CN113290098B - Protection and detection device during press forming of stainless steel corrugated plate - Google Patents
Protection and detection device during press forming of stainless steel corrugated plate Download PDFInfo
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- CN113290098B CN113290098B CN202110403915.7A CN202110403915A CN113290098B CN 113290098 B CN113290098 B CN 113290098B CN 202110403915 A CN202110403915 A CN 202110403915A CN 113290098 B CN113290098 B CN 113290098B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D13/00—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
- B21D13/02—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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Abstract
The invention relates to the field of corrugated boards, in particular to a device for protecting and detecting a stainless steel corrugated board during press forming. The technical problem to be solved is as follows: provides a device for protecting and detecting stainless steel corrugated plate during press forming. The technical scheme is as follows: a protection and detection device for stainless steel corrugated plate during press forming comprises a bottom plate assembly, a press protection unit and the like; the bottom plate assembly is connected with the pressing protection unit. The method realizes the fixation of the flat stainless steel plate, then presses the flat stainless steel plate into the corrugated plate shape, simultaneously, in the pressing process, in order to ensure that the corrugated plate is not deformed by secondary extrusion, protects the pressed and formed corrugated plate, then carries out the flatness detection on the pressed and formed corrugated plate, and then takes out the pressed and formed corrugated plate which is detected, thereby preventing the corrugated plate from deforming and ensuring the product quality.
Description
Technical Field
The invention relates to the field of corrugated boards, in particular to a device for protecting and detecting a stainless steel corrugated board during press forming.
Background
Corrugated board, also known as cavity grid board, ten thousand leads to board, double-wall board, it is a light in weight, nontoxic, pollution-free, waterproof, shockproof, ageing resistance, corrosion-resistant, the abundant novel material of colour, compare in cardboard structure product, corrugated board has advantages such as dampproofing, anticorrosive, compare in injection moulding product, corrugated board has shockproof, can design the structure in a flexible way, do not need to open advantages such as injection mold, simultaneously, the flexible joining of control of this panel accessible raw materials prevents static, electrically conductive masterbatch etc. produces the corrugated board in the plastics that has electrically conductive, prevent static function.
At present, for satisfying the market needs, many trade companies process corrosion resistant plate into corrugated sheet, because the material characteristics of corrosion resistant plate material, in the machine-shaping in-process of corrugated sheet, in prior art, the huge pressure that produces during press forming for by the perk of press forming's panel, and then very easily lead to the corrugated sheet after the press forming to take place deformation, and very easily cause the fish tail to press forming's panel surface, and then influence later stage product quality.
In summary, a protection and detection device for stainless steel corrugated board during press forming needs to be developed to overcome the above problems.
Disclosure of Invention
In order to overcome at present, it is required for satisfying the market, many trade companies process corrosion resistant plate into corrugated sheet, because the material characteristics of corrosion resistant plate material, in the machine-shaping in-process of corrugated sheet, in prior art, the huge pressure that produces during press forming, make by press forming's panel perk, and then very easily lead to the corrugated sheet after the press forming to take place deformation, and very easily cause the fish tail to press forming's panel surface, and then influence later stage product quality's shortcoming, the technical problem who solves: provides a device for protecting and detecting stainless steel corrugated plate during press forming.
The technical scheme is as follows: a protection and detection device for stainless steel corrugated plate during press forming comprises a bottom plate assembly, a press protection unit, a detection unit, a collection unit and a control screen; the bottom plate assembly is connected with the pressing protection unit; the bottom plate assembly is connected with the detection unit; the bottom plate assembly is connected with the collecting unit; the bottom plate assembly is connected with the control screen; the pressing protection unit is connected with the collection unit.
Preferably, the pressing protection unit comprises a conveyor belt, a first electric push rod, a first fixing plate, a second electric push rod, a first motor, a first telescopic rod, a first bevel gear, a second bevel gear, a first transmission shaft, a third bevel gear, a second fixing plate, a third electric push rod, a fourth bevel gear, a fifth bevel gear, a sixth bevel gear, a first screw rod, a first transmission wheel, a second screw rod, a first sliding plate, a first spring rod, a second spring rod, a fixing rod, a supporting plate, a fixing frame, a six-edge roller, a spring plate, a fourth electric push rod, a third fixing plate, a second telescopic rod, a straight gear, a rack and a protecting plate; the conveyor belt is fixedly connected with the bottom plate component; the conveyor belt is fixedly connected with the first electric push rod; the first electric push rod is fixedly connected with the first fixing plate; the first fixing plate is fixedly connected with the second electric push rod; the second electric push rod is fixedly connected with the conveyor belt; a first motor is arranged above the conveyor belt; the first motor is fixedly connected with the bottom plate component; the first motor is fixedly connected with the first telescopic rod; the first telescopic rod is rotatably connected with the bottom plate component; the first telescopic rod is fixedly connected with the first bevel gear; the first bevel gear is meshed with the second bevel gear; the second bevel gear is fixedly connected with the first transmission shaft; the first transmission shaft is rotatably connected with the bottom plate assembly; the first transmission shaft is fixedly connected with the third bevel gear; the third bevel gear is connected with the collecting unit; the first telescopic rod is rotatably connected with the second fixing plate; the second fixing plate is fixedly connected with a third electric push rod; the third electric push rod is fixedly connected with the bottom plate component; the first telescopic rod is fixedly connected with the fourth bevel gear; the first telescopic rod is fixedly connected with the fifth bevel gear; a sixth bevel gear is arranged on the side part of the fourth bevel gear; the sixth bevel gear is fixedly connected with the first screw rod; the first screw rod is rotatably connected with the bottom plate assembly; the first screw rod is fixedly connected with the first driving wheel; the first driving wheel is in transmission connection with the second driving wheel through a belt; the second transmission wheel is fixedly connected with a second screw rod; the second screw rod is rotatably connected with the bottom plate assembly; the second screw rod is connected with the first sliding plate in a rotating mode; the first screw rod is connected with the first sliding plate in a rotating mode; the first sliding plate is in sliding connection with the bottom plate assembly; the first sliding plate is connected with the first spring rod; the first sliding plate is connected with the second spring rod; the first spring rod is fixedly connected with the fixing frame; the second spring rod is fixedly connected with the fixed frame; the first sliding plate is fixedly connected with the fixed rod; the fixed rod is fixedly connected with the supporting plate; the supporting plate is connected with the fixing frame in a sliding manner; the supporting plate is fixedly connected with the hexagonal roller through a rotating shaft; a spring plate is arranged below the hexagonal roller; the spring plate is fixedly connected with the bottom plate assembly; the fixed frame is fixedly connected with the fourth electric push rod; the fourth electric push rod is fixedly connected with the third fixing plate; the third fixing plate is rotatably connected with the second telescopic rod; the second telescopic rod is fixedly connected with the straight gear; a rack is arranged on the side part of the straight gear; the rack is fixedly connected with the bottom plate component; the second telescopic rod is fixedly connected with the protection plate; the second telescopic rod is rotatably connected with the fixed frame; the same components are arranged from the fourth electric push rod to the rack by taking the middle part of the support plate as a middle shaft.
Preferably, the detection unit comprises a fifth electric push rod, a grating plate, a sixth electric push rod, a seventh electric push rod, an eighth electric push rod, a second sliding plate, a second motor, a third screw rod, a ninth electric push rod, a fourth fixing plate, a tenth electric push rod, a balancing instrument, a first detector and a second detector; the fifth electric push rod is fixedly connected with the grid plate; the grid plate is fixedly connected with the sixth electric push rod; the grating plate is fixedly connected with the seventh electric push rod; the grid plate is fixedly connected with the eighth electric push rod; the fifth electric push rod is fixedly connected with the second sliding plate; the sixth electric push rod is fixedly connected with the second sliding plate; the seventh electric push rod is fixedly connected with the second sliding plate; the eighth electric push rod is fixedly connected with the second sliding plate; the second sliding plate is in sliding connection with the bottom plate assembly; a second motor is arranged on the side part of the second sliding plate; the second motor is fixedly connected with the bottom plate component; the second motor is fixedly connected with the third screw rod; the third screw rod is rotationally connected with the bottom plate assembly; the third screw rod is connected with the second sliding plate in a rotating mode; a ninth electric push rod is arranged above the third screw rod; the ninth electric push rod is fixedly connected with the bottom plate component; the ninth electric push rod is fixedly connected with the fourth fixing plate; the fourth fixing plate is fixedly connected with a tenth electric push rod; the tenth electric push rod is fixedly connected with the bottom plate component; the fourth fixing plate is fixedly connected with the three groups of balancers; a first detector is arranged on the side part of the tenth electric push rod; the first detector is fixedly connected with the bottom plate component; a second detector is arranged on the side of the ninth electric push rod; the second detector is fixedly connected with the bottom plate component.
Preferably, the collecting unit comprises a seventh bevel gear, a second transmission shaft, an eighth bevel gear, a ninth bevel gear, a third telescopic rod, a tenth bevel gear, a fifth fixing plate, an eleventh electric push rod, a third transmission wheel, a fourth transmission wheel, a third transmission shaft, a fourth screw rod, a push plate, a fifth transmission wheel, a sixth transmission wheel, a fourth transmission shaft and a fifth screw rod; the third bevel gear is meshed with the seventh bevel gear; the seventh bevel gear is fixedly connected with the second transmission shaft; the second transmission shaft is rotatably connected with the bottom plate assembly; the second transmission shaft is fixedly connected with the eighth bevel gear; a ninth bevel gear is arranged on the side of the eighth bevel gear; the ninth bevel gear is fixedly connected with the third telescopic rod; the third telescopic rod is rotatably connected with the bottom plate component; the third telescopic rod is fixedly connected with the tenth bevel gear; the third telescopic rod is rotatably connected with the fifth fixing plate; the fifth fixing plate is fixedly connected with the eleventh electric push rod; the eleventh electric push rod is fixedly connected with the bottom plate component; the third telescopic rod is fixedly connected with the third driving wheel; the third driving wheel is in transmission connection with the fourth driving wheel through a belt; the fourth driving wheel is fixedly connected with the third transmission shaft; the third transmission shaft is rotatably connected with the bottom plate assembly; the third transmission shaft is in screwed connection with the fourth screw rod; the fourth screw rod is fixedly connected with the push plate; the third transmission shaft is fixedly connected with a fifth transmission wheel; the fifth driving wheel is in transmission connection with the sixth driving wheel through a belt; the sixth driving wheel is fixedly connected with the fourth transmission shaft; the fourth transmission shaft is rotatably connected with the bottom plate assembly; the fourth transmission shaft is in screwed connection with the fifth screw rod; and the fifth screw rod is fixedly connected with the push plate.
Preferably, the bottom of the support plate is provided with a spring.
Preferably, the protection sheet is provided in the same shape as the corrugated sheet that is press-formed.
Preferably, three groups of balancers are equidistantly arranged on the fourth fixing plate.
Preferably, the push plate is provided in the same shape as the press-formed corrugated board.
The invention has the beneficial effects that: (one), for solving at present, for satisfying the market needs, many trade companies process corrosion resistant plate into corrugated sheet, because the material characteristics of corrosion resistant plate material, in the machine-shaping in-process of corrugated sheet, in prior art, the huge pressure that produces during press forming for by press forming's panel perk, and then very easily lead to the corrugated sheet after the press forming to take place deformation, and very easily cause the fish tail to press forming's panel surface, and then influence later stage product quality's problem.
When the device is used, a stainless steel corrugated board is protected during compression molding, the detection device is placed at a position to be used, then the device is externally connected with a power supply, and the device is controlled to be started through a control screen; the method comprises the steps that firstly, a smooth stainless steel plate is placed on a pressing protection unit fixed on a bottom plate assembly by workers, then, the stainless steel plate is fixed, then, the pressing protection unit is used for pressing the stainless steel plate into a corrugated plate shape, meanwhile, in the process of pressing forming, the corrugated plate is not pressed for the second time, then, the pressing protection unit is used for protecting the pressed corrugated plate, then, the pressed corrugated plate is conveyed to a detection unit by the pressing protection unit, then, in order to ensure the flatness of the pressed corrugated plate, the detection unit is used for detecting the flatness of the pressed corrugated plate, further, each pressed corrugated plate is kept flat, the detection unit conveys the corrugated plate to a specified position after detection is finished, then, the pressed and detected corrugated plate is taken out by the operation of a collection unit, and finally, collection is carried out by the workers.
The method realizes that the flat stainless steel plate is fixed, then the flat stainless steel plate is pressed into a corrugated plate shape, meanwhile, in the pressing process, in order to ensure that the corrugated plate is not deformed by secondary extrusion, the pressed and formed corrugated plate is protected, then the pressed and formed corrugated plate is subjected to flatness detection, and then the pressed and formed corrugated plate which is detected is taken out, so that the corrugated plate is prevented from being deformed, and the product quality is guaranteed.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a schematic perspective view of a pressing protection unit according to the present invention;
FIG. 4 is a schematic perspective view of a first portion of a compression protection unit according to the present invention;
FIG. 5 is a schematic perspective view of a second portion of the compression protection unit of the present invention;
FIG. 6 is a perspective view of a third portion of the compression protection unit of the present invention;
FIG. 7 is a schematic perspective view of a detecting unit according to the present invention;
FIG. 8 is a perspective view of a portion of the detecting unit according to the present invention;
FIG. 9 is a schematic perspective view of a collection unit according to the present invention;
fig. 10 is a perspective view of a part of the collecting unit according to the present invention.
Description of reference numerals: 1_ bottom plate assembly, 2_ press protection unit, 3_ detection unit, 4_ collection unit, 5_ control panel, 201_ conveyor belt, 202_ first electric putter, 203_ first fixed plate, 204_ second electric putter, 205_ first motor, 206_ first telescopic rod, 207_ first bevel gear, 208_ second bevel gear, 209_ first drive shaft, 210_ third bevel gear, 211_ second fixed plate, 212_ third electric putter, 213_ fourth bevel gear, 214_ fifth bevel gear, 215_ sixth bevel gear, 216_ first lead screw, 217_ first drive wheel, 218_ second drive wheel, 219_ second lead screw, 220_ first slide plate, 221_ first spring rod, 222_ second spring rod, 223_ fixed rod, 224_ support plate, 225_ fixed frame, 226_ sixth prism roller, 227_ spring plate, 228_ fourth electric putter, 229_ third telescopic rod, 230_ second telescopic rod, 231_ spur gear, 232_ rack, 233_ protective plate, 301_ fifth electric push rod, 302_ grating plate, 303_ sixth electric push rod, 304_ seventh electric push rod, 305_ eighth electric push rod, 306_ second sliding plate, 307_ second motor, 308_ third screw rod, 309_ ninth electric push rod, 310_ fourth fixed plate, 311_ tenth electric push rod, 312_ balancer, 313_ first detector, 314_ second detector, 401_ seventh bevel gear, 402_ second transmission shaft, 403_ eighth bevel gear, 404_ ninth bevel gear, 405_ third telescopic rod, 406_ tenth bevel gear, 407_ fifth fixed plate, 408_ eleventh electric push rod, 409_ third transmission wheel, 410_ fourth transmission wheel, 411_ third transmission shaft, 412_ fourth screw rod, 413_ push plate, 414_ fifth transmission wheel, 415_ sixth transmission wheel, 416_ fourth transmission shaft, 417_ fifth lead screw.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
Example 1
A device for protecting and detecting stainless steel corrugated plate during press forming is shown in figures 1-10 and comprises a bottom plate component 1, a press protection unit 2, a detection unit 3, a collection unit 4 and a control screen 5; the bottom plate component 1 is connected with the pressing protection unit 2; the bottom plate component 1 is connected with the detection unit 3; the bottom plate component 1 is connected with the collecting unit 4; the bottom plate component 1 is connected with the control screen 5; the press protection unit 2 is connected with the collection unit 4.
The working principle is as follows: when in use, a stainless steel corrugated board is protected when being pressed and formed, the detection device is placed at a position to be used, and then the stainless steel corrugated board is externally connected with a power supply and is controlled to be started through the control screen 5; firstly, a flat stainless steel plate is placed on a pressing protection unit 2 fixed on a bottom plate assembly 1 by an operator, then the stainless steel plate is fixed, then the pressing protection unit 2 is used for pressing the stainless steel plate into a corrugated plate shape, meanwhile, in the process of pressing forming, the corrugated plate is not pressed for the second time, then the pressing protection unit 2 is used for protecting the pressed corrugated plate, then the pressed corrugated plate is conveyed to a detection unit 3 by the pressing protection unit 2, then, in order to ensure the flatness of the pressed corrugated plate, the detection unit 3 is used for detecting the flatness of the pressed corrugated plate, then each pressed corrugated plate is kept flat, after the detection is finished, the detection unit 3 conveys the corrugated plate to a specified position, then the collection unit 4 operates to take out the pressed and formed corrugated plate, finally, the collection is carried out by the operator, the invention realizes that the flat stainless steel plate is fixed, then the pressed stainless steel plate is pressed into the corrugated plate shape, meanwhile, the pressed and formed corrugated plate is not detected, the quality of the pressed and formed corrugated plate is ensured, and the quality of the pressed corrugated plate is not detected, and the pressed and the detection of the pressed corrugated plate is carried out.
The pressing protection unit 2 comprises a conveyor belt 201, a first electric push rod 202, a first fixing plate 203, a second electric push rod 204, a first motor 205, a first telescopic rod 206, a first bevel gear 207, a second bevel gear 208, a first transmission shaft 209, a third bevel gear 210, a second fixing plate 211, a third electric push rod 212, a fourth bevel gear 213, a fifth bevel gear 214, a sixth bevel gear 215, a first screw rod 216, a first transmission wheel 217, a second transmission wheel 218, a second screw rod 219, a first sliding plate 220, a first spring rod 221, a second spring rod 222, a fixing rod 223, a supporting plate 224, a fixing frame 225, a six-edge roller 226, a spring plate 227, a fourth electric push rod 228, a third fixing plate 229, a second telescopic rod 230, a straight gear 231, a rack 232 and a protection plate 233; the conveyor belt 201 is fixedly connected with the bottom plate component 1; the conveyor belt 201 is fixedly connected with a first electric push rod 202; the first electric push rod 202 is fixedly connected with the first fixing plate 203; the first fixing plate 203 is fixedly connected with the second electric push rod 204; the second electric push rod 204 is fixedly connected with the conveyor belt 201; a first motor 205 is arranged above the conveyor belt 201; the first motor 205 is fixedly connected with the bottom plate component 1; the first motor 205 is fixedly connected with the first telescopic rod 206; the first telescopic rod 206 is rotatably connected with the bottom plate component 1; the first telescopic rod 206 is fixedly connected with the first bevel gear 207; the first bevel gear 207 is meshed with the second bevel gear 208; the second bevel gear 208 is fixedly connected with a first transmission shaft 209; the first transmission shaft 209 is rotatably connected with the bottom plate component 1; the first transmission shaft 209 is fixedly connected with a third bevel gear 210; the third bevel gear 210 is connected with the collecting unit 4; the first telescopic rod 206 is rotatably connected with the second fixing plate 211; the second fixing plate 211 is fixedly connected with a third electric push rod 212; the third electric push rod 212 is fixedly connected with the bottom plate component 1; the first telescopic rod 206 is fixedly connected with the fourth bevel gear 213; the first telescopic rod 206 is fixedly connected with a fifth bevel gear 214; a sixth bevel gear 215 is provided at a side of the fourth bevel gear 213; the sixth bevel gear 215 is fixedly connected with a first screw 216; the first screw rod 216 is rotatably connected with the bottom plate assembly 1; the first screw rod 216 is fixedly connected with the first driving wheel 217; the first driving wheel 217 is in driving connection with the second driving wheel 218 through a belt; the second driving wheel 218 is fixedly connected with a second screw rod 219; the second screw rod 219 is rotatably connected with the bottom plate assembly 1; the second screw rod 219 is screwed with the first sliding plate 220; the first screw rod 216 is screwed with the first sliding plate 220; the first sliding plate 220 is connected with the bottom plate component 1 in a sliding way; the first sliding plate 220 is connected with a first spring rod 221; the first sliding plate 220 is connected with the second spring bar 222; the first spring rod 221 is fixedly connected with the fixing frame 225; the second spring bar 222 is fixedly connected with the fixing frame 225; the first sliding plate 220 is fixedly connected with the fixing rod 223; the fixing rod 223 is fixedly connected with the supporting plate 224; the supporting plate 224 is slidably connected with the fixing frame 225; the supporting plate 224 is fixedly connected with the hexagonal roller 226 through a rotating shaft; a spring plate 227 is arranged below the hexagonal roller 226; the spring plate 227 is fixedly connected with the bottom plate component 1; the fixing frame 225 is fixedly connected with the fourth electric push rod 228; the fourth electric push rod 228 is fixedly connected with the third fixing plate 229; the third fixing plate 229 is rotatably connected with the second expansion link 230; the second telescopic rod 230 is fixedly connected with the straight gear 231; a rack 232 is arranged at the side part of the straight gear 231; the rack 232 is fixedly connected with the bottom plate component 1; the second telescopic rod 230 is fixedly connected with the protection plate 233; the second telescopic rod 230 is rotatably connected with the fixed frame 225; the fourth electric push rod 228 to the rack 232 are provided with the same components with the middle of the support plate 224 as a central axis.
Firstly, a worker places a flat stainless steel plate on a conveyor belt 201, then the conveyor belt 201 is operated to convey the stainless steel plate to the position below a first fixing plate 203, one side of the stainless steel plate is positioned below a hexagonal roller 226, then the stainless steel plate is fixed, a first electric push rod 202 and a second electric push rod 204 are started to drive the first fixing plate 203 to move downwards, so that the stainless steel plate is fixed, then the stainless steel plate is pressed into a corrugated plate shape by the hexagonal roller 226, a first motor 205 is started to drive a first bevel gear 207 to rotate through a first telescopic rod 206, the first bevel gear 207 is rotated to drive a second bevel gear 208 to rotate, the second bevel gear 208 is rotated to drive a third bevel gear 210 to rotate through a first transmission shaft 209, the third bevel gear 210 is rotated to drive a collection unit 4 to operate, then, a third electric push rod 212 is started to control the first telescopic rod 206 to extend and retract through a second fixing plate 211, and further controlling the engagement of the fourth bevel gear 213 and the fifth bevel gear 214 with the sixth bevel gear 215, when the fourth bevel gear 213 is engaged with the sixth bevel gear 215, the first telescopic rod 206 rotates to drive the fourth bevel gear 213 to rotate, the fourth bevel gear 213 rotates to drive the sixth bevel gear 215 to rotate, the sixth bevel gear 215 rotates to drive the first lead screw 216 to rotate, at the same time, the first lead screw 216 rotates to drive the first driving wheel 217 to rotate, the first driving wheel 217 rotates to drive the second driving wheel 218 to rotate through a belt, the second driving wheel 218 rotates to drive the second lead screw 219 to rotate, at this time, the first lead screw 216 and the second lead screw 219 simultaneously rotate to drive all components on the first sliding plate 220 to move downwards together, so as to compress the first spring rod 221 and the second spring rod 222, the first sliding plate 220 moves to drive the supporting plate 224 to move on the fixing frame 225 through the fixing rod 223, and then make the shoe plate 224 move and drive the six arris rollers 226 to move down through the spindle, and then squeeze the spring plate 227, and then press the smooth stainless steel plate into the corrugated sheet shape, meanwhile, in the course of pressing, in order to guarantee the corrugated sheet is not squeezed for the second time, reuse the guard plate 233 to protect the corrugated sheet pressed and formed, the third electric push rod 212 starts and controls the fifth bevel gear 214 to mesh with the sixth bevel gear 215 through the second fixed plate 211, and then drive all parts on the fixed mount 225 to move up and reset together, at this moment, the fourth electric push rod 228 starts and controls the second telescopic link 230 to stretch through the third fixed plate 229, and then make the straight gear 231 mesh with rack 232; and then pulling mount 225 to move, thereby make mount 225 move and drive second telescopic link 230 and move, second telescopic link 230 moves and drives spur gear 231 and rotates on rack 232, fourth electric putter 228 to rack 232 use backup pad 224 middle part be provided with the same subassembly as the axis and operate together simultaneously, and then make protection shield 233 rotate and form the protection to the corrugated sheet of compression moulding, and convey the corrugated sheet of compression moulding to detecting element 3, compression protecting element 2 has realized fixing the corrosion resistant plate, then, press the smooth corrosion resistant plate into corrugated sheet form, simultaneously, in the in-process of carrying out the suppression, in order to guarantee that the corrugated sheet is not extrudeed twice, protect the corrugated sheet of compression moulding again, and convey the corrugated sheet to detecting element 3.
The detection unit 3 comprises a fifth electric push rod 301, a grating plate 302, a sixth electric push rod 303, a seventh electric push rod 304, an eighth electric push rod 305, a second sliding plate 306, a second motor 307, a third screw rod 308, a ninth electric push rod 309, a fourth fixing plate 310, a tenth electric push rod 311, a balancing instrument 312, a first detector 313 and a second detector 314; the fifth electric push rod 301 is fixedly connected with the grid plate 302; the grating plate 302 is fixedly connected with a sixth electric push rod 303; the grating plate 302 is fixedly connected with a seventh electric push rod 304; the grid plate 302 is fixedly connected with an eighth electric push rod 305; the fifth electric push rod 301 is fixedly connected with the second sliding plate 306; the sixth electric push rod 303 is fixedly connected with the second sliding plate 306; the seventh electric push rod 304 is fixedly connected with the second sliding plate 306; the eighth electric push rod 305 is fixedly connected with the second sliding plate 306; the second sliding plate 306 is connected with the bottom plate component 1 in a sliding way; a second motor 307 is arranged on the side of the second sliding plate 306; the second motor 307 is fixedly connected with the bottom plate component 1; the second motor 307 is fixedly connected with a third screw rod 308; the third screw rod 308 is rotatably connected with the bottom plate component 1; the third screw rod 308 is screwed with the second sliding plate 306; a ninth electric push rod 309 is arranged above the third screw rod 308; the ninth electric push rod 309 is fixedly connected with the bottom plate component 1; the ninth electric push rod 309 is fixedly connected with the fourth fixing plate 310; the fourth fixing plate 310 is fixedly connected with a tenth electric push rod 311; the tenth electric push rod 311 is fixedly connected with the bottom plate component 1; the fourth fixing plate 310 is fixedly connected with the three groups of balancers 312; a first detector 313 is arranged on the side of the tenth electric putter 311; the first detector 313 is fixedly connected with the bottom plate component 1; a second detector 314 is arranged on the side of the ninth electric push rod 309; the second detector 314 is fixedly connected to the base plate assembly 1.
Conveying corrugated plates to a grid plate 302 by a pressing protection unit 2, then, in order to ensure the flatness of the pressed and formed corrugated plates, then, detecting the flatness of the pressed and formed corrugated plates by three groups of balancers 312, and further ensuring that each pressed and formed corrugated plate is kept flat, a second motor 307 is started to drive a second sliding plate 306 to move along a bottom plate component 1 through a third screw 308, and convey the pressed and formed corrugated plates to the lower part of the three groups of balancers 312, then, a fifth electric push rod 301, a sixth electric push rod 303, a seventh electric push rod 304 and an eighth electric push rod 305 are simultaneously started to drive the grid plate 302 to move upwards, meanwhile, a ninth electric push rod 309 and a tenth electric push rod 311 are simultaneously started to drive a fourth fixing plate 310 to move downwards, and further drive the three groups of balancers 312 to move downwards, at the moment, the corrugated plates are tightly adhered to the three groups of balancers 312, then, a first detector 313 and a second detector 314 are used for detecting the corrugated plates, if the inclination phenomenon occurs in the three groups of balancers 312, the corrugated plates are described as uneven plates, otherwise, and the corrugated plates are collected into qualified products, and are collected into a qualified product collection unit 4, and the detection unit is taken out.
The collecting unit 4 comprises a seventh bevel gear 401, a second transmission shaft 402, an eighth bevel gear 403, a ninth bevel gear 404, a third telescopic rod 405, a tenth bevel gear 406, a fifth fixing plate 407, an eleventh electric push rod 408, a third transmission wheel 409, a fourth transmission wheel 410, a third transmission shaft 411, a fourth screw rod 412, a push plate 413, a fifth transmission wheel 414, a sixth transmission wheel 415, a fourth transmission shaft 416 and a fifth screw rod 417; the third bevel gear 210 is meshed with a seventh bevel gear 401; the seventh bevel gear 401 is fixedly connected with the second transmission shaft 402; the second transmission shaft 402 is rotatably connected with the bottom plate component 1; the second transmission shaft 402 is fixedly connected with an eighth bevel gear 403; a ninth bevel gear 404 is arranged on the side of the eighth bevel gear 403; the ninth bevel gear 404 is fixedly connected with a third telescopic rod 405; the third telescopic rod 405 is rotatably connected with the bottom plate assembly 1; the third telescopic rod 405 is fixedly connected with the tenth bevel gear 406; the third telescopic rod 405 is rotatably connected with the fifth fixing plate 407; the fifth fixing plate 407 is fixedly connected with the eleventh electric push rod 408; the eleventh electric push rod 408 is fixedly connected with the bottom plate component 1; the third telescopic rod 405 is fixedly connected with a third driving wheel 409; the third driving wheel 409 is in driving connection with the fourth driving wheel 410 through a belt; a fourth driving wheel 410 is fixedly connected with a third transmission shaft 411; the third transmission shaft 411 is rotatably connected with the bottom plate assembly 1; the third transmission shaft 411 is screwed with the fourth screw 412; the fourth screw 412 is fixedly connected with the push plate 413; the third transmission shaft 411 is fixedly connected with a fifth transmission wheel 414; the fifth driving wheel 414 is in driving connection with the sixth driving wheel 415 through a belt; the sixth driving wheel 415 is fixedly connected with the fourth transmission shaft 416; the fourth transmission shaft 416 is rotatably connected with the bottom plate assembly 1; the fourth transmission shaft 416 is screwed with the fifth screw rod 417; the fifth screw 417 is fixedly connected to the push plate 413.
The corrugated board which is finished with detection is conveyed to a push plate 413, then the corrugated board which is finished with pressing forming and detection is taken out by the push plate 413, finally the corrugated board is collected by workers, a third bevel gear 210 rotates to drive a seventh bevel gear 401 to rotate, the seventh bevel gear 401 rotates to drive an eighth bevel gear 403 to rotate through a second transmission shaft 402, then an eleventh electric push rod 408 is started to control a third telescopic rod 405 to extend and retract through a fifth fixing plate 407, further the engagement of the ninth bevel gear 404 and a tenth bevel gear 406 with the eighth bevel gear 403 is controlled, when the ninth bevel gear 404 is engaged with the eighth bevel gear 403, the eighth bevel gear 403 rotates to drive the ninth bevel gear 404 to rotate, the ninth bevel gear 404 rotates to drive a third transmission wheel 409 to rotate through the third telescopic rod 405, the third transmission wheel 409 rotates to drive the fourth transmission wheel 410 to rotate through a belt, the fourth transmission wheel 410 rotates to drive the third transmission shaft 411 to rotate, the third transmission shaft 411 rotates to drive the fourth screw rod 412 to move, meanwhile, the third transmission shaft 411 rotates to drive the fifth transmission wheel 414 to rotate, the fifth transmission wheel 414 rotates to drive the sixth transmission wheel 415 to rotate through a belt, the sixth transmission wheel 415 rotates to drive the fourth transmission shaft 416 to rotate, the fourth transmission shaft 416 rotates to drive the fifth screw rod 417 to move, at the moment, the fourth screw rod 412 and the fifth screw rod 417 move to drive the push plate 413 to move, the detected corrugated board is taken out and collected by a worker, when the tenth bevel gear 406 is meshed with the eighth bevel gear, the corresponding parts are driven to move and reset, and the collection unit 4 realizes that the corrugated board 403 which is subjected to press forming and detection is taken out.
The bottom of the support plate 224 is provided with a spring.
After the support plate 224 moves downwards, the support plate 224 can move upwards and can be reset by the reverse elasticity of the spring, so that the support plate 224 can move upwards rapidly.
The protection plate 233 is provided in the same shape as the corrugated plate press-formed.
It is possible to attach the protection plate 233 to the corrugated board which is press-molded, thereby protecting it.
Three sets of balancers 312 are equidistantly disposed on the fourth fixing plate 310.
Can be so that the appearance 312 of balancing on the fourth fixed plate 310, carry out the roughness to press forming's corrugated sheet and detect, and then ensure that press forming's corrugated sheet is level and smooth.
The push plate 413 is provided in the same shape as the press-formed corrugated plate.
The corrugated board can be smoothly taken out by the push plate 413 under the condition that the corrugated board is not damaged.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (7)
1. The utility model provides a protection and detection device during stainless steel corrugated sheet press forming, includes bottom plate subassembly (1) and control panel (5), characterized by: the device also comprises a pressing protection unit (2), a detection unit (3) and a collection unit (4); the bottom plate component (1) is connected with the pressing protection unit (2); the bottom plate component (1) is connected with the detection unit (3); the bottom plate component (1) is connected with the collecting unit (4); the bottom plate component (1) is connected with the control screen (5); the pressing protection unit (2) is connected with the collection unit (4);
the pressing protection unit (2) comprises a conveyor belt (201), a first electric push rod (202), a first fixing plate (203), a second electric push rod (204), a first motor (205), a first telescopic rod (206), a first bevel gear (207), a second bevel gear (208), a first transmission shaft (209), a third bevel gear (210), a second fixing plate (211), a third electric push rod (212), a fourth bevel gear (213), a fifth bevel gear (214), a sixth bevel gear (215), a first screw rod (216), a first transmission wheel (217), a second transmission wheel (218), a second screw rod (219), a first sliding plate (220), a first spring rod (221), a second spring rod (222), a fixing rod (223), a support plate (224), a fixing frame (225), a six-edge roller (226), a spring plate (227), a fourth electric push rod (228), a third fixing plate (229), a second telescopic rod (230), a straight gear (231), a rack (232) and a protection plate (233); the conveyor belt (201) is fixedly connected with the bottom plate component (1); the conveyor belt (201) is fixedly connected with a first electric push rod (202); the first electric push rod (202) is fixedly connected with the first fixing plate (203); the first fixing plate (203) is fixedly connected with the second electric push rod (204); the second electric push rod (204) is fixedly connected with the conveyor belt (201); a first motor (205) is arranged above the conveyor belt (201); the first motor (205) is fixedly connected with the bottom plate component (1); the first motor (205) is fixedly connected with the first telescopic rod (206); the first telescopic rod (206) is rotatably connected with the bottom plate component (1); the first telescopic rod (206) is fixedly connected with the first bevel gear (207); the first bevel gear (207) is meshed with the second bevel gear (208); the second bevel gear (208) is fixedly connected with the first transmission shaft (209); the first transmission shaft (209) is rotatably connected with the bottom plate component (1); the first transmission shaft (209) is fixedly connected with the third bevel gear (210); the third bevel gear (210) is connected with the collecting unit (4); the first telescopic rod (206) is rotatably connected with the second fixing plate (211); the second fixing plate (211) is fixedly connected with a third electric push rod (212); the third electric push rod (212) is fixedly connected with the bottom plate component (1); the first telescopic rod (206) is fixedly connected with the fourth bevel gear (213); the first telescopic rod (206) is fixedly connected with the fifth bevel gear (214); a sixth bevel gear (215) is arranged on the side of the fourth bevel gear (213); the sixth bevel gear (215) is fixedly connected with the first screw rod (216); the first screw rod (216) is rotatably connected with the bottom plate assembly (1); the first screw rod (216) is fixedly connected with the first driving wheel (217); the first driving wheel (217) is in driving connection with the second driving wheel (218) through a belt; the second driving wheel (218) is fixedly connected with a second screw rod (219); the second screw rod (219) is rotatably connected with the bottom plate assembly (1); the second screw rod (219) is connected with the first sliding plate (220) in a rotating way; the first screw rod (216) is connected with the first sliding plate (220) in a screwing way; the first sliding plate (220) is in sliding connection with the bottom plate assembly (1); the first sliding plate (220) is connected with a first spring rod (221); the first sliding plate (220) is connected with the second spring rod (222); the first spring rod (221) is fixedly connected with the fixed frame (225); the second spring rod (222) is fixedly connected with the fixed frame (225); the first sliding plate (220) is fixedly connected with the fixed rod (223); the fixed rod (223) is fixedly connected with the supporting plate (224); the supporting plate (224) is connected with the fixing frame (225) in a sliding way; the supporting plate (224) is fixedly connected with the hexagonal roller (226) through a rotating shaft; a spring plate (227) is arranged below the hexagonal roller (226); the spring plate (227) is fixedly connected with the bottom plate component (1); the fixed frame (225) is fixedly connected with a fourth electric push rod (228); the fourth electric push rod (228) is fixedly connected with the third fixing plate (229); the third fixing plate (229) is rotatably connected with the second telescopic rod (230); the second telescopic rod (230) is fixedly connected with the straight gear (231); a rack (232) is arranged on the side part of the straight gear (231); the rack (232) is fixedly connected with the bottom plate component (1); the second telescopic rod (230) is fixedly connected with the protection plate (233); the second telescopic rod (230) is rotatably connected with the fixed frame (225); the same components are arranged from the fourth electric push rod (228) to the rack (232) by taking the middle part of the support plate (224) as a central shaft.
2. The device for protecting and detecting the stainless steel corrugated board during the press forming of the stainless steel corrugated board is characterized in that the detection unit (3) comprises a fifth electric push rod (301), a grating plate (302), a sixth electric push rod (303), a seventh electric push rod (304), an eighth electric push rod (305), a second sliding plate (306), a second motor (307), a third screw rod (308), a ninth electric push rod (309), a fourth fixing plate (310), a tenth electric push rod (311), a balancing instrument (312), a first detector (313) and a second detector (314); a fifth electric push rod (301) is fixedly connected with the grid plate (302); the grating plate (302) is fixedly connected with a sixth electric push rod (303); the grating plate (302) is fixedly connected with a seventh electric push rod (304); the grid plate (302) is fixedly connected with an eighth electric push rod (305); a fifth electric push rod (301) is fixedly connected with the second sliding plate (306); the sixth electric push rod (303) is fixedly connected with the second sliding plate (306); the seventh electric push rod (304) is fixedly connected with the second sliding plate (306); the eighth electric push rod (305) is fixedly connected with the second sliding plate (306); the second sliding plate (306) is in sliding connection with the bottom plate component (1); a second motor (307) is arranged on the side part of the second sliding plate (306); the second motor (307) is fixedly connected with the bottom plate component (1); the second motor (307) is fixedly connected with the third screw rod (308); the third screw rod (308) is rotatably connected with the bottom plate component (1); the third screw rod (308) is connected with the second sliding plate (306) in a screwing way; a ninth electric push rod (309) is arranged above the third screw rod (308); the ninth electric push rod (309) is fixedly connected with the bottom plate component (1); the ninth electric push rod (309) is fixedly connected with the fourth fixing plate (310); the fourth fixing plate (310) is fixedly connected with a tenth electric push rod (311); the tenth electric push rod (311) is fixedly connected with the bottom plate component (1); the fourth fixing plate (310) is fixedly connected with the three groups of balancers (312); a first detector (313) is arranged on the side of the tenth electric push rod (311); the first detector (313) is fixedly connected with the bottom plate component (1); a second detector (314) is arranged on the side part of the ninth electric push rod (309); the second detector (314) is fixedly connected with the bottom plate component (1).
3. The device for protecting and detecting the press forming of the stainless steel corrugated board according to claim 2, wherein the collecting unit (4) comprises a seventh bevel gear (401), a second transmission shaft (402), an eighth bevel gear (403), a ninth bevel gear (404), a third telescopic rod (405), a tenth bevel gear (406), a fifth fixing plate (407), an eleventh electric push rod (408), a third transmission wheel (409), a fourth transmission wheel (410), a third transmission shaft (411), a fourth screw rod (412), a push plate (413), a fifth transmission wheel (414), a sixth transmission wheel (415), a fourth transmission shaft (416) and a fifth screw rod (417); the third bevel gear (210) is meshed with a seventh bevel gear (401); the seventh bevel gear (401) is fixedly connected with the second transmission shaft (402); the second transmission shaft (402) is rotatably connected with the bottom plate assembly (1); the second transmission shaft (402) is fixedly connected with the eighth bevel gear (403); a ninth bevel gear (404) is arranged on the side of the eighth bevel gear (403); the ninth bevel gear (404) is fixedly connected with a third telescopic rod (405); the third telescopic rod (405) is rotatably connected with the bottom plate component (1); the third telescopic rod (405) is fixedly connected with the tenth bevel gear (406); the third telescopic rod (405) is rotatably connected with the fifth fixing plate (407); the fifth fixing plate (407) is fixedly connected with the eleventh electric push rod (408); the eleventh electric push rod (408) is fixedly connected with the bottom plate component (1); the third telescopic rod (405) is fixedly connected with a third driving wheel (409); the third driving wheel (409) is in driving connection with the fourth driving wheel (410) through a belt; a fourth driving wheel (410) is fixedly connected with a third transmission shaft (411); the third transmission shaft (411) is rotatably connected with the bottom plate assembly (1); the third transmission shaft (411) is in screwed connection with the fourth screw rod (412); the fourth screw rod (412) is fixedly connected with the push plate (413); the third transmission shaft (411) is fixedly connected with a fifth transmission wheel (414); the fifth driving wheel (414) is in transmission connection with a sixth driving wheel (415) through a belt; the sixth driving wheel (415) is fixedly connected with the fourth transmission shaft (416); the fourth transmission shaft (416) is rotatably connected with the bottom plate assembly (1); the fourth transmission shaft (416) is in screwed connection with the fifth screw rod (417); the fifth screw rod (417) is fixedly connected with the push plate (413).
4. The device for protecting and detecting when the stainless steel corrugated board is pressed and formed as claimed in claim 3, wherein the spring is provided at the bottom of the supporting plate (224).
5. The device for protecting and inspecting a stainless corrugated board during press forming according to claim 4, wherein the protection plate (233) is formed in the same shape as the press-formed corrugated board.
6. The device for protecting and detecting the press forming of the stainless corrugated board according to claim 5, wherein three groups of balancers (312) are equidistantly arranged on the fourth fixing plate (310).
7. The device for protecting and detecting when the stainless steel corrugated board is pressed for forming according to claim 6, wherein the push plate (413) is configured to have the same shape as the pressed corrugated board.
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| CN202110403915.7A CN113290098B (en) | 2021-04-15 | 2021-04-15 | Protection and detection device during press forming of stainless steel corrugated plate |
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| CN202110403915.7A CN113290098B (en) | 2021-04-15 | 2021-04-15 | Protection and detection device during press forming of stainless steel corrugated plate |
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