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CN112240280B - Micro pump - Google Patents

Micro pump Download PDF

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Publication number
CN112240280B
CN112240280B CN201910646072.6A CN201910646072A CN112240280B CN 112240280 B CN112240280 B CN 112240280B CN 201910646072 A CN201910646072 A CN 201910646072A CN 112240280 B CN112240280 B CN 112240280B
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China
Prior art keywords
plate
outflow
valve
collecting
micropump
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CN201910646072.6A
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Chinese (zh)
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CN112240280A (en
Inventor
莫皓然
陈世昌
廖家淯
廖鸿信
高中伟
韩永隆
黄启峰
蔡长谚
李伟铭
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Microjet Technology Co Ltd
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Microjet Technology Co Ltd
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Priority to CN201910646072.6A priority Critical patent/CN112240280B/en
Publication of CN112240280A publication Critical patent/CN112240280A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/02Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
    • F04B43/04Pumps having electric drive
    • F04B43/043Micropumps
    • F04B43/046Micropumps with piezoelectric drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/0009Special features
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/10Valves; Arrangement of valves
    • F04B53/102Disc valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/10Valves; Arrangement of valves
    • F04B53/1087Valve seats
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/16Casings; Cylinders; Cylinder liners or heads; Fluid connections

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Reciprocating Pumps (AREA)

Abstract

A micro pump includes a flow collecting plate, a valve plate, an outflow plate, and a pump core module. The flow collecting plate comprises an inner groove, a convex part and at least one flow collecting hole, wherein the convex part is arranged at the center of the inner groove, and the flow collecting hole is arranged in the inner groove and at the outer edge of the convex part. The valve plate comprises a valve hole which is arranged at the center of the valve plate. The convex part of the current collecting plate is propped against the valve hole. A collecting chamber is formed between the valve plate and the collecting plate. The outflow plate has an annular shape and includes an outflow channel. The valve hole of the valve plate is communicated with the outflow channel. After the pump core module draws fluid and enters the pump core module, the fluid flows into the collecting cavity through the at least one collecting hole, and then the fluid pushes away the valve plate and enters the outflow channel of the outflow plate through the valve hole to finish the transmission of the fluid.

Description

微型泵micro pump

技术领域technical field

本案关于一种泵,尤指一种微型、静音及快速传输高流量流体的微型泵。This case relates to a pump, especially a miniature, silent and rapid transmission of high-flow fluid.

背景技术Background technique

目前于各领域中无论是医药、电脑科技、打印、能源等工业,产品均朝精致化及微小化方向发展,其中微帮浦、喷雾器、喷墨头、工业打印装置等产品所包含的流体致动器为其关键技术。At present, in various fields, whether it is medicine, computer technology, printing, energy and other industries, products are developing towards refinement and miniaturization. Among them, the fluid contained in products such as micro pumps, sprayers, inkjet heads, and industrial printing devices The actuator is its key technology.

随着科技的日新月异,流体输送结构的应用上亦愈来愈多元化,举凡工业应用、生医应用、医疗保健、电子散热等等,甚至近来热门的穿戴式装置皆可见它的踨影,可见传统的流体致动器已渐渐有朝向装置微小化、流量极大化的趋势。With the rapid development of science and technology, the application of fluid conveying structure is becoming more and more diversified, such as industrial application, biomedical application, medical care, electronic heat dissipation, etc., and even the recent popular wearable devices can be seen. It can be seen that Traditional fluid actuators are gradually trending towards miniaturization of devices and maximization of flow rate.

因此,如何借由创新的封装结构,使流体致动器得以增加其应用广泛性,为当前重要的发展课题。Therefore, how to increase the application range of the fluid actuator through an innovative packaging structure is an important development topic at present.

发明内容Contents of the invention

本案的主要目的是提供一种微型泵,利用出流板与集流板结合,并于两者间夹阀片,形成单向输出的同心圆逆止对称结构,且具备泄压功能,借以达到大幅精减阀片的构造、提升整体气密可靠度、增加输出方向自由度以及大幅降低泄压流阻的效果。The main purpose of this case is to provide a micro-pump, which uses the combination of the outlet plate and the collector plate, and clamps the valve plate between the two to form a concentric circular backstop symmetrical structure with one-way output, and has a pressure relief function, so as to achieve The structure of the valve plate is greatly reduced, the overall airtight reliability is improved, the degree of freedom of the output direction is increased, and the pressure relief flow resistance is greatly reduced.

本案的一广义实施态样为一种微型泵,包含一集流板、一阀片、一出流板以及一泵核心模块。集流板具有一集流板第一表面以及一集流板第二表面。集流板第一表面与集流板第二表面为相对设置的二表面。集流板包含一外沟槽,设置于集流板第一表面、一内凹槽,设置于集流板第一表面并被外沟槽环绕、一凸部,设置于集流板第一表面并设置于内凹槽的中心处、至少一集流孔,自集流板第一表面贯穿至集流板第二表面,并设置于内凹槽内以及凸部之外缘、以及一外周部,设置于集流板第二表面并定义出一集流空间。阀片设置于集流板之内凹槽内,并包含一阀孔,设置于阀片的中心处。集流板的凸部抵顶阀孔。阀片与集流板之间形成一集流腔室。出流板具有一环状型态,包含一出流通道,设置于出流板的中心处、至少一泄流通道、以及一出流外周壁,定义出一出流空间。出流空间与出流通道以及至少一泄流通道相连通。阀片的阀孔与出流空间以及出流通道相连通。出流外周壁设置于集流板之外沟槽内,借此阀片容置于出流空间内。泵核心模块容置于集流板的集流空间内。泵核心模块汲取流体进入泵核心模块后,通过至少一集流孔流入集流腔室,接着推开阀片后通过阀孔进入出流板的出流通道,以完成流体的传输。A broad implementation of this case is a micropump, which includes a collector plate, a valve plate, an outlet plate and a pump core module. The collector plate has a first surface of the collector plate and a second surface of the collector plate. The first surface of the collector plate and the second surface of the collector plate are two opposite surfaces. The collector plate includes an outer groove arranged on the first surface of the collector plate, an inner groove arranged on the first surface of the collector plate and surrounded by the outer groove, and a convex portion arranged on the first surface of the collector plate And set at the center of the inner groove, at least one collecting hole, from the first surface of the collecting plate to the second surface of the collecting plate, and set in the inner groove and the outer edge of the convex part, and an outer peripheral part , is arranged on the second surface of the current collecting plate and defines a current collecting space. The valve piece is arranged in the groove inside the collecting plate, and includes a valve hole, which is arranged at the center of the valve piece. The convex part of the collecting plate abuts against the valve hole. A collecting chamber is formed between the valve plate and the collecting plate. The outflow plate has an annular shape and includes an outflow channel disposed at the center of the outflow plate, at least one outflow channel, and an outflow peripheral wall to define an outflow space. The outflow space communicates with the outflow channel and at least one discharge channel. The valve hole of the valve plate communicates with the outflow space and the outflow channel. The peripheral wall of the outflow is arranged in the groove outside the collector plate, so that the valve plate is accommodated in the outflow space. The pump core module is accommodated in the collecting space of the collecting plate. After the pump core module draws fluid into the pump core module, it flows into the collecting chamber through at least one collecting hole, and then pushes the valve plate open and enters the outlet channel of the outlet plate through the valve hole to complete the fluid transmission.

附图说明Description of drawings

为让本发明的上述目的、特征和优点能更明显易懂,以下结合附图对本发明的具体实施方式作详细说明,其中:In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and understandable, the specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, wherein:

图1为本案微型泵的第一实施例的立体示意图。FIG. 1 is a three-dimensional schematic view of the first embodiment of the micropump of the present application.

图2A为本案第一实施例的立体分解示意图。FIG. 2A is an exploded perspective view of the first embodiment of the present invention.

图2B为本案第一实施例自另一视角所得的立体分解示意图。FIG. 2B is a three-dimensional exploded schematic diagram of the first embodiment of the present application obtained from another viewing angle.

图3A及图3B分别为本案第一实施例的出流板的俯视图及仰视图。3A and 3B are respectively a top view and a bottom view of the outflow plate of the first embodiment of the present application.

图4A及图4B分别为本案第一实施例的阀片的俯视图及仰视图。4A and 4B are respectively a top view and a bottom view of the valve plate of the first embodiment of the present application.

图5A及图5B分别为本案第一实施例的集流板的俯视图及仰视图。5A and 5B are respectively a top view and a bottom view of the current collecting plate of the first embodiment of the present application.

图6A为本案第一实施例的泵核心模块的立体分解示意图。FIG. 6A is a three-dimensional exploded schematic diagram of the pump core module of the first embodiment of the present invention.

图6B为本案第一实施例的泵核心模块自另一视角所得的立体分解示意图。FIG. 6B is a three-dimensional exploded schematic view of the pump core module of the first embodiment of the present invention obtained from another perspective.

图7A为本案泵核心模块的剖面示意图。Fig. 7A is a schematic cross-sectional view of the core module of the pump in this case.

图7B为本案泵核心模块另一实施态样的剖面示意图。Fig. 7B is a schematic cross-sectional view of another embodiment of the core module of the pump in this case.

图7C至图7E为本案泵核心模块的作动示意图。7C to 7E are schematic diagrams of the operation of the core module of the pump in this case.

图8A为本案第一实施例的俯视图。FIG. 8A is a top view of the first embodiment of the present application.

图8B为自图8A中A-A剖面线所得的剖面示意图。FIG. 8B is a schematic cross-sectional view obtained from the line A-A in FIG. 8A .

图8C为本案第一实施例的出流作动示意图。FIG. 8C is a schematic diagram of the outflow operation of the first embodiment of the present invention.

图8D为本案第一实施例的泄流作动示意图。FIG. 8D is a schematic diagram of the discharge action of the first embodiment of the present invention.

图9为本案微型泵的第二实施例的立体示意图。FIG. 9 is a three-dimensional schematic view of the second embodiment of the micropump of the present invention.

图10A为本案第二实施例的俯视图。FIG. 10A is a top view of the second embodiment of the present application.

图10B为自图10A中B-B剖面线所得的剖面示意图。FIG. 10B is a schematic cross-sectional view obtained from the B-B section line in FIG. 10A .

图10C为本案第二实施例的出流作动示意图。FIG. 10C is a schematic diagram of the outflow action of the second embodiment of the present application.

图10D为本案第二实施例的泄流作动示意图。FIG. 10D is a schematic diagram of the discharge action of the second embodiment of the present application.

附图标记说明Explanation of reference signs

10、10':微型泵10, 10': micro pump

1、1':出流板1, 1': outflow plate

11:出流外周壁11: outflow peripheral wall

12:出流空间12: outflow space

13:出流通道13: Outflow channel

14:泄流通道14: Discharge channel

2:阀片2: valve plate

21:阀片外周壁21: Peripheral wall of the valve plate

22:阀片空间22: valve space

23:阀孔23: valve hole

3:集流板3: Collector plate

3a:集流板第一表面3a: The first surface of the collector plate

3b:集流板第二表面3b: The second surface of the collector plate

31:外沟槽31: Outer groove

32:内凹槽32: inner groove

33:凸部33: convex part

34:集流孔34: Manifold

35:集流外周壁35: Collector peripheral wall

36:集流空间36: Gathering space

37:接脚开口37: Pin opening

4:泵核心模块4: Pump core module

41:进流板41: Inlet plate

41a:进流孔41a: Inlet hole

41b:汇流排槽41b: bus bar groove

41c:汇流腔室41c: confluence chamber

42:共振片42: Resonant plate

42a:中空孔42a: hollow hole

42b:可动部42b: Movable part

42c:固定部42c: fixed part

43:压电致动器43: Piezoelectric Actuator

43a:悬浮板43a: Hoverboard

43b:外框43b: outer frame

43c:支架43c: bracket

43d:间隙43d: Clearance

43e:第一导电接脚43e: first conductive pin

44:压电元件44: piezoelectric element

45:第一绝缘片45: The first insulating sheet

46:导电片46: Conductive sheet

46a:电极46a: Electrode

46b:第二导电接脚46b: second conductive pin

47:第二绝缘片47: Second insulating sheet

48:共振腔室48: Resonance chamber

C:集流腔室C: Collecting chamber

A-A、B-B:剖面线A-A, B-B: hatching

具体实施方式detailed description

体现本案特征与优点的实施例将在后段的说明中详细叙述。应理解的是本案能够在不同的态样上具有各种的变化,其皆不脱离本案的范围,且其中的说明及图示在本质上当作说明之用,而非用以限制本案。Embodiments embodying the features and advantages of this case will be described in detail in the description of the latter paragraph. It should be understood that the present case can have various changes in different aspects without departing from the scope of the present case, and the descriptions and diagrams therein are used for illustration in nature rather than limiting the present case.

请参阅图1至图2B,本案提供一种微型泵10,包含一出流板1、一阀片2、一集流板3以及一泵核心模块4。泵核心模块4被容置于集流板3内。Referring to FIG. 1 to FIG. 2B , this application provides a micropump 10 , which includes an outlet plate 1 , a valve plate 2 , a collector plate 3 and a pump core module 4 . The pump core module 4 is accommodated in the collector plate 3 .

请参阅图3A至图3B,于本案第一实施例中,出流板1包含一出流外周壁11、一出流空间12、一出流通道13以及至少一泄流通道14。出流外周壁11自出流板1的一侧凸伸,并定义出出流空间12。出流通道13设置于出流板1的中心处。出流空间12与出流通道13以及至少一泄流通道14相连通。Please refer to FIG. 3A to FIG. 3B , in the first embodiment of the present case, the outflow plate 1 includes an outflow peripheral wall 11 , an outflow space 12 , an outflow channel 13 and at least one outflow channel 14 . The outflow peripheral wall 11 protrudes from one side of the outflow plate 1 and defines the outflow space 12 . The outflow channel 13 is arranged at the center of the outflow plate 1 . The outflow space 12 communicates with the outflow channel 13 and at least one outflow channel 14 .

值得注意的是,于本案第一实施例中,出流板1包含4个泄流通道14,等间距设置,并环绕出流通道13。此外,出流板1具有一圆形型态,使得出流板1形成一同心对称结构。于其他实施例中,泄流通道14的数量与设置方式,以及出流板1的型态不以本揭露为限,可依设计需求而变更。It should be noted that, in the first embodiment of the present case, the outflow plate 1 includes four discharge channels 14 arranged at equal intervals and surrounding the outflow channel 13 . In addition, the outflow plate 1 has a circular shape, so that the outflow plate 1 forms a concentric symmetrical structure. In other embodiments, the number and arrangement of the discharge channels 14 and the type of the outflow plate 1 are not limited by the present disclosure, and can be changed according to design requirements.

值得注意的是,于本案第一实施例中,出流通道13为一直线通道,因此,流体得以沿着垂直阀片2的方向传输,但不以此为限。It should be noted that, in the first embodiment of the present application, the outflow channel 13 is a straight line channel, therefore, the fluid can be transmitted along the direction perpendicular to the valve plate 2, but not limited thereto.

请参阅图4A、图4B、图8A以及图8B,于本案第一实施例中,阀片2包含一阀片外周壁21、一阀片空间22以及一阀孔23。阀片外周壁21设置于阀片2远离出流板1的一侧并自阀片2远离出流板1凸伸,借以定义出阀片空间22。阀孔23设置于阀片2中心处。阀孔23与出流板1的出流空间12以及出流通道13相连通。于本案第一实施例中,阀片2具有一圆形型态,使得阀片2形成一同心对称结构,此外,阀片2为一硅胶薄片,但不以此为限。于其他实施例中,阀片2的型态以及材料不以本揭露为限,可依设计需求而变更。Please refer to FIG. 4A , FIG. 4B , FIG. 8A and FIG. 8B , in the first embodiment of the present case, the valve plate 2 includes a valve plate outer peripheral wall 21 , a valve plate space 22 and a valve hole 23 . The outer peripheral wall 21 of the valve plate is disposed on the side of the valve plate 2 away from the outlet plate 1 and protrudes from the valve plate 2 away from the outlet plate 1 to define a space 22 for the valve plate. The valve hole 23 is arranged at the center of the valve plate 2 . The valve hole 23 communicates with the outflow space 12 and the outflow channel 13 of the outflow plate 1 . In the first embodiment of the present case, the valve plate 2 has a circular shape, so that the valve plate 2 forms a concentric and symmetrical structure. In addition, the valve plate 2 is a silicone thin film, but not limited thereto. In other embodiments, the type and material of the valve plate 2 are not limited by the present disclosure, and can be changed according to design requirements.

请参阅图5A、图5B、图8A以及图8B,于本案第一实施例中,集流板3具有一集流板第一表面3a以及一集流板第二表面3b,集流板第一表面3a以及集流板第二表面3b为相对设置的二表面。集流板3包含一外沟槽31、一内凹槽32、一凸部33、至少一集流孔34、一集流外周壁35、一集流空间36以及二接脚开口37。外沟槽31设置于集流板第一表面3a,并为一环状型态。内凹槽32设置于集流板第一表面3a并被外沟槽31环绕。凸部33设置于集流板第一表面3a并设置于内凹槽32的中心处。内凹槽32以及凸部33分别为一圆形型态,使得集流板3形成一同心对称结构。至少一集流孔34自集流板第一表面3a贯穿至集流板第二表面3b,并设置于内凹槽32内以及凸部33之外缘。集流外周壁35设置于集流板第二表面3b并自集流板第二表面3b远离阀片2凸伸,借以定义出集流空间36。阀片2设置于内凹槽32内,借此凸部33抵顶阀片2的阀孔23,并且在阀片2与集流板3之间形成一集流腔室C。Please refer to Fig. 5A, Fig. 5B, Fig. 8A and Fig. 8B, in the first embodiment of this case, the current collecting plate 3 has a current collecting plate first surface 3a and a current collecting plate second surface 3b, the current collecting plate first The surface 3a and the second surface 3b of the collector plate are two opposite surfaces. The collector plate 3 includes an outer groove 31 , an inner groove 32 , a protrusion 33 , at least one collector hole 34 , a collector peripheral wall 35 , a collector space 36 and two pin openings 37 . The outer groove 31 is disposed on the first surface 3a of the collector plate, and is in an annular shape. The inner groove 32 is disposed on the first surface 3 a of the collector plate and surrounded by the outer groove 31 . The protrusion 33 is disposed on the first surface 3 a of the current collector plate and disposed at the center of the inner groove 32 . The inner groove 32 and the protrusion 33 are respectively in a circular shape, so that the current collecting plate 3 forms a concentric symmetrical structure. At least one collecting hole 34 penetrates from the first surface 3 a of the collecting plate to the second surface 3 b of the collecting plate, and is disposed in the inner groove 32 and the outer edge of the protrusion 33 . The collecting peripheral wall 35 is disposed on the second surface 3 b of the collecting plate and protrudes from the second surface 3 b of the collecting plate away from the valve plate 2 , thereby defining a collecting space 36 . The valve plate 2 is disposed in the inner groove 32 , so that the protrusion 33 abuts against the valve hole 23 of the valve plate 2 , and a collecting chamber C is formed between the valve plate 2 and the collecting plate 3 .

值得注意的是,于本案第一实施例中,集流板3包含4个集流孔34,等间距设置并环绕凸部33。于其他实施例中,集流孔34的数量以及设置方式不以本揭露为限,可依设计需求而变更。It should be noted that, in the first embodiment of the present application, the collector plate 3 includes four collector holes 34 arranged at equal intervals and surrounding the protrusion 33 . In other embodiments, the number and arrangement of the collecting holes 34 are not limited by the present disclosure, and can be changed according to design requirements.

值得注意的是,于本案第一实施例中,出流板1的出流外周壁11卡合于集流板3之外沟槽31内,如此,阀片2便被容置于出流板1的出流空间12内。借此,出流板1可直接与集流板3粘合,使得阀片2被稳固夹在出流板1与集流板3之间。于其他实施例中,出流板1与集流板3的结合方式不限于本揭露所述的粘合,可依设计需求而变更。It is worth noting that in the first embodiment of this case, the outflow peripheral wall 11 of the outflow plate 1 is engaged in the outer groove 31 of the collector plate 3, so that the valve plate 2 is accommodated in the outflow plate 1 in the outflow space 12. Thereby, the outlet plate 1 can be directly bonded to the collector plate 3 , so that the valve plate 2 is firmly sandwiched between the outlet plate 1 and the collector plate 3 . In other embodiments, the combination of the outlet plate 1 and the collector plate 3 is not limited to the bonding described in this disclosure, and can be changed according to design requirements.

值得注意的是,于本案第一实施例中,微型泵10具有一总厚度(不包含出流通道13的部分)介于1毫米(mm)至6毫米(mm)之间,但不以此为限。于其他实施例中,总厚度的数值可依设计需求而变更。It is worth noting that, in the first embodiment of the present case, the micropump 10 has a total thickness (not including the part of the outflow channel 13) between 1 millimeter (mm) and 6 millimeters (mm), but not limit. In other embodiments, the value of the total thickness can be changed according to design requirements.

请参阅图2A、图2B、图5B、以及图6A至图7A,于本案第一实施例中,泵核心模块4容置集流板3的集流空间36中。泵核心模块4由一进流板41、一共振片42、一压电致动器43、一第一绝缘片45、一导电片46及一第二绝缘片47依序堆叠组成。进流板41具有至少一进流孔41a、至少一汇流排槽41b及一汇流腔室41c。进流孔41a供导入流体,并贯通汇流排槽41b。汇流排槽41b与汇流腔室41c相连通,借此,进流孔41a所导入的流体得以通过汇流排槽41b后汇流至汇流腔室41c中。于本案第一实施例中,进流孔41a与汇流排槽41b的数量相同,分别为4个,但不以此为限,进流孔41a与汇流排槽41b的数量可依设计需求而变更。如此,四个进流孔41a分别贯通四个汇流排槽41b,且四个汇流排槽41b与汇流腔室41c相连通。Please refer to FIG. 2A , FIG. 2B , FIG. 5B , and FIG. 6A to FIG. 7A , in the first embodiment of the present case, the pump core module 4 is accommodated in the collecting space 36 of the collecting plate 3 . The pump core module 4 is composed of an inlet plate 41 , a resonant plate 42 , a piezoelectric actuator 43 , a first insulating plate 45 , a conductive plate 46 and a second insulating plate 47 stacked in sequence. The inlet plate 41 has at least one inlet hole 41a, at least one confluence row groove 41b and one confluence chamber 41c. The inlet hole 41a is used for introducing fluid, and passes through the busbar groove 41b. The confluence groove 41b communicates with the confluence chamber 41c, so that the fluid introduced by the inlet hole 41a can pass through the confluence groove 41b and then flow into the confluence chamber 41c. In the first embodiment of this case, the number of inlet holes 41a and busbar grooves 41b is the same, 4 respectively, but it is not limited to this, and the number of inlet holes 41a and busbar grooves 41b can be changed according to design requirements . In this way, the four inlet holes 41a respectively pass through the four busbar grooves 41b, and the four busbar grooves 41b communicate with the busbar chamber 41c.

于本案第一实施例中,共振片42接合于进流板41上,且具有一中空孔42a、一可动部42b及一固定部42c。中空孔42a位于共振片42的中心处,并与进流板41的汇流腔室41c的位置对应。可动部42b设置于中空孔42a的周围,而固定部42c设置于共振片42的外周缘部分并固定接合于进流板41上。In the first embodiment of the present case, the resonant piece 42 is connected to the inlet plate 41 and has a hollow hole 42a, a movable part 42b and a fixed part 42c. The hollow hole 42 a is located at the center of the resonant plate 42 and corresponds to the position of the confluence chamber 41 c of the inlet plate 41 . The movable part 42 b is disposed around the hollow hole 42 a , and the fixed part 42 c is disposed on the outer peripheral portion of the resonant piece 42 and fixedly joined to the inlet plate 41 .

于本案第一实施例中,压电致动器43接合于共振片42上,并包含一悬浮板43a、一外框43b、至少一支架43c、一压电元件44、至少一间隙43d及一第一导电接脚43e。悬浮板43a为一正方型形态,可弯曲振动。悬浮板43a之所以采用正方形,乃相较于圆形形态的设计,正方形形态悬浮板43a的结构具有明显省电的优势。因在共振频率下操作的电容性负载,其消耗功率会随频率的上升而增加,又因正方形形态悬浮板43a的共振频率明显较圆形形态悬浮板低,故其相对的消耗功率亦明显较低,亦即本案所采用正方形形态设计的悬浮板43a,具有省电优势的效益。外框43b环绕设置于悬浮板43a之外侧。至少一支架43c连接于悬浮板43a与外框43b之间,用以提供悬浮板43a弹性支撑的支撑力。压电元件44具有一边长,该边长小于或等于悬浮板43a的一边长,且压电元件44贴附于悬浮板43a的一表面上,用以被施加电压以驱动悬浮板43a弯曲振动。悬浮板43a、外框43b与支架43c之间构成至少一间隙43d,用以供流体通过。第一导电接脚43e从外框43b之外缘凸伸。In the first embodiment of this case, the piezoelectric actuator 43 is bonded to the resonant plate 42, and includes a suspension plate 43a, an outer frame 43b, at least one bracket 43c, a piezoelectric element 44, at least one gap 43d and a The first conductive pin 43e. The suspension board 43a is in a square shape and can bend and vibrate. The reason why the suspension board 43a is square is that compared with the design of the circular shape, the structure of the suspension board 43a in the square shape has the obvious advantage of saving electricity. Because of the capacitive load operated under the resonant frequency, its power consumption will increase with the rise of the frequency, and because the resonant frequency of the square shape suspension plate 43a is obviously lower than that of the circular shape suspension plate, so its relative power consumption is also significantly lower. Low, that is to say, the hoverboard 43a of the square shape design adopted in this case has the benefit of saving electricity. The outer frame 43b is disposed around the outer side of the suspension board 43a. At least one bracket 43c is connected between the suspension board 43a and the outer frame 43b to provide the support force for the suspension board 43a to be elastically supported. The piezoelectric element 44 has a side length which is less than or equal to the side length of the suspension plate 43a, and the piezoelectric element 44 is attached to a surface of the suspension plate 43a for being applied with a voltage to drive the suspension plate 43a to bend and vibrate. At least one gap 43d is formed between the suspension board 43a, the outer frame 43b and the bracket 43c for fluid to pass through. The first conductive pin 43e protrudes from the outer edge of the outer frame 43b.

于本案第一实施例中,导电片46从内缘凸伸一电极46a,以及从外缘凸伸一第二导电接脚46b。电极46a电性连接压电致动器43的压电元件44。压电致动器43的第一导电接脚43e以及导电片46的第二导电接脚46b向外接通外部电流,借以驱动压电致动器43的压电元件44。第一导电接脚43e以及第二导电接脚46b分别自集流板3的接脚开口37凸伸至集流板3外。此外,第一绝缘片45以及第二绝缘片47的设置,可避免短路的发生。In the first embodiment of the present case, an electrode 46a protrudes from the inner edge of the conductive sheet 46, and a second conductive pin 46b protrudes from the outer edge. The electrode 46 a is electrically connected to the piezoelectric element 44 of the piezoelectric actuator 43 . The first conductive pin 43e of the piezoelectric actuator 43 and the second conductive pin 46b of the conductive sheet 46 connect external current to drive the piezoelectric element 44 of the piezoelectric actuator 43 . The first conductive pin 43 e and the second conductive pin 46 b respectively protrude from the pin opening 37 of the current collector plate 3 to the outside of the current collector plate 3 . In addition, the arrangement of the first insulating sheet 45 and the second insulating sheet 47 can avoid the occurrence of short circuit.

请参阅图7A,于本案第一实施例中,悬浮板43a与共振片42之间形成一共振腔室48。共振腔室48可借由在共振片42及压电致动器43之外框43b之间的间隙填充一材质而形成,例如:导电胶,但不以此为限,以使共振片42与悬浮板43a之间可维持一定深度,进而可导引流体更迅速地流动。并且,因悬浮板43a与共振片42之间保持适当距离使彼此接触干涉减少,促使噪音的产生降低。于其他实施例中,亦可借由加高压电致动器43之外框43b的高度来减少共振片42与压电致动器43之外框43b之间的间隙填充材质的厚度。如此,泵核心模块4于整体组装时,填充材质不会因热压温度及冷却温度产生变化而被间接影响,可避免填充材质因热胀冷缩因素影响到成型后共振腔室48的实际间距,但不以此为限。此外,共振腔室48的大小会影响泵核心模块4的传输效果,故维持一固定大小的共振腔室48对于泵核心模块4提供稳定的传输效率是十分重要的。因此,如图7B所示,于另一实施例中,悬浮板43a可采以冲压成型制程使其向上延伸一距离,其向上延伸距离可由成型于悬浮板43a与外框43b之间的至少一支架43c调整,使悬浮板43a的表面与外框43b的表面两者为非共平面。利用在外框43b的组配表面上涂布少量填充材质,例如:导电胶,以热压方式使压电致动器43贴合于共振片42的固定部42c,进而使得压电致动器43得以与共振片42组配接合。如此直接透过将上述压电致动器43的悬浮板43a采以冲压成型制程构成共振腔室48的结构改良,所需的共振腔室48得以透过调整压电致动器43的悬浮板43a冲压成型距离来完成,有效地简化了调整共振腔室48的结构设计,同时也简化了制程、缩短制程时间。此外,第一绝缘片45、导电片46及第二绝缘片47皆为框形的薄形片体,依序堆叠于压电致动器43上以构成泵核心模块4整体结构。Please refer to FIG. 7A , in the first embodiment of the present case, a resonance chamber 48 is formed between the suspension plate 43 a and the resonance plate 42 . The resonant chamber 48 can be formed by filling the gap between the resonant plate 42 and the outer frame 43b of the piezoelectric actuator 43 with a material, such as conductive glue, but not limited thereto, so that the resonant plate 42 and the piezoelectric actuator 43 A certain depth can be maintained between the suspension plates 43a, thereby guiding the fluid to flow more rapidly. Moreover, since the suspension plate 43a and the resonant plate 42 maintain an appropriate distance, the mutual contact interference is reduced, and the generation of noise is reduced. In other embodiments, the thickness of the gap-filling material between the resonant piece 42 and the outer frame 43b of the piezoelectric actuator 43 can also be reduced by increasing the height of the outer frame 43b of the piezoelectric actuator 43 . In this way, when the pump core module 4 is assembled as a whole, the filling material will not be indirectly affected by changes in the hot-pressing temperature and cooling temperature, which can prevent the filling material from affecting the actual spacing of the resonant chamber 48 after molding due to thermal expansion and contraction. , but not limited to this. In addition, the size of the resonance chamber 48 will affect the transmission effect of the pump core module 4 , so maintaining a fixed size of the resonance chamber 48 is very important for the pump core module 4 to provide stable transmission efficiency. Therefore, as shown in FIG. 7B , in another embodiment, the suspension board 43a can be stamped and formed to extend upwards for a distance. The bracket 43c is adjusted so that the surface of the suspension board 43a and the surface of the outer frame 43b are non-coplanar. Applying a small amount of filling material on the assembly surface of the outer frame 43b, such as: conductive glue, the piezoelectric actuator 43 is attached to the fixed part 42c of the resonant plate 42 in a hot pressing manner, and then the piezoelectric actuator 43 It can be assembled and bonded with the resonant plate 42 . In this way, the structural improvement of the resonant chamber 48 is directly formed by adopting the above-mentioned suspension plate 43a of the piezoelectric actuator 43 through a stamping process, and the required resonance chamber 48 can be adjusted by adjusting the suspension plate of the piezoelectric actuator 43. 43a stamping and forming distance, which effectively simplifies the adjustment of the structure design of the resonance chamber 48, and also simplifies the manufacturing process and shortens the manufacturing process time. In addition, the first insulating sheet 45 , the conductive sheet 46 and the second insulating sheet 47 are frame-shaped thin sheets, which are sequentially stacked on the piezoelectric actuator 43 to form the overall structure of the pump core module 4 .

为了了解泵核心模块4的作动方式,请继续参阅图7C至图7E,于本案第一实施例中,如图7C所示,压电致动器43的压电元件44被施加驱动电压后产生形变,带动悬浮板43a朝远离进流板41的方向位移,此时共振腔室48的容积提升,于共振腔室48内形成了负压,便汲取汇流腔室41c内的流体流经共振片42的中空孔42a进入共振腔室48内,同时共振片42受到共振原理的影响同步向远离进流板41的方向位移,连带增加了汇流腔室41c的容积,且因汇流腔室41c内的流体进入共振腔室48的关系,造成汇流腔室41c内同样为负压状态,进而通过进流孔41a及汇流排槽41b来吸取流体进入汇流腔室41c内。接着如图7D所示,压电元件44带动悬浮板43a向靠近进流板41的方向位移,压缩共振腔室48,同样的,共振片42因共振被悬浮板43a带动而向靠近进流板41的方向位移,推挤共振腔室48内的流体通过间隙43d流出泵核心模块4,以达到流体传输的效果。最后如图7E所示,当悬浮板43a朝远离进流板41的方向位移回到初始位置时,共振片42也同时被带动而朝远离进流板41的方向位移,此时的共振片42压缩共振腔室48,使共振腔室48内的流体向间隙43d移动,并且提升汇流腔室41c内的容积,让流体能够持续地通过进流孔41a、汇流排槽41b来汇聚于汇流腔室41c内。透过不断地重复上述图7C至图7E所示的泵核心模块4的作动步骤,使泵核心模块4能够连续将流体自进流孔41a导引进入进流板41及共振片42所构成流道,产生压力梯度,再由间隙43d排出,使流体高速流动,达到泵核心模块4传输流体的操作。In order to understand the action mode of the pump core module 4, please continue to refer to FIG. 7C to FIG. 7E. In the first embodiment of this case, as shown in FIG. 7C, after the piezoelectric element 44 of the piezoelectric actuator 43 is applied with a driving voltage Deformation occurs, which drives the suspension plate 43a to move away from the inflow plate 41. At this time, the volume of the resonance chamber 48 is increased, and a negative pressure is formed in the resonance chamber 48, and the fluid in the confluence chamber 41c is drawn to flow through the resonance chamber. The hollow hole 42a of the sheet 42 enters the resonance chamber 48, and at the same time, the resonance sheet 42 is affected by the resonance principle and synchronously displaces in a direction away from the inflow plate 41, which increases the volume of the confluence chamber 41c, and because the confluence chamber 41c The relationship between the fluid entering the resonance chamber 48 causes the confluence chamber 41c to be in a negative pressure state as well, and then the fluid is sucked into the confluence chamber 41c through the inlet hole 41a and the confluence drain groove 41b. Next, as shown in Figure 7D, the piezoelectric element 44 drives the suspension plate 43a to move towards the direction of the inflow plate 41, compressing the resonance chamber 48, and similarly, the resonance plate 42 is driven by the suspension plate 43a to approach the inflow plate due to resonance. The displacement in the direction of 41 pushes the fluid in the resonance chamber 48 to flow out of the pump core module 4 through the gap 43d, so as to achieve the effect of fluid transmission. Finally, as shown in Figure 7E, when the suspension plate 43a is displaced back to its initial position away from the inlet plate 41, the resonant plate 42 is also driven to move away from the inflow plate 41. At this time, the resonant plate 42 Compress the resonance chamber 48 to move the fluid in the resonance chamber 48 to the gap 43d, and increase the volume of the confluence chamber 41c, so that the fluid can continuously pass through the inlet hole 41a and the confluence drain groove 41b to converge in the confluence chamber within 41c. By continuously repeating the actuation steps of the pump core module 4 shown in FIG. 7C to FIG. 7E , the pump core module 4 can continuously guide the fluid from the inlet hole 41a into the inlet plate 41 and the resonance plate 42. The flow channel generates a pressure gradient, and then is discharged through the gap 43d, so that the fluid flows at a high speed to achieve the operation of the pump core module 4 for transmitting fluid.

请参阅图8A至图8D,当微型泵10作动时,泵核心模块4会被致动,汲取微型泵10外的流体进入泵核心模块4,通过集流板3的集流孔34后进入集流腔室C,接着推开阀片2离开集流板3的凸部33后通过阀孔23进入出流板1的出流通道13,以完成流体的传输。而当微型泵10停止作动时,泵核心模块4不被致动,流体自出流通道13回流至微型泵10内,推开阀片2对应集流腔室C的部分离开出流板1,使得流体得以通过阀片2与出流板1之间的空间进入泄流通道14后被排出微型泵10外,完成泄流的作业。Please refer to Fig. 8A to Fig. 8D, when the micropump 10 is actuated, the pump core module 4 will be actuated, and the fluid drawn from the micropump 10 will enter the pump core module 4, pass through the collecting hole 34 of the collecting plate 3 and then enter The collecting chamber C then pushes the valve plate 2 away from the protrusion 33 of the collecting plate 3 and then enters the outlet channel 13 of the outlet plate 1 through the valve hole 23 to complete the fluid transmission. When the micropump 10 stops working, the pump core module 4 is not actuated, the fluid flows back into the micropump 10 from the outflow channel 13, and the part of the valve plate 2 corresponding to the collecting chamber C is pushed away from the outflow plate 1 , so that the fluid can enter the discharge passage 14 through the space between the valve plate 2 and the outlet plate 1 and then be discharged out of the micropump 10 to complete the discharge operation.

请参阅图9至图10D,于本案第二实施例中,仅出流板1'的结构与第一实施例中出流板1的结构不同,而其不同的处在于出流通道13的型态。于本案第二实施例中,出流通道13为一弯曲通道。借此,流体得以自微型泵10'的侧向传输。值得注意的是,由于出流板1'为一同心对称结构,因此流体的输出方向可以有360°的自由度,意即,出流通道13的出口方向可以以集流板3的凸部33为中心旋转360°,因此,使用者在使用时,可以简易地依照所需的输出方向调整出流通道13的出口方向。Please refer to Fig. 9 to Fig. 10D, in the second embodiment of this case, only the structure of the outflow plate 1' is different from that of the outflow plate 1 in the first embodiment, and the difference lies in the type of the outflow channel 13. state. In the second embodiment of the present case, the outflow channel 13 is a curved channel. Thereby, fluid is transported laterally from the micropump 10'. It is worth noting that since the outlet plate 1' is a concentric symmetrical structure, the output direction of the fluid can have 360 degrees of freedom. The center rotates 360°, so the user can easily adjust the outlet direction of the outflow channel 13 according to the desired output direction during use.

综上所述,本案所提供的微型泵,形成一单向输出的同心圆逆止对称结构,且具备泄压功能,借以达到大幅精减阀片的构造、提升整体气密可靠度、增加输出方向自由度以及大幅降低泄压流阻的效果。To sum up, the micropump provided in this case forms a concentric backstop symmetrical structure with one-way output, and has a pressure relief function, so as to greatly reduce the structure of the valve plate, improve the overall airtight reliability, and increase the output. The degree of freedom of direction and the effect of greatly reducing the pressure relief flow resistance.

本案得由熟知此技术的人士任施匠思而为诸般修饰,然皆不脱如附申请专利范围所欲保护者。This case can be modified in various ways by the people who are familiar with this technology, Ren Shijiang, but all of them do not break away from the intended protection of the scope of the attached patent application.

Claims (13)

1. A micropump, comprising:
a collector plate having a collector plate first surface and a collector plate second surface, the collector plate first surface and the collector plate second surface being oppositely disposed surfaces, the collector plate comprising:
an outer groove arranged on the first surface of the collector plate;
the inner groove is arranged on the first surface of the collector plate and is surrounded by the outer groove;
the convex part is arranged on the first surface of the collector plate and arranged in the center of the inner groove;
at least one flow collecting hole, which penetrates from the first surface to the second surface of the flow collecting plate and is arranged in the inner groove and at the outer edge of the convex part; and
a current collecting peripheral wall arranged on the second surface of the current collecting plate and defining a current collecting space;
the valve plate is arranged in the inner groove of the current collecting plate and comprises a valve hole, the valve hole is arranged at the center of the valve plate, the convex part of the current collecting plate is propped against the valve hole, and a current collecting cavity is formed between the valve plate and the current collecting plate;
the outflow plate comprises an outflow channel, at least one outflow channel and an outflow peripheral wall, the outflow channel is arranged at the center of the outflow plate, an outflow space is defined by the outflow peripheral wall, the outflow space is communicated with the outflow channel and the at least one outflow channel, the valve hole of the valve block is communicated with the outflow space and the outflow channel, and the outflow peripheral wall is clamped in the outer groove of the flow collecting plate, so that the valve block is accommodated in the outflow space; and
the pump core module is accommodated in the flow collecting space of the flow collecting plate;
the pump core module draws fluid to enter the pump core module, then flows into the collecting chamber through the at least one collecting hole, pushes away the valve plate, and then enters the outflow channel of the outflow plate through the valve hole to finish the transmission of the fluid.
2. The micropump of claim 1, wherein the manifold plate comprises a plurality of manifold holes disposed at equal intervals in the inner recess and surrounding the protrusion.
3. The micropump of claim 2, wherein the outer channel of the manifold plate is of an annular configuration, and the inner channel and the protrusion are each of a circular configuration, such that the manifold plate forms a concentrically symmetrical structure.
4. The micropump of claim 1, wherein the outlet plate includes a plurality of outlet channels, equally spaced, and surrounding the outlet channels.
5. The micropump of claim 4, wherein the outlet plate has a circular configuration such that the outlet plate forms a concentric symmetrical configuration.
6. The micropump of claim 1, wherein the valve plate further comprises a peripheral wall of the valve plate disposed on a side of the valve plate adjacent to the collecting plate and received in the inner recess of the collecting plate.
7. The micropump of claim 1, wherein the outflow channel is a linear channel.
8. The micropump of claim 1, wherein the outlet flow channel is a tortuous channel.
9. The micropump of claim 1, wherein the pump core module comprises:
the inflow plate is provided with at least one inflow hole, at least one bus groove and a confluence chamber, wherein the inflow hole is used for leading in fluid and penetrates through the bus groove, and the bus groove is communicated with the confluence chamber, so that the fluid led in by the inflow hole can flow into the confluence chamber after passing through the bus groove;
a resonance sheet, which is connected on the flow inlet plate and is provided with a hollow hole, a movable part and a fixed part, wherein the hollow hole is positioned at the center of the resonance sheet and corresponds to the position of the confluence chamber of the flow inlet plate, the movable part is arranged around the hollow hole, and the fixed part is arranged at the outer peripheral part of the resonance sheet and is fixedly connected on the flow inlet plate; and
a piezoelectric actuator jointed on the resonance sheet;
the fluid is guided in from the inflow hole of the inflow plate, collected into the confluence chamber after passing through the bus groove, and then flows through the hollow hole of the resonance plate, thus achieving the transmission of the fluid.
10. The micropump of claim 9, wherein the piezoelectric actuator comprises:
the suspension plate is in a square shape and can be bent and vibrated;
an outer frame disposed around the outer side of the suspension plate;
at least one bracket connected between the suspension plate and the outer frame for providing a supporting force for the suspension plate to elastically support; and
the piezoelectric element is attached to one surface of the suspension plate and is used for being applied with voltage to drive the suspension plate to vibrate in a bending mode.
11. The micropump of claim 10, wherein the pump core module further comprises a first insulating sheet, a conductive sheet, and a second insulating sheet, wherein the flow inlet plate, the resonator plate, the piezoelectric actuator, the first insulating sheet, the conductive sheet, and the second insulating sheet are sequentially stacked.
12. The micropump of claim 11, wherein the piezoelectric actuator further comprises a first conductive pin protruding from an outer edge of the outer frame, the conductive plate has a second conductive pin protruding from an outer edge of the conductive plate, and the manifold further comprises a plurality of pin openings, the first conductive pin and the second conductive pin protruding from the plurality of pin openings to the outside of the manifold, respectively.
13. The micropump of claim 9, wherein the piezoelectric actuator comprises:
a suspension plate which is in a square shape and can be bent and vibrated;
an outer frame surrounding the suspension plate;
at least one support connected between the suspension plate and the outer frame for providing the suspension plate with elastic support, forming a non-coplanar structure between one surface of the suspension plate and one surface of the outer frame, and forming a cavity space between one surface of the suspension plate and the resonator plate; and
the piezoelectric element is attached to one surface of the suspension plate and used for applying voltage to drive the suspension plate to vibrate in a bending mode.
CN201910646072.6A 2019-07-17 2019-07-17 Micro pump Active CN112240280B (en)

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CN112240280B true CN112240280B (en) 2023-01-13

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CN114810561A (en) * 2021-01-29 2022-07-29 研能科技股份有限公司 Thin gas transmission device
CN115126685A (en) * 2021-03-24 2022-09-30 研能科技股份有限公司 Low profile gas delivery device
TWI755307B (en) * 2021-03-24 2022-02-11 研能科技股份有限公司 Thin gas transportation device

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CN1160514C (en) * 2002-03-14 2004-08-04 胡军 Miniaturized hydraulic electronic pump
JP6574452B2 (en) * 2016-01-29 2019-09-11 研能科技股▲ふん▼有限公司 Small pneumatic power unit
CN206017108U (en) * 2016-06-24 2017-03-15 研能科技股份有限公司 Piezoelectric actuator structure
CN210599353U (en) * 2019-07-17 2020-05-22 研能科技股份有限公司 Micro pump

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