KR100337916B1 - Structure for fixing electric devices for a compressor in an air conditioner - Google Patents
Structure for fixing electric devices for a compressor in an air conditioner Download PDFInfo
- Publication number
- KR100337916B1 KR100337916B1 KR1019990047552A KR19990047552A KR100337916B1 KR 100337916 B1 KR100337916 B1 KR 100337916B1 KR 1019990047552 A KR1019990047552 A KR 1019990047552A KR 19990047552 A KR19990047552 A KR 19990047552A KR 100337916 B1 KR100337916 B1 KR 100337916B1
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- KR
- South Korea
- Prior art keywords
- injection molding
- plastic injection
- hole
- fastening
- fixing plate
- Prior art date
Links
- 238000001746 injection moulding Methods 0.000 claims abstract description 34
- 238000002347 injection Methods 0.000 claims abstract description 19
- 239000007924 injection Substances 0.000 claims abstract description 19
- 230000008878 coupling Effects 0.000 claims abstract description 10
- 238000010168 coupling process Methods 0.000 claims abstract description 10
- 238000005859 coupling reaction Methods 0.000 claims abstract description 10
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 239000007769 metal material Substances 0.000 abstract description 4
- 239000002184 metal Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 13
- 238000003825 pressing Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000011076 safety test Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/20—Casings or covers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/20—Casings or covers
- F24F2013/202—Mounting a compressor unit therein
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressor (AREA)
Abstract
공기조화기의 실외기에 장착된 압축기를 작동시키는 전장품이 체결 나사에 의해 플라스틱 사출물에 견고하게 고정되는 공기조화기의 압축기용 전장품의 고정구조가 개시된다. 개시된 전장품의 고정구조는 플라스틱 사출물에 형성된 적어도 하나 이상의 관통공과 일치하는 나사 체결공이 형성된 소정두께의 고정판이 별도의 결합수단에 의해 플라스틱 사출물의 이면에 결합되고, 이때 플라스틱 사출물의 관통공을 관통해서 금속재의 고정판의 나사 체결공에 체결나사가 견고하게 체결된다. 이에 의하면, 체결 나사가 금속재의 고정판에 체결되므로, 체결력이 저하되는 일이 없을 뿐만 아니라 저가의 전장품 고정구조를 제공할 수 있다.A fixed structure of a compressor electrical appliance for an air conditioner is disclosed in which an electrical appliance for operating a compressor mounted on an outdoor unit of an air conditioner is firmly fixed to a plastic injection molded product by fastening screws. In the fixed structure of the disclosed electrical equipment, a fixing plate having a predetermined thickness, in which a screw fastening hole is formed to coincide with at least one through hole formed in the plastic injection molding, is coupled to the back surface of the plastic injection molding by a separate coupling means, wherein the metal material penetrates the through hole of the plastic injection molding. The fastening screw is firmly fastened to the screw fastening hole of the fixing plate. According to this, since the fastening screw is fastened to the fixing plate made of metal, the fastening force is not lowered and the low cost electrical appliance fixing structure can be provided.
Description
본 발명은 공기조화기의 압축기용 전장품을 체결수단을 이용하여 플라스틱 사출물에 고정하는 구조에 관한 것으로서, 보다 상세하게는 플라스틱 사출물의 체결력을 보강하는 금속재의 고정판에 체결수단이 체결됨으로써 전장품을 견고하게 고정할 수 있는 구조에 관한 것이다.The present invention relates to a structure for fixing the electrical equipment for compressor of the air conditioner to the plastic injection molding using the fastening means, and more particularly, the fastening means is fastened to the fixing plate of the metal material to reinforce the fastening force of the plastic injection molding It is about structure which can be fixed.
일반적으로, 압축기를 작동시키기 위한 전장품은 나사와 같은 체결수단에 의해 플라스틱 사출물에 고정된다. 그러나, 플라스틱 사출물은 재료의 특성상 나사를 여러번 풀고 조이는 과정에서 체결부의 암나사부가 쉽게 마멸되는 단점이 있다. 이러한 단점은 나사를 그 체결부에 조이고 푸는 과정을 10회 반복하는 체결부의 암나사부의 마멸에 대한 안전시험과 관련하여 제품의 불합격 요인이 된다.Generally, the electrical equipment for operating the compressor is fixed to the plastic injection molding by fastening means such as screws. However, the plastic injection molding has a disadvantage in that the female thread part of the fastening part is easily worn in the process of loosening and tightening the screw many times due to the characteristics of the material. This drawback is a failure of the product in relation to the safety test for the wear of the female thread part of the fastening part that repeats the process of tightening and loosening the screw 10 times.
이에 대한 해결책으로서, 금속재의 체결부를 인서트(insert)로 사용한 인서트 사출공정에 의해 플라스틱 사출물이 성형된다. 이러한 사출공정에 의해 성형된 플라스틱 사출물이 도 1에 도시되어 있다.As a solution to this, the plastic injection molded product is molded by an insert injection process using a fastening part of a metal material as an insert. The plastic injection molded by this injection process is shown in FIG. 1.
도 1을 참조하면, 플라스틱 사출물(10a)에는 나사(30a)에 의해 체결되는 너트의 역할을 하는 인서트(5)가 매립되어 있다. 이 인서트(5)는 그 내주면에 암나사부가 형성되어 있다. 터미널 블럭(7) 및 마그네트 스위치(8)와 같은 전장품을 고정하기 위한 나사(30)가 인서트(5)와 나사결합된다.Referring to FIG. 1, an insert 5 serving as a nut fastened by a screw 30a is embedded in the plastic injection molding 10a. The insert 5 has a female threaded portion formed on an inner circumferential surface thereof. Screws 30 for fastening electrical components such as the terminal block 7 and the magnet switch 8 are screwed into the insert 5.
이와 같은 인서트 사출공정은 나사에 의한 체결력을 충분히 확보할 수 있다는 장점에도 불구하고 제조공정의 특성상 제조 단가가 통상의 사출공정보다 값비싸다는 단점이 있다.Such an insert injection process has a disadvantage in that a manufacturing cost is more expensive than a normal injection process in view of the characteristics of the manufacturing process, despite the advantage that the fastening force by the screw can be sufficiently secured.
전술한 단점을 해결하기 위한 본 발명의 목적은 고가의 인서트 사출공정이 아닌 저가의 일반 사출공정에 의해 성형된 플라스틱 사출물에 전장품을 견고하게 고정할 수 있는 공기조화기의 압축기용 전장품의 고정구조를 제공하는 것에 있다.An object of the present invention for solving the above-mentioned disadvantages is to provide a fixed structure of a compressor electrical equipment for an air conditioner that can firmly fix the electrical equipment to a plastic injection molded by a low-cost general injection process rather than an expensive insert injection process. It is to offer.
도 1은 종래의 공기 조화기의 압축기용 전장품의 고정구조를 도시한 분해 사시도.1 is an exploded perspective view showing the fixing structure of the electrical equipment for a compressor of the conventional air conditioner.
도 2는 본 발명의 바람직한 실시예에 따른 공기 조화기의 압축기용 전장품의 고정구조를 도시한 분해 사시도.Figure 2 is an exploded perspective view showing a fixing structure of the electrical equipment for the compressor of the air conditioner according to the preferred embodiment of the present invention.
도 3은 도 2의 Ⅱ-Ⅱ 선을 따라 취한 본 발명의 바람직한 실시예의 조립 단면도.3 is an assembled cross sectional view of a preferred embodiment of the present invention taken along line II-II of FIG.
도 4는 도 2의 Ⅱ-Ⅱ 선을 따라 취한 본 발명의 다른 실시예의 조립 단면도.4 is an assembled cross sectional view of another embodiment of the present invention taken along line II-II of FIG. 2;
*도면의 부호에 대한 간단한 설명** Brief description of the symbols in the drawings *
7 : 터미널 블럭 8 : 마그네트 스위치7: terminal block 8: magnet switch
10a, 10, 10b : 플라스틱 사출물 12 : 돌기부10a, 10, 10b: plastic injection molding 12: protrusion
11 : 관통공 12a : 후크11 through hole 12a hook
20, 20b : 고정판 21 : 체결공20, 20b: fixing plate 21: fastening hole
22 : 삽입공 22a : 후크공22: insertion hole 22a: hook hole
전술한 목적을 달성하기 위한 본 발명은, 공기 조화기의 압축기를 작동시키는 전장품을 체결수단을 이용하여 사출물에 고정하는 구조에 있어서, 상기 사출물에는 상기 체결수단이 삽입되는 적어도 하나 이상의 관통공이 형성되며, 상기 플라스틱 사출물의 관통공과 일치하는 체결공이 형성된 소정두께의 고정판이 결합수단에 의해 상기 플라스틱 사출물과 결합되며, 상기 체결수단은 상기 플라스틱 사출물의 관통공을 관통해서 상기 고정판의 체결공에 견고하게 체결되는 것을 특징으로 한다.The present invention for achieving the above object, in the structure for fixing the electrical equipment to operate the compressor of the air conditioner by using the fastening means, the injection molding is formed with at least one through hole through which the fastening means is inserted; And a fixing plate having a predetermined thickness having a fastening hole coinciding with the through hole of the plastic injection molding is coupled to the plastic injection molding by a coupling means, and the fastening means penetrates the through hole of the plastic injection molding firmly to the fastening hole of the fixing plate. It is characterized by.
본 발명은 플라스틱 사출물의 체결력을 보강하는 금속재의 고정판과 결합수단에 의해 결합된 플라스틱 사출물을 체결수단을 이용하여 전장품을 견고하게 체결하는 것에 기술적 특징이 있다.The present invention has a technical feature to securely fasten the electrical appliance using the fastening means of the plastic injection molded by the coupling means and the fixing plate of the metal material to reinforce the fastening force of the plastic injection molding.
이하, 본 발명의 바람직한 실시예가 첨부도면을 참조로 하여 상세하게 설명될 것이다. 또한, 도 1에 도시된 동일한 구성요소에 대해서 동일한 참조부호가 부여될 것이다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In addition, the same reference numerals will be given to the same components shown in FIG.
도 2 및 도 3을 참조하면, 본 발명은 공기조화기의 실외기에 장착된 압축기를 작동시키는 각종 전장품 가운데 터미널 블럭(7) 및 마그네트 스위치(8)가 플라스틱 사출물(10)의 전면에 배치되고, 이 플라스틱 사출물(10)의 이면에는 소정두께의 고정판(20)이 결합수단에 의해 결합된다. 이 플라스틱 사출물(10)의 규격 및 형상은 전장품의 종류 및 개수에 의존하며, 고정판(20)의 규격 및 형상은 플라스틱 사출물(10)에 의존한다.2 and 3, the present invention is the terminal block 7 and the magnet switch 8 of the various electrical appliances for operating the compressor mounted on the outdoor unit of the air conditioner is disposed on the front of the plastic injection molding 10, On the back surface of the plastic injection molding 10, a fixed plate 20 of a predetermined thickness is joined by a joining means. The size and shape of the plastic injection molding 10 depends on the type and number of electrical equipment, and the size and shape of the fixed plate 20 depends on the plastic injection molding 10.
상기 플라스틱 사출물(10)에는 터미널 블록(7) 및 마그네트 스위치(8)에 형성된 나사의 관통공과 일치하는 다수의 관통공(11)이 형성되어 있으며, 상기 고정판(20)에는 플라스틱 사출물의 관통공(11)에 대응하는 체결공(21)이 형성되어 있다. 이 고정판(20)의 체결공(21)은 프레스에 의한 펀칭 가공 후 암나사부를 형성하거나, 드릴에 의한 드릴링 가공 후 별도의 너트를 압접함으로써 형성된다.The plastic injection molding 10 is provided with a plurality of through holes 11 corresponding to the through holes of the screws formed in the terminal block 7 and the magnet switch 8, and the fixing plate 20 has a through hole ( A fastening hole 21 corresponding to 11 is formed. The fastening hole 21 of this fixing plate 20 is formed by forming a female thread part after the punching process by a press, or pressing a separate nut after the drilling process by a drill.
나사(30)는 상기 터미널 블록(7) 및 마그네트 스위치(8)의 관통공과 플라스틱 사출물(10)의 관통공(11)을 관통해서 고정판(20)의 체결공(21)에 체결된다.The screw 30 is fastened to the fastening hole 21 of the fixing plate 20 by passing through the through hole 11 of the terminal block 7 and the magnet switch 8 and the through hole 11 of the plastic injection molding 10.
상기 결합수단은 플라스틱 사출물(10)의 관통공(11) 주위에 형성된 적어도 2개의 돌기부(12)와, 이 돌기부(12)와 대응하여 끼워맞춰지도록 고정판(20)의 체결공 주위에 형성된 적어도 2개의 삽입공(22)으로 구성된다. 이 돌기부(12)는 도 3에 도시된 바와 같이 고정판(20)의 두께에 해당하는 높이에서 일방향으로 절곡 형성된다.The coupling means includes at least two protrusions 12 formed around the through-holes 11 of the plastic injection molding 10 and at least two protrusions formed around the fastening holes of the fixing plate 20 so as to correspond to the protrusions 12. It consists of two insertion holes (22). This protrusion 12 is bent in one direction at a height corresponding to the thickness of the fixing plate 20, as shown in FIG.
플라스틱 사출물(10)의 이면에 결합된 고정판(20)이 소정의 가압력이 인가되는 나사(30)에 의해 체결될 때, 플라스틱 사출물(10)의 일방향으로 절곡된 돌기부(12)에 의해 고정판(20)이 플라스틱 사출물로부터 밀리는 것을 방지한다.When the fixing plate 20 coupled to the rear surface of the plastic injection molding 10 is fastened by the screw 30 to which a predetermined pressing force is applied, the fixing plate 20 is formed by the protrusion 12 bent in one direction of the plastic injection molding 10. ) Is pushed out of the plastic injection molding.
또한, 상기 결합수단은, 도 4에 변형예로서 도시된 바와 같이, 플라스틱 사출물(10b)의 이면에 형성된 후크(12a)와 이 후크와 후크 결합되는 고정판의 후크공(22a)으로 구성될 수도 있다. 여기에서, 후크(12a) 및 후크공(22a)의 개수는 후크결합후의 우연한 분리를 방지하기 위해 구조적으로 안정한 삼각형 또는 사각형을 이루는 3점 또는 4점 결합부로서 각각 3개 또는 4개인 것이 가장 바람직하다. 이 돌기부(12a)는 고정판(20b)의 두께에 해당하는 높이에 걸림턱(12a')이 일체로 형성되어 있다. 후크(12a)의 걸림턱(12a')에 의해 고정판의 후크공(22a)이 후크(12a)와 쉽게 결합되지만, 그 역과정은 어렵게 된다. 따라서, 플라스틱 사출물(10b)의 배치 방향에 상관없이 고정판(20b)이 플라스틱 사출물(10b)로부터 우연하게 분리되지 않는다. 또한, 나사(30)에 의해 플라스틱 사출물(10a)의 이면에 고정판(20b)이 체결될 때, 나사(30)에 소정의 가압력이 인가된다. 따라서, 플라스틱 사출물의 후크(12a)는 나사(30)에 인가되는 가압력을 충분히 견딜 수 있도록 형성된다.In addition, the coupling means may be composed of a hook 12a formed on the rear surface of the plastic injection molding 10b and a hook hole 22a of the fixing plate hooked with the hook, as shown in FIG. . Here, the number of hooks 12a and hook holes 22a is most preferably three or four, respectively, as three- or four-point coupling portions forming a structurally stable triangle or quadrangle to prevent accidental separation after hook coupling. Do. The protrusion 12a is integrally formed with a locking step 12a 'at a height corresponding to the thickness of the fixing plate 20b. The hook hole 22a of the fixing plate is easily coupled with the hook 12a by the locking projection 12a 'of the hook 12a, but the reverse process is difficult. Therefore, the fixing plate 20b is not accidentally separated from the plastic injection molding 10b regardless of the arrangement direction of the plastic injection molding 10b. In addition, when the fixing plate 20b is fastened to the rear surface of the plastic injection molded product 10a by the screw 30, a predetermined pressing force is applied to the screw 30. Thus, the hook 12a of the plastic injection molding is formed to withstand the pressing force applied to the screw 30 sufficiently.
본 발명에 따르면, 고가(高價)의 인서트 사출공정이 아닌 저가(低價)의 일반 사출 공정에 의해 성형된 플라스틱 사출물에 전장품이 견고하게 고정될 수 있다.따라서, 전장품을 고정하기 위한 제품의 제조비용이 절감될 수 있다.According to the present invention, the electrical component can be firmly fixed to a plastic injection molded product by a low-cost general injection process rather than an expensive insert injection process. Thus, the manufacture of a product for fixing the electronic component The cost can be reduced.
비록 본 발명의 보호범위가 청구범위에 기재된 사항에 의해 정해지지만, 본 발명은 전술한 바람직한 실시예에 한정되지 않고, 본 발명의 기술사상의 범위 내에서 다양하게 변형 실시될 수 있음을 유의해야만 한다.Although the scope of protection of the present invention is defined by the matters set forth in the claims, it should be noted that the present invention is not limited to the above-described preferred embodiments, but may be modified in various ways within the scope of the technical idea of the present invention. .
가령, 본 발명의 기술사상의 범위내에 속하는 변형예는 플라스틱 사출물의 이면에 고정판을 결합하기 위해 플라스틱 사출물의 돌기부(12)를 플라스틱 사출물의 마주보는 양측 모서리에 일체로 형성할 수도 있다. 또한, 본 발명은 공기조화기의 압축기용 전장품에 한정하고 있으나, 가전제품용 전장품에도 적용될 수 있다.For example, modifications within the scope of the technical idea of the present invention may integrally form the protrusions 12 of the plastic injection molding on opposite sides of the plastic injection molding in order to couple the fixed plate to the back surface of the plastic injection molding. In addition, the present invention is limited to the electrical equipment for the compressor of the air conditioner, but may be applied to the electrical equipment for home appliances.
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1019990047552A KR100337916B1 (en) | 1999-10-29 | 1999-10-29 | Structure for fixing electric devices for a compressor in an air conditioner |
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KR1019990047552A KR100337916B1 (en) | 1999-10-29 | 1999-10-29 | Structure for fixing electric devices for a compressor in an air conditioner |
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KR20010039247A KR20010039247A (en) | 2001-05-15 |
KR100337916B1 true KR100337916B1 (en) | 2002-05-23 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62171831U (en) * | 1986-04-17 | 1987-10-31 | ||
JPH10205830A (en) * | 1997-01-22 | 1998-08-04 | Mitsubishi Electric Corp | Inverter control circuit apparatus for air conditioning equipment |
KR0184698B1 (en) * | 1995-08-22 | 1999-05-01 | 사토 후미오 | Outdoor device of airconditioner |
KR20000014289U (en) * | 1998-12-30 | 2000-07-25 | 전주범 | Terminal Block Assembly for Window Air Conditioner |
-
1999
- 1999-10-29 KR KR1019990047552A patent/KR100337916B1/en not_active IP Right Cessation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62171831U (en) * | 1986-04-17 | 1987-10-31 | ||
KR0184698B1 (en) * | 1995-08-22 | 1999-05-01 | 사토 후미오 | Outdoor device of airconditioner |
JPH10205830A (en) * | 1997-01-22 | 1998-08-04 | Mitsubishi Electric Corp | Inverter control circuit apparatus for air conditioning equipment |
KR20000014289U (en) * | 1998-12-30 | 2000-07-25 | 전주범 | Terminal Block Assembly for Window Air Conditioner |
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