CN113442122B - Large-surface detection operation robot system - Google Patents
Large-surface detection operation robot system Download PDFInfo
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- CN113442122B CN113442122B CN202110943885.9A CN202110943885A CN113442122B CN 113442122 B CN113442122 B CN 113442122B CN 202110943885 A CN202110943885 A CN 202110943885A CN 113442122 B CN113442122 B CN 113442122B
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- 230000007704 transition Effects 0.000 claims abstract description 71
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- 238000007689 inspection Methods 0.000 claims description 36
- 238000003032 molecular docking Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 12
- 230000000875 corresponding effect Effects 0.000 description 10
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- 208000032370 Secondary transmission Diseases 0.000 description 6
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- 238000001816 cooling Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/02—Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type
- B25J9/04—Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type by rotating at least one arm, excluding the head movement itself, e.g. cylindrical coordinate type or polar coordinate type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/0019—End effectors other than grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
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Abstract
Description
技术领域Technical Field
本发明涉及土木工程技术领域,特别涉及一种大表面检测作业机器人系统。The invention relates to the technical field of civil engineering, and in particular to a large surface detection operation robot system.
背景技术Background Art
大型基础设施的检修对确保设备结构的安全性、稳定性具备有重要的意义。例如:大坝、火电厂冷却塔、大型建筑玻璃幕墙、大型隧道以及桥梁底面等一系列场景,在投入使用后往往需要定期的检测以及针对缺陷的维修作业,以保障其安全应用。这些大型基础设施通常具备覆盖面积广、环境条件恶劣、高度落差大等特点,导致其检修作业工作存在较大困难。The maintenance of large-scale infrastructure is of great significance to ensure the safety and stability of equipment structures. For example, a series of scenes such as dams, thermal power plant cooling towers, large building glass curtain walls, large tunnels and bridge bottoms often require regular inspections and repairs for defects after they are put into use to ensure their safe use. These large-scale infrastructures usually have the characteristics of wide coverage, harsh environmental conditions, and large height differences, which makes their maintenance work very difficult.
针对超大表面检测作业的场景,比如大坝坝面检测、冷却塔表面检测、大型玻璃幕墙检测、桥梁隧道内表面裂纹检测、表面修理等场景,传统的检测作业方式通常是在工作表面处通过搭建登高梯、脚手架、悬挂吊机等辅助结构,再通过人工站上这些辅助结构进行手动检测作业。然而,此种检测作业方式的工作量巨大、工作强度高,且工作周期长、人力成本高,工作表面较高时还存在高空坠落的安全隐患。并且,由于缺乏刚性结构支撑并且观测视野局限,可能导致排查不全面、检测结果遗漏等问题。For scenarios involving ultra-large surface inspections, such as dam surface inspections, cooling tower surface inspections, large glass curtain wall inspections, surface crack inspections on bridges and tunnels, and surface repairs, traditional inspection methods usually involve building auxiliary structures such as ladders, scaffolding, and hanging cranes on the work surface, and then manually standing on these auxiliary structures to perform manual inspections. However, this type of inspection method has a huge workload, high work intensity, a long work cycle, and high labor costs. When the work surface is high, there is also a safety hazard of falling from a height. In addition, due to the lack of rigid structural support and limited observation field of view, problems such as incomplete inspections and missed inspection results may occur.
在现有技术中,部分改良的检测作业方式使用无人机对桥底等工作表面进行检测作业,此种检测作业方式虽然效率较高,但由于该方法基于无人机平台的远距离观测,同样缺乏刚性支撑,因此仍难以克服定位困难、图像稳定性差、精度低等困难。并且,无人机通常只能按照程序预定的轨迹进行运动,作业半径较小,灵活性较差,难以适应复杂形状的工作表面,可能存在部分遗漏的作业区域。另外,由于无人机的负载能力有限,导致其通常只能用于拍摄等作业项目,对于检修操作等作业项目无能为力,局限性较大。In the prior art, some improved inspection methods use drones to inspect working surfaces such as the bottom of bridges. Although this inspection method is highly efficient, it is still difficult to overcome difficulties such as positioning difficulties, poor image stability, and low accuracy because it is based on long-distance observation of drone platforms. In addition, drones can usually only move according to the trajectory predetermined by the program, with a small operating radius and poor flexibility. They are difficult to adapt to working surfaces with complex shapes, and there may be some missed working areas. In addition, due to the limited load capacity of drones, they can usually only be used for operations such as photography, and are powerless for operations such as maintenance operations, which has great limitations.
因此,如何安全、高效地实现对大表面设施的表面检测作业,提高对于不同形状工作表面的适应性,避免遗漏作业区域,是本领域技术人员面临的技术问题。Therefore, how to safely and efficiently implement surface inspection operations on large-surface facilities, improve adaptability to working surfaces of different shapes, and avoid missing working areas is a technical problem faced by technical personnel in this field.
发明内容Summary of the invention
本发明的目的是提供一种大表面检测作业机器人系统,能够安全、高效地实现对大表面设施的表面检测作业,提高对于不同形状工作表面的适应性,避免遗漏作业区域。The purpose of the present invention is to provide a large surface inspection robot system, which can safely and efficiently realize surface inspection operations on large surface facilities, improve adaptability to working surfaces of different shapes, and avoid missing working areas.
为解决上述技术问题,本发明提供一种大表面检测作业机器人系统,包括铺设于工作表面并次序相连的若干个被动机械臂、连接于相邻两个所述被动机械臂的端部之间的转动副机构、设置于各所述被动机械臂上并沿其长度方向分布的固定滑轨、可偏转地设置于所述转动副机构上并与相邻两段所述固定滑轨对接的过渡滑轨,以及可滑动地设置于所述固定滑轨及所述过渡滑轨上、用于对所述工作表面进行循轨检测作业的移动作业平台,所述移动作业平台上搭载有检测模组。In order to solve the above technical problems, the present invention provides a large surface detection operation robot system, including a plurality of passive robotic arms laid on a working surface and connected in sequence, a rotational sub-mechanism connected between the ends of two adjacent passive robotic arms, a fixed slide rail arranged on each of the passive robotic arms and distributed along the length direction thereof, a transition slide rail rotatably arranged on the rotational sub-mechanism and docked with two adjacent sections of the fixed slide rails, and a mobile working platform slidably arranged on the fixed slide rail and the transition slide rail for performing track detection operations on the working surface, wherein a detection module is mounted on the mobile working platform.
优选地,所述转动副机构包括设置于相邻的初级所述被动机械臂端部的初级转动轮,以及设置于相邻的次级所述被动机械臂端部的次级转动轮,所述次级转动轮的轮缘可周向啮合地连接于所述初级转动轮的轮缘面内。Preferably, the rotational pair mechanism comprises a primary rotating wheel arranged at the end of the adjacent primary passive mechanical arm, and a secondary rotating wheel arranged at the end of the adjacent secondary passive mechanical arm, and the rim of the secondary rotating wheel can be circumferentially meshingly connected to the rim surface of the primary rotating wheel.
优选地,所述过渡滑轨包括可旋转地设置于所述初级转动轮的端面上的第一过渡段,以及可旋转地设置于所述次级转动轮的端面上的第二过渡段,所述第一过渡段与所述第二过渡段的正对端部在旋转至预设角度后互相对接。Preferably, the transition slide rail includes a first transition section rotatably disposed on the end surface of the primary rotating wheel, and a second transition section rotatably disposed on the end surface of the secondary rotating wheel, and the opposite ends of the first transition section and the second transition section are connected to each other after rotating to a preset angle.
优选地,所述第一过渡段的端面与对应的所述固定滑轨的端面均呈互相匹配的圆弧面,所述第二过渡段的端面与对应的所述固定滑轨的端面均呈互相匹配的圆弧面。Preferably, the end surface of the first transition section and the corresponding end surface of the fixed slide rail are both arc surfaces that match each other, and the end surface of the second transition section and the corresponding end surface of the fixed slide rail are both arc surfaces that match each other.
优选地,所述初级转动轮的端面上还设置有初级旋转轴、套设于所述初级旋转轴上的初级旋转盘、立设于所述初级旋转盘表面并用于安装所述第一过渡段的初级安装支架。Preferably, the end surface of the primary rotating wheel is also provided with a primary rotating shaft, a primary rotating disk sleeved on the primary rotating shaft, and a primary mounting bracket erected on the surface of the primary rotating disk and used for mounting the first transition section.
优选地,所述次级转动轮的端面上还设置有次级旋转轴、套设于所述次级旋转轴上的次级旋转盘、立设于所述次级旋转盘表面并用于安装所述第二过渡段的次级安装支架。Preferably, the end surface of the secondary rotating wheel is also provided with a secondary rotating shaft, a secondary rotating disk sleeved on the secondary rotating shaft, and a secondary mounting bracket erected on the surface of the secondary rotating disk and used for mounting the second transition section.
优选地,所述固定滑轨平行分布于各所述被动机械臂的各个侧表面;还包括可周向旋转地串接于各所述被动机械臂的端面上的旋转关节臂、设置于所述旋转关节臂的各个侧表面上并用于与对应的所述固定滑轨对接的换向滑轨。Preferably, the fixed slide rails are distributed in parallel on the side surfaces of each of the passive robotic arms; it also includes a rotating joint arm that can be rotatably connected in series on the end surface of each of the passive robotic arms, and a reversing slide rail that is arranged on the side surfaces of the rotating joint arm and is used to dock with the corresponding fixed slide rail.
优选地,所述旋转关节臂与所述被动机械臂均呈横截面形状相同的矩形体。Preferably, the rotary joint arm and the passive mechanical arm are both rectangular bodies with the same cross-sectional shape.
优选地,所述移动作业平台包括车架和设置于所述车架上并与所述固定滑轨、所述过渡滑轨、所述换向滑轨配合滑动的滑动轮系,以及设置于所述车架上并用于在滑动至对应位置时分别驱动所述转动副机构转动、驱动所述过渡滑轨偏转、驱动所述旋转关节臂旋转的驱动器。Preferably, the mobile working platform includes a frame and a sliding wheel system arranged on the frame and slidingly cooperating with the fixed slide rail, the transition slide rail and the reversing slide rail, as well as a driver arranged on the frame and used to drive the rotating pair mechanism to rotate, drive the transition slide rail to deflect, and drive the rotating joint arm to rotate when sliding to a corresponding position.
优选地,所述检测模组包括与所述车架相连且可伸缩的连接杆、设置于所述连接杆末端的若干个检测传感器。Preferably, the detection module comprises a retractable connecting rod connected to the frame and a plurality of detection sensors arranged at the end of the connecting rod.
本发明所提供的大表面检测作业机器人系统,主要包括若干个被动机械臂、转动副机构、固定滑轨、过渡滑轨、移动作业平台和检测模组。其中,被动机械臂设置有多个,并按照一定延伸方向铺设在工作表面上,其具体铺设范围覆盖整个工作表面,并且各个被动机械臂按照延伸方向次序相连,从而拼接形成大长度机械臂。转动副机构设置在相邻两个被动机械臂的端部之间,分别与相邻的两个被动机械臂相连,主要用于实现相邻两个被动机械臂的相对转动,实现被动机械臂的延伸方向(在工作表面内)偏转。固定滑轨设置在各个被动机械臂上,并沿被动机械臂的长度方向(即延伸方向)分布。过渡滑轨设置在转动副机构上,并且可在转动副机构上进行(工作表面内的)偏转运动,主要用于将经过转动副机构偏转之后的两个相邻被动机械臂上的固定滑轨互相对接,使得相邻两段固定滑轨保持连续。移动作业平台设置在被动机械臂上,并沿固定滑轨及过渡滑轨滑动,同时移动作业平台上搭载有检测模组,主要用于在滑动过程中对工作表面进行沿线循轨检测作业,从而逐渐完成工作表面的全范围内的检测作业。如此,本发明所提供的大表面检测作业机器人系统,通过多个次序相连的被动机械臂铺设在工作表面上,期间利用转动副机构根据工作表面的具体形状灵活调整被动机械臂的延伸方向,同时利用过渡滑轨将各段固定滑轨相连形成完整的滑动轨道,从而可使移动作业平台搭载的检测模组沿着滑动轨道进行检测作业,确保检测模组的检测作业范围覆盖整个工作表面。相比于现有技术,本发明能够安全、高效地实现对大表面设施的表面检测作业,提高对于不同形状工作表面的适应性,避免遗漏作业区域。The large surface detection operation robot system provided by the present invention mainly includes a plurality of passive mechanical arms, a rotational sub-mechanism, a fixed slide rail, a transitional slide rail, a mobile working platform and a detection module. Among them, there are multiple passive mechanical arms, and they are laid on the working surface according to a certain extension direction. The specific laying range covers the entire working surface, and each passive mechanical arm is connected in order according to the extension direction, so as to form a large length mechanical arm by splicing. The rotational sub-mechanism is arranged between the ends of two adjacent passive mechanical arms, and is respectively connected to the two adjacent passive mechanical arms, and is mainly used to realize the relative rotation of the two adjacent passive mechanical arms, and realize the deflection of the extension direction (in the working surface) of the passive mechanical arms. The fixed slide rail is arranged on each passive mechanical arm and distributed along the length direction (i.e., the extension direction) of the passive mechanical arm. The transitional slide rail is arranged on the rotational sub-mechanism, and can perform a deflection movement (in the working surface) on the rotational sub-mechanism, and is mainly used to dock the fixed slide rails on the two adjacent passive mechanical arms after being deflected by the rotational sub-mechanism, so that the adjacent two sections of the fixed slide rail remain continuous. The mobile working platform is arranged on the passive mechanical arm and slides along the fixed slide rail and the transition slide rail. Meanwhile, the mobile working platform is equipped with a detection module, which is mainly used to perform the line tracking detection operation on the working surface during the sliding process, so as to gradually complete the detection operation in the whole range of the working surface. In this way, the large surface detection operation robot system provided by the present invention is laid on the working surface through a plurality of passive mechanical arms connected in sequence, during which the extension direction of the passive mechanical arm is flexibly adjusted according to the specific shape of the working surface by using the rotational pair mechanism, and at the same time, the fixed slide rails of each section are connected to form a complete sliding track by using the transition slide rail, so that the detection module carried by the mobile working platform can perform the detection operation along the sliding track, ensuring that the detection operation range of the detection module covers the entire working surface. Compared with the prior art, the present invention can safely and efficiently realize the surface detection operation of large surface facilities, improve the adaptability to working surfaces of different shapes, and avoid missing the operation area.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
图1为本发明所提供的一种具体实施方式的整体结构示意图。FIG1 is a schematic diagram of the overall structure of a specific implementation method provided by the present invention.
图2为被动机械臂的具体结构示意图。FIG. 2 is a schematic diagram of the specific structure of the passive robotic arm.
图3为转动副机构的具体结构示意图。FIG. 3 is a schematic diagram of the specific structure of the rotary pair mechanism.
图4为初级转动轮或次级转动轮的剖视图。FIG. 4 is a cross-sectional view of a primary rotating wheel or a secondary rotating wheel.
图5为旋转关节臂的具体结构示意图。FIG. 5 is a schematic diagram of the specific structure of the rotary joint arm.
图6为转动副机构与旋转关节臂在被动机械臂上的安装结构示意图。FIG. 6 is a schematic diagram of the installation structure of the rotary sub-mechanism and the rotary joint arm on the passive robot arm.
图7为移动作业平台的具体结构示意图。FIG. 7 is a schematic diagram of the specific structure of the mobile working platform.
其中,图1—图7中:Among them, in Figures 1 to 7:
被动机械臂—1,转动副机构—2,固定滑轨—3,过渡滑轨—4,移动作业平台—5,检测模组—6,旋转关节臂—7,换向滑轨—8;Passive mechanical arm—1, rotating auxiliary mechanism—2, fixed slide rail—3, transition slide rail—4, mobile working platform—5, detection module—6, rotating joint arm—7, reversing slide rail—8;
初级转动轮—21,次级转动轮—22,第一过渡段—41,第二过渡段—42,车架—51,滑动轮系—52,驱动器—53,连接杆—61,检测传感器—62;A primary rotating wheel 21, a secondary rotating wheel 22, a first transition section 41, a second transition section 42, a frame 51, a sliding wheel train 52, a driver 53, a connecting rod 61, and a detection sensor 62;
初级旋转轴—211,初级旋转盘—212,初级安装支架—213,次级旋转轴—221,次级旋转盘—222,次级安装支架—223。Primary rotating shaft—211, primary rotating disk—212, primary mounting bracket—213, secondary rotating shaft—221, secondary rotating disk—222, secondary mounting bracket—223.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参考图1,图1为本发明所提供的一种具体实施方式的整体结构示意图。Please refer to FIG. 1 , which is a schematic diagram of the overall structure of a specific implementation method provided by the present invention.
在本发明所提供的一种具体实施方式中,大表面检测作业机器人系统主要包括若干个被动机械臂1、转动副机构2、固定滑轨3、过渡滑轨4、移动作业平台5和检测模组6。In a specific implementation manner provided by the present invention, the large surface inspection operation robot system mainly includes a plurality of passive robotic arms 1, a rotational sub-mechanism 2, a fixed slide rail 3, a transition slide rail 4, a mobile operation platform 5 and an inspection module 6.
其中,被动机械臂1设置有多个,并按照一定延伸方向铺设在工作表面上,其具体铺设范围覆盖整个工作表面,并且各个被动机械臂1按照延伸方向次序相连,从而拼接形成大长度机械臂。一般的,多个被动机械臂1连接形成的大长度机械臂通常具有冗余的多维运动自由度。There are multiple passive manipulators 1, which are laid on the working surface in a certain extension direction, and the specific laying range covers the entire working surface, and each passive manipulator 1 is connected in order in the extension direction, so as to form a long-length manipulator. Generally, a long-length manipulator formed by connecting multiple passive manipulators 1 usually has redundant multi-dimensional motion freedom.
转动副机构2设置在相邻两个被动机械臂1的端部之间,分别与相邻的两个被动机械臂1相连,主要用于实现相邻两个被动机械臂1的相对转动,实现被动机械臂1的延伸方向(在工作表面内)偏转。The rotational sub-mechanism 2 is arranged between the ends of two adjacent passive robotic arms 1 and is respectively connected to the two adjacent passive robotic arms 1 , and is mainly used to realize the relative rotation of the two adjacent passive robotic arms 1 and realize the deflection of the extension direction (within the working surface) of the passive robotic arms 1 .
固定滑轨3设置在各个被动机械臂1上,并沿被动机械臂1的长度方向(即延伸方向)分布。The fixed slide rails 3 are arranged on each passive robot arm 1 and are distributed along the length direction (ie, the extension direction) of the passive robot arm 1 .
过渡滑轨4设置在转动副机构2上,并且可在转动副机构2上进行(工作表面内的)偏转运动,主要用于将经过转动副机构2偏转之后的两个相邻被动机械臂1上的固定滑轨3互相对接,使得相邻两段固定滑轨3保持连续。The transition slide rail 4 is arranged on the rotating joint mechanism 2 and can perform deflection movement (within the working surface) on the rotating joint mechanism 2. It is mainly used to dock the fixed slide rails 3 on two adjacent passive robotic arms 1 after being deflected by the rotating joint mechanism 2, so that the two adjacent sections of the fixed slide rails 3 remain continuous.
移动作业平台5设置在被动机械臂1上,并沿固定滑轨3及过渡滑轨4滑动,同时移动作业平台5上搭载有检测模组6,主要用于在滑动过程中对工作表面进行沿线循轨检测作业,从而逐渐完成工作表面的全范围内的检测作业。The mobile working platform 5 is arranged on the passive robot arm 1 and slides along the fixed slide rail 3 and the transition slide rail 4. At the same time, the mobile working platform 5 is equipped with a detection module 6, which is mainly used to perform along-line tracking detection operations on the working surface during the sliding process, thereby gradually completing the detection operations within the entire range of the working surface.
如此,本实施例所提供的大表面检测作业机器人系统,通过多个次序相连的被动机械臂1铺设在工作表面上,期间利用转动副机构2根据工作表面的具体形状灵活调整被动机械臂1的延伸方向,同时利用过渡滑轨4将各段固定滑轨3相连形成完整的滑动轨道,从而可使移动作业平台5搭载的检测模组6沿着滑动轨道进行检测作业,确保检测模组6的检测作业范围覆盖整个工作表面。In this way, the large surface inspection operation robot system provided in this embodiment is laid on the working surface through multiple passive robotic arms 1 connected in sequence. During this period, the extension direction of the passive robotic arms 1 is flexibly adjusted according to the specific shape of the working surface by using the rotation sub-mechanism 2. At the same time, the various sections of the fixed slide rails 3 are connected by the transition slide rails 4 to form a complete sliding track, so that the inspection module 6 carried by the mobile working platform 5 can perform inspection operations along the sliding track, ensuring that the inspection operation range of the inspection module 6 covers the entire working surface.
相比于现有技术,本实施例能够安全、高效地实现对大表面设施的表面检测作业,提高对于不同形状工作表面的适应性,避免遗漏作业区域。Compared with the prior art, this embodiment can safely and efficiently implement surface inspection operations on large-surface facilities, improve adaptability to working surfaces of different shapes, and avoid missing working areas.
如图2所示,图2为被动机械臂1的具体结构示意图。As shown in FIG. 2 , FIG. 2 is a schematic diagram of the specific structure of the passive robotic arm 1 .
在关于被动机械臂1的一种优选实施例中,该被动机械臂1具体呈长方体结构,包括多根长横杆、短纵杆和斜杆,整体形成桁架结构。其中,各个被动机械臂1均为模块化设计,但不同的被动机械臂1中的长横杆的长度可根据需要而不同,以便灵活地铺设在工作表面上。In a preferred embodiment of the passive mechanical arm 1, the passive mechanical arm 1 is specifically a rectangular parallelepiped structure, including a plurality of long cross bars, short longitudinal bars and diagonal bars, forming a truss structure as a whole. Among them, each passive mechanical arm 1 is modularly designed, but the length of the long cross bars in different passive mechanical arms 1 can be different according to needs, so as to be flexibly laid on the working surface.
如图3所示,图3为转动副机构2的具体结构示意图。As shown in FIG. 3 , FIG. 3 is a schematic diagram of the specific structure of the rotary sub-mechanism 2 .
在关于转动副机构2的一种优选实施例中,该转动副机构2主要包括初级转动轮21和次级转动轮22。其中,初级转动轮21设置在相邻两级(或两个)被动机械臂1的初级的被动机械臂1(以延伸方向为准)的端部上,而次级转动轮22设置在相邻两级被动机械臂1的次级的被动机械臂1的端部上,并且次级转动轮22与初级转动轮21互相正对。同时,次级转动轮22的轮缘与初级转动轮21的轮缘形成啮合式转动连接,其中,初级转动轮21保持静止不动,而次级转动轮22可通过啮合传动沿初级转动轮21的轮缘进行周向转动运动。In a preferred embodiment of the rotational pair mechanism 2, the rotational pair mechanism 2 mainly includes a primary rotating wheel 21 and a secondary rotating wheel 22. The primary rotating wheel 21 is arranged on the end of the primary passive mechanical arm 1 (based on the extension direction) of two adjacent (or two) passive mechanical arms 1, and the secondary rotating wheel 22 is arranged on the end of the secondary passive mechanical arm 1 of the two adjacent passive mechanical arms 1, and the secondary rotating wheel 22 and the primary rotating wheel 21 are opposite to each other. At the same time, the rim of the secondary rotating wheel 22 forms a meshing rotation connection with the rim of the primary rotating wheel 21, wherein the primary rotating wheel 21 remains stationary, and the secondary rotating wheel 22 can perform circumferential rotational motion along the rim of the primary rotating wheel 21 through meshing transmission.
一般的,初级转动轮21具体呈半圆形,且次级传动轮也呈半圆形,两者的圆弧互相啮合,如此设置,次级传动轮理论上可沿着初级传动轮的直径一端逐渐啮合并转动至直径另一端,最大转动角度可达180°,相当于实现了上一级被动机械臂1的向左转弯延伸至向右转弯延伸变化。Generally, the primary rotating wheel 21 is semicircular in shape, and the secondary transmission wheel is also semicircular, and the arcs of the two mesh with each other. With such an arrangement, the secondary transmission wheel can theoretically gradually mesh along one end of the diameter of the primary transmission wheel and rotate to the other end of the diameter, and the maximum rotation angle can reach 180°, which is equivalent to realizing the change from turning left to turning right of the upper-level passive robotic arm 1.
在关于过渡滑轨4的一种优选实施例中,考虑到转动副机构2为包括初级转动轮21和次级转动轮22的分体式结构,相应的,过渡滑轨4也为分体式结构,具体包括第一过渡段41和第二过渡段42。其中,第一过渡段41设置在初级转动轮21的端面(或表面)上,并且可在初级转动轮21的端面上进行旋转运动,以便调节朝向。同理,第二过渡段42设置在次级传动轮的端面(或表面)上,并且可在次级传动轮的端面上进行旋转运动,以便调节朝向。如此设置,当次级转动轮22相对初级转动轮21偏转后,第一过渡段41与第二过渡段42也可以各自独立地调节各自的朝向,以便第一过渡段41与固定滑轨3对接,或第一过渡段41与第二过渡段42互相对接,或第二过渡段42与固定滑轨3对接。In a preferred embodiment of the transition rail 4, considering that the rotational pair mechanism 2 is a split structure including a primary rotating wheel 21 and a secondary rotating wheel 22, the transition rail 4 is also a split structure, specifically including a first transition section 41 and a second transition section 42. The first transition section 41 is arranged on the end face (or surface) of the primary rotating wheel 21, and can perform a rotational movement on the end face of the primary rotating wheel 21 to adjust the direction. Similarly, the second transition section 42 is arranged on the end face (or surface) of the secondary transmission wheel, and can perform a rotational movement on the end face of the secondary transmission wheel to adjust the direction. In this way, when the secondary rotating wheel 22 deflects relative to the primary rotating wheel 21, the first transition section 41 and the second transition section 42 can also independently adjust their respective directions, so that the first transition section 41 docks with the fixed rail 3, or the first transition section 41 and the second transition section 42 dock with each other, or the second transition section 42 docks with the fixed rail 3.
一般的,第一过渡段41在初级传动轮的端面上沿其某一直径方向分布,而第二过渡段42在次级传动轮的端面上沿其某一直径方向分布,并且,第一过渡端的旋转轴心位于初级传动轮的轴心,第二过渡段42的旋转轴心位于次级传动轮的轴心。Generally, the first transition section 41 is distributed on the end face of the primary transmission wheel along a certain diameter direction thereof, and the second transition section 42 is distributed on the end face of the secondary transmission wheel along a certain diameter direction thereof, and the rotation axis of the first transition end is located at the axis of the primary transmission wheel, and the rotation axis of the second transition section 42 is located at the axis of the secondary transmission wheel.
进一步的,为便于第一过渡段41旋转一定角度后与对应的固定滑轨3对接,以及为便于第二过渡段42旋转一定角度后与对应的固定滑轨3对接,在本实施例中,第一过渡段41的端面与对应的固定滑轨3的端面均呈互相匹配的圆弧面,同理,第二过渡段42的端面与对应的固定滑轨3的端面均呈互相匹配的圆弧面,从而在对接时形成完整、连续的滑动轨道。Furthermore, in order to facilitate the first transition section 41 to dock with the corresponding fixed slide rail 3 after rotating a certain angle, and to facilitate the second transition section 42 to dock with the corresponding fixed slide rail 3 after rotating a certain angle, in the present embodiment, the end face of the first transition section 41 and the end face of the corresponding fixed slide rail 3 are both matching arc surfaces. Similarly, the end face of the second transition section 42 and the end face of the corresponding fixed slide rail 3 are both matching arc surfaces, thereby forming a complete and continuous sliding track when docking.
如图4所示,图4为初级转动轮21或次级转动轮22的剖视图。As shown in FIG. 4 , FIG. 4 is a cross-sectional view of the primary rotating wheel 21 or the secondary rotating wheel 22 .
更进一步的,为便于实现第一过渡段41在初级转动轮21端面上的旋转运动,本实施例中增设了初级旋转轴211、初级旋转盘212和初级安装支架213。Furthermore, in order to facilitate the rotational movement of the first transition section 41 on the end surface of the primary rotating wheel 21, a primary rotating shaft 211, a primary rotating disk 212 and a primary mounting bracket 213 are additionally provided in this embodiment.
其中,初级旋转轴211立设在初级转动轮21的端面上,具有一定高度(或长度),在初级旋转轴211的顶部端面上设置有连接结构,如联轴器等,主要用于与后续的移动作业平台5上的驱动器53相连,以便在移动作业平台5运动到第一过渡段41上后,通过驱动器53驱动初级旋转轴211进行旋转运动。初级旋转盘212套设在初级旋转轴211上,与其同步旋转。初级安装支架213立设在初级旋转盘212的表面上,主要用于安装第一过渡段41。一般的,由于固定滑轨3和过渡滑轨4均包括两根(或多根)平行分布的滑轨,因此初级安装支架213具体可呈“Y”型,以便同时安装两根平行分布的第一过渡段41。如此设置,当移动作业平台5驱动初级旋转轴211进行旋转运动时,即可通过初级旋转盘212带动初级安装支架213和第一过渡段41进行同步旋转。Among them, the primary rotating shaft 211 is erected on the end face of the primary rotating wheel 21 and has a certain height (or length). A connecting structure, such as a coupling, is arranged on the top end face of the primary rotating shaft 211, which is mainly used to connect with the driver 53 on the subsequent mobile working platform 5, so that after the mobile working platform 5 moves to the first transition section 41, the primary rotating shaft 211 is driven by the driver 53 to rotate. The primary rotating disk 212 is sleeved on the primary rotating shaft 211 and rotates synchronously with it. The primary mounting bracket 213 is erected on the surface of the primary rotating disk 212, and is mainly used to install the first transition section 41. Generally, since the fixed slide rail 3 and the transition slide rail 4 both include two (or more) parallel distributed slide rails, the primary mounting bracket 213 can be specifically in a "Y" shape, so that two parallel distributed first transition sections 41 can be installed at the same time. With such arrangement, when the mobile working platform 5 drives the primary rotating shaft 211 to rotate, the primary mounting bracket 213 and the first transition section 41 can be driven to rotate synchronously through the primary rotating disk 212 .
同理,为便于实现第二过渡段42在次级转动轮22端面上的旋转运动,本实施例中增设了次级旋转轴221、次级旋转盘222和次级安装支架223。Similarly, in order to facilitate the rotational movement of the second transition section 42 on the end surface of the secondary rotating wheel 22, a secondary rotating shaft 221, a secondary rotating disk 222 and a secondary mounting bracket 223 are additionally provided in this embodiment.
其中,次级旋转轴221立设在次级转动轮22的端面上,具有一定高度(或长度),在次级旋转轴221的顶部端面上设置有连接结构,如联轴器等,主要用于与后续的移动作业平台5上的驱动器53相连,以便在移动作业平台5运动到第二过渡段42上后,通过驱动器53驱动从级旋转轴进行旋转运动。次级旋转盘222套设在次级旋转轴221上,与其同步旋转。次级安装支架223立设在次级旋转盘222的表面上,主要用于安装第二过渡段42。一般的,该次级安装支架223具体也呈“Y”型,以便同时安装两根平行分布的第二过渡段42。如此设置,当移动作业平台5驱动次级旋转轴221进行旋转运动时,即可通过次级旋转盘222带动次级安装支架223和第二过渡段42进行同步旋转。Among them, the secondary rotating shaft 221 is erected on the end face of the secondary rotating wheel 22, and has a certain height (or length). A connecting structure, such as a coupling, is arranged on the top end face of the secondary rotating shaft 221, which is mainly used to connect with the driver 53 on the subsequent mobile working platform 5, so that after the mobile working platform 5 moves to the second transition section 42, the secondary rotating shaft is driven by the driver 53 to rotate. The secondary rotating disk 222 is sleeved on the secondary rotating shaft 221 and rotates synchronously with it. The secondary mounting bracket 223 is erected on the surface of the secondary rotating disk 222, and is mainly used to install the second transition section 42. Generally, the secondary mounting bracket 223 is also specifically in a "Y" shape, so that two parallel second transition sections 42 can be installed at the same time. In this way, when the mobile working platform 5 drives the secondary rotating shaft 221 to rotate, the secondary mounting bracket 223 and the second transition section 42 can be driven to rotate synchronously through the secondary rotating disk 222.
如图5、图6所示,图5为旋转关节臂7的具体结构示意图,图6为转动副机构2与旋转关节臂7在被动机械臂1上的安装结构示意图。As shown in FIG. 5 and FIG. 6 , FIG. 5 is a schematic diagram of the specific structure of the rotary joint arm 7 , and FIG. 6 is a schematic diagram of the installation structure of the rotary sub-mechanism 2 and the rotary joint arm 7 on the passive robot arm 1 .
在本发明所提供的另一种具体实施方式中,大表面检测作业机器人系统除了包括若干个被动机械臂1、转动副机构2、固定滑轨3、过渡滑轨4、移动作业平台5和检测模组6之外,还包括旋转关节臂7和换向滑轨8。In another specific embodiment provided by the present invention, the large surface inspection operation robot system includes, in addition to a number of passive robotic arms 1, a rotational sub-mechanism 2, a fixed slide rail 3, a transition slide rail 4, a mobile working platform 5 and a detection module 6, a rotating joint arm 7 and a reversing slide rail 8.
其中,旋转关节臂7串接在各个被动机械臂1的端面上,一般与转动副机构2分列各个被动机械臂1的两端,并且旋转关节臂7可以相对被动机械臂1进行周向旋转(自转)运动。换向滑轨8设置在旋转关节臂7的各个侧表面(4个侧壁)上,并均沿其长度方向分布。The rotary joint arm 7 is connected in series to the end surface of each passive mechanical arm 1, and is generally arranged at both ends of each passive mechanical arm 1 with the rotary sub-mechanism 2, and the rotary joint arm 7 can perform circumferential rotation (rotation) relative to the passive mechanical arm 1. The reversing slide rails 8 are arranged on each side surface (four side walls) of the rotary joint arm 7 and are distributed along its length direction.
相应的,在本实施例中,固定滑轨3同时分布在被动机械臂1的各个侧表面(4个侧壁)上。并且,各根换向滑轨8在旋转关节臂7的各个侧表面上的具体分布位置,与各根固定滑轨3在被动机械臂1的各个侧表面上的具体分布位置互相对应,从而可使各根换向滑轨8与各根固定滑轨3形成对接。Accordingly, in this embodiment, the fixed slide rails 3 are simultaneously distributed on each side surface (four side walls) of the passive manipulator 1. Moreover, the specific distribution position of each reversing slide rail 8 on each side surface of the rotary joint arm 7 corresponds to the specific distribution position of each fixed slide rail 3 on each side surface of the passive manipulator 1, so that each reversing slide rail 8 can be docked with each fixed slide rail 3.
如此设置,当移动作业平台5移动至旋转关节臂7的换向滑轨8上后,若需要更换工作区域或工作方位,可通过移动作业平台5中的驱动器53驱动旋转关节臂7进行旋转运动,从而将移动作业平台5旋转至目标方位,实现移动作业平台5在被动机械臂1上的跨平面换向作业。With such arrangement, when the mobile working platform 5 moves onto the reversing slide rail 8 of the rotating joint arm 7, if the working area or working position needs to be changed, the rotating joint arm 7 can be driven by the driver 53 in the mobile working platform 5 to perform rotational motion, thereby rotating the mobile working platform 5 to the target position, thereby realizing the cross-plane reversing operation of the mobile working platform 5 on the passive robotic arm 1.
一般的,旋转关节臂7的整体结构与被动机械臂1的结构类似,均呈矩形体桁架结构,且其横截面形状与被动机械臂1的横截面形状相同,但旋转关节臂7的长度通常小于被动机械臂1的长度。Generally, the overall structure of the rotating joint arm 7 is similar to that of the passive robotic arm 1 , both of which are rectangular truss structures, and their cross-sectional shapes are the same as those of the passive robotic arm 1 , but the length of the rotating joint arm 7 is usually smaller than that of the passive robotic arm 1 .
如图7所示,图7为移动作业平台5的具体结构示意图。As shown in FIG. 7 , FIG. 7 is a schematic diagram of the specific structure of the mobile working platform 5 .
在关于移动作业平台5的一种优选实施例中,该移动作业平台5主要包括车架51、滑动轮系52和驱动器53。其中,车架51为移动作业平台5的主体结构,主要用于安装其余零部件。滑动轮系52设置在车架51上,主要用于与固定滑轨3、过渡滑轨4和换向滑轨8形成的完整连续的滑动轨道配合滑动。驱动器53设置在车架51上,为机器人系统的核心部件与动力源,主要用于在车架51滑动至对应位置时,分别驱动转动副机构2中的次级转动轮22相对初级转动轮21进行偏转、驱动过渡滑轨4中的第一过渡段41和第二过渡段42各自偏转、驱动旋转关节臂7相对被动机械臂1进行旋转,上述被驱动的部件仅在受到来自驱动器53的驱动时才产生对应动作,其余状态下均保持自锁状态或保持最新状态。In a preferred embodiment of the mobile working platform 5, the mobile working platform 5 mainly includes a frame 51, a sliding wheel system 52 and a driver 53. Among them, the frame 51 is the main structure of the mobile working platform 5, which is mainly used to install other parts. The sliding wheel system 52 is arranged on the frame 51, and is mainly used to slide with the complete and continuous sliding track formed by the fixed slide rail 3, the transition slide rail 4 and the reversing slide rail 8. The driver 53 is arranged on the frame 51, which is the core component and power source of the robot system. It is mainly used to drive the secondary rotating wheel 22 in the rotating sub-mechanism 2 to deflect relative to the primary rotating wheel 21, drive the first transition section 41 and the second transition section 42 in the transition slide rail 4 to deflect respectively, and drive the rotating joint arm 7 to rotate relative to the passive robot arm 1 when the frame 51 slides to the corresponding position. The above-mentioned driven components only produce corresponding actions when driven by the driver 53, and maintain a self-locking state or a latest state in other states.
在关于检测模组6的一种优选实施例中,该检测模组6主要包括连接杆61和检测传感器62。其中,连接杆61设置在车架51上,并且可进行伸缩调节,而检测传感器62设置在连接杆61的末端,一般可同时设置多个,以同时进行多项检测作业,比如摄像头、激光传感器等。In a preferred embodiment of the detection module 6, the detection module 6 mainly includes a connecting rod 61 and a detection sensor 62. The connecting rod 61 is arranged on the frame 51 and can be telescopically adjusted, and the detection sensor 62 is arranged at the end of the connecting rod 61. Generally, multiple detection sensors can be arranged at the same time to perform multiple detection operations at the same time, such as a camera, a laser sensor, etc.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
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