CN111664212A - Photovoltaic shock absorber - Google Patents
Photovoltaic shock absorber Download PDFInfo
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- CN111664212A CN111664212A CN202010579188.5A CN202010579188A CN111664212A CN 111664212 A CN111664212 A CN 111664212A CN 202010579188 A CN202010579188 A CN 202010579188A CN 111664212 A CN111664212 A CN 111664212A
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- 239000006096 absorbing agent Substances 0.000 title claims abstract description 56
- 230000035939 shock Effects 0.000 title claims abstract description 56
- 239000000428 dust Substances 0.000 claims abstract description 50
- 238000003466 welding Methods 0.000 claims description 8
- 238000005255 carburizing Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 238000013016 damping Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 208000010392 Bone Fractures Diseases 0.000 description 2
- 206010017076 Fracture Diseases 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/10—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium using liquid only; using a fluid of which the nature is immaterial
- F16F9/14—Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect
- F16F9/16—Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect involving only straight-line movement of the effective parts
- F16F9/18—Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect involving only straight-line movement of the effective parts with a closed cylinder and a piston separating two or more working spaces therein
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/3207—Constructional features
- F16F9/3235—Constructional features of cylinders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/36—Special sealings, including sealings or guides for piston-rods
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fluid-Damping Devices (AREA)
Abstract
本发明涉及减振器领域,具体涉及一种光伏减振器。包括减振器与套管,减振器设置在套管内部,其中减振器包括连杆活塞组件、缸筒底阀组件、油筒总成、防尘罩组件与关节轴承,所述连杆活塞组件包括连杆,所述防尘罩组件包括防尘盖与防尘罩,连杆与关节轴承连接,所述连杆与关节轴承连接的一端铣扁并通过螺纹拧紧连接,所述防尘盖上对应开设有适配的孔供连杆通过,所述防尘罩的外表面沿圆周方向均匀设置有圆形的孔,孔内设置有滚珠,所述套管的内表面开设有沿套管径向的滑槽,所述滚珠与滑槽滑动连接。本发明设计巧妙,安装方便,极大地提高了光伏减震器的使用寿命,适合广泛推广使用。
The invention relates to the field of shock absorbers, in particular to a photovoltaic shock absorber. It includes a shock absorber and a casing, the shock absorber is arranged inside the casing, wherein the shock absorber includes a connecting rod piston assembly, a cylinder bottom valve assembly, an oil cylinder assembly, a dust cover assembly and a joint bearing, the connecting rod The piston assembly includes a connecting rod, the dust cover assembly includes a dust cover and a dust cover, the connecting rod is connected with the joint bearing, and one end of the connecting rod and the joint bearing is milled flat and connected by screwing, the dustproof cover The cover is provided with a corresponding hole for the connecting rod to pass through, the outer surface of the dust cover is uniformly provided with a circular hole along the circumferential direction, the hole is provided with a ball, and the inner surface of the sleeve is provided with a radial sleeve. A chute in the radial direction of the tube, and the balls are slidably connected with the chute. The invention has ingenious design and convenient installation, greatly improves the service life of the photovoltaic shock absorber, and is suitable for wide popularization and use.
Description
技术领域technical field
本发明涉及减振器领域,具体涉及一种光伏减振器。The invention relates to the field of shock absorbers, in particular to a photovoltaic shock absorber.
背景技术Background technique
光伏减振器主要应用于太阳能光伏系统,作用在于当光伏板由于受大风时产生振动时,减振器通过形成不同速度点的阻尼力去抑制光伏板的震动,起到平衡稳定作用,有效抵抗风压、风振。传统的光伏减振器在使用过程中存在容易损坏失效的问题,究其原因发现,传统的光伏减振器由于结构设计的缺陷,导致减振器在工作时,水平剪切力过大,减振器的行程不稳定,因此容易损坏,同时传统的光伏减振器还存在支撑结构不合理,损坏以后工作人员不能及时知晓的缺陷,有可能导致更严重的后果。Photovoltaic shock absorbers are mainly used in solar photovoltaic systems. The function is that when the photovoltaic panels vibrate due to strong wind, the shock absorbers suppress the vibration of the photovoltaic panels by forming damping forces at different speed points, which play a balancing and stable role and effectively resist the Wind pressure, wind vibration. The traditional photovoltaic shock absorber has the problem of easy damage and failure during use. The reason is found that the traditional photovoltaic shock absorber is due to the defects of structural design, resulting in excessive horizontal shear force when the shock absorber is working, reducing the vibration. The stroke of the vibrator is unstable, so it is easy to be damaged. At the same time, the traditional photovoltaic shock absorber also has an unreasonable support structure, and the staff cannot know the defect in time after damage, which may lead to more serious consequences.
因此,有必要解决上述问题。Therefore, it is necessary to solve the above problems.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明提供了一种光伏减振器,能够提供更长久的使用寿命,在发生故障时也能及时报警,可以很好地满足太阳能光伏产业系统的需要,本发明采用的技术方案如下:In view of the above problems, the present invention provides a photovoltaic shock absorber, which can provide a longer service life, can also alarm in time when a fault occurs, and can well meet the needs of the solar photovoltaic industry system. The technical scheme adopted in the present invention as follows:
一种光伏减振器,包括减振器与套管,减振器设置在套管内部,其中减振器包括连杆活塞组件、缸筒底阀组件、油筒总成、防尘罩组件与关节轴承,所述连杆活塞组件包括连杆,所述防尘罩组件包括防尘盖与防尘罩,连杆与关节轴承连接,所述连杆与关节轴承连接的一端铣扁并通过螺纹拧紧连接,所述防尘盖上对应开设有适配的孔供连杆通过,所述防尘罩的外表面沿圆周方向均匀设置有圆形的孔,孔内设置有滚珠,所述套管的内表面开设有沿套管径向的滑槽,所述滚珠与滑槽滑动连接。A photovoltaic shock absorber comprises a shock absorber and a casing, the shock absorber is arranged inside the casing, wherein the shock absorber comprises a connecting rod piston assembly, a cylinder bottom valve assembly, an oil cylinder assembly, a dust cover assembly and Joint bearing, the connecting rod-piston assembly includes a connecting rod, the dust cover assembly includes a dust cover and a dust cover, the connecting rod is connected with the joint bearing, and one end of the connecting rod connected with the joint bearing is milled flat and threaded through Tighten the connection, the dust cover is provided with a corresponding hole for the connecting rod to pass through, the outer surface of the dust cover is uniformly provided with circular holes along the circumferential direction, the holes are provided with balls, the sleeve The inner surface of the roller is provided with a chute along the radial direction of the sleeve, and the ball is slidably connected with the chute.
进一步地,所述套管的两端均安装有行程传感器与蜂鸣器,行程传感器与蜂鸣器通过电气回路连接。Further, both ends of the bushing are provided with a travel sensor and a buzzer, and the travel sensor and the buzzer are connected through an electrical circuit.
进一步地,所述套管的两端分别可拆卸地固定有端盖,所述端盖上开设有供关节轴承通过的孔。Further, the two ends of the sleeve are respectively fixed with end covers detachably, and the end covers are provided with holes for the joint bearing to pass through.
进一步地,所述滚珠有大小两种型号,分别对应适配减振器上不同直径尺寸的防尘罩与套管的连接。Further, the balls have two types of sizes, which are respectively adapted to the connection between the dust cover of different diameters on the shock absorber and the sleeve.
进一步地,所述缸筒底阀组件包括有阀系垫圈,所述阀系垫圈采用SPCC制备,并进行渗碳处理。Further, the cylinder bottom valve assembly includes a valve system gasket, and the valve system gasket is prepared by using SPCC and subjected to carburizing treatment.
进一步地,沿防尘罩圆周方向的孔与滚珠均分别至少设置两组,套管内部的滑槽也对应地至少设置两组。Further, at least two groups of holes and balls along the circumferential direction of the dust cover are respectively provided, and at least two groups of sliding grooves inside the sleeve are correspondingly provided.
进一步地,所述防尘罩与防尘盖采用点焊固定连接。Further, the dust cover and the dust cover are fixedly connected by spot welding.
与现有技术相比,本发明所具备的有益效果为:Compared with the prior art, the beneficial effects possessed by the present invention are:
1、本发明中,在减震器防尘罩外边设置有套管,通过滚珠滑动连接减振器与防尘罩,规范减振器行程,使减振器不易损坏,同时添加有报警装置,当减振器出现故障导致行程不够时,可及时通知工作人员维修。1. In the present invention, a casing is arranged outside the dust cover of the shock absorber, and the shock absorber and the dust cover are connected by sliding balls to regulate the stroke of the shock absorber, so that the shock absorber is not easily damaged, and an alarm device is added at the same time. When the shock absorber fails and the stroke is insufficient, the staff can be notified in time for maintenance.
2、本发明中,对减振器内部的阀系垫圈采用SPCC制备,并且进行渗碳处理,避免了减振器内部由于压强过大导致的零件变形,从而而造成阻尼力下降的问题,满足了产品性能要求。2. In the present invention, the valve system gasket inside the shock absorber is prepared by SPCC and carburized, which avoids the deformation of the parts inside the shock absorber due to excessive pressure, thereby causing the damping force to drop. product performance requirements.
3、本发明中,对连杆与关节轴承连接的位置进行铣扁,更进一步地挺高了连接稳定性的同时,克服了传统减振器中连杆与防尘盖焊接固定的缺陷,保证了产品的使用寿命,提高安全性。3. In the present invention, the connecting position of the connecting rod and the joint bearing is milled and flattened, which further improves the connection stability and overcomes the defect of welding and fixing the connecting rod and the dust cover in the traditional shock absorber, ensuring prolong the service life of the product and improve safety.
综上,本发明设计巧妙,安装方便,极大地提高了光伏减震器的使用寿命,适合广泛推广使用。In conclusion, the present invention has ingenious design and convenient installation, greatly improves the service life of the photovoltaic shock absorber, and is suitable for wide popularization and use.
附图说明Description of drawings
图1为本发明整体结构安装示意图;Fig. 1 is the overall structure installation schematic diagram of the present invention;
图2为本发明阀系垫圈结构示意图;Fig. 2 is the structural schematic diagram of the valve system gasket of the present invention;
图3为本发明连杆结构示意图;3 is a schematic diagram of the structure of a connecting rod according to the present invention;
图4为本发明防尘盖结构示意图;Fig. 4 is the structural schematic diagram of the dust cover of the present invention;
图中:1为减振器、2为套管、3为关节轴承、4为连杆、5为防尘盖、6为防尘罩、7为滚珠、8为行程传感器、9为蜂鸣器、10为端盖、11为阀系垫圈。In the figure: 1 is the shock absorber, 2 is the sleeve, 3 is the joint bearing, 4 is the connecting rod, 5 is the dust cover, 6 is the dust cover, 7 is the ball, 8 is the stroke sensor, and 9 is the buzzer , 10 is the end cover, 11 is the valve gasket.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
参见图1至图4,本发明提供了一种满足太阳能光伏产业系统的减振器,包括减振器1与套管2,减振器1设置在套管2内部,其中减振器1包括连杆活塞组件、缸筒底阀组件、油筒总成、防尘罩组件与关节轴承3,所述连杆活塞组件包括连杆4,所述防尘罩组件包括防尘盖5与防尘罩6,连杆4与关节轴承3连接,所述连杆4与关节轴承3连接的一端铣扁并通过螺纹拧紧连接,所述防尘盖5上对应开设有适配的孔供连杆4通过,所述防尘罩6的外表面沿圆周方向均匀设置有圆形的孔,孔内设置有滚珠7,所述套管2的内表面开设有沿套管2径向的滑槽,所述滚珠7与滑槽滑动连接。Referring to FIG. 1 to FIG. 4 , the present invention provides a shock absorber satisfying the solar photovoltaic industry system, including a shock absorber 1 and a
所述套管2的两端均安装有行程传感器8与蜂鸣器9,行程传感器8与蜂鸣器9通过电气回路连接。Both ends of the
所述套管2的两端分别可拆卸地固定有端盖10,所述端盖10上开设有供关节轴承3通过的孔。Both ends of the
所述滚珠7有大小两种型号,分别对应适配减振器1上不同直径尺寸的防尘罩6与套管2的连接。The
所述缸筒底阀组件包括有阀系垫圈11,所述阀系垫圈11采用SPCC制备,并进行渗碳处理。The cylinder bottom valve assembly includes a valve system gasket 11, and the valve system gasket 11 is prepared by using SPCC and subjected to carburizing treatment.
沿防尘罩6圆周方向的孔与滚珠7均分别至少设置两组,套管2内部的滑槽也对应地至少设置两组。There are at least two sets of holes and
所述防尘罩6与防尘盖5采用点焊固定连接。The
本发明采用的技术原理如下:The technical principle adopted in the present invention is as follows:
本发明中针对传统减振器中容易遭受损坏的结构进行创新,在防尘罩外设置套管,规范减振器的行程路线,避免减振器由于左右摇晃而导致结构变形,套管的两侧设置报警装置,行程传感器检测减振器的行程范围,当减振器故障不满足规定的行程时,触发蜂鸣器报警,及时告知操作人员维修;In the present invention, innovation is made on the structure that is easily damaged in the traditional shock absorber. A sleeve is arranged outside the dust cover to standardize the travel route of the shock absorber, so as to avoid the structural deformation of the shock absorber due to the left and right shaking. An alarm device is installed on the side, and the stroke sensor detects the stroke range of the shock absorber. When the shock absorber fails to meet the specified stroke, the buzzer alarm is triggered, and the operator is notified in time for maintenance;
光伏减振器在低速0.05m/s时的复原和压缩最大阻尼力达到3900N左右,是卡车减振器阻尼力的20倍左右,比轿车减振器阻尼力大的倍数更高;其内部压强在11-24.94MPa因此选择合适的复原和压缩阀系是达到大阻尼力的关键,而保证阀系能正常运行的关键的阀系的垫圈,由于内部压强较大,一般的阀系无法承受其压力,当进行示功后,会出现相应的零件变形,而造成阻尼力下降,本发明经过反复试验,选择制作材料为SPCC,并对垫圈进行了渗碳处理,经过处理后达到阻尼力稳定,满足了产品性能要求;The recovery and compression maximum damping force of the photovoltaic shock absorber at a low speed of 0.05m/s reaches about 3900N, which is about 20 times the damping force of the truck shock absorber, and is higher than the damping force of the car shock absorber; its internal pressure In the range of 11-24.94MPa, it is the key to achieve a large damping force to select the appropriate recovery and compression valve system, and the gasket of the key valve system to ensure the normal operation of the valve system, due to the large internal pressure, the general valve system cannot withstand its When the power is displayed, the corresponding parts will be deformed, which will cause the damping force to drop. After repeated tests, the present invention selects SPCC as the production material, and carburizes the gasket. After the treatment, the damping force is stabilized. Meet the product performance requirements;
本发明中关于防尘罩组件与减振器的连接方式改进减小了与连杆焊接可能会造成的断裂风险,传统的连接方式中,防尘盖与连杆之间采用焊接固定,其方式为将连杆与防尘盖进行环形焊接一周,产品装配后,将关节轴承拧紧在连杆螺纹上,然后再点焊防尘罩,焊接就存在断裂的风险;本发明中在连杆上铣扁,采用与连杆形状相适配的防尘盖,避免连杆与防尘盖之间的焊接,然后将防尘罩与防尘盖点焊,产品装配后,将关节轴承拧紧在连杆螺纹上。The improved connection method between the dust cover assembly and the shock absorber in the present invention reduces the risk of fracture that may be caused by welding with the connecting rod. In the traditional connection method, the dust cover and the connecting rod are fixed by welding. In order to weld the connecting rod and the dust cover for one week, after the product is assembled, the joint bearing is tightened on the connecting rod thread, and then the dust cover is spot welded, and there is a risk of fracture in welding; in the present invention, milling on the connecting rod Flat, use a dust cover that matches the shape of the connecting rod to avoid welding between the connecting rod and the dust cover, and then spot weld the dust cover and the dust cover. After the product is assembled, tighten the joint bearing on the connecting rod. on the thread.
上面仅对本发明的较佳实施例作了详细说明,但是本发明并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化,各种变化均应包含在本发明的保护范围之内。Only the preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the art, various aspects can also be made without departing from the purpose of the present invention. Various changes should be included within the protection scope of the present invention.
Claims (7)
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2020
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