CN112879453B - A kind of automatic switching device of inertia wheel - Google Patents
A kind of automatic switching device of inertia wheel Download PDFInfo
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- CN112879453B CN112879453B CN202110001868.3A CN202110001868A CN112879453B CN 112879453 B CN112879453 B CN 112879453B CN 202110001868 A CN202110001868 A CN 202110001868A CN 112879453 B CN112879453 B CN 112879453B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D11/00—Clutches in which the members have interengaging parts
- F16D11/14—Clutches in which the members have interengaging parts with clutching members movable only axially
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- G—PHYSICS
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D11/00—Clutches in which the members have interengaging parts
- F16D2011/002—Clutches in which the members have interengaging parts using an external and axially slidable sleeve for coupling the teeth of both coupling components together
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D11/00—Clutches in which the members have interengaging parts
- F16D2011/006—Locking or detent means, i.e. means to keep the clutch in engaged condition
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Abstract
本申请提供的惯性轮自动切换装置利用空心轴作为惯性轮的旋转轴,将穿设于空心轴内部的中心传动轴作为惯量来源,通过内花键轴、与中心传动轴连接的第一外花键轴、与空心轴连接的第二外花键轴三者之间配合方式的切换实现惯量加载和卸载的切换。本装置优点为,装置中不采用存在摩擦损耗的拨叉结构,设备使用周期长、故障率低,也不采用为拨叉结构配置的润滑油装置和回油装置,因而结构更加简单。
The inertia wheel automatic switching device provided by the present application uses the hollow shaft as the rotating shaft of the inertia wheel, uses the central drive shaft passing through the interior of the hollow shaft as the inertia source, and uses the inner spline shaft and the first outer spline connected to the central drive shaft. The switching of the coordination mode between the key shaft and the second external spline shaft connected with the hollow shaft realizes the switching of inertia loading and unloading. The advantages of the device are that the device does not use a shifting fork structure with friction loss, the equipment has a long service cycle and a low failure rate, and does not use a lubricating oil device and an oil return device configured for the shifting fork structure, so the structure is simpler.
Description
技术领域technical field
本申请属于车辆制动检测设备技术领域,具体涉及一种惯性轮自动切换装置。The application belongs to the technical field of vehicle brake detection equipment, and in particular relates to an automatic switching device for inertia wheels.
背景技术Background technique
车辆制动性能通常采用惯性试验台进行测试,惯性试验台采用惯性轮的转动惯量来模拟实际制动过程的平动惯量,现有的惯性试验台,惯性轮转动惯量的大小通过更换或组合不同质量的惯性轮实现,针对不同的测试条件,需要调整惯性轮惯量的加载和卸载,然而由于惯性轮的重量较大,通过人工拆装切换十分不便,现有技术的惯性试验台,其惯性轮一般是用螺栓和法兰固定,惯性轮与主轴连接通过齿套的移动实现,而齿套的移动需要通过拨叉结构实现,拨叉结构沿主轴轴线方向拨动齿套时,与齿套直接接触,而且在齿套旋转过程中,拨叉会与齿套发生摩擦,因而拨叉不可避免的存在摩擦损耗,拨叉的摩擦损耗直接影响拨叉沿主轴轴线方向拨动齿套的位置,进而影响惯性轮与主轴连接的准确性和稳定性。Vehicle braking performance is usually tested by an inertial test bench. The inertial test bench uses the rotational inertia of the inertia wheel to simulate the translational inertia of the actual braking process. In the existing inertial test bench, the size of the inertia wheel rotational inertia is different by replacement or combination. The mass inertia wheel is realized. According to different test conditions, it is necessary to adjust the loading and unloading of the inertia wheel inertia. However, due to the large weight of the inertia wheel, it is very inconvenient to manually disassemble and switch. Generally, it is fixed with bolts and flanges. The connection between the inertia wheel and the main shaft is realized by the movement of the gear sleeve, and the movement of the gear sleeve needs to be realized by the shifting fork structure. In addition, during the rotation of the gear sleeve, the shift fork will rub against the gear sleeve, so there is inevitable friction loss for the shift fork. Affects the accuracy and stability of the connection between the inertia wheel and the main shaft.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本申请提供一种惯性轮自动切换装置。In view of the deficiencies of the prior art, the present application provides an automatic switching device for inertia wheels.
本申请的技术方案如下:The technical solution of this application is as follows:
一种惯性轮自动切换装置,包括底座,设置在所述底座上的中心传动轴;套设在所述中心传动轴外,并与所述中心传动轴同步转动的第一外花键轴;An inertia wheel automatic switching device, comprising a base, a central transmission shaft arranged on the base; a first external spline shaft sleeved outside the central transmission shaft and rotated synchronously with the central transmission shaft;
还包括惯性轮组成,所述惯性轮组成包括套设于所述中心传动轴外部;可绕所述中心传动轴转动的空心轴;与所述空心轴连接的惯性轮;以及连接至所述空心轴与所述第一外花键轴相邻的第二外花键轴;所述第二外花键轴套设在所述中心传动轴外部并且可绕所述中心传动轴转动;It also includes an inertia wheel composition, which includes a hollow shaft that is sleeved on the outside of the central drive shaft; a hollow shaft that can rotate around the central drive shaft; an inertia wheel connected to the hollow shaft; and connected to the hollow shaft a second external spline shaft whose shaft is adjacent to the first external spline shaft; the second external spline shaft is sleeved outside the central transmission shaft and can rotate around the central transmission shaft;
所述第二外花键轴外部还套设有切换机构,所述切换机构包括:A switching mechanism is also sleeved on the outside of the second external spline shaft, and the switching mechanism includes:
套设在所述第二外花键轴外部并与其配合连接的内花键轴,并且所述内花键轴可与所述第一外花键轴配合连接;an internal spline shaft sleeved on the outside of the second external spline shaft and connected with it, and the internal spline shaft can be matched and connected with the first external spline shaft;
第一驱动组件,所述第一驱动组件与所述内花键轴相连,所述第一驱动组件设置在所述底座上,所述内花键轴可在所述第一驱动组件推动下轴向移动至第一位置,在所述第一位置时,所述内花键轴与所述第一外花键轴和所述第二外花键轴均连接。a first drive assembly, the first drive assembly is connected with the inner spline shaft, the first drive assembly is arranged on the base, and the inner spline shaft can push the lower shaft when the first drive assembly Move to a first position, where the inner spline shaft is connected to both the first outer spline shaft and the second outer spline shaft.
在本申请一些实施例中,所述第一驱动组件包括套设于所述内花键轴外部的第一轴承,与所述第一轴承连接的第一轴承座,与所述第一轴承座连接的过渡板,与所述过渡板连接的第一驱动件,以及固定在所述底座上的安装板,所述第一驱动件固定于所述安装板上,所述安装板上还设置有沿轴向延伸的滑轨,并且所述过渡板可在所述第一驱动件推动下沿所述滑轨往复移动。In some embodiments of the present application, the first drive assembly includes a first bearing sleeved on the outside of the inner spline shaft, a first bearing seat connected with the first bearing, and the first bearing seat A connected transition plate, a first drive member connected to the transition plate, and an installation plate fixed on the base, the first drive member is fixed on the installation plate, and the installation plate is further provided with A slide rail extending in the axial direction, and the transition plate can reciprocate along the slide rail under the push of the first driving member.
在本申请一些实施例中,所述惯性轮自动切换装置还包括锁定机构,所述锁定机构可在所述第一驱动组件将所述内花键轴推动至所述第一位置时,将所述内花键轴锁定在所述第一位置。In some embodiments of the present application, the inertia wheel automatic switching device further includes a locking mechanism, and the locking mechanism can lock all the internal spline shafts to the first position when the first driving assembly pushes the inner spline shaft to the first position. The female spline shaft is locked in the first position.
在本申请一些实施例中,所述锁定机构包括与所述过渡板连接的第一定位板,设置于所述安装板上的第二定位板,设置于所述安装板上的第二驱动件,与所述第二驱动件连接的第二伸缩杆;In some embodiments of the present application, the locking mechanism includes a first positioning plate connected to the transition plate, a second positioning plate disposed on the mounting plate, and a second driving member disposed on the mounting plate , a second telescopic rod connected with the second driving member;
所述第二定位板具有第一孔,所述第一定位板上具有第二孔;The second positioning plate has a first hole, and the first positioning plate has a second hole;
所述内花键轴处于所述第一位置时,所述第一孔与所述第二孔相对,所述第二驱动件可驱动所述第二伸缩杆同时穿设于所述第一孔和所述第二孔中。When the inner spline shaft is in the first position, the first hole is opposite to the second hole, and the second driving member can drive the second telescopic rod while passing through the first hole and the second hole.
在本申请一些实施例中,所述第一定位板上还设有第三孔,所述内花键轴仅与所述第二外花键轴连接时,即所述内花键轴处于第二位置时,所述第三孔与所述第一孔相对,所述第二驱动件可驱动所述第二伸缩杆同时穿设于所述第一孔和所述第三孔中。In some embodiments of the present application, the first positioning plate is further provided with a third hole, and when the inner spline shaft is only connected with the second outer spline shaft, that is, the inner spline shaft is in the first position. In the second position, the third hole is opposite to the first hole, and the second driving member can drive the second telescopic rod to pass through the first hole and the third hole at the same time.
在本申请一些实施例中,所述滑轨设于所述安装板的上表面,所述第一驱动件安装于所述安装板的下表面,所述安装板上开设第一通孔,所述过渡板与所述连杆固定连接,所述连杆穿过所述第一通孔与所述第一驱动件连接。In some embodiments of the present application, the slide rail is arranged on the upper surface of the installation plate, the first driving member is installed on the lower surface of the installation plate, and the installation plate defines a first through hole, so The transition plate is fixedly connected with the connecting rod, and the connecting rod is connected with the first driving member through the first through hole.
在本申请一些实施例中,所述第一外花键轴与所述第二外花键轴相邻的端部设有第一渐开线轮齿,所述内花键轴与所述第一外花键轴相连接的内侧设有可与所述第一渐开线轮齿啮合的第二渐开线轮齿。In some embodiments of the present application, first involute gear teeth are provided at the ends of the first external spline shaft adjacent to the second external spline shaft, and the internal spline shaft is connected to the second external spline shaft. The inner side connected with an external spline shaft is provided with second involute gear teeth which can mesh with the first involute gear teeth.
在本申请一些实施例中,所述惯性轮组成设置两组,两组所述惯性轮组成关于所述第一外花键轴对称设置,所述第一外花键轴与每组惯性轮组成的第二外花键轴相邻的端部均设有第一渐开线轮齿,与所述第一外花键轴配合连接的所述内花键轴以及与所述内花键轴连接的所述第一驱动组件也设置两组,所述两组内花键轴与所述第一外花键轴相连接的内侧均设有可与所述第一渐开线轮齿啮合的第二渐开线轮齿。In some embodiments of the present application, the inertia wheels are formed into two groups, and the two groups of inertia wheels are arranged symmetrically with respect to the first external spline shaft, and the first external spline shaft is formed with each set of inertia wheels The adjacent ends of the second external spline shaft are provided with first involute gear teeth, and the internal spline shaft that is connected with the first external spline shaft and is connected to the internal spline shaft. The first drive assembly is also provided with two groups, and the inner side of the two groups of inner spline shafts and the first outer spline shaft is connected with a second gear that can be meshed with the first involute gear teeth. Two involute gear teeth.
在本申请一些实施例中,两组惯性轮组成分别为第一惯性轮组成和第二惯性轮组成,其中第一惯性轮组成所包括的惯性轮称之为第一惯性轮,第二惯性轮组成所包括的惯性轮称之为第二惯性轮,第一惯性轮和第二惯性轮的质量不相同。In some embodiments of the present application, the two groups of inertia wheels are composed of a first inertia wheel and a second inertia wheel, wherein the inertia wheels included in the first inertia wheel composition are called the first inertia wheel and the second inertia wheel. The inertia wheel included in the composition is called the second inertia wheel, and the mass of the first inertia wheel and the second inertia wheel are different.
在本申请一些实施例中,所述惯性轮组成至少为两组,每个惯性轮组成所包括的惯性轮的质量相同或不同。In some embodiments of the present application, the inertia wheel composition is at least two groups, and the mass of the inertia wheel included in each inertia wheel composition is the same or different.
与现有技术相比,本申请的有益效果为:Compared with the prior art, the beneficial effects of the present application are:
本申请提供的惯性轮自动切换装置利用空心轴作为惯性轮的旋转轴,将穿设于空心轴内部的中心传动轴作为惯量来源,通过内花键轴、与中心传动轴连接的第一外花键轴、与空心轴连接的第二外花键轴三者之间配合方式的切换实现惯量加载和卸载的切换。本装置优点为,装置中不采用存在摩擦损耗的拨叉结构,设备使用周期长、故障率低,也不采用为拨叉结构配置润滑油装置和回油装置,因而结构更加简单。The inertia wheel automatic switching device provided by the present application uses the hollow shaft as the rotating shaft of the inertia wheel, the central drive shaft passing through the hollow shaft as the source of inertia, and the first outer spline connected to the central drive shaft through the inner spline shaft. The switching of the coordination mode between the key shaft and the second external spline shaft connected with the hollow shaft realizes the switching of inertia loading and unloading. The advantages of the device are that the device does not use a shifting fork structure with friction loss, the equipment has a long service cycle and a low failure rate, and does not use a lubricating oil device and an oil return device for the shifting fork structure, so the structure is simpler.
内花键轴与第一驱动组件之间不存在磨损和定位偏差,因而第一外花键轴、第二外花键轴、内花键轴三者之间的配合连接更加准确和稳定。There is no wear and positioning deviation between the inner spline shaft and the first drive assembly, so the fitting connection among the first outer spline shaft, the second outer spline shaft and the inner spline shaft is more accurate and stable.
通过第一驱动件驱动内花键轴与第一外花键轴的配合连接,内花键轴与第一外花键轴设置相配合的渐开线轮齿,通过轮齿的啮合实现两者的配合连接,啮合时不会有剧烈冲击。The inner spline shaft and the first outer spline shaft are driven by the first driving member to cooperate with each other, and the inner spline shaft and the first outer spline shaft are provided with matching involute gear teeth, and the meshing of the gear teeth realizes the two The mating connection will not have severe impact when engaging.
第一外花键轴、第二外花键轴、内花键轴通过轴承安装,轴承使用寿命长,而且更换方便。The first external spline shaft, the second external spline shaft and the internal spline shaft are installed through bearings, the bearing has a long service life and is easy to replace.
锁定机构在惯性轮有惯量加载时,将第一轴承座和过渡板位置锁定,防止其跟随中心传动轴、内花键轴一起转动。When the inertia wheel is loaded with inertia, the locking mechanism locks the position of the first bearing seat and the transition plate to prevent them from rotating together with the central transmission shaft and the inner spline shaft.
惯性轮组成数量可根据需要灵活增加,每组惯性轮组成的惯量加载均可独立控制,大大地拓宽了惯量试验测试范围。The number of inertia wheel components can be flexibly increased according to needs, and the inertia load of each group of inertia wheel components can be independently controlled, which greatly broadens the test range of inertia test.
附图说明Description of drawings
图1是本申请一种实施方式的惯性轮自动切换装置的结构示意图1;FIG. 1 is a schematic structural diagram 1 of an inertia wheel automatic switching device according to an embodiment of the present application;
图2是本申请一种实施方式的惯性轮自动切换装置的结构示意图2;FIG. 2 is a schematic structural diagram 2 of an inertia wheel automatic switching device according to an embodiment of the present application;
图3是图1中沿剖面线A-A的剖视示意图;3 is a schematic cross-sectional view along section line A-A in FIG. 1;
图4是本申请一种实施方式的第一驱动组件和内花键轴的结构示意图1;4 is a schematic structural diagram 1 of a first drive assembly and an internal spline shaft according to an embodiment of the present application;
图5是图4中沿剖面线B-B的剖视示意图;Figure 5 is a schematic cross-sectional view along section line B-B in Figure 4;
图6是本申请一种实施方式的第一驱动组件和内花键轴的结构示意图2;6 is a schematic structural diagram 2 of a first drive assembly and an internal spline shaft according to an embodiment of the present application;
图7是本申请一种实施方式的第一驱动组件和内花键轴的结构示意图3;7 is a schematic structural diagram 3 of a first drive assembly and an internal spline shaft according to an embodiment of the present application;
图8是本申请一种实施方式的惯性轮自动切换装置的剖视图;8 is a cross-sectional view of an automatic switching device for an inertia wheel according to an embodiment of the present application;
图9是本申请一种实施方式的中心传动轴和第一外花键轴的结构示意图;9 is a schematic structural diagram of a central drive shaft and a first external spline shaft according to an embodiment of the present application;
图10是图9中的中心传动轴和第一外花键轴的剖视图;Figure 10 is a cross-sectional view of the central drive shaft and the first external spline shaft in Figure 9;
图11是一种实施方式的空心轴和惯性轮的剖视图;11 is a cross-sectional view of a hollow shaft and flywheel of one embodiment;
图中:1、底座;2、中心传动轴;21、第二轴承;22、第二轴承座;3、第一外花键轴;31、第一渐开线轮齿;41、空心轴;411、第三轴承;412、第三轴承座;42、惯性轮;43:第二外花键轴;431、外花键部分;432、连接轴部分;5、内花键轴;51、挡板;52、第二渐开线轮齿;6、第一驱动组件;61、第一轴承;62、第一轴承座;63、过渡板;64、第一驱动件;641、第一伸缩杆;65、安装板;651、第一通孔;66、滑轨;67、连杆;7、锁定机构;71、第一定位板;711、第一孔;72、第二定位板;721、第二孔;722、第三孔;73、第二驱动件;731、第二伸缩杆。In the figure: 1, the base; 2, the central drive shaft; 21, the second bearing; 22, the second bearing seat; 3, the first external spline shaft; 31, the first involute gear tooth; 41, the hollow shaft; 411, the third bearing; 412, the third bearing seat; 42, the inertia wheel; 43: the second external spline shaft; 431, the external spline part; 432, the connecting shaft part; 5, the internal spline shaft; 51, the block plate; 52, second involute gear teeth; 6, first drive assembly; 61, first bearing; 62, first bearing seat; 63, transition plate; 64, first drive member; 641, first
具体实施方式Detailed ways
以下结合具体实施方式对本申请的技术方案进行详实的阐述,然而应当理解,在没有进一步叙述的情况下,一个实施方式中的元件、结构和特征也可以有益地结合到其他实施方式中。The technical solutions of the present application will be described in detail below in conjunction with specific embodiments, however, it should be understood that elements, structures and features in one embodiment can also be beneficially combined into other embodiments without further description.
在本申请的描述中,需要理解的是,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。In the description of this application, it should be understood that the terms "first", "second" and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the indicated Number of technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature.
在本申请的描述中,需要理解的是,术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于对应的附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of this application, it should be understood that the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", etc. are based on the orientations or positional relationships shown in the corresponding drawings, only It is to facilitate the description of the present invention and to simplify the description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated connection. Ground connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
所述的实施方式仅仅是对本申请的优选实施方式进行描述,并非对本申请的范围进行限定,在不脱离本申请设计精神的前提下,本领域普通技术人员对本申请的技术方案作出的各种变形和改进,均应落入本申请权利要求书确定的保护范围内。为了便于描述,将平行于中心传动轴轴线的方向称之为轴向。The described embodiments are only to describe the preferred embodiments of the present application, not to limit the scope of the present application. On the premise of not departing from the design spirit of the present application, various modifications made by those of ordinary skill in the art to the technical solutions of the present application and improvements, shall fall within the scope of protection determined by the claims of this application. For ease of description, the direction parallel to the axis of the central drive shaft is referred to as the axial direction.
如图1-3所示,为本申请一种实施方式提供的惯性轮自动切换装置,包括底座1,设置在底座1上的中心传动轴2;套设在中心传动轴2外,并与中心传动轴2同步转动的第一外花键轴3;As shown in Figs. 1-3, an inertia wheel automatic switching device provided for an embodiment of the application includes a base 1, a
还包括惯性轮组成,惯性轮组成包括套设于中心传动轴2外部,可绕中心传动轴2转动的空心轴41,与空心轴41连接的惯性轮42,以及连接至空心轴41与第一外花键轴3相邻的第二外花键轴43;第二外花键轴43套设在中心传动轴2外部并且可绕中心传动轴2转动;It also includes an inertia wheel composition, and the inertia wheel composition includes a
第二外花键轴43外部还套设有切换机构,切换机构包括:A switching mechanism is also sleeved on the outside of the second
套设在第二外花键轴42外部并与其配合连接的内花键轴5,并且内花键轴5可与第一外花键轴3配合连接;an inner spline shaft 5 sleeved on the outside of the second
第一驱动组件6,第一驱动组件6与内花键轴5相连,第一驱动组件6设置在底座1上,内花键轴5可在第一驱动组件6推动下轴向移动至第一位置,在第一位置时,内花键轴5与第一外花键轴3和第二外花键轴43均连接。The
本申请提供的惯性轮自动切换装置,通过空心轴41将惯性轮42稳定地支撑于底座1上,空心轴41带动惯性轮42旋转,进而惯性轮42获得惯量加载,惯性轮42的惯量输出更加稳定。在第一驱动组件6推动下内花键轴5沿轴向往复移动,当内花键轴5仅与第二外花键43轴配合连接时,惯性轮42不随中心传动轴2一起转动,当内花键轴5同时与第一外花键轴3和第二外花键轴43配合连接时,中心传动轴2带动第一外花键轴3转动,第一外花键轴3通过内花键轴5带动第二外花键轴43一起转动,进而带动与第二外花键轴43连接的惯性轮42一起转动,此时惯性轮42有惯量加载。In the inertia wheel automatic switching device provided by the present application, the
具体地,如图4和图5所示,第一驱动组件6包括套设于内花键轴5外部的第一轴承61,与第一轴承61连接的第一轴承座62,与第一轴承座62连接的过渡板63,与过渡板63连接的第一驱动件64,以及固定在底座1上的安装板65,第一驱动件64固定于安装板65上,安装板65上还设置有沿轴向延伸的滑轨66,并且过渡板63可在第一驱动件64推动下沿滑轨66往复移动,从而过渡板63可带动内花键轴5移动至第一位置。第一轴承61通过轴承座端盖621固定至第一轴承座62上。内花键轴5与惯性轮42相邻的侧面连接有挡板51,挡板51突出于内花键轴5的内壁,如图11所示,第二外花键轴43包括外花键部分431和连接轴部分432,外花键部分431突出于连接轴部分432,突出的外花键部分431刚好限制突出的挡板51的移动范围,进而防止内花键轴5脱离第二外花键轴43。第一驱动件64推动过渡板63,过渡板63带动第一轴承座62移动,移动过程中第一轴承座62套设在内花键轴5外部,因此第一轴承座62的侧面无需与内花键轴5接触以向内花键轴5施加推动力,也可实现内花键轴5的移动,所以,第一轴承座62的侧面不会与内花键轴5发生磨损,因而不会影响内花键轴5的定位,进而不会影响内花键轴5与第一外花键轴3的配合连接。Specifically, as shown in FIGS. 4 and 5 , the
作为优选,如图4-6所示,惯性轮自动切换装置还包括锁定机构7,锁定机构7可在第一驱动组件6将内花键轴5推动至第一位置时,将内花键轴5锁定在第一位置。锁定机构7用于将内花键轴5稳定的定位在第一位置,保持内花键轴5与第一外花键轴3和第二外花键轴43的稳定地配合连接。Preferably, as shown in FIGS. 4-6 , the automatic inertia wheel switching device further includes a locking mechanism 7 , and the locking mechanism 7 can lock the inner spline shaft 5 when the
具体地,如图4、图6和图7所示,锁定机构7包括与过渡板63连接的第一定位板71,设置于安装板65上的第二定位板72,设置于安装板65上的第二驱动件73,与第二驱动件73连接的第二伸缩杆731;第二定位板72具有第一孔711,第一定位板71上具有第二孔721,内花键轴5处于第一位置时,第一孔711刚好与第二孔721相对,第二驱动件73可驱动第二伸缩杆731同时穿设于第一孔711和第二孔721中。穿设于第一孔711和第二孔721中的第二伸缩杆731限制了第二定位板72和第一定位板71轴向的相对运动,从而将内花键轴5限定在第一位置。如图8所示,位于左侧的内花键轴5同时与第一外花键轴3和第二外花键轴43配合连接,此时,在中心传动轴2转动时,位于左侧的惯性轮42有惯量加载,而位于右侧的内花键轴5仅与第二外花键轴43配合连接,在中心传动轴2转动时,位于右侧的惯性轮42无惯量加载。Specifically, as shown in FIGS. 4 , 6 and 7 , the locking mechanism 7 includes a
可选地,第一定位板71上还设有第三孔722,内花键轴5仅与第二外花键轴43连接时,即内花键轴5处于第二位置时,第三孔722刚好与第一孔711相对,第二伸缩杆731沿轴向伸缩,第二驱动件73可驱动第二伸缩杆731同时穿设于第一孔711和第三孔722中,从而将内花键轴5限定在第二位置。穿设于第一孔711和第三孔722中的第二伸缩杆731限制了第二定位板72和第一定位板71轴向的相对运动,从而将内花键轴5限定在第二位置,防止内花键轴5因机械振动的影响发生位置变化。如图3所示,内花键轴5处于第二位置,其仅与第二外花键轴43啮合。Optionally, the
为了不限制内花键轴轴向的移动,如图4和图6所示,将滑轨66设于安装板65的上表面,第一驱动件64安装于安装板65的下表面,安装板65上开设第一通孔651,过渡板63与连杆67固定连接,连杆67穿过第一通孔651与第一驱动件64连接。连杆67与过渡板63固定连接,第一驱动件64包括与连杆67固定连接的第一伸缩杆641,第一伸缩杆641沿轴向伸缩,因而推动连杆67沿轴向移动,进而带动过渡板63轴向移动。第一通孔651在内花键轴5往返于第一位置和第二位置之间时,不会对连杆67的运动造成阻碍。第一驱动件64可选用伸缩气缸,通过精确控制伸缩气缸的伸缩距离,控制内花键轴5与第一外花键轴3和第二外花键轴43的配合连接,可以准确控制惯性轮42的惯量加载。In order not to limit the axial movement of the inner spline shaft, as shown in Figures 4 and 6, the
具体的,第一驱动件64和第二驱动件73的动作关联可通过磁性开关实现,磁性开关设置于第一驱动件64内。第二驱动件73可选用伸缩气缸,当第一驱动件64驱动内花键轴5行至第一位置时,触发磁性开关,磁性开关控制第二驱动件73启动,进而驱动第二伸缩杆731伸出。Specifically, the action association between the first driving
具体地,如图9和图10所示,中心传动轴2外套设第二轴承21,第二轴承21与第二轴承座22连接,第二轴承座22与底座1固定连接。中心传动轴一端可通过联轴器与第三驱动件相连,进而为惯性轮提供惯量来源,第三驱动件是产生驱动转矩的装置,例如第三驱动件可以选择电机。中心传动轴另一端与需进行惯性实验测试的部件例如制动器连接。Specifically, as shown in FIG. 9 and FIG. 10 , a
具体地,如图9和图10所示,第一外花键轴3与中心传动轴2键连接。如图5和图9所示,第一外花键轴3与第二外花键轴43相邻的端部设有第一渐开线轮齿31,内花键轴5与第一外花键轴3相连接的内侧设有可与第一渐开线轮齿31啮合的第二渐开线轮齿52。在第一驱动件64推动下内花键轴5沿轴向往复移动,当内花键轴5仅与第二外花键43的轮齿啮合时,惯性轮42不与中心传动轴2一起转动,当内花键轴5同时与第一外花键轴3和第二外花键轴43的轮齿啮合时,中心传动轴2带动第一外花键轴3转动,第一外花键轴3通过内花键轴5带动第二外花键轴43一起转动,进而带动与第二外花键轴43连接的惯性轮42一起转动,此时惯性轮42有惯量加载。Specifically, as shown in FIG. 9 and FIG. 10 , the first
通常为了便于内花键轴3与第一外花键轴43啮合,中心传动轴2低速转动,进而带动第一外花键轴3低速转动,内花键轴5在第一驱动件64作用下靠近第一外花键轴3,当第一外花键轴3旋转至第一渐开线轮齿31与第二渐开线轮齿52啮合时,第一驱动件64进一步将内花键轴5沿轴向推动,进而实现内花键轴5与第一外花键轴3的稳定配合连接。内花键轴5轴向移动的距离,不至于使内花键轴5脱离第二外花键轴43,进而内花键轴5可同时与第一外花键轴3和第二外花键轴43配合连接。内花键轴5同时与第一外花键轴3和第二外花键轴43配合连接后,中心传动轴2转速提高,进而与第二外花键轴43连接的惯性轮42有惯量加载。Usually, in order to facilitate the meshing of the
可选地,如图11所示,空心轴41为阶梯轴,惯性轮42通过螺钉与空心轴41固定连接。空心轴41两端通过第三轴承411和第三轴承座412的配合安装到底座1上,从而实现底座1对惯性轮42的支撑。空心轴41与第二外花键43通过螺钉固定连接。Optionally, as shown in FIG. 11 , the
可选地,如图1-3所示,套设于中心传动轴2外部的惯性轮组成设置两组,两组惯性轮组成关于第一外花键轴3对称设置,第一外花键轴3为对称结构,即,第一外花键轴3与每组惯性轮组成的第二外花键轴43相邻的两端均设有第一渐开线轮齿31,与第一外花键轴3配合连接的内花键轴5以及与内花键轴5连接的第一驱动组件6也设置两组,两组内花键轴5与第一外花键轴3相连接的内侧均设有可与第一渐开线轮齿31啮合的第二渐开线轮齿52,每组内花键轴5均可由一组第一驱动组件6驱动沿轴向往复运动。Optionally, as shown in Figures 1-3, the inertia wheels sleeved on the outside of the
可选地,两组惯性轮组成分别为第一惯性轮组成和第二惯性轮组成,其中第一惯性轮组成所包括的惯性轮称之为第一惯性轮,第二惯性轮组成所包括的惯性轮称之为第二惯性轮,第一惯性轮和第二惯性轮的质量不相同。惯性试验测试时,可根据试验需要设置质量不同的惯性轮,以通过不同质量惯性轮的叠加和组合,获得测试所需加载的惯量。Optionally, the two groups of inertia wheels are composed of a first inertia wheel and a second inertia wheel, wherein the inertia wheels included in the first inertia wheel composition are called the first inertia wheel, and the second inertia wheel composition includes The inertia wheel is called the second inertia wheel, and the mass of the first inertia wheel and the second inertia wheel are different. During the inertia test, inertia wheels with different masses can be set according to the test requirements, so that the inertia required for the test can be obtained through the superposition and combination of inertia wheels with different masses.
可选地,套设于中心传动轴外部的惯性轮组成至少为两组,例如可以是两组、三组或更多,每组惯性轮组成所包括的惯性轮的质量相同或不同。每组惯性轮组成的惯量加载均可独立控制,大大地拓宽了惯量试验测试范围。Optionally, there are at least two sets of inertia wheels sleeved on the outside of the central drive shaft, for example, two sets, three sets or more, and the mass of the inertia wheels included in each set of inertia wheels is the same or different. The inertia loading composed of each set of inertia wheels can be independently controlled, which greatly broadens the test range of inertia test.
以下结合实施例对本申请进行详细的阐述,值得理解的是,这些实施例仅仅是本申请的优选的一些实施例,并不能理解为对本申请的保护范围进行限制。The present application will be described in detail below with reference to the embodiments. It should be understood that these embodiments are only some preferred embodiments of the present application, and should not be construed as limiting the protection scope of the present application.
实施例Example
如图1-3所示,一种惯性轮自动切换装置,包括底座1,设置在底座1上的中心传动轴2;套设在中心传动轴2外,并与中心传动轴2连接的第一外花键轴3;还包括两组惯性轮组成,两组惯性轮组成均包括套设于中心传动轴2外部,可绕中心传动轴2转动的空心轴41,与空心轴41连接的惯性轮42,以及连接至空心轴41与第一外花键轴3相邻的第二外花键轴43;第二外花键轴43套设在中心传动轴2外部并且可绕中心传动轴2转动;As shown in Figures 1-3, an inertia wheel automatic switching device includes a base 1, a
第二外花键轴43外部还套设有与其啮合的内花键轴5,并且内花键轴5可与第一外花键轴3相啮合;The second
内花键轴5与第一驱动组件6连接,第一驱动组件6固定在底座1上,内花键轴5可在第一驱动组件6推动下轴向移动至第一位置,在第一位置时,内花键轴5与第一外花键轴3和第二外花键轴43均啮合;The inner spline shaft 5 is connected with the
两组惯性轮组成的惯性轮质量可相同也可不同。The mass of the inertia wheels composed of the two sets of inertia wheels can be the same or different.
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CN106089606A (en) * | 2016-01-12 | 2016-11-09 | 张启凤 | Ton inertia turbine |
CN108731952A (en) * | 2018-03-26 | 2018-11-02 | 吉林大学 | A kind of high ferro car retarder inertial test table |
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