CN114340184A - A manufacturing method of a flexible circuit board and a processing method of a flexible material - Google Patents
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Abstract
本发明涉及柔性材料精密加工领域,具体涉及一种柔性线路板的制作方法及柔性材料的加工方法,柔性材料的加工方法包括以下步骤,确定待加工的柔性材料的原始加工图档,并对所述原始加工图档进行拉伸形变得到精度补偿加工图档;根据所述精度补偿加工图档对受拉力作用的所述柔性材料进行图档加工,从而在受拉力作用的所述柔性材料上形成加工图形,且在卸载所述柔性材料所受的拉力后,未受拉力作用的所述柔性材料上的加工图形与所述原始加工图档的理论图形相匹配。柔性材料的加工方法可以解决柔性卷料加工时,柔性材料受拉力直接产生拉伸形变导致加工精度丢失,不受拉力,则放卷料和收卷料无法进行的难题。
The invention relates to the field of precise processing of flexible materials, in particular to a method for manufacturing a flexible circuit board and a method for processing flexible materials. The method for processing flexible materials includes the following steps: determining an original processing drawing file of the flexible material to be processed, The original processing drawing file is stretched and deformed to the precision compensation processing drawing file; according to the precision compensation processing drawing file, the drawing file is processed on the flexible material under tension, so as to form on the flexible material under tension Processing graphics, and after unloading the tensile force on the flexible material, the processing graphics on the flexible material that is not subjected to the tensile force matches the theoretical graphics of the original processing drawing file. The processing method of flexible materials can solve the problem that when the flexible material is processed, the flexible material is directly stretched and deformed by the tensile force, which leads to the loss of processing accuracy.
Description
技术领域technical field
本发明涉及柔性材料精密加工领域技术领域,具体涉及一种柔性线路板的制作方法及柔性材料的加工方法。The invention relates to the technical field of the precision machining field of flexible materials, in particular to a method for manufacturing a flexible circuit board and a method for processing flexible materials.
背景技术Background technique
当前,柔性线路板主要采用FCCL进行机械或者激光钻孔以及蚀刻电镀的方式制作,不论是电解铜或者压延铜,生产成本还相对比较高。At present, flexible circuit boards are mainly produced by FCCL for mechanical or laser drilling and etching and electroplating. Whether it is electrolytic copper or rolled copper, the production cost is relatively high.
如果直接先在PI膜(聚酰亚胺)上先行钻孔,再溅射电镀种子层,再电镀铜箔,然后直接蚀刻线路,那么可以减少传统柔性线路板制程的等离子体清洗,微蚀刻等工序,也可以直接减少FCCL的材料成本。但是,如果仅仅只是单张进行生产,那么很难实现自动化生产从而也不能显著降低成本。If you directly drill holes on the PI film (polyimide), then sputter and electroplate the seed layer, then electroplate the copper foil, and then directly etch the circuit, you can reduce the plasma cleaning, micro-etching, etc. of the traditional flexible circuit board process. process, can also directly reduce the material cost of FCCL. However, if only single sheets are produced, it is difficult to automate production and thus cannot significantly reduce costs.
如果采用卷对卷的方式生产,由于能够实现自动化程度较高的生产,那么其生产成本可以显著降低。但是,由于PI膜比较薄,而卷对卷生产必须对PI膜有拉力,才能正常的放卷料和收卷料,否则无法实现收放卷的纠偏动作。但是如果PI膜受到拉力作用,则会产生弹性形变,所加工的图形会在PI膜所受拉力消失后的,会随着PI膜的弹性形变消失后,失去原有的加工精度,从而无法满足实际使用。If the roll-to-roll method is used, the production cost can be significantly reduced due to the ability to achieve a higher degree of automation. However, since the PI film is relatively thin, and the roll-to-roll production must have a pulling force on the PI film, in order to unwind and rewind the material normally, otherwise the rectification of the rewinding and unwinding cannot be realized. However, if the PI film is subjected to tensile force, elastic deformation will occur, and the processed graphics will lose the original processing accuracy after the tensile force of the PI film disappears, and the original processing accuracy will be lost after the elastic deformation of the PI film disappears. actual use.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种柔性线路板的制作方法及柔性材料的加工方法,柔性线路板的制作方法可以减少传统柔性线路板制程的等离子体清洗和微蚀刻等工序,也可以直接减少FCCL的材料成本;柔性材料的加工方法可以解决柔性卷料加工时,柔性材料受拉力直接产生拉伸形变导致加工精度丢失,不受拉力,则放卷料和收卷料无法进行的难题。The technical problem to be solved by the present invention is to provide a manufacturing method of a flexible circuit board and a processing method of a flexible material. The manufacturing method of a flexible circuit board can reduce the processes such as plasma cleaning and micro-etching of the traditional flexible circuit board manufacturing process, and can also directly Reduce the material cost of FCCL; the processing method of flexible material can solve the problem that when the flexible material is processed, the flexible material is directly stretched and deformed by the tensile force, which leads to the loss of processing accuracy.
第一方面,本发明提供了一种柔性线路板的制作方法,该制作方法包括以下步骤,In a first aspect, the present invention provides a manufacturing method of a flexible circuit board, the manufacturing method comprising the following steps:
S1,对柔性材料进行图档加工,形成带有加工图形的柔性材料;S1, processing the graphic file of the flexible material to form a flexible material with processing graphics;
S2,对带有加工图形的柔性材料进行溅射和电镀,形成柔性覆铜板;S2, sputtering and electroplating the flexible material with processed graphics to form a flexible copper clad laminate;
S3,在所述柔性覆铜板上蚀刻线路,形成柔性线路板。S3, etching circuits on the flexible copper clad plate to form a flexible circuit board.
本发明的有益效果是:本发明一种柔性线路板的制作方法在FCCL制作所需的柔性材料上直接图档加工,然后采用溅射和电镀的方式形成FCCL材料,最后直接进行显影和光刻,那么可以省掉清洗与微蚀刻工艺,并且节省FCCL成品材料采购成本,就可以极大降低柔性线路板的制作成本,本发明柔性线路板的制作方法由于成本和层间电镀连接的可靠性,将取代现有软板生产流程,属于颠覆性的技术创新。The beneficial effects of the present invention are as follows: the manufacturing method of the flexible circuit board of the present invention directly processes the graphic file on the flexible material required for FCCL production, then forms the FCCL material by sputtering and electroplating, and finally directly performs development and photolithography , then the cleaning and micro-etching processes can be saved, and the procurement cost of FCCL finished materials can be saved, which can greatly reduce the production cost of the flexible circuit board. It will replace the existing soft board production process, which is a disruptive technological innovation.
第二方面,本发明提供了一种柔性材料的加工方法,该加工方法对柔性材料进行图档加工,包括以下步骤,In a second aspect, the present invention provides a processing method of a flexible material. The processing method performs graphic processing on the flexible material, including the following steps:
确定待加工的柔性材料的原始加工图档,并对所述原始加工图档进行拉伸形变得到精度补偿加工图档;Determine the original processing drawing of the flexible material to be processed, and stretch and deform the original processing drawing to the precision compensation processing drawing;
根据所述精度补偿加工图档对受拉力作用的所述柔性材料进行图档加工,从而在受拉力作用的所述柔性材料上形成加工图形,且在卸载所述柔性材料所受的拉力后,未受拉力作用的所述柔性材料上的加工图形与所述原始加工图档的理论图形相匹配。According to the precision compensation processing drawing, the flexible material under tension is subjected to drawing processing, so as to form a processing pattern on the flexible material under tension, and after the pulling force of the flexible material is unloaded, The machining pattern on the flexible material that is not under tension matches the theoretical pattern of the original machining pattern.
第三方面,本发明提供了一种柔性材料的加工系统,该加工系统用于对柔性材料进行图档加工,包括以下模块,In a third aspect, the present invention provides a processing system for flexible materials, the processing system is used for processing graphics files of flexible materials, including the following modules:
加工图档补偿模块,其用于确定所述柔性材料的原始加工图档,并对所述原始加工图档进行拉伸形变得到精度补偿加工图档;a processing drawing compensation module, which is used for determining the original processing drawing of the flexible material, and performing stretching and deformation on the original processing drawing to obtain the precision compensation processing drawing;
图档加工模块,其用于根据所述精度补偿加工图档对受拉力作用的所述柔性材料进行图档加工,从而在受拉力作用的所述柔性材料上形成加工图形,且在卸载所述柔性材料所受的拉力后,未受拉力作用的所述柔性材料上的加工图形与所述原始加工图档的理论图形相匹配。The graphic processing module is used for performing graphic processing on the flexible material under tension according to the precision compensation processing graphic, so as to form a processing graphic on the flexible material under tension, and after unloading the flexible material. After the flexible material is subjected to the tensile force, the processing pattern on the flexible material that is not subjected to the tensile force matches the theoretical pattern of the original processing drawing file.
第四方面,本发明提供了一种柔性材料的加工装置,该加工装置包括处理器、存储器和存储在所述存储器中且可运行在所述处理器上的计算机程序,所述计算机程序运行时实现如上述所述的加工方法。In a fourth aspect, the present invention provides a processing device for flexible materials, the processing device comprising a processor, a memory, and a computer program stored in the memory and executable on the processor, when the computer program runs The processing method as described above is realized.
第五方面,本发明提供了一种柔性材料的加工设备,该加工设备用于对柔性材料进行图档加工,包括加工机台,所述加工机台用于,In a fifth aspect, the present invention provides a processing equipment for flexible materials, the processing equipment is used for processing graphics files of flexible materials, and includes a processing machine, and the processing machine is used for:
确定待加工的柔性材料的原始加工图档,并对所述原始加工图档进行拉伸形变得到精度补偿加工图档;Determine the original processing drawing of the flexible material to be processed, and stretch and deform the original processing drawing to the precision compensation processing drawing;
根据所述精度补偿加工图档对受拉力作用的所述柔性材料进行图档加工,从而在受拉力作用的所述柔性材料上形成加工图形,且在卸载所述柔性材料所受的拉力后,未受拉力作用的所述柔性材料上的加工图形与所述原始加工图档的理论图形相匹配。According to the precision compensation processing drawing, the flexible material under tension is subjected to drawing processing, so as to form a processing pattern on the flexible material under tension, and after the pulling force of the flexible material is unloaded, The machining pattern on the flexible material that is not under tension matches the theoretical pattern of the original machining pattern.
本发明的有益效果是:本发明一种柔性材料的加工方法、系统、装置及设备中,利用柔性材料在加工幅面内的拉伸形变对原始加工图档进行精度补偿,得到精度补偿加工图档,根据精度补偿加工图档对受拉力作用的所述柔性材料进行图档加工,克服了柔性卷料受拉力弹性形变无法满足加工精度,一旦没有拉力就无法正常放卷料和收卷料的矛盾,使得高精度柔性材料高效卷对卷加工具备高度可行性。The beneficial effects of the present invention are: in the processing method, system, device and equipment of the flexible material of the present invention, the stretching deformation of the flexible material in the processing width is used to perform precision compensation on the original processing drawing file, and the precision-compensating processing drawing file is obtained. , According to the precision compensation processing drawing file, the flexible material under tension is processed according to the drawing file, which overcomes the inability of the elastic deformation of the flexible coil to meet the processing accuracy. , making it highly feasible for efficient roll-to-roll processing of high-precision flexible materials.
附图说明Description of drawings
图1为本发明一种柔性线路板的制作方法的流程图;1 is a flow chart of a method for manufacturing a flexible circuit board according to the present invention;
图2为本发明一种柔性材料的加工方法的流程图;Fig. 2 is the flow chart of a kind of processing method of flexible material of the present invention;
图3为本发明一种柔性材料的加工系统的结构框图;Fig. 3 is a structural block diagram of a flexible material processing system of the present invention;
图4为本发明一种柔性材料的加工设备的结构示意图。FIG. 4 is a schematic structural diagram of a processing equipment of a flexible material according to the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1、放料卷料机,11、放卷料辊,12、待放柔性卷料,13、放卷料配重辊,14、放卷料从动辊;2、柔性材料;3、加工机台,31、加工台面;4、收料卷料机,41、收卷料从动辊,42、收卷料配重辊,43、已收柔性卷料,44、收卷料辊。1. Unwinding and reeling machine, 11. Unwinding material roller, 12. Flexible material to be released, 13. Unwinding material counterweight roller, 14. Unwinding material driven roller; 2. Flexible material; 3. Processing machine Table, 31. Processing table; 4. Rewinding and reeling machine, 41. Rewinding material driven roller, 42, Rewinding material counterweight roller, 43. Rewinding flexible coil material, 44. Rewinding material roller.
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings. The examples are only used to explain the present invention, but not to limit the scope of the present invention.
实施例一:Example 1:
如图1所示,一种柔性线路板的制作方法,包括以下步骤,As shown in Figure 1, a manufacturing method of a flexible circuit board includes the following steps:
S1,对柔性材料进行图档加工,形成带有加工图形的柔性材料;S1, processing the graphic file of the flexible material to form a flexible material with processing graphics;
S2,对带有加工图形的柔性材料进行溅射和电镀,形成柔性覆铜板;S2, sputtering and electroplating the flexible material with processed graphics to form a flexible copper clad laminate;
S3,在所述柔性覆铜板上蚀刻线路,形成柔性线路板。S3, etching circuits on the flexible copper clad plate to form a flexible circuit board.
在柔性线路板生产流程中,采用挠性覆铜板(Flexible Copper Clad Laminate,FCCL,又称为:柔性覆铜板)作为挠性印制电路板(Flexible Printed Circuit board,FPC)的加工基板材料。FCCL是由挠性绝缘基膜与金属箔组成的。由铜箔、薄膜、胶粘剂三种不同材料所复合而成的挠性覆铜板称为三层型挠性覆铜板(简称“3L-FCCL”)。无胶粘剂的挠性覆铜板称为二层型挠性覆铜板(简称“2L-FCCL”)。In the production process of the flexible circuit board, a flexible copper clad laminate (Flexible Copper Clad Laminate, FCCL, also known as: flexible copper clad laminate) is used as the processing substrate material of the flexible printed circuit board (Flexible Printed Circuit board, FPC). FCCL is composed of flexible insulating base film and metal foil. The flexible copper clad laminate composed of three different materials of copper foil, film and adhesive is called three-layer flexible copper clad laminate (referred to as "3L-FCCL"). The adhesive-free flexible copper clad laminate is called a two-layer flexible copper clad laminate (referred to as "2L-FCCL").
柔性线路板的制作流程一般是这样的:FCCL钻孔(激光钻孔或者机械钻孔)——清洗与微蚀刻——光刻显影——贴膜等等工序,工序流程复杂,成本高,良品率很难做到很高。The production process of flexible circuit boards is generally as follows: FCCL drilling (laser drilling or mechanical drilling) - cleaning and micro-etching - lithography and development - filming and other processes, the process flow is complex, the cost is high, and the yield is high. It's hard to get high.
如果在FCCL制作原料柔性绝缘膜上直接钻孔,例如在聚酰亚胺PI薄膜上直接钻孔,然后采用溅射和电镀的方式形成FCCL材料,最后直接进行显影和光刻,那么可以省掉清洗与微蚀刻工艺,并且节省FCCL成品材料采购成本,就可以极大降低柔性线路板的制作成本,本发明柔性线路板的制作方法由于成本和层间电镀连接的可靠性,将取代现有软板生产流程,属于颠覆性的技术创新。If you directly drill holes on the raw flexible insulating film of FCCL, for example, directly drill holes on a polyimide PI film, then use sputtering and electroplating to form FCCL materials, and then directly perform development and photolithography, then you can save Cleaning and micro-etching processes, and saving the procurement cost of FCCL finished materials, can greatly reduce the production cost of the flexible circuit board. The manufacturing method of the flexible circuit board of the present invention will replace the existing The board production process is a disruptive technological innovation.
优选的,所述S1中的图档加工的方式包括机械加工、等离子体加工和激光加工中的任意一种或多种的组合。Preferably, the image processing method in S1 includes any one or a combination of mechanical processing, plasma processing and laser processing.
所述的图档加工,包括机械钻孔切割等方式的加工,也包括激光对柔性材料切割钻孔加工,也可以化学或者等离子体等加工方式。The image file processing includes processing by means of mechanical drilling and cutting, laser cutting and drilling processing of flexible materials, and processing methods such as chemical or plasma.
优选的,所述S1具体为,对所述柔性材料进行穿透式的图档加工,形成带有穿透式加工图形的柔性材料;Preferably, the S1 is specifically performing penetrating graphic processing on the flexible material to form a flexible material with penetrating processing graphics;
所述S2具体为,对带有穿透式加工图形的柔性材料进行双面溅射和电镀,且在所述穿透式加工图形的侧壁生成电镀层,形成双面导电层的一体化铆钉结构的柔性覆铜板。The S2 is specifically, performing double-sided sputtering and electroplating on a flexible material with a penetrating processing pattern, and generating an electroplating layer on the sidewall of the penetrating processing pattern to form an integrated rivet with a double-sided conductive layer Structure of flexible copper clad laminates.
所述的双面导电层的一体化铆钉结构,使得双面导电层物理与电性能连接更可靠完美。The integrated rivet structure of the double-sided conductive layer makes the connection between the physical and electrical properties of the double-sided conductive layer more reliable and perfect.
优选的,所述S1具体为,对所述柔性材料进行不穿透式的图档加工,形成带有未穿透式加工图形的柔性材料。Preferably, the S1 is specifically performing non-penetrating graphic processing on the flexible material to form a flexible material with non-penetrating processing graphics.
对所述柔性材料进行不穿透式的图档加工,在柔性材料表面溅射和电镀后,会加大表面溅射与电镀的导电层在柔性材料表面的附着力。The non-penetrating image processing is performed on the flexible material. After sputtering and electroplating on the surface of the flexible material, the adhesion of the conductive layer sputtered and electroplated on the surface of the flexible material will be increased.
优选的,在所述柔性材料上以所述未穿透式加工图形为基准进行微蚀刻,获得的线路面向柔性材料方向全部或部分埋入所述柔性材料。Preferably, micro-etching is performed on the flexible material on the basis of the non-penetrating processing pattern, and the obtained circuit is completely or partially embedded in the flexible material facing the direction of the flexible material.
其中,部分埋入是指线路面向柔性材料方向一部分埋入所述柔性材料,另一部分凸出所述柔性材料,埋入的部分与凸出的部分构成线路整体,至于埋入与凸出的比例根据实际情况合理设置。Among them, partially embedded means that a part of the circuit is embedded in the flexible material facing the direction of the flexible material, and the other part is protruded from the flexible material. The embedded part and the protruding part constitute the whole circuit. As for the ratio of embedded to protruding Set according to the actual situation.
如果再在线路面向柔性材料方向部分埋入所述柔性材料的表面再蚀刻一下,凸出的线路表面都蚀刻掉了,沟槽内(未穿透式加工图形内)还是存在线路的,那么就相当于线路是全部埋入所述柔性材料。If the surface of the flexible material is partially buried in the direction of the circuit facing the flexible material and etched again, the protruding circuit surface is etched away, and there is still a circuit in the groove (in the non-penetrating processing pattern), then Equivalent to the line is fully embedded in the flexible material.
线路面向柔性材料方向部分埋入所述柔性材料,增加了微细线路在柔性材料表面的附着力。The circuit is partially embedded in the flexible material in the direction facing the flexible material, which increases the adhesion of the fine circuit on the surface of the flexible material.
而本发明柔性线路板的制作方法中最关键的一环,是柔性绝缘材料钻孔的精度问题。一方面,为了节省生产成本,必须导入卷对卷自动化生产技术,由于卷对卷自动化生产,涉及了卷料的放料和柔性材料加工后的收卷料问题,这里面必须对柔性材料引入张力,才可卷料放齐整和卷料收齐整。但是由于柔性材料受到张力作用,柔性材料会发生弹性形变,在柔性材料去除张力后,柔性材料表面加工的图形形状和位置精度会发生较大改变,导致图形形状和/或位置精度超出了生产精度要求,导致无法继续生产。而为了解决这一技术问题,本发明还提供了一种柔性材料的加工方法,具体说明参见下述实施例二。And the most critical part in the manufacturing method of the flexible circuit board of the present invention is the precision of the drilling of the flexible insulating material. On the one hand, in order to save production costs, it is necessary to introduce automatic roll-to-roll production technology. Due to automatic roll-to-roll production, it involves the unwinding of roll materials and the rewinding of flexible materials after processing, and it is necessary to introduce tension to flexible materials. , so that the coils can be placed neatly and the coils can be collected neatly. However, since the flexible material is subjected to tension, the flexible material will undergo elastic deformation. After the flexible material is removed from the tension, the shape and positional accuracy of the surface of the flexible material will be greatly changed, resulting in the shape and/or positional accuracy of the graphics exceeding the production accuracy. requirements, resulting in the inability to continue production. In order to solve this technical problem, the present invention also provides a processing method of a flexible material. For details, refer to the second embodiment below.
实施例二:Embodiment 2:
如图2所示,一种柔性材料的加工方法,对柔性材料进行图档加工,包括以下步骤,As shown in Figure 2, a method for processing flexible materials, which includes the following steps:
确定待加工的柔性材料的原始加工图档,并对所述原始加工图档进行拉伸形变得到精度补偿加工图档;Determine the original processing drawing of the flexible material to be processed, and stretch and deform the original processing drawing to the precision compensation processing drawing;
根据所述精度补偿加工图档对受拉力作用的所述柔性材料进行图档加工,从而在受拉力作用的所述柔性材料上形成加工图形,且在卸载所述柔性材料所受的拉力后,未受拉力作用的所述柔性材料上的加工图形与所述原始加工图档的理论图形相匹配。According to the precision compensation processing drawing, the flexible material under tension is subjected to drawing processing, so as to form a processing pattern on the flexible material under tension, and after the pulling force of the flexible material is unloaded, The machining pattern on the flexible material that is not under tension matches the theoretical pattern of the original machining pattern.
所述的匹配,是指获得的加工图形与理论加工图形,符合设计精度要求。The matching refers to the obtained processing graphics and theoretical processing graphics, which meet the requirements of design accuracy.
在有些情况下,柔性材料需要张力才可以获得较为平整的加工平面,一旦引入了张力,就意味着进行加工图形的形状和/或位置精度会随着张力消失而超过原有精度设计要求。本发明柔性材料的加工方法就是解决对有张力的柔性材料加工时候确保柔性材料张力消失后的所加工图形的形状和/或位置精度满足设计要求。In some cases, the flexible material requires tension to obtain a relatively flat processing plane. Once the tension is introduced, it means that the shape and/or position accuracy of the processed graphics will exceed the original precision design requirements as the tension disappears. The processing method of the flexible material of the present invention is to ensure that the shape and/or positional accuracy of the processed graphics after the tension of the flexible material disappears when processing the flexible material with tension meets the design requirements.
本发明柔性材料的加工方法解决了柔性材料张力形变与加工图形形状和/或位置精度矛盾问题。在对受拉力作用的柔性材料进行加工时候,可以先对原始加工图档(加工图形的形状和/或位置精度)进行补偿,使得柔性材料去掉张力后,所加工的图形的形状和/或位置精度满足实际加工精度要求。The processing method of the flexible material of the present invention solves the problem of contradiction between the tension deformation of the flexible material and the shape and/or position accuracy of the processing graphic. When processing a flexible material under tension, the original processing drawing (shape and/or positional accuracy of the processing graphic) can be compensated first, so that the shape and/or position of the processed graphic after the tension is removed from the flexible material The accuracy meets the actual machining accuracy requirements.
对所述原始加工图档进行拉伸形变得到精度补偿加工图档的具体方法有如下三种。There are three specific methods for stretching and deforming the original processing drawing to the precision compensation processing drawing.
优选的,对所述原始加工图档进行拉伸形变得到精度补偿加工图档的第一种方法为,Preferably, the first method for stretching and deforming the original processing drawing to the precision compensation processing drawing is:
根据所述柔性材料所受拉力的大小和所述柔性材料的弹性模量计算出所述柔性材料在加工幅面内的拉伸形变;Calculate the tensile deformation of the flexible material in the processing web according to the magnitude of the tensile force on the flexible material and the elastic modulus of the flexible material;
利用所述柔性材料在加工幅面内的拉伸形变对所述原始加工图档进行补偿,得到所述精度补偿加工图档。The original processing drawing file is compensated by the tensile deformation of the flexible material in the processing width, and the precision compensation processing drawing file is obtained.
这种补偿方式简单方便,但是误差会相对大,因为薄膜的弹性模量并不好测量。This compensation method is simple and convenient, but the error will be relatively large, because the elastic modulus of the film is not easy to measure.
优选的,对所述原始加工图档进行拉伸形变得到精度补偿加工图档的第二种方法为,Preferably, the second method of stretching and deforming the original processing drawing to the precision compensation processing drawing is:
根据预设加工图档对未受拉力作用的所述柔性材料进行图档加工,从而在未受拉力作用的所述柔性材料上形成第一加工图形,读取并记录所述第一加工图形的坐标数据;The flexible material that is not under tension is processed according to the preset processing pattern, so that a first processing pattern is formed on the flexible material that is not under tension, and the first processing pattern is read and recorded. coordinate data;
对所述柔性材料施加拉力,所述柔性材料产生形变,使得所述第一加工图形因形变变换为第二加工图形,读取并记录所述第二加工图形的坐标数据;Applying a tensile force to the flexible material, the flexible material is deformed, so that the first processing graphic is transformed into a second processing graphic due to the deformation, and the coordinate data of the second processing graphic is read and recorded;
将所述第二加工图形的坐标数据与所述预设加工图档的理论坐标数据进行比对,或将所述第二加工图形的坐标数据与所述第一加工图形的坐标数据进行比对,得到所述柔性材料在加工幅面内的拉伸形变;Compare the coordinate data of the second processing graphic with the theoretical coordinate data of the preset processing graphic, or compare the coordinate data of the second processing graphic with the coordinate data of the first processing graphic , to obtain the tensile deformation of the flexible material in the processing width;
利用所述柔性材料在加工幅面内的拉伸形变对所述原始加工图档进行补偿,得到所述精度补偿加工图档。The original processing drawing file is compensated by the tensile deformation of the flexible material in the processing width, and the precision compensation processing drawing file is obtained.
这种补偿方式,先直接对在自由状态下的柔性材料进行图档加工,形成第一加工图形,然后在对应的拉力下弹性拉伸柔性材料,因此,所述第一加工图形因形变变换为第二加工图形,再测量在张力下的所述第二加工图形的坐标数据(形状和/或位置数据),所述第二加工图形的坐标数据与所述预设加工图档的理论坐标数据的差值或所述第二加工图形的坐标数据与所述第一加工图形的坐标数据的差值就是应该补偿的数据,这样可以相对准确的获得补偿数据(拉伸形变)。In this compensation method, the flexible material in the free state is directly processed to the drawing file to form the first processing pattern, and then the flexible material is elastically stretched under the corresponding tensile force. Therefore, the first processing pattern is transformed into The second processing graphic, and then measure the coordinate data (shape and/or position data) of the second processing graphic under tension, the coordinate data of the second processing graphic and the theoretical coordinate data of the preset processing graphic file The difference value of , or the difference between the coordinate data of the second processing graphic and the coordinate data of the first processing graphic is the data that should be compensated, so that the compensation data (tensile deformation) can be obtained relatively accurately.
优选的,对所述原始加工图档进行拉伸形变得到精度补偿加工图档的第三种方法为,Preferably, the third method of stretching and deforming the original processing drawing to the precision compensation processing drawing is:
根据预设加工图档对受拉力作用的柔性材料进行图档加工,从而在受拉力作用的所述柔性材料上形成第三加工图形,读取并记录所述第三加工图形的坐标数据;Perform graphic processing on the flexible material under tension according to the preset processing graphics, so as to form a third processing graphic on the flexible material under tension, and read and record the coordinate data of the third processing graphic;
卸载所述柔性材料所受的拉力作用,所述柔性材料恢复形变,使得所述第三加工图形因恢复形变变换为第四加工图形,读取并记录所述第四加工图形的坐标数据;Unloading the tensile force on the flexible material, the flexible material recovers the deformation, so that the third processing graphic is transformed into the fourth processing graphic due to the recovery deformation, and the coordinate data of the fourth processing graphic is read and recorded;
将所述第四加工图形的坐标数据与所述预设加工图档的理论坐标数据进行比对,或将所述第四加工图形的坐标数据与所述第三加工图形的坐标数据进行比对,得到所述柔性材料在加工幅面内的拉伸形变;Compare the coordinate data of the fourth processing graphic with the theoretical coordinate data of the preset processing graphic, or compare the coordinate data of the fourth processing graphic with the coordinate data of the third processing graphic , to obtain the tensile deformation of the flexible material in the processing width;
利用所述柔性材料在加工幅面内的拉伸形变对所述原始加工图档进行补偿,得到所述精度补偿加工图档。The original processing drawing file is compensated by the tensile deformation of the flexible material in the processing width, and the precision compensation processing drawing file is obtained.
这种补偿方式,先直接在受拉力作用的柔性材料进行图档加工,得到第三加工图形,然后除掉柔性材料所受拉力,因此,第三加工图形因恢复形变变换为第四加工图形,再测量所述第四图形的坐标数据,所述第四加工图形的坐标数据与所述预设加工图档的理论坐标数据的差值或所述第四加工图形的坐标数据与所述第三加工图形的坐标数据的差值就是应该补偿的数据,这样可以相对准确的获得补偿数据。In this compensation method, the graphic file is directly processed on the flexible material under tension to obtain the third processing graphic, and then the tensile force on the flexible material is removed. Therefore, the third processing graphic is transformed into the fourth processing graphic due to the recovery deformation. Then measure the coordinate data of the fourth graphic, the difference between the coordinate data of the fourth processing graphic and the theoretical coordinate data of the preset processing graphic file, or the coordinate data of the fourth processing graphic and the third processing graphic. The difference between the coordinate data of the processed graphics is the data that should be compensated, so that the compensation data can be obtained relatively accurately.
具体的,在上述第二种或第三种获取精度补偿加工图档的方案中,所述预设加工图档优先采用比较容易进行位置坐标识别的图形,例如,所述预设加工图档对应的加工图形为圆形、十字形和口字形中的任一种或多种的组合。Specifically, in the above-mentioned second or third solution for obtaining the precision-compensated processing image file, the preset processing image file preferably adopts the image that is easier to identify the position coordinates. For example, the preset processing image file corresponds to The processing graphics are any one or a combination of circle, cross and mouth shape.
优选的,所述柔性材料因拉力产生的形变具体为弹性形变;利用所述柔性材料在加工幅面内的拉伸形变对所述原始加工图档进行的补偿具体为线性补偿或非线性补偿。Preferably, the deformation of the flexible material due to tensile force is specifically elastic deformation; the compensation for the original processing drawing file using the tensile deformation of the flexible material in the processing width is specifically linear compensation or nonlinear compensation.
优选的,在对所述柔性材料进行图档加工之前和之后,均包括以下步骤,对成卷的所述柔性材料同步进行放卷操作和收卷操作;所述柔性材料因放卷操作和收卷操作受拉力作用。Preferably, before and after the graphic processing of the flexible material, the following steps are included: simultaneously unwinding and rewinding the roll of the flexible material; The roll operation is under tension.
由于PI膜比较薄,而卷对卷生产必须对PI膜有拉力,才能正常的放卷料和收卷料,否则无法实现收、放卷的纠偏动作,因此,在放卷操作和收卷操作的过程中,所述柔性材料是受到拉力作用的。Because the PI film is relatively thin, and the roll-to-roll production must have tension on the PI film, in order to unwind and rewind the material normally, otherwise the rectification action of rewinding and unwinding cannot be realized. During the process, the flexible material is subjected to tensile force.
优选的,在对所述柔性材料进行图档加工时,通过吸附的方法使所述柔性材料固定。Preferably, the flexible material is fixed by means of adsorption during the graphic processing of the flexible material.
采用吸附的方法使所述柔性材料固定,避免柔性材料在图档加工过程中挪动,保证图档加工精度。The flexible material is fixed by the adsorption method, so as to avoid the flexible material from moving during the processing of the drawing file, and ensure the processing accuracy of the drawing file.
优选的,对所述柔性材料进行的图档加工包括钻孔加工、切割加工和焊接加工中的一种或多种的组合。Preferably, the graphic processing performed on the flexible material includes a combination of one or more of drilling processing, cutting processing and welding processing.
优选的,所述柔性材料为单层柔性材料或多层叠加复合柔性材料。Preferably, the flexible material is a single-layer flexible material or a multi-layer stacked composite flexible material.
优选的,所述柔性材料为聚酰亚胺薄膜、特氟龙薄膜和铜箔中的任一种或多种的组合层叠。Preferably, the flexible material is a combination lamination of any one or more of polyimide film, Teflon film and copper foil.
聚酰亚胺薄膜和特氟龙薄膜是线路板行业常用的柔性绝缘材料,非常适合于生产柔性线路板。Polyimide film and Teflon film are commonly used flexible insulating materials in the circuit board industry and are very suitable for the production of flexible circuit boards.
优选的,所述柔性材料的厚度小于100微米。Preferably, the thickness of the flexible material is less than 100 microns.
实施例三:Embodiment three:
基于上述一种柔性材料的加工方法,本发明还提供一种柔性材料的加工系统。Based on the above-mentioned processing method for a flexible material, the present invention also provides a processing system for a flexible material.
如图3所示,一种柔性材料的加工系统,包括以下模块,As shown in Figure 3, a flexible material processing system includes the following modules,
加工图档补偿模块,其用于确定所述柔性材料的原始加工图档,并对所述原始加工图档进行拉伸形变得到精度补偿加工图档;a processing drawing compensation module, which is used for determining the original processing drawing of the flexible material, and performing stretching and deformation on the original processing drawing to obtain the precision compensation processing drawing;
图档加工模块,其用于根据所述精度补偿加工图档对受拉力作用的所述柔性材料进行图档加工,从而在受拉力作用的所述柔性材料上形成加工图形,且在卸载所述柔性材料所受的拉力后,未受拉力作用的所述柔性材料上的加工图形与所述原始加工图档的理论图形相匹配。The graphic processing module is used for performing graphic processing on the flexible material under tension according to the precision compensation processing graphic, so as to form a processing graphic on the flexible material under tension, and after unloading the flexible material. After the flexible material is subjected to the tensile force, the processing pattern on the flexible material that is not subjected to the tensile force matches the theoretical pattern of the original processing drawing file.
实施例四:Embodiment 4:
基于上述一种柔性材料的加工方法,本发明还提供一种柔性材料的加工装置。Based on the above-mentioned method for processing a flexible material, the present invention also provides a processing device for a flexible material.
一种柔性材料的加工装置,包括处理器、存储器和存储在所述存储器中且可运行在所述处理器上的计算机程序,所述计算机程序运行时实现如上述所述的加工方法。A processing device for flexible materials, comprising a processor, a memory and a computer program stored in the memory and executable on the processor, when the computer program runs, the processing method as described above is implemented.
实施例五:Embodiment 5:
基于上述一种柔性材料的加工方法,本发明还提供一种柔性材料的加工设备。Based on the above-mentioned processing method of a flexible material, the present invention also provides a processing device for a flexible material.
一种柔性材料的加工设备,包括加工机台,所述加工机台用于,A processing equipment for flexible materials, comprising a processing machine, the processing machine being used for,
确定待加工的柔性材料的原始加工图档,并对所述原始加工图档进行拉伸形变得到精度补偿加工图档;Determine the original processing drawing of the flexible material to be processed, and stretch and deform the original processing drawing to the precision compensation processing drawing;
根据所述精度补偿加工图档对受拉力作用的所述柔性材料进行图档加工,从而在受拉力作用的所述柔性材料上形成加工图形,且在卸载所述柔性材料所受的拉力后,未受拉力作用的所述柔性材料上的加工图形与所述原始加工图档的理论图形相匹配。According to the precision compensation processing drawing, the flexible material under tension is subjected to drawing processing, so as to form a processing pattern on the flexible material under tension, and after the pulling force of the flexible material is unloaded, The machining pattern on the flexible material that is not under tension matches the theoretical pattern of the original machining pattern.
优选的,本发明柔性材料的加工设备还包括放料卷料机和收料卷料机;所述柔性材料的两端分别卷绕在所述放料卷料机的卷料辊和所述收料卷料机的卷料辊上;Preferably, the processing equipment of the flexible material of the present invention further comprises a reeling and reeling machine; the two ends of the flexible material are respectively wound on the reeling roller of the reeling and reeling machine and the rewinding and reeling machine. On the coiling roller of the coiling machine;
所述放料卷料机用于将成卷的所述柔性材料从放卷料辊卷出并送入所述加工机台;The unwinding and reeling machine is used for rolling the coiled flexible material out of the unwinding material roller and feeding it into the processing machine;
所述收料卷料机用于将经过所述加工机台进行图档加工后的所述柔性材料收进并对齐成卷;The rewinding and reeling machine is used for taking in and aligning the flexible material after being processed by the processing machine to form a roll;
所述放料卷料机和所述收料卷料机相互配合拉紧所述柔性材料,所述柔性材料受所述放料卷料机和所述收料卷料机之间的拉力作用产生拉伸弹性形变。The unwinding and reeling machine and the rewinding and reeling machine cooperate with each other to tighten the flexible material, and the flexible material is generated by the tension between the unwinding and reeling machine and the rewinding and reeling machine. Tensile elastic deformation.
优选的,所述放料卷料机或/和所述收料卷料机上配置有配重辊或弹力机构,所述配重辊用于通过自身重力下压所述柔性材料,或所述弹力机构用于对所述柔性材料施加拉力。Preferably, a counterweight roller or an elastic mechanism is configured on the unwinding and reeling machine or/and the rewinding and reeling machine, and the counterweight roller is used to press down the flexible material by its own gravity, or the elastic force A mechanism is used to apply tension to the flexible material.
如果配置重力辊,柔性材料所受张力(拉力)基本固定,这时候的精度补偿就相对简单。如果配置弹力机构,这要看具体情况,优先保障柔性材料张力恒定为佳。If the gravity roller is configured, the tension (tension) of the flexible material is basically fixed, and the precision compensation at this time is relatively simple. If the elastic mechanism is configured, it depends on the specific situation, and it is better to ensure the constant tension of the flexible material.
优选的,所述加工机台的加工台面上配设有图形坐标识别系统,所述图形坐标识别系统用于读取并记录所述加工机台进行图档加工后形成的加工图形的坐标数据。Preferably, a graphic coordinate recognition system is provided on the processing table of the processing machine, and the graphic coordinate recognition system is used to read and record the coordinate data of the processing graphic formed after the processing machine performs the graphic processing.
优选的,所述加工机台的加工台面上配设有负压吸附系统,所述负压吸附系统用于将所述柔性材料吸附固定在所述加工台面上。Preferably, a negative pressure adsorption system is provided on the processing table of the processing machine, and the negative pressure adsorption system is used to adsorb and fix the flexible material on the processing table.
优选的,所述加工机台具体为激光钻孔机台、激光切割机台和激光焊接机台中的任一种或多种的组合。Preferably, the processing machine is specifically any one or a combination of a laser drilling machine, a laser cutting machine and a laser welding machine.
在本具体实施例中,如图4所示,1为放料卷料机,2为柔性材料,3为加工机台,4为收料卷料机。In this specific embodiment, as shown in FIG. 4 , 1 is an unwinding and reeling machine, 2 is a flexible material, 3 is a processing machine, and 4 is a rewinding and reeling machine.
所述放料卷料机1的卷料辊包括放卷料辊11和放卷料从动辊14,所述放料卷料机1上配置的配重辊为放卷料配重辊13,待加工的柔性材料2卷绕在放卷料辊11上,形成待放柔性卷料12;所述收料卷料机4的卷料辊包括收卷料辊44和收卷料从动辊41,所述收料卷料机4上配置的配重辊为收卷料配重辊42,已加工完成的柔性材料2卷绕在收卷料辊44上,形成已收柔性卷料43。The reeling roller of the unwinding and reeling
待放柔性卷料12安装在放卷料辊11上,所述放卷料辊11顺时针转动,可以将待放柔性卷料12转出,经放卷料配重辊13重力下压,绕向放卷料从动辊14,经水平拉出为柔性材料2。The
柔性材料2位于加工机台3的加工台面31的上方,加工台面31表面设计有透气孔,可以形成负压,将柔性材料2吸附在加工台面31的表面,加工台面31上表面可以设计安装治具板(图中没有示出),用于钻孔等加工排屑用途,此时柔性材料2将被负压吸附在治具板上。The
柔性材料2经收卷料从动辊41后向下绕行收卷料配重辊42,已收柔性卷料43安装在收卷料辊44上。The
原则上,放卷料配重辊13与收卷料配重辊42需要进行重力匹配;所述柔性材料2所受张力为放卷料配重辊13或收卷料配重辊42的重力。In principle, the unwinding
连接放料卷料机和收料卷料机的柔性材料,受放料卷料机和收料卷料机的拉力产生拉伸形变,被加工台面吸附后,所产生的弹性形变在加工过程中基本保留,加工机台的加工软件设置加工幅面内的拉伸弹性形变精度补偿,使得加工完毕后,去除加工幅面柔性卷料所受拉力,拉伸柔性卷料弹性收缩恢复,使得所加工的图形在柔性材料上的形状和/或位置精度符合设计加工精度要求,克服了柔性材料受拉力弹性形变无法满足加工精度,一旦没有拉力就无法正常放卷料和收卷料的矛盾,使得高精度柔性卷料高效卷对卷加工具备高度可行性。The flexible material connecting the unwinding and rewinding machine is stretched and deformed by the tension of the unwinding and rewinding machine. After being adsorbed by the processing table, the elastic deformation generated during the processing It is basically reserved. The processing software of the processing machine sets the precision compensation of tensile elastic deformation in the processing width, so that after the processing is completed, the tensile force on the flexible coil of the processing width is removed, and the elastic contraction of the stretched flexible coil is restored, so that the processed graphics The shape and/or position accuracy on the flexible material meets the design and processing accuracy requirements, overcoming the inability of the flexible material to meet the processing accuracy due to elastic deformation under tension. Efficient roll-to-roll processing of coils is highly feasible.
本发明一种柔性线路板的制作方法具有以下优点:The manufacturing method of a flexible circuit board of the present invention has the following advantages:
1)实现了一种全新的低成本柔性线路板制造工艺路线;1) A new low-cost flexible circuit board manufacturing process route is realized;
2)对于穿透性加工图形,可以获得完美的双面导电线路的一体化铆钉连接结构,实现可靠完美电性能连接和可靠的机械连接以及耐机械疲劳连接;2) For the penetrating processing pattern, a perfect integrated rivet connection structure of double-sided conductive lines can be obtained to achieve reliable and perfect electrical performance connection, reliable mechanical connection and mechanical fatigue-resistant connection;
3)对于非穿透性加工图形,可以显著增加单面板线路在柔性材料表面的附着力。3) For non-penetrating processing graphics, the adhesion of single-panel lines on the surface of flexible materials can be significantly increased.
本发明提供的一种柔性材料的加工方法、系统、装置和设备,具有以下优点:The processing method, system, device and equipment of a flexible material provided by the present invention have the following advantages:
1)、因柔性材料受拉力作用,所以可以实现柔性材料卷对卷带张力加工,特别是解决了带张力的柔性材料的激光加工的图形形状和/或位置精度问题;1) Because the flexible material is subjected to tension, the roll-to-roll tension processing of the flexible material can be realized, especially the graphic shape and/or position accuracy of the laser processing of the flexible material with tension is solved;
2)、适合于卷对卷批量自动化生产;2), suitable for roll-to-roll batch automatic production;
3)、实现了一种低成本的柔性线路板制作工艺路线,极大降低柔性线路板的生产制造成本,规避了FCCL柔性铜箔的进口物料瓶颈;3), a low-cost flexible circuit board manufacturing process route is realized, which greatly reduces the manufacturing cost of flexible circuit boards and avoids the bottleneck of imported materials of FCCL flexible copper foil;
4)、实现了一种高性能电连接/高可靠性机械连接的双面柔性电路板制作方法。4) A method for manufacturing a double-sided flexible circuit board with high-performance electrical connection/high-reliability mechanical connection is realized.
读者应理解,在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。The reader should understand that in the description of this specification, references to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples" and the like are intended to be described in conjunction with that embodiment or example. The specific features, structures, materials or characteristics of the present invention are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it should be understood that the above-mentioned embodiments are exemplary and should not be construed as limiting the present invention. Embodiments are subject to variations, modifications, substitutions and variations.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection of the present invention. within the range.
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