CN211951343U - A multifunctional transmission - Google Patents
A multifunctional transmission Download PDFInfo
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- CN211951343U CN211951343U CN202020307184.7U CN202020307184U CN211951343U CN 211951343 U CN211951343 U CN 211951343U CN 202020307184 U CN202020307184 U CN 202020307184U CN 211951343 U CN211951343 U CN 211951343U
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Abstract
本实用新型公开了一种多功能变速器,包括箱体、输入轴、输出轴Ⅰ、输出轴Ⅱ和输出套和接合器操纵机构;所述输入轴固定配合有快挡主动齿轮和慢挡主动齿轮;所述输出轴Ⅰ空套有分别对应于所述快挡主动齿轮和慢挡主动齿轮啮合的快挡从动齿轮和慢挡从动齿轮;所述快挡从动齿轮和慢挡从动齿轮之间设有同步器;所述输出轴Ⅱ固定配合有与所述慢挡主动齿轮啮合的中间齿轮以及通过花键配合有可沿轴向往复滑动的接合器;接合器可在所述接合器操纵机构的驱动下沿轴向滑动与输出套接合或分离;本变速器具有两个动力输出轴,其中一个动力输出轴可以为小型货运车辆上的液压泵、水泵等附属装置提供驱动动力。
The utility model discloses a multi-function transmission, comprising a box body, an input shaft, an output shaft I, an output shaft II, an output sleeve and an adapter control mechanism; the input shaft is fixedly matched with a fast-speed driving gear and a slow-speed driving gear ; The output shaft I has a fast-speed driven gear and a slow-speed driven gear meshed with the fast-speed driving gear and the slow-speed driving gear respectively; the fast-speed driven gear and the slow-speed driven gear A synchronizer is arranged between; the output shaft II is fixedly fitted with an intermediate gear that meshes with the slow gear driving gear, and an adapter that can slide back and forth in the axial direction through a spline; the adapter can be in the adapter Driven by the operating mechanism, it slides along the axial direction to engage or disengage with the output sleeve; the transmission has two power output shafts, one of which can provide driving power for auxiliary devices such as hydraulic pumps and water pumps on small freight vehicles.
Description
技术领域technical field
本实用新型涉及变速箱零部件领域,特别涉及一种多功能变速器。The utility model relates to the field of transmission parts, in particular to a multifunctional transmission.
背景技术Background technique
变速器是用来改变来自发动机的转速和转矩的机构,它能固定或分挡改变输出轴和输入轴传动比,又称变速箱。变速器由变速传动机构和操纵机构组成,现有技术中,变速器通常只具有一个动力输出轴,该动力输出轴通过传动轴将动力输出至车辆驱动桥以驱动车辆行进。现有的小型货运车辆,其货箱通常需要液压装置举升货箱实现翻斗,现有技术中,液压泵通常需要大功率电机提供工作所需的动力,这无疑会缩短蓄电池的使用寿命。The transmission is a mechanism used to change the speed and torque from the engine. It can change the transmission ratio of the output shaft and the input shaft in a fixed or divided gear, also known as a gearbox. The transmission consists of a speed change transmission mechanism and a control mechanism. In the prior art, the transmission usually has only one power take-off shaft, and the power take-off shaft outputs power to the vehicle drive axle through the transmission shaft to drive the vehicle to travel. In the existing small freight vehicles, the cargo box usually needs a hydraulic device to lift the cargo box to realize tipping. In the prior art, the hydraulic pump usually needs a high-power motor to provide the power required for work, which will undoubtedly shorten the service life of the battery.
实用新型内容Utility model content
因此,本实用新型的目的是提供一种多功能变速器,该变速器具有两个动力输出轴,其中一个动力输出轴可以为小型货运车辆上的液压泵、水泵等附属装置提供驱动动力。Therefore, the purpose of the present invention is to provide a multi-function transmission, which has two power take-off shafts, one of which can provide driving power for auxiliary devices such as hydraulic pumps and water pumps on small freight vehicles.
本实用新型的多功能变速器,包括箱体、输入轴、输出轴Ⅰ、输出轴Ⅱ和输出套和接合器操纵机构;所述输入轴固定配合有快挡主动齿轮和慢挡主动齿轮;所述输出轴Ⅰ空套有分别对应于所述快挡主动齿轮和慢挡主动齿轮啮合的快挡从动齿轮和慢挡从动齿轮;所述快挡从动齿轮和慢挡从动齿轮之间设有同步器;所述输出轴Ⅱ固定配合有与所述慢挡主动齿轮啮合的中间齿轮以及通过花键配合有可沿轴向往复滑动的接合器;所述输出套固定设有内齿圈并与输出轴Ⅱ同轴设置;所述接合器设有可与所述内齿圈啮合的接合齿,接合器可在所述接合器操纵机构的驱动下沿轴向滑动与输出套接合或分离;The multifunctional transmission of the utility model comprises a box body, an input shaft, an output shaft I, an output shaft II, an output sleeve and an adapter control mechanism; the input shaft is fixedly matched with a fast-speed driving gear and a slow-speed driving gear; the The output shaft I has a fast-speed driven gear and a slow-speed driven gear meshed with the fast-speed driving gear and the slow-speed driving gear respectively; the fast-speed driven gear and the slow-speed driven gear are arranged between the There is a synchronizer; the output shaft II is fixedly fitted with an intermediate gear that meshes with the slow-speed driving gear, and an adapter that can slide back and forth in the axial direction is fitted with a spline; the output sleeve is fixedly provided with an inner gear ring and It is coaxially arranged with the output shaft II; the adapter is provided with engaging teeth that can be engaged with the inner gear ring, and the adapter can slide along the axial direction to engage or separate from the output sleeve under the driving of the adapter operating mechanism;
进一步,所述接合器操纵机构包括摆盘和弹簧销;所述摆盘可转动连接于箱体内,箱体外设有与所述摆盘同轴固定的操纵杆;摆盘的外圆形成有两个用于与所述弹簧销配合的销槽,摆盘沿径向延伸形成与接合器的环槽卡接的卡接部。Further, the adapter operating mechanism includes a wobble plate and a spring pin; the wobble plate is rotatably connected to the box body, and the outside of the box is provided with a joystick fixed coaxially with the wobble plate; the outer circle of the wobble plate is formed with a There are two pin grooves for matching with the spring pins, and the wobble plate extends radially to form a snap-fit portion for snap-fit with the ring groove of the adapter.
进一步,所述弹簧销包括销体、堵头螺钉和位于所述销体与堵头螺钉之间的弹簧Ⅰ;所述销体滑动配合于位于箱体内的销孔内,堵头螺钉螺接于销孔外端;所述销体为上端封闭的圆筒结构,其上端形成有用于与摆盘的销槽配合的凸起。Further, the spring pin includes a pin body, a plug screw and a spring I located between the pin body and the plug screw; the pin body is slidably fitted in a pin hole located in the box, and the plug screw is screwed to The outer end of the pin hole; the pin body is a cylindrical structure with a closed upper end, and the upper end is formed with a protrusion for matching with the pin groove of the wobble plate.
进一步,所述同步器通过换挡操纵机构驱动实现换挡动作;所述换挡操纵机构包括拨叉轴、换挡拨叉、换挡电机和锁挡组件;所述拨叉轴可转动支承于变速箱箱体;换挡电机的输出轴传动连接于所述拨叉轴,所述拨叉轴包括套筒体和固定于所述套筒体的拨叉体;所述套筒体设有螺纹孔,所述拨叉轴设有与所述螺纹孔配合的外螺纹;所述锁挡组件包括形成于所述拨叉轴外圆的三道环槽、位于所述套筒体侧壁内并可弹出并嵌入所述环槽内的锁挡球。Further, the synchronizer is driven by a shift control mechanism to realize the shift action; the shift control mechanism includes a shift fork shaft, a shift fork, a shift motor and a lock assembly; the shift fork shaft is rotatably supported on the a gearbox case; the output shaft of the gear shift motor is drive-connected to the shift fork shaft, and the shift fork shaft includes a sleeve body and a shift fork body fixed on the sleeve body; the sleeve body is provided with threads The shifting fork shaft is provided with an external thread matched with the threaded hole; the locking block assembly includes three ring grooves formed on the outer circumference of the shifting fork shaft, located in the side wall of the sleeve body and A locking ball that can be ejected and inserted into the ring groove.
进一步,所述拨叉轴包括导向段、外螺纹段和位于所述导向段与外螺纹段之间的锁挡段;所述环槽开设于所述锁挡段,且锁挡段的外径小于所述导向段和外螺纹段的外径;所述套筒体的中心孔包括与所述外螺纹段配合的内螺纹段和与所述拨叉轴导向轴直径相同的光孔段。Further, the shift fork shaft includes a guide section, an external thread section and a lock block section located between the guide section and the external thread section; the annular groove is opened in the lock block section, and the outer diameter of the lock block section is The diameter is smaller than the outer diameter of the guide section and the outer thread section; the central hole of the sleeve body includes an inner thread section matched with the outer thread section and a light hole section with the same diameter as the guide shaft of the fork shaft.
进一步,所述锁挡组件还包括沿径向开设于套筒体内侧壁的安装孔、通过螺纹连接于所述安装孔内的调节螺钉和位于所述调节螺钉和锁挡钢球之间的压缩弹簧;所述套筒体外壁固定安装有磁性元件;所述变速器箱体的内壁设有三个用于检测所述磁性元件位置的磁性接近开关。Further, the locking block assembly also includes a mounting hole radially opened on the inner side wall of the sleeve, an adjusting screw connected in the mounting hole by a thread, and a compression screw located between the adjusting screw and the locking block steel ball a spring; a magnetic element is fixedly installed on the outer wall of the sleeve; the inner wall of the transmission case is provided with three magnetic proximity switches for detecting the position of the magnetic element.
本实用新型的有益效果:本实用新型的变速器,当需要变速器为水泵、液压泵等设备供能时,可利用接合器操纵机构推动接合器滑动至使其接合齿与输出套内齿圈啮合,此时,启动车辆发动机,动力输入至变速器后依次通过输入轴、中间齿轮、输出轴Ⅱ输入至输出套,输出套具有内花键,可以利用花键轴将动力输入至需要驱动的设备。无需输出额外动力时,利用接合器操纵机构推动接合器与输出套分离,此时输出轴Ⅱ的动力不会输出至输出套。The beneficial effects of the present utility model: the transmission of the present utility model, when the transmission is required to supply energy for equipment such as water pumps, hydraulic pumps, etc., the adapter operating mechanism can be used to push the adapter to slide until its engaging teeth mesh with the inner ring gear of the output sleeve, At this time, the vehicle engine is started, and the power is input to the transmission through the input shaft, intermediate gear, and output shaft II in turn, and then input to the output sleeve. The output sleeve has internal splines, and the spline shaft can be used to input the power to the equipment that needs to be driven. When there is no need to output extra power, use the adapter operating mechanism to push the adapter to separate from the output sleeve, and the power of the output shaft II will not be output to the output sleeve at this time.
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步描述。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的换挡操纵机构的结构示意图;Fig. 2 is the structural schematic diagram of the shift operating mechanism of the present utility model;
图3为图1中A处的放大图。FIG. 3 is an enlarged view of A in FIG. 1 .
具体实施方式Detailed ways
实施例一:Example 1:
本实用新型的多功能变速器,包括箱体、输入轴21、输出轴Ⅰ23、输出轴Ⅱ34和输出套30和接合器32操纵机构;如图1所示,所述输入轴21固定配合有快挡主动齿轮和慢挡主动齿轮;所述输出轴Ⅰ23空套有分别对应于所述快挡主动齿轮和慢挡主动齿轮啮合的快挡从动齿轮和慢挡从动齿轮(形成快挡齿轮副22和慢挡齿轮副25);所述快挡从动齿轮和慢挡从动齿轮之间设有同步器 24,同步器24采用现有结构,通过驱动其沿轴向滑动可以控制快挡从动齿轮或慢挡从动齿轮与输出轴Ⅰ23接合,进而实现换挡;输出轴Ⅰ23可将动力输出至车辆驱动桥实现车辆行进;The multi-function transmission of the present invention includes a casing, an
所述输出轴Ⅱ34固定配合有与所述慢挡主动齿轮啮合的中间齿轮33以及通过花键配合有可沿轴向往复滑动的接合器32;所述输出套30固定设有内齿圈 31并与输出轴Ⅱ34同轴设置;所述接合器32设有可与所述内齿圈31啮合的接合齿,接合器32可在所述接合器32操纵机构的驱动下沿轴向滑动与输出套30 接合或分离;当需要变速器为水泵、液压泵等设备供能时,可利用接合器32操纵机构推动接合器32滑动至使其接合齿与输出套30内齿圈31啮合,此时,启动车辆发动机,动力输入至变速器后依次通过输入轴21、中间齿轮33、输出轴Ⅱ34输入至输出套30,输出套30具有内花键,可以利用花键轴将动力输入至需要驱动的设备。无需输出额外动力时,利用接合器32操纵机构推动接合器32 与输出套30分离,此时输出轴Ⅱ34的动力不会输出至输出套30。The output shaft II 34 is fixedly fitted with an
本实施例中,所述接合器32操纵机构包括摆盘26和弹簧销;所述摆盘26 可转动连接于箱体内,箱体外设有与所述摆盘26同轴固定的操纵杆;使用人员可以通过手动驱动操纵杆使摆盘26摆动,摆盘26的外圆形成有两个用于与所述弹簧销配合的销槽27,摆盘26沿径向延伸形成与接合器32的环槽卡接的卡接部,所述弹簧销包括销体28、堵头螺钉和位于所述销体28与堵头螺钉之间的弹簧Ⅰ29;所述销体28滑动配合于位于箱体内的销孔内,堵头螺钉螺接于销孔外端;所述销体28为上端封闭的圆筒结构,其上端形成有用于与摆盘26的销槽27配合的凸起,该凸起卡入销槽27后可以锁定摆盘26的摆动;两个销槽27 分别对应接合器32与输出套30接合与分离两个姿态,由于销体28上端的凸起为圆弧形凸起,用力转动摆盘26时,销体28将从销槽27中退出。In this embodiment, the control mechanism of the
实施例二:Embodiment 2:
实施例一中,换挡操纵机构可采用现有技术中的手动挡变速器换挡机构,实施例二中,变速器主体结构与实施例一相同,其采用如下结构的换挡操纵机构;所述换挡操纵机构包括拨叉轴1、换挡拨叉2、换挡电机3和锁挡组件;所述拨叉轴1可转动支承于变速箱箱体,变速器箱体加工出支撑孔用于可转动支承拨叉轴1,支撑孔处可设置滑动轴承等减小拨叉轴1转动时的阻力;换挡电机 3可采用步进电机,其输出轴通过联轴器传动连接于所述拨叉轴1;所述锁挡轴的一端通过变速器箱体侧壁的支撑孔伸出变速器箱体外与所述换挡电机3的输出轴传动连接;所述支撑孔内设有密封圈;通过密封圈避免杂质进入变速器箱体内,所述拨叉轴1包括套筒体13和固定于所述套筒体13的拨叉体8,拨叉体 8外卡于同步器4,其结构采用现有拨叉的叉体结构;所述锁挡组件包括形成于所述拨叉轴1外圆的三道环槽10、位于所述套筒体13侧壁内并可弹出并嵌入所述环槽10内的锁挡球;所述锁挡组件还包括沿径向开设于套筒体13内侧壁的安装孔、通过螺纹连接于所述安装孔内的调节螺钉15和位于所述调节螺钉15 和锁挡钢球12之间的压缩弹簧14;通过旋转调节螺钉15可以调节弹簧14的压缩量进而调整锁挡力;所述拨叉轴1包括导向段11、外螺纹段7和位于所述导向段11与外螺纹段7之间的锁挡段;所述环槽10开设于所述锁挡段,且锁挡段的外径小于所述导向段11和外螺纹段7的外径,外螺纹段7的螺纹外径与导向段11(光轴段)的外径相同;所述套筒体13的中心孔包括与所述外螺纹段7 配合的内螺纹段6和与所述拨叉轴1导向轴直径相同的光孔段9,内螺纹段6的螺纹长度应大于拨叉从左位到右位的轴向行程;需要换挡时,换挡电机3驱动拨叉轴1转动,拨叉轴1与套筒体13之间形成丝杆螺母机构,拨叉轴1的转动转化为拨叉的轴向移动,从而带动同步器4轴向移动实现换挡;本换挡机构在换挡过程中,拨叉轴1不会沿着轴向移动,进而可以减小换挡机构轴向的布置空间;另外,拨叉移动到位后,锁挡钢球12将嵌入到环槽10内,进一步提高了拨叉进挡后的稳定性,避免拨叉在振动过程中,相对于拨叉轴1沿轴向窜动;另外,本实施例将锁挡组件集成在拨叉的套筒体13内,大大提高了整个机构的紧凑性;In the first embodiment, the shift control mechanism can use the manual transmission shift mechanism in the prior art. In the second embodiment, the main structure of the transmission is the same as that of the first embodiment, and it adopts the shift control mechanism of the following structure; The gear control mechanism includes a shift fork shaft 1, a shift fork 2, a
本实施例中,在所述套筒体13外壁固定安装有磁性元件5;所述变速器箱体的内壁设有三个用于检测所述磁性元件5位置的磁性接近开关16;三个接近开关16分别对应拨叉的左位、中位和右位,换挡电机3采用伺服电机,当拨叉移动到左位、中位或右位时,接近开关16感应到磁性元件5,从而控制伺服电机停转,进而提高拨叉移动位置的精准度。In this embodiment, a
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should The technical solutions are modified or equivalently replaced without departing from the purpose and scope of the technical solutions of the present invention, and all of them should be included in the scope of the claims of the present invention.
Claims (6)
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