edge and bear on the sheet 24.In this state, upper face side three limits of control substrate P are compressed by hook 25 and compressing tablet 26.
At this moment, radiator 20 is installed on G-TR on the one side that is installed on the control substrate P and rectifier, then they is embedded on the opening of mounting support side 17d.Hook with the side surface part 17d of opening c two ends on one side of control substrate P, has realized controlling the location of substrate P.
Above-mentioned pillar 30 is from below supporting control substrate P.And, because the deflection deformation that a plurality of electric controling part S have suppressed the control substrate P is installed, thus the generation of accidents such as breaking can be prevented reliably.
Above-mentioned maintaining part 34,35 is held the lead bundle conductor (not shown)s such as (compressor lead, fan motor conductor, sensor conductor, casing thermocouple wire, cross valve leads etc.) that maintenance is connected with electric controling part S.And electric part box 15 distributions are handled the state that obtains in good order.
On the other hand, as Fig. 1 and shown in Figure 4, above-mentioned casing 18 has following 18a, both sides longitudinally facial 18b, 18c and facial 18d, 18e along horizontal both sides.
The total length of both sides facial 18b, 18c is consistent to the length of the location division 32 of both sides face 17a, 17b with the side 17d from flow export 27 that mounting support body 17 is set.It bears sheet 31 with casing from two sides 17a, 17b highly at least, and the height of ora terminalis is consistent down to it, also can be higher slightly.The total length of both sides facial 18d, 18e is consistent with the length of both sides facial 17c, the 17d of mounting support body 17.It highly will be described later.
On the upper end separately of above-mentioned both sides facial 18b, 18c a pair of location division 36,36 is set respectively, in addition, a plurality of rectangle locating holes 37 is set with predetermined interval ...
The circular arc roof pressure portion 38 of extrusion modling is set on the side surface part 18b of a side.The lower face 18a side end place opening of this roof pressure portion 38, upper side end pouch closure.And air can flow into casing 18 inside from the lower ending opening of roof pressure portion 38.
Deriving with joint-cutting 39 from being provided with a row inner air between above-mentioned roof pressure portion 38 and the side surface part 18e side end.This inner air is derived with joint-cutting 39 towards above-mentioned roof pressure portion 38 openings.In other words, roof pressure portion 38 is arranged on inner air and derives the place ahead of flowing out direction with the air of joint-cutting 39.
Rectangular recess 40 only is set on relative side surface part 18c.The transverse width of the not shown recess on the transverse width of this one 40 and the side surface part 17b that is arranged on above-mentioned mounting support body 17 is identical.
Above-mentioned side surface part 18d is from lower face 18a bending, and the width of its bending be lower than side surface part 18b, c half, the other parts opening.On this side surface part 18d a diabolo is set and cuts hole portion 41, the base end part of SL joint installing plate 42 is inserted in this hole and uses bolting.
Above-mentioned SL joint installing plate 42 is by being installed in part on the casing side surface part 18d, forming installation SL joint on this sloping portion to the part and the oblique part of extending down of extending with casing lower face 18a identical faces therefrom.
The both side ends of relative side surface part 18e bends to the inside, the remainder opening.Ora terminalis extends from lower face 18a under it, has the gap with side surface part 18e, and becomes the hook portion 44 of parallel bending.
Lower face 18a goes up and forms (following) outstanding rectangle protuberance 45 to the outside.Should be provided with along above-mentioned side surface part 18c by outstanding face 45.The space that it is only about half of longitudinally promptly is provided with a row cooling air and imports with joint-cutting 46 on the side surface part 18d.
The 18a of portion goes up and is provided with and above-mentioned joint-cutting 46 parallel and cooling air importing joint-cuttings 47 that shape is identical below.Any joint-cutting 47 also is positioned at the position near above-mentioned SL joint installing plate 42, and opening separately is facing to SL joint installing plate.
In addition, the above-mentioned side surface part 18e in the 18a of portion upper edge is provided with the opening 48 of rectangle below.Be formed with the compressing tablet portion 49,49 of the L font that side to the outside lifted up on the both sides of this opening 48.
The casing 18 of Xing Chenging is covered by the exterior side of aforesaid mounting support body 17 like this.
That is, facial 18b, 18c's of casing both sides is a plurality of chimeric with hole 37 ... socket joint is arranged on the relative locational chimeric protuberance 33 of using of mounting support body ...The recess 40 of casing side surface part 18c is chimeric with the not shown recess of mounting support body 17.Under this state, the chimeric mounting support body of the last ora terminalis of side surface part 18b, 18c casing bears sheet 31, and the side edge is chimeric with sheet 32 with the location.
In addition, the side surface part 17d that casing side surface part 18e and mounting support body 17 are relative is chimeric.The side surface part 18d of opposite side and mounting support body notch a are chimeric, lower face 18a except notch a with lower aperture portion closure.
And especially, the fixture without bolt etc. also can be fixed on casing 18 on the mounting support body 17, and casing 18 can correctly to locate ground chimeric vertically, laterally reaching above-below direction.
Side by side, casing hooked part 44 is chimeric with above-mentioned radiator 20 bottoms, and side surface part 18e between clamping radiator 20.On the peristome 48 of casing lower face 18a, insert mounting support body flow export 27.The compressing tablet portion 49,49 of opening 48 two side ends and the outstanding lower face of flow export 27 are chimeric, position.The peristome of flow export 27 is outstanding from casing lower face 18a, and joint-cutting to the inside 46,47 and SL joint installing plate 42 direction openings.
Owing on identical lower face 18a, establish raised face 45, therefore, can prevent be installed in control on the substrate P and towards under the contacting of electric controling part S, can form suitable gap simultaneously, tempering air can successfully be imported to the there, has improved the cooling effect of electric controling part.
Especially as shown in Figure 4, owing to set the longitudinal length of casing 18 and mounting support body 17, so mounting support body 17 1 ends are outwards outstanding, partly overhanging from the casing side end.
Because the size of the above-below direction of these side surface part 17c and 18d is set, therefore on sponson, be formed with opening 50, a control substrate P part and an electric controling part S part will expose.Utilize this opening 50, the power line that is connected with electric controling part S, the leads for connecting that extends to above-mentioned SL joint 43 from electric controling part S etc. are passed.
Like this, even casing is installed on the mounting support body 17, the last face of control substrate P exposes fully.Above-mentioned lid 19 covers in the top exposed portions serve of control substrate P.
As Fig. 1 and shown in Figure 4, the side surface part 19b to 19e that above-mentioned lid 19 has facial 19a on the rectangle consistent with the top peristome of mounting support body 17 and facial periphery is turned back respectively and formed on this.
On the 19a of portion, 4 circular teats 51 are set on the symmetric position in length and breadth in the above ...Both sides facial 19b, 19c have identical bending width, and only are assembled into and are used to avoid the not shown anti-portion that touches that contacts with mounting support body maintaining part 34,34 under the state on the casing 18 being arranged on lid 19 on the side surface part 19c of a side.
Side surface part 19d by the part of both side ends bending with have the part of bending to constitute relative side surface part 19e slightly to be bent to form from last facial 19a from last facial 19a, its bending width is littler than the bending width of the facial 19b in both sides, 19c, but bigger than the bending width of relative side surface part 19e.
As 1 and shown in Figure 5, chimeric insulation board 52 on the inner face side of this lid 19.Above-mentioned insulation board 52 have with lid on the identical shaped area of facial 19a last facial 52a, with the side surface part 52b to 52d of the identical bending width of lid side surface part 19d and with the identical shaped side surface part 52e of lid side surface part 19e.
The side of the 52a of portion is provided with the rectangular protrusions portion 53 that projects upwards in the above, and three row's lobes 54 are set in length and breadth in other place ...The projecting height of these juts 53,54 is identical.
As shown in Figure 5, be provided with the plate 55 that stops tracking (tracking) between insulation board 52 and control substrate P, this plate is stretched on the insulation board 52.
Each side surface part 19b to 19e inner face side that each side surface part 52b to 52e of insulation board 52 and lid 19 are corresponding is chimeric.Lobes 54 ... four with lid on the lobes 51 of facial 19a ... chimeric, so just can locate reliably insulation board 52.
The lid 19 of chimeric insulation board 52 is fixing with the casing 18 that covers this mounting support body 17 facing to the mounting support body 17 that the control substrate P is installed.That is, make lid side surface part 52e, cover with remaining unchanged towards above-mentioned radiator 20 installation sides.
The outside that the casing of the facial 19b in lid both sides, the chimeric mounting support body of 19c inner face 17a, 17b bears sheet 31 and casing side surface part 18b, 18c, and this outside is by casing hook portion 36 ... flexibly pressing.
Facial 17c is chimeric for lid side surface part 19 inner faces and mounting support side, and, be inserted in the gap between disposed thereon and the maintaining part 35,35.When relative side surface part 19e and radiator 20 are chimeric, outwards have outstanding slightly from casing side surface part 18e.And in this outstanding side, because gap plate 23 is placed in the gap of radiator 20 and control substrate P, therefore, inner some gaps do not have yet.
Lid 19 mounting or dismounting thereon are very easy.That is, when lid 19 was installed, if the side surface part 19e and radiator 20 side pressures that are provided with opening are closed, then operation once just can be finished installation exercise.When taking off lid 19, the ledge of the lid 19 of pushing tow radiator 20 sides just can take off at an easy rate.
Be arranged on each jut 53,54 on the above-mentioned insulation board 52 ... contact with facial 19a on the lid, under this state, can bear pressure from lid 19 tops.
Such electric part box 15 shows as Fig. 6 that at first quilt is carried to be located on dividing plate 7 upper ends.Configuration heat exchanger 9 and pressure fan 10 on the chamber 8a that radiator 20 parts are given prominence to are along with the running of freeze cycle, to the blowing grid 2 sides air-supply of front panel 3.
And this chamber 8a is a negative pressure, send cold wind facing to radiator 20, can obtain sufficient radiating effect.And, because along the prominent cooling fins 20a that establishes of the whole width of radiator 20 ... be in radial expansion, the air output that flows through between fin increases, and can obtain more sufficient radiating effect.
Derive by the hot-air of spare parts kit body 16 inside of electric controling part S liberated heat heating from the joint-cutting 39 of the casing side surface part 18b that is positioned at this chamber 8a, thereby stoped the unusual rising of internal temperature.
Because in the prominent pushing portion 38 that establishing of the opening direction of this joint-cutting 39, this pushing portion 38 is configured under the intrinsic state of unit pushing tow in front on the plate 3 at electric part box 15, therefore, stoped in the chamber 8a of casing side surface part 18b side and the connection of 8b, thereby prevented that air from flowing into joint-cutting 19 peristomes.
The hot-air of spare parts kit body 16 inside also flows out from outstanding flow export 27 places of casing lower face 18a.Blocked the intrusion of water droplet or dust by being contained in baffle plate 28 on flow export 27 peristomes, they can not stick on the inner electric controling part S, thereby have improved reliability.
From the 2 row joint- cuttings 46,47 that are arranged on the casing lower face 18a tempering air is imported spare parts kit body 16 inside, cooling electric control assembly S prevents that temperature from raising.
These joint- cuttings 46,47 are facing to SL joint installing plate 42 openings, and in other words, SL joint installing plate 42 is positioned at the cooling air and imports side.And this installing plate 42 is crooked by joint-cutting 46,47 to oblique below, has prevented to have had water-proof function in the water droplet intrusion spare parts kit body 16.
Especially, the 29 pairs of tempering airs that import spare parts kit bodies 16 inside from above-mentioned joint-cutting 46,47 of the rectifier that having the enhancing function concurrently that are arranged on the mounting support body 17 carry out rectification, and guiding electric controling part S, further improve cooling effectiveness.
Therefore, electric part box 15 bridges on chamber 8a and 8b, to cool off in the air importing case from the joint-cutting 46,47 and the opening 50 of chamber 8b side, through rectification part 29 rectifications, these air are flowed out from the flow export 27 and the joint-cutting 39 of chamber 8a side, therefore, with the electric controling part S of control on the substrate P towards forming the following of case inner air flow road, can make more effectively cooling electric control assembly S of the cooling air that flows through in the case to combining.
Since be installed on lid 19 and control between the substrate P insulation board 52 and the control substrate P between the strong material plate 55 that prevents tracking is installed, so even insulation board 52 contacts with controlling substrate P, also can be high voltage withstanding.
Hold the control substrate P that electric controling part S is installed in the above-mentioned insulation board 52, and keep holding state ground, can be integral with the control substrate P with resin-sealed.Under this state, because of supporting part is all sealed with resin with respect to the control substrate P of electric controling part S.So constituted the salt tolerant structure.
As above said, because whole electric controling parts are installed on the control substrate, and be contained in the spare parts kit with facing down, so it is comparatively simple that distribution is handled, the assembling operation of electric part box and maintenance property are better, simultaneously because all electric controling part is below formation case inner air flow road, so can set complicated air flow path, needn't much cool off and use opening, can improve cooling effect.
Because the structure that radiator has adopted anti-heat to run off, so can improve the cooling effectiveness of the king-sized electric controling part of cooling caloric value.
Because spare parts kit is the dual structure of the mounting support body and the metallic plate casing of resin injection molded material,, when reliably protecting is contained in inner electric part box and control substrate, realize erasure effect so can guarantee the rigidity of spare parts kit body.
The mounting support body has certain retentive control substrate, the effect of the cooling effectiveness of reduction stress and raising cooling electric control assembly and the processing of simplification distribution etc.
Casing is except the rigidity of guaranteeing the spare parts kit body, and also cooling electric control assembly more effectively can prevent simultaneously the intrusion of water droplet or dust, improves reliability.
Because lid is installed on the control substrate dismantledly, so available lid covers the control substrate, protection control substrate.
Owing between lid and control substrate, insulation board is installed, therefore can make the control substrate anti-, realize electric insulation, and have withstand voltage effect.
Because substrate will be controlled and insulation board is sealed, just can improve the salt resistant character of controlling substrate with resin.