CN112664712B - A machine room pipe section hoisting support device and system - Google Patents
A machine room pipe section hoisting support device and system Download PDFInfo
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- CN112664712B CN112664712B CN202110013977.7A CN202110013977A CN112664712B CN 112664712 B CN112664712 B CN 112664712B CN 202110013977 A CN202110013977 A CN 202110013977A CN 112664712 B CN112664712 B CN 112664712B
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Abstract
本发明涉及一种机房管段吊装支撑装置及系统，属于管段吊装支撑设备的技术领域。机房管段吊装支撑装置包括控制装置、吊梁装置、吊机、两导向支撑装置和两支承座，两所述导向支撑装置平行设置在地面上，所述吊梁装置设置在两导向支撑装置之间，两所述支承座设置在吊梁装置下方的地面上；机房管段吊装支撑系统包括传感器模块、无线收发模块、控制器模块和同步提升装置。本发明解决了现有的管段吊装支撑装置存在吊点吊速不一致、吊装精度低等问题。
The present invention relates to a machine room pipe section hoisting support device and system, and belongs to the technical field of pipe section hoisting support equipment. The machine room pipe section hoisting support device includes a control device, a hanging beam device, a crane, two guide support devices and two support seats, the two guide support devices are arranged in parallel on the ground, the hanging beam device is arranged between the two guide support devices, and the two support seats are arranged on the ground below the hanging beam device; the machine room pipe section hoisting support system includes a sensor module, a wireless transceiver module, a controller module and a synchronous lifting device. The present invention solves the problems of inconsistent hanging speeds of hanging points and low hoisting accuracy in existing pipe section hoisting support devices.
Description
Technical Field
The invention relates to a machine room pipe section hoisting and supporting device and system, and belongs to the technical field of pipe section hoisting and supporting equipment.
Background
In the lifting process, the lifting speed of each lifting point is inconsistent, the pipeline is displaced due to the fact that the pipeline and the support frame are not firmly fixed, the position of the pipeline is often readjusted after the pipeline is lifted to a preset height, the lifting precision is not guaranteed, time and labor are consumed in adjustment, and under the background, the machine room pipeline lifting support device and system can effectively control the installation precision and improve the installation efficiency.
The pipe section hoisting and supporting device in the prior art has the problems of inconsistent hoisting speed of a hoisting point, low hoisting precision and the like, so the invention provides the machine room pipe section hoisting and supporting device and the system for solving the problems.
Disclosure of Invention
In order to overcome the defects of inconsistent hoisting speed, low hoisting precision and the like of the conventional pipe section hoisting support device, the invention designs the machine room pipe section hoisting support device and system, which can effectively control the installation precision and improve the installation efficiency.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a computer lab pipeline section hoist and mount strutting arrangement, includes controlling means, hanging beam device, loop wheel machine, two direction strutting arrangement and two bearing, two the direction strutting arrangement is vertical to be set up subaerial, hanging beam device sets up between two direction strutting arrangement, two the bearing sets up subaerial below hanging beam device, hanging beam device includes the crossbeam, crossbeam top fixed mounting has two water pipe seat, crossbeam both ends respectively fixed mounting have the deflector, two rectangular slots have been vertically seted up on the plate body that the deflector is close to both sides, the direction strutting arrangement includes the support column, the support column is hollow, the support column is close to one side embedded be provided with of hanging beam device two longitudinal racks, two rack position is corresponding with two rectangular slots, rack bottom and support column hinge joint, be provided with a plurality of springs between rack and the support column inner wall, spring both ends are respectively with rack and support column fixed connection, the rack includes tooth portion and flat part, the vertical interval setting of tooth portion, the flat part sets up between two adjacent tooth portion, the support column top is the horizontal body is the transceiver, the support seat is the transceiver is the bottom plate, the transceiver is connected with the bottom plate, the transceiver is through the bottom plate, the transceiver is installed to the bottom plate, the transceiver is connected with the bottom through the wireless support device.
Two rows of longitudinally arranged locking screws are arranged on one side, away from the hanging beam device, of the supporting column, the positions of the two rows of locking screws correspond to those of the two longitudinally arranged racks, one end of each locking screw is transversely inserted into the supporting column and props against the corresponding rack, and the locking screws are in threaded connection with the supporting column.
Lifting lugs are fixedly arranged at the top of the cross beam near the two ends respectively.
The springs are at least three, and are longitudinally arranged at intervals.
The sensor device comprises a pressure sensor and a distance sensor, wherein the pressure sensor and the distance sensor are arranged at the bottom of the socket on the column body, and the sensor device comprises the pressure sensor which is in communication connection with the control device through a wireless transceiver.
The number of the locking screws in each row is at least three.
A hoisting and supporting system for a machine room pipe section comprises a sensor module, a wireless transceiver module, a controller module and a synchronous lifting device,
The sensor module comprises a pressure sensor and a distance sensor, and detects pressure distribution data on the cross beam 31 and distance data between the cross beam 31 and each column 22 in real time and sends the data to the wireless transceiver module;
The wireless transceiver module comprises a wireless transceiver, and is used for receiving the pressure distribution data and the distance data and transmitting the pressure distribution data and the distance data to the controller module in a wireless communication mode;
The controller module comprises a control device, wherein the controller module receives pressure distribution data, calculates a difference value A of the pressure distribution data among the column shafts, compares each difference value A with a first threshold value one by one, and sends a stop instruction to the synchronous lifting device through a cable if the difference value A is larger than the first threshold value, wherein the first threshold value is a preset value according to known data;
and the synchronous lifting device receives a stopping instruction and converts the stopping instruction into an electric signal to control the lifting appliance to stop.
Compared with the prior art, the invention has the following characteristics and beneficial effects that the pressure sensor and the distance sensor are arranged in the socket of the supporting seat and are connected with the control device, so that the control device can detect whether the cross beam is balanced or not and whether the hanging speed of the cross beam is the same or not in real time, the hanging cannot slide, the hanging deviation is reduced, the hanging precision is increased, and meanwhile, accidents are prevented;
According to the invention, the lifting beam device can be guided through the arrangement of the guide supporting device, so that the lifting precision is further increased, meanwhile, through the arrangement of the racks, the beam can be supported after being lifted in place, the falling of the lifting beam device is prevented, and the functionality and the lifting stability of the lifting beam device are increased;
According to the invention, through the arrangement of the locking screw, the locking screw can prop against the rack after the cross beam is hoisted in place, so that accidents caused by loosening of the spring are prevented;
the invention realizes high-precision hoisting of the cross beam by arranging the sensor module, the wireless transceiver module, the controller module and the synchronous hoisting device, simultaneously enables data to be monitored in real time when the cross beam is hoisted, and can rapidly respond when the hoisting is deviated.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1A in accordance with the present invention;
FIG. 3 is a schematic view of the bearing support of the present invention;
FIG. 4 is a partial cross-sectional view of a support column of the present invention;
fig. 5 is a system flow diagram of the present invention.
The device comprises 10 parts of a control device, 20 parts of a supporting seat, 21 parts of a bottom plate, 22 parts of a column body, 221 parts of a socket, 23 parts of a sensor device, 231 parts of a pressure sensor, 232 parts of a distance sensor, 24 parts of a wireless transceiver, 30 parts of a hanging beam device, 31 parts of a cross beam, 32 parts of a water pipe seat, 33 parts of a lifting lug, 34 parts of a guide plate, 341 parts of a rectangular groove, 40 parts of a guide supporting device, 41 parts of a support column, 42 parts of a rack, 421 parts of a tooth part, 422 parts of a flat part, 43 parts of a locking screw, 44 parts of a spring, 50 parts of a crane, 51 parts of a cable.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Example 1:
As shown in fig. 1 to 4, the hoisting and supporting device for the machine room pipe section of the present embodiment includes a control device 10, a lifting beam device 30, a crane 50, two guiding and supporting devices 40 and two supporting seats 20, wherein the two guiding and supporting devices 40 are vertically arranged on the ground, the lifting beam device 30 is arranged between the two guiding and supporting devices 40, and the two supporting seats 20 are arranged on the ground below the lifting beam device 30; the hanging beam device 30 comprises a cross beam 31, at least two water pipe seats 32 are fixedly arranged at the top of the cross beam 31, guide plates 34 are fixedly arranged at two ends of the cross beam 31 respectively, two rectangular grooves 341 are longitudinally formed in the plate bodies, close to two sides, of the guide plates 34, each guide support device 40 comprises a support column 41, each support column 41 is hollow, two longitudinal racks 42 are arranged on one side, close to the hanging beam device 30, of each support column 41 in an embedded mode, the positions of the two racks 42 correspond to those of the two rectangular grooves 341, the bottoms of the racks 42 are hinged to the support columns 41, a plurality of springs 44 are arranged between the racks 42 and the inner walls of the support columns 41, two ends of each spring 44 are fixedly connected with the racks 42 and the support columns 41 respectively, each rack 42 comprises a tooth 421 and a flat part 422, the tooth 421 is longitudinally arranged at intervals, the flat part 422 is arranged between the two adjacent tooth 421, the top surfaces of the tooth 421 are horizontal, each support seat 20 comprises a bottom plate 21, a column 22 and a wireless transceiver 24, each column 22 is fixedly arranged at the top of the bottom plate 21, a socket 221 is matched with the cross beam 31, a sensor device 23 is arranged at the bottom of each socket 221, and the sensor device 23 is connected with the wireless transceiver device 10 through a communication cable 50.
Further, two rows of locking screws 43 are arranged on one side of the support column 41 away from the hanging beam device 30, the positions of the two rows of locking screws 43 correspond to those of the two racks 42 arranged longitudinally, one end of each locking screw 43 is transversely inserted into the support column 41 and abuts against the rack 42, and the locking screws 43 are in threaded connection with the support column 41.
Further, lifting lugs 33 are fixedly arranged at the top of the cross beam 31 near the two ends respectively.
Further, the number of the springs 44 is at least three, and the springs 44 are longitudinally spaced.
Further, the sensor device 23 includes a pressure sensor 231 and a distance sensor 232, the pressure sensor 231 and the distance sensor 232 are both disposed at the bottom of the socket 221 on the column 22, and the sensor device 23 includes the pressure sensor 231 and is communicatively connected to the control device 10 through the wireless transceiver 24.
Further, the number of locking screws 43 per row is at least three.
Example 2:
As shown in fig. 5, the machine room pipe section hoisting support system of the embodiment comprises a sensor module, a wireless transceiver module, a controller module and a synchronous lifting device,
The sensor module comprises a pressure sensor 231 and a distance sensor 232, and detects pressure distribution data on the cross beam 31 and distance data between the cross beam 31 and each column 22 in real time and sends the data to the wireless transceiver module;
The wireless transceiver module comprises a wireless transceiver 24, and the wireless transceiver module receives the pressure distribution data and the distance data and transmits the pressure distribution data and the distance data to the controller module in a wireless communication mode;
the controller module comprises a control device 10, wherein the controller module receives pressure distribution data, calculates a difference value A of the pressure distribution data among the column bodies 22, compares each difference value A with a first threshold value one by one, and sends a shutdown instruction to the synchronous lifting device through a cable 51 if the difference value A is larger than the first threshold value, wherein the first threshold value is a preset value according to known data;
and the synchronous lifting device receives a stopping instruction and converts the stopping instruction into an electric signal to control the lifting appliance to stop.
The principle of the invention is that a guide supporting device 40 is erected at a required installation position, two or more guide supporting devices 40 are arranged in parallel, a cross beam 31 is erected, the position of a guide plate 34 is adjusted to ensure that a rack 42 is clamped in a rectangular groove 341, a pipeline is arranged on a water pipe seat 32 and fixed, and a lifting appliance of a crane 50 is fixed with a lifting lug 33;
When not hoisted, the cross beam 31 is clamped in the socket 221, the pressure sensor 231 on the socket 221 detects the stress distribution condition on the cross beam 31 in real time and sends the stress distribution condition to the control device 10 through the wireless transceiver 24, after the control device 10 processes the data, if the data are abnormal, a command is sent to enable the crane 50 to not start working, and a worker can adjust the stress on the cross beam 31 by observing the display data on the control device 10;
When the crane 50 is controlled by the worker operating the control device 10 through the cable 51 during hoisting, the distance sensor 232 on the socket 221 sends distance information to the control device 10 of the control device 10 through the wireless transceiver 24 at this time, after the data are processed, if the data are abnormal, an instruction is sent to stop the crane 50, after the crane 50 stops working, the worker can adjust the crane, and after the adjustment is finished, the control device 10 is operated to enable the crane 50 to continue working;
after the crane 50 and the lifting appliance thereof are removed after the crane is lifted in place, the cross beam 31 is clamped by the rack 42 and cannot fall, and then the locking screw 43 is rotated to enable the locking screw 43 to press the rack 42, so that the safety is further improved.
In the description of the invention, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "another end," "upper," "one side," "top," "inner," "front," "center," "two ends," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the invention and simplify the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be configured and operated in a particular orientation, and thus should not be construed as limiting the invention.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, or indirectly connected through an intermediate medium, and may be a communication between two elements or an interaction relationship between two elements, unless explicitly specified otherwise, and it will be understood by those of ordinary skill in the art that the above terms are in the meaning of the invention as appropriate.
Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The machine room pipe section hoisting and supporting device is characterized by comprising a control device (10), a hanging beam device (30), a crane (50), two guide supporting devices (40) and two supporting seats (20), wherein the two guide supporting devices (40) are vertically arranged on the ground, the hanging beam device (30) is arranged between the two guide supporting devices (40), and the two supporting seats (20) are arranged on the ground below the hanging beam device (30);
The lifting beam device (30) comprises a cross beam (31), at least two water pipe seats (32) are fixedly arranged at the top of the cross beam (31), guide plates (34) are fixedly arranged at the two ends of the cross beam (31), two rectangular grooves (341) are longitudinally formed in the plate bodies, which are close to the two sides, of the guide plates (34), the guide support devices (40) comprise support columns (41), the support columns (41) are hollow, two longitudinal racks (42) are embedded in one side, which is close to the lifting beam device (30), of each support column (41), the positions of the two racks (42) are corresponding to the positions of the two rectangular grooves (341), the bottoms of the racks (42) are hinged with the support columns (41), a plurality of springs (44) are arranged between the racks (42) and the inner walls of the support columns (41), the two ends of each spring (44) are fixedly connected with the racks (42) and the support columns (41), the racks (42) comprise tooth portions (421) and flat portions (422), the tooth portions (421) are longitudinally arranged at intervals, and the top ends of the flat portions (421) are arranged between the two adjacent tooth portions (421) in the horizontal surfaces;
The two supporting seats (20) comprise a bottom plate (21), a column body (22) and a wireless transceiver (24), the column body (22) is fixedly arranged at the top of the bottom plate (21), a socket (221) is formed in the top of the column body (22), the socket (221) is matched with a cross beam (31), a sensor device (23) is arranged at the bottom of the socket (221), the sensor device (23) is in communication connection with a control device (10) through the wireless transceiver (24), and the control device (10) is in communication connection with a crane (50) through a cable (51);
Two rows of longitudinally arranged locking screws (43) are arranged on one side, far away from the hanging beam device (30), of the supporting column (41), the positions of the two rows of locking screws (43) correspond to those of two longitudinally arranged racks (42), one end of each locking screw (43) is transversely inserted into the supporting column (41) and props against the rack (42), and the locking screws (43) are in threaded connection with the supporting column (41);
The number of the springs (44) is at least three, and the springs (44) are longitudinally arranged at intervals.
2. The hoisting and supporting device for the machine room pipe section according to claim 1, wherein lifting lugs (33) are fixedly arranged at the top of the cross beam (31) near two ends respectively.
3. The hoisting and supporting device for the machine room pipe section according to claim 1, wherein the sensor device (23) comprises a pressure sensor (231) and a distance sensor (232), the pressure sensor (231) and the distance sensor (232) are both arranged at the bottom of a socket (221) on the column body (22), and the pressure sensor (231) and the distance sensor (232) are both in communication connection with the control device (10) through a wireless transceiver (24).
4. A machine room pipe section hoisting support device as claimed in claim 1, characterized in that the number of locking screws (43) per row is at least three.
5. A machine room pipe section hoisting and supporting system is characterized by being used for controlling a machine room pipe section hoisting and supporting device according to any one of claims 1-4, comprising a sensor module, a wireless transceiver module, a controller module and a synchronous lifting device,
The sensor module comprises a pressure sensor (231) and a distance sensor (232), and detects pressure distribution data on the cross beam (31) and distance data between the cross beam (31) and each column body (22) in real time and sends the data to the wireless transceiver module;
the wireless transceiver module comprises a wireless transceiver (24), and the wireless transceiver module receives the pressure distribution data and the distance data and transmits the pressure distribution data and the distance data to the controller module in a wireless communication mode;
the controller module comprises a control device (10), wherein the controller module receives pressure distribution data, calculates a difference value A of the pressure distribution data between the column bodies (22), compares each difference value A with a first threshold value one by one, and sends a stop instruction to the synchronous lifting device through a cable (51) if the difference value A is larger than the first threshold value, wherein the first threshold value is a preset value;
and the synchronous lifting device receives a stopping instruction and converts the stopping instruction into an electric signal to control the lifting appliance to stop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110013977.7A CN112664712B (en) | 2021-01-06 | 2021-01-06 | A machine room pipe section hoisting support device and system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110013977.7A CN112664712B (en) | 2021-01-06 | 2021-01-06 | A machine room pipe section hoisting support device and system |
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| CN112664712A CN112664712A (en) | 2021-04-16 |
| CN112664712B true CN112664712B (en) | 2024-12-10 |
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN214466582U (en) * | 2021-01-06 | 2021-10-22 | 中建海峡建设发展有限公司 | Machine room pipe section hoisting and supporting device |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1099960B (en) * | 1978-10-17 | 1985-09-28 | Snam Progetti | ADJUSTABLE EQUIPMENT FOR THE SUPPORT OF A PIPE INSTALLED IN HIGH BOTTOMS IN CORRESPONDENCE OF A SEA BOTTOM |
| FR2509183A1 (en) * | 1981-07-07 | 1983-01-14 | Darrouy Sa Ges | Adjustable support for parallel and asymmetric bars - has tube sliding in upright and hook on tube to lock rack inside it |
| CN102887409B (en) * | 2012-10-09 | 2015-07-29 | 长春理工大学 | A kind of vertical lift elevator fall protection equipment |
| KR101824633B1 (en) * | 2017-09-01 | 2018-02-01 | 윤풍식 | Bridge lifting device to prevent bridge damage by eccentric load, and Bridge lifting method using the same |
| CN209082959U (en) * | 2018-11-02 | 2019-07-09 | 天津富赢金属制品有限公司 | A kind of scaffold support structure lifting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN214466582U (en) * | 2021-01-06 | 2021-10-22 | 中建海峡建设发展有限公司 | Machine room pipe section hoisting and supporting device |
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