CN111390141A - Preparation method of double-layer or multi-layer metal composite pipe rod parison - Google Patents
Preparation method of double-layer or multi-layer metal composite pipe rod parison Download PDFInfo
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- CN111390141A CN111390141A CN202010201706.XA CN202010201706A CN111390141A CN 111390141 A CN111390141 A CN 111390141A CN 202010201706 A CN202010201706 A CN 202010201706A CN 111390141 A CN111390141 A CN 111390141A
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- 239000002905 metal composite material Substances 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title claims abstract description 14
- 239000002131 composite material Substances 0.000 claims abstract description 79
- 238000000034 method Methods 0.000 claims abstract description 59
- 238000005266 casting Methods 0.000 claims abstract description 29
- 239000002994 raw material Substances 0.000 claims abstract description 6
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- 229910001338 liquidmetal Inorganic materials 0.000 claims description 18
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- 238000003466 welding Methods 0.000 claims description 7
- 229910001018 Cast iron Inorganic materials 0.000 claims description 6
- 239000011261 inert gas Substances 0.000 claims description 6
- 239000011819 refractory material Substances 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 4
- 238000003723 Smelting Methods 0.000 claims description 3
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- 238000001125 extrusion Methods 0.000 claims description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/16—Casting in, on, or around objects which form part of the product for making compound objects cast of two or more different metals, e.g. for making rolls for rolling mills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/06—Permanent moulds for shaped castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/082—Sprues, pouring cups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
- B22C9/24—Moulds for peculiarly-shaped castings for hollow articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
Description
技术领域technical field
本发明涉及金属材料复合浇铸技术领域,尤其涉及一种双层或多层金属复合管棒型坯的制备方法。The invention relates to the technical field of metal material composite casting, in particular to a method for preparing a double-layer or multi-layer metal composite pipe rod parison.
背景技术Background technique
双层或多层金属复合材料通常是以不锈钢、钛合金、镍基合金、硬质耐磨材料等做覆材,以碳钢、低合金钢等廉价金属做基材,通过冶金方式结合而成。这种复合材料既具备基体材料高强度、高塑韧性、优良的焊接性能以及低廉的生产成本等优点,又具备覆层材料耐蚀、耐磨、抗氧化、华丽美观等特性,具有同规格纯覆层材料无法比拟的价格优势和使用性能。因此,使用双层或多层金属复合材料代替单一的覆层材料具有广阔的应用前景。复合材料轧制法因为效率高、成材率高、产量高,到目前为止一直是制备双层或多层金属复合材料的最佳选择。而复合坯料是轧制复合材料必须的原料,鉴于管棒型材塑性变形的特殊性,采用常规套管焊接法制备的复合坯料通常难以承受轧制时反复交替变化的拉压应力,容易导致轧制过程中覆层与基体之间分层开裂,造成复合失败。因此,制备出满足轧制需求的双层或多层金属复合管棒型坯具有重要意义。Double-layer or multi-layer metal composite materials are usually made of stainless steel, titanium alloy, nickel-based alloy, hard wear-resistant materials, etc. as the cladding material, and carbon steel, low-alloy steel and other cheap metals as the base material, which are combined by metallurgical methods. . This kind of composite material not only has the advantages of high strength, high plastic toughness, excellent welding performance and low production cost of the base material, but also has the characteristics of corrosion resistance, wear resistance, oxidation resistance, gorgeous appearance and so on of the coating material. The incomparable price advantage and performance of cladding materials. Therefore, the use of double-layer or multi-layer metal composites instead of single cladding materials has broad application prospects. Because of its high efficiency, high yield, and high output, composite rolling has so far been the best choice for preparing bi-layer or multi-layer metal composites. The composite billet is a necessary raw material for rolling composite materials. In view of the particularity of the plastic deformation of the pipe-rod profile, the composite billet prepared by the conventional casing welding method is usually difficult to withstand the repeated alternating tensile and compressive stress during rolling, which is easy to cause rolling. During the process, delamination and cracking occurred between the cladding and the substrate, resulting in failure of the composite. Therefore, it is of great significance to prepare double-layer or multi-layer metal clad pipe and rod parisons that meet the rolling requirements.
目前,制备双金属复合钢管坯的方法很多,最常采用的方法就是嵌套法,即先将待复合的管坯内外表面处理干净,然后将其中小直径的管坯插入大直径管坯内,将组合坯料的端部进行焊接密封,经过冷拔或冷扩后再进行扩散退火制成复合管坯或复合管材。中国专利公开文献CN103982711A、CN103464508A、CN103481033A、CN102274853A、CN102537531A、CN104384859A等均采用先嵌套复合,再进行压力加工的方法制备复合管材。该类方法的最大弊端就是工艺繁琐、生产效率低,需要较大的塑性变形才能消除覆层与基体之间存在的间隙。专利公开文献CN101670383A、CN101566256A、JPH02229616A等采用了钎焊法制坯,该种方法是在两种管坯之间增加了隔离层,可以阻止界面脆性化合物生成,提高了界面韧性,但制坯之后也必须采用较大的塑性变形才能提高界面结合强度。中国专利公开文献CN103962558A、CN101934370B等采用喷射成型技术,在内层管坯的外表面喷射另一种金属熔体制备复合管坯,该种方法虽可获得表面细晶或超细晶金属层,但是表面层金属厚度不易控制,喷射成型效率不高,工艺参数不易控制。日本专利公开文献JPH0292436A采用双结晶器连续浇铸的方法制备复合钢管,采用该法制备的复合管坯具有界面结合强度高、生产效率高等优点,但采用双结晶器连续浇铸时,准确控制液态金属结晶难度很大。中国专利公开文献CN104588436A首先采用消失模铸造的方法浇注出内层薄壁高合金耐蚀管坯,再在高合金管坯外部采用砂型铸造的方法浇注出外层碳钢管坯,制成双金属复合管坯。该方法采用两步砂型铸造法,工序复杂,制备效率低,生产成本高。专利公开文献CN101530898A、CN101704084A、CN101530907A、CN101804450A、CN102581250A、US5558150A、JPH0890190A等都采用了离心浇铸复合制备管坯的方法。该类方法是采用离心浇铸设备,将待复合的两种金属熔体分批分层地浇注到离心铸模内,从而使得两种金属材料在界面处形成冶金熔合。这种方法浇铸出来的复合管坯界面结合强度高,但缺点是界面区混熔严重,工艺也比较复杂,生产成本较高。At present, there are many methods for preparing bimetallic composite steel pipe blanks. The most commonly used method is the nesting method, that is, the inner and outer surfaces of the pipe blanks to be composited are cleaned first, and then the small diameter pipe blanks are inserted into the large diameter pipe blanks. The end of the composite billet is welded and sealed, and after cold drawing or cold expansion, diffusion annealing is performed to form a composite tube blank or a composite tube. Chinese patent publications CN103982711A, CN103464508A, CN103481033A, CN102274853A, CN102537531A, CN104384859A, etc. all adopt the method of first nesting and compounding, and then performing pressure processing to prepare composite pipes. The biggest disadvantage of this type of method is that the process is cumbersome, the production efficiency is low, and a large plastic deformation is required to eliminate the gap between the coating and the substrate. The patent publications CN101670383A, CN101566256A, JPH02229616A, etc. adopt the brazing method to make billets. This method adds an isolation layer between two kinds of tube billets, which can prevent the formation of interface brittle compounds and improve the interface toughness. The interfacial bond strength can be improved by using larger plastic deformation. Chinese patent publications CN103962558A, CN101934370B, etc. adopt spray forming technology to spray another metal melt on the outer surface of the inner tube blank to prepare a composite tube blank. Although this method can obtain a surface fine-grained or ultra-fine-grained metal layer, it is The metal thickness of the surface layer is not easy to control, the injection molding efficiency is not high, and the process parameters are not easy to control. Japanese Patent Publication JPH0292436A adopts the method of continuous casting of double molds to prepare composite steel pipes. The composite pipe blank prepared by this method has the advantages of high interface bonding strength and high production efficiency. However, when continuous casting with double molds is used, the crystallization of liquid metal can be accurately controlled. It's very difficult. Chinese patent publication CN104588436A firstly uses the lost foam casting method to cast the inner layer thin-walled high alloy corrosion-resistant tube blank, and then uses the sand casting method to cast the outer layer carbon steel tube blank outside the high alloy tube blank to make a bimetallic composite tube blank. The method adopts a two-step sand casting method, and the process is complicated, the preparation efficiency is low, and the production cost is high. Patent publications CN101530898A, CN101704084A, CN101530907A, CN101804450A, CN102581250A, US5558150A, JPH0890190A, etc. all adopt the method of composite preparation of tube blanks by centrifugal casting. This type of method uses centrifugal casting equipment to pour the two metal melts to be compounded into the centrifugal casting mold in batches and layers, so that the two metal materials form metallurgical fusion at the interface. The composite tube blank cast by this method has high interface bonding strength, but the disadvantage is that the interfacial area is seriously mixed, the process is relatively complicated, and the production cost is high.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种双层或多层金属复合管棒型坯的制备方法,实现了采用常规模铸法获得双金属复合管棒型坯,并可通过后续塑性变形得到金属复合管棒型材,其生产成本低、复合质量好。The invention provides a method for preparing a double-layer or multi-layer metal composite tube-rod parison, which realizes that the bimetallic composite tube-rod parison is obtained by a conventional casting method, and the metal composite tube-rod profile can be obtained by subsequent plastic deformation. The production cost is low and the composite quality is good.
为了达到上述目的,本发明采用以下技术方案实现:In order to achieve the above object, the present invention adopts the following technical solutions to realize:
一种双层或多层金属复合管棒型坯的制备方法,包括以下步骤:A method for preparing a double-layer or multi-layer metal composite pipe rod parison, comprising the following steps:
a.准备原料:选取复合管棒型坯的外层金属材料作为待浇铸材料,利用熔炼装置将外层金属材料熔化,获得液态金属熔体;选取复合管棒型坯的内层金属材料作为待复合固体材料,并将其加工成固态金属芯坯,在固态金属芯坯的底部加工2个定位螺栓孔,去除固态金属芯坯表面的氧化皮后将其表面清洗干净并烘干;a. Preparation of raw materials: Select the outer metal material of the composite tube and rod parison as the material to be cast, and use the smelting device to melt the outer metal material to obtain a liquid metal melt; select the inner layer metal material of the composite tube and rod parison as the waiting material composite solid material, and process it into a solid metal core blank, process 2 positioning bolt holes at the bottom of the solid metal core blank, remove the oxide skin on the surface of the solid metal core blank, and clean and dry the surface;
b.准备铸模:根据复合管棒型坯的形状、尺寸设计铸模的形状和尺寸,铸模由模身和模底组成;模身至少由2片带有耳座的模槽组合而成,模槽为对称结构,相对扣合在一起,通过多个紧固螺栓锁紧后构成模腔;模底的形状与复合管棒型坯的形状相同,模底的顶部设置凸台,凸台的形状、尺寸与模腔的形状、尺寸相对应,模身与模底通过凸台插入模腔内进行定位固定,同时将模腔的底部封闭;模底上加工2个定位螺栓通孔,定位螺栓通孔的位置与固态金属芯坯底部2个定位螺栓孔的位置相对应;模底的侧面设多个连接螺栓通孔;模身的下部对应设置多个连接螺栓孔;b. Preparing the casting mold: Design the shape and size of the casting mold according to the shape and size of the composite tube and rod parison. The casting mold is composed of a mold body and a mold bottom; It is a symmetrical structure, which is relatively buckled together, and is locked by a plurality of fastening bolts to form a mold cavity; the shape of the mold bottom is the same as that of the composite pipe rod parison, and the top of the mold bottom is provided with a boss, the shape of the boss, The size corresponds to the shape and size of the mold cavity. The mold body and the mold bottom are inserted into the mold cavity through the boss for positioning and fixing, and the bottom of the mold cavity is closed at the same time; two positioning bolt through holes and positioning bolt through holes are processed on the mold bottom. The position of the die corresponds to the position of the two positioning bolt holes at the bottom of the solid metal core blank; the side of the die bottom is provided with a plurality of connecting bolt through holes; the lower part of the die body is provided with a plurality of corresponding connecting bolt holes;
c.装模:将模底、模身及固态金属芯坯预热,将固态金属芯坯坐在模底的中心位置,将2根定位螺栓穿过2个定位螺栓通孔后拧紧在对应的定位螺栓孔中,使模底与固态金属芯坯连成一个整体;将模身坐在模底上,模腔下部套在凸台外侧,将多个连接螺栓穿过连接螺栓通孔后拧紧在连接螺栓孔中,使模身、模底和固态金属芯坯形成一个整体;将模身、模底及固态金属芯坯组合件放入保护气氛室内,盖上保护气氛室顶部的盖板,并在盖板顶部安装浇口杯,浇口杯的底部设置一个环形水口,环形水口的下端插入保护气氛室内,环形水口的环形钢水出口正对下方固态金属芯坯与模身之间的环形空隙;c. Loading the mold: Preheat the mold bottom, the mold body and the solid metal core blank, seat the solid metal core blank at the center of the mold bottom, pass the two positioning bolts through the two positioning bolt through holes and then tighten them on the corresponding Position the bolt holes so that the bottom of the die and the solid metal core blank are connected as a whole; the die body is seated on the bottom of the die, the lower part of the die cavity is sleeved on the outside of the boss, and a plurality of connecting bolts are passed through the through holes of the connecting bolts and then tightened. Connect the bolt holes to make the mold body, the mold bottom and the solid metal core blank as a whole; put the mold body, the mold bottom and the solid metal core blank assembly into the protective atmosphere chamber, cover the cover plate on the top of the protective atmosphere chamber, and A sprue cup is installed on the top of the cover plate, an annular nozzle is arranged at the bottom of the sprue cup, the lower end of the annular nozzle is inserted into the protective atmosphere chamber, and the annular molten steel outlet of the annular nozzle faces the annular gap between the solid metal core blank and the mold body below;
d.浇铸复合:通过保护气氛室上的进排气管口向保护气氛室内充入惰性气体,将保护气氛室内的空气排出,当保护气氛室内全部充满惰性气体时,将预先熔炼好的液态金属熔体倒入浇口杯内,液态金属熔体通过浇口杯底部的环形水口注入固态金属芯坯与模身之间的环形空隙内;d. Casting compound: Fill inert gas into the protective atmosphere chamber through the inlet and exhaust pipes on the protective atmosphere chamber, and discharge the air in the protective atmosphere chamber. When the protective atmosphere chamber is completely filled with inert gas, the pre-melted liquid metal will be smelted in advance. The melt is poured into the sprue cup, and the liquid metal melt is injected into the annular gap between the solid metal core blank and the mold body through the annular nozzle at the bottom of the sprue cup;
e.冷却成型:液态金属熔体浇注完成后,模身内的液态金属熔体包围固态金属芯坯凝固形成复合坯,打开保护气氛室顶部的盖板,待复合坯冷却到设定温度后,将铸模和复合坯从保护气氛室内取出,然后拆下定位螺栓、连接螺栓及紧固螺栓,获得双层金属复合管棒型坯;e. Cooling and forming: After the liquid metal melt is poured, the liquid metal melt in the mold body surrounds the solid metal core blank and solidifies to form a composite blank. Open the cover plate on the top of the protective atmosphere chamber. After the composite blank is cooled to the set temperature, the The casting mold and the composite billet are taken out from the protective atmosphere chamber, and then the positioning bolts, connecting bolts and fastening bolts are removed to obtain a double-layer metal composite pipe rod parison;
f.制备多层金属复合坯:以双金属复合坯为固态金属芯坯,重复步骤a至步骤e,即获得多层金属复合管棒型坯。f. Preparation of multi-layer metal composite blanks: using the bimetallic composite blanks as solid metal core blanks, repeating steps a to e to obtain a multi-layer metal composite tube-rod parison.
所述去除氧化铁皮时利用机械方法或化学方法。Mechanical or chemical methods are used to remove iron oxide scale.
所述模身和模底均采用铸铁浇铸而成,或采用钢板焊接制作而成。The mold body and the mold bottom are cast by cast iron, or welded with steel plates.
制备空心复合管坯时,所述固态金属芯坯为空心管状结构,制备实心复合管棒型坯时,所述固态金属芯坯为实心棒体结构。When preparing a hollow composite tube blank, the solid metal core blank is a hollow tubular structure, and when preparing a solid composite tube rod parison, the solid metal core blank is a solid rod body structure.
所述浇口杯由杯壁、耐火材料层、连接筋板、杯底和环形水口组成,杯壁为上口大、下口小的漏斗形结构,杯底设于杯壁的下口处,杯壁的下口与杯底之间通过多个间隔设置的连接筋板连接固定,使杯壁与杯底之间形成环形通道,环形通道与环形水口对应连接;耐火材料层涂敷于杯壁的内表面、杯底的上表面以及连接筋板的外表面。The pouring cup is composed of a cup wall, a refractory material layer, a connecting rib plate, a cup bottom and an annular nozzle. The cup wall is a funnel-shaped structure with a large upper mouth and a small lower mouth. The lower mouth of the cup wall and the bottom of the cup are connected and fixed by a plurality of connecting ribs arranged at intervals, so that an annular channel is formed between the cup wall and the bottom of the cup, and the annular channel is correspondingly connected with the annular nozzle; the refractory material layer is coated on the cup wall The inner surface of the cup bottom, the upper surface of the cup bottom and the outer surface of the connecting rib.
所述杯壁、杯底、连接筋板三者之间通过焊接固定。The cup wall, the cup bottom and the connecting ribs are fixed by welding.
将所制备的双层金属复合管棒型坯或多层金属复合管棒型坯重新加热后,通过锻造、轧制、挤压、拉拔或其它金属压延加工,最终获得双层或多层金属复合管棒型材。After reheating the prepared double-layer metal clad tube-rod parison or multi-layer metal cladding tube-rod parison, through forging, rolling, extrusion, drawing or other metal calendering, the double-layer or multi-layer metal cladding is finally obtained. Composite tube and rod profiles.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)与现有的固-固相复合制坯法相比,本发明采用液-固浇铸复合制坯工艺,工艺过程大大简化,省去了固-固相复合法中的表面加工、穿套、焊接密封以及抽真空等工序,复合效率大幅度提高,工序成本下降,综合生产成本降低;(1) Compared with the existing solid-solid composite billet-making method, the present invention adopts the liquid-solid casting composite billet-making process, and the technological process is greatly simplified, eliminating the need for surface processing and sheathing in the solid-solid composite method. , welding, sealing and vacuuming processes, the composite efficiency is greatly improved, the process cost is reduced, and the comprehensive production cost is reduced;
(2)与现有的固-固相复合制坯法相比,本发明采用液-固浇铸复合制坯方法,由外层液态金属熔体包覆内层固态金属芯坯凝固,收缩的凝固组织对内层固态金属芯坯产生压应力,内、外两层材料之间没有间隙,并在高温下发生元素扩散,故可使液-固界面结合更牢固,使最终获得的复合坯料质量更好。(2) Compared with the existing solid-solid phase composite blank-making method, the present invention adopts the liquid-solid casting composite blank-making method, and the inner layer solid metal core blank is covered by the outer layer liquid metal melt to solidify, and the shrinkage solidification structure Compressive stress is generated on the inner solid metal core blank, there is no gap between the inner and outer layers of materials, and element diffusion occurs at high temperature, so the liquid-solid interface can be combined more firmly, so that the final composite blank is of better quality .
附图说明Description of drawings
图1是采用本发明所述方法制备双层金属复合管棒型坯时的过程示意图。FIG. 1 is a schematic diagram of the process of preparing a double-layer metal composite tube and rod parison by the method of the present invention.
图2是图1中的A-A视图。FIG. 2 is an A-A view in FIG. 1 .
图3是本发明所述浇口杯的俯视图。Figure 3 is a top view of the pouring cup of the present invention.
图4是采用本发明所述方法制备空心复合管坯时的过程示意图。FIG. 4 is a schematic diagram of the process of preparing a hollow composite tube blank by the method of the present invention.
图中:1.模底 2.连接螺栓 3.模身 4.紧固螺栓 5.保护气氛室 6.进排气管口 7.盖板 8.浇口杯 81.杯壁 82.耐火材料层 83.连接筋板 84.环形水口 85.杯底 9.固态金属芯坯 10.液态金属熔体 11.定位螺栓In the figure: 1.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步说明:The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings:
如图1、图2、图4所示,本发明所述一种双层或多层金属复合管棒型坯的制备方法,包括以下步骤:As shown in Figure 1, Figure 2, Figure 4, the method for preparing a double-layer or multi-layer metal composite pipe rod parison according to the present invention includes the following steps:
a.准备原料:选取复合管棒型坯的外层金属材料作为待浇铸材料,利用熔炼装置将外层金属材料熔化,获得液态金属熔体;选取复合管棒型坯的内层金属材料作为待复合固体材料,并将其加工成固态金属芯坯9,在固态金属芯坯9的底部加工2个定位螺栓孔,去除固态金属芯坯9表面的氧化皮后将其表面清洗干净并烘干;a. Preparation of raw materials: Select the outer metal material of the composite tube and rod parison as the material to be cast, and use the smelting device to melt the outer metal material to obtain a liquid metal melt; select the inner layer metal material of the composite tube and rod parison as the waiting material composite solid material, and process it into a solid
b.准备铸模:根据复合管棒型坯的形状、尺寸设计铸模的形状和尺寸,铸模由模身3和模底1组成;模身3至少由2片带有耳座的模槽组合而成,模槽为对称结构,相对扣合在一起,通过多个紧固螺栓4锁紧后构成模腔;模底1的形状与复合管棒型坯的形状相同,模底1的顶部设置凸台,凸台的形状、尺寸与模腔的形状、尺寸相对应,模身3与模底1通过凸台插入模腔内进行定位固定,同时将模腔的底部封闭;模底上加工2个定位螺栓通孔,定位螺栓通孔的位置与固态金属芯坯9底部2个定位螺栓孔的位置相对应;模底1的侧面设多个连接螺栓通孔;模身3的下部对应设置多个连接螺栓孔;b. Prepare the casting mold: Design the shape and size of the casting mold according to the shape and size of the composite tube and rod parison. The casting mold consists of a
c.装模:将模底1、模身3及固态金属芯坯9预热,将固态金属芯坯9坐在模底1的中心位置,将2根定位螺栓11穿过2个定位螺栓通孔后拧紧在对应的定位螺栓孔中,使模底1与固态金属芯坯9连成一个整体;将模身3坐在模底1上,模腔下部套在凸台外侧,将多个连接螺栓2穿过连接螺栓通孔后拧紧在连接螺栓孔中,使模身3、模底1和固态金属芯坯9形成一个整体;将模身3、模底1及固态金属芯坯9组合件放入保护气氛室5内,盖上保护气氛室5顶部的盖板7,并在盖板7顶部安装浇口杯8,浇口杯8的底部设置一个环形水口84,环形水口84的下端插入保护气氛室5内,环形水口84的环形钢水出口正对下方固态金属芯坯9与模身3之间的环形空隙;c. Loading the mold: Preheat the
d.浇铸复合:通过保护气氛室5上的进排气管口6向保护气氛室5内充入惰性气体,将保护气氛室5内的空气排出,当保护气氛室5内全部充满惰性气体时,将预先熔炼好的液态金属熔体10倒入浇口杯8内,液态金属熔体10通过浇口杯8底部的环形水口84注入固态金属芯坯9与模身3之间的环形空隙内;d. Casting compound: Fill the
e.冷却成型:液态金属熔体10浇注完成后,模身3内的液态金属熔体10包围固态金属芯坯9凝固形成复合坯,打开保护气氛室5顶部的盖板7,待复合坯冷却到设定温度后,将铸模和复合坯从保护气氛室5内取出,然后拆下定位螺栓11、连接螺栓2及紧固螺栓4,获得双层金属复合管棒型坯;e. Cooling and forming: After the
f.制备多层金属复合坯:以双金属复合坯为固态金属芯坯,重复步骤a至步骤e,即获得多层金属复合管棒型坯。f. Preparation of multi-layer metal composite blanks: using the bimetallic composite blanks as solid metal core blanks, repeating steps a to e to obtain a multi-layer metal composite tube-rod parison.
所述去除氧化铁皮时利用机械方法或化学方法。Mechanical or chemical methods are used to remove iron oxide scale.
所述模身3和模底1均采用铸铁浇铸而成,或采用钢板焊接制作而成。Both the
制备空心复合管坯时,所述固态金属芯坯9为空心管状结构,制备实心复合管棒型坯时,所述固态金属芯坯9为实心棒体结构。When preparing a hollow composite tube blank, the solid
如图3所示,所述浇口杯8由杯壁81、耐火材料层82、连接筋板83、杯底85和环形水口84组成,杯壁81为上口大、下口小的漏斗形结构,杯底85设于杯壁81的下口处,杯壁81的下口与杯底85之间通过多个间隔设置的连接筋板83连接固定,使杯壁81与杯底85之间形成环形通道,环形通道与环形水口84对应连接;耐火材料层82涂敷于杯壁81的内表面、杯底85的上表面以及连接筋板83的外表面。As shown in FIG. 3 , the
所述杯壁81、杯底85、连接筋板83均采用普通钢材制作,三者之间通过焊接固定。The
将所制备的双层金属复合管棒型坯或多层金属复合管棒型坯重新加热后,通过锻造、轧制、挤压、拉拔或其它金属压延加工,最终获得双层或多层金属复合管棒型材。After reheating the prepared double-layer metal clad tube-rod parison or multi-layer metal cladding tube-rod parison, through forging, rolling, extrusion, drawing or other metal calendering, the double-layer or multi-layer metal cladding is finally obtained. Composite tube and rod profiles.
以下实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。下述实施例中所用方法如无特别说明均为常规方法。The following examples are implemented on the premise of the technical solutions of the present invention, and provide detailed embodiments and specific operation processes, but the protection scope of the present invention is not limited to the following examples. The methods used in the following examples are conventional methods unless otherwise specified.
【实施例1】[Example 1]
本实施例中,以304不锈钢为覆层材料,以Q345低合金钢为内层材料,制备304/Q345双金属复合圆形棒坯。双金属复合圆形棒坯成品中,304不锈钢覆层材料的厚度为20mm,Q345低合金钢内层材料的直径为φ200mm,成品外径为φ240mm,长度为2000mm。具体制备过程如下:In this example, 304 stainless steel is used as the cladding material, and Q345 low-alloy steel is used as the inner layer material to prepare a 304/Q345 bimetallic composite round bar. In the finished bimetal composite round bar, the thickness of the 304 stainless steel cladding material is 20mm, the diameter of the Q345 low alloy steel inner layer material is φ200mm, the outer diameter of the finished product is φ240mm, and the length is 2000mm. The specific preparation process is as follows:
a.选取304不锈钢为待浇铸外层材料,利用感应炉将304不锈钢熔化,获得304不锈钢熔体;选用直径为φ202mm、长度为2050mm的Q345普碳钢棒材为待复合内层材料,在Q345钢芯底部加工2个M16×20mm的定位螺栓孔,利用机械加工方法去除Q345钢芯表面的氧化铁皮,然后将其表面清洗干净、烘干;a. Select 304 stainless steel as the outer layer material to be cast, and use an induction furnace to melt the 304 stainless steel to obtain a 304 stainless steel melt; select a Q345 ordinary carbon steel bar with a diameter of 202mm and a length of 2050mm as the inner layer material to be composited. Two M16×20mm locating bolt holes are processed at the bottom of the steel core, and the iron oxide scale on the surface of the Q345 steel core is removed by mechanical processing, and then the surface is cleaned and dried;
b.根据锭坯尺寸设计铸模为圆形,铸模由模身和模底组成,模身由2片带有耳座的铸铁模槽组合而成,模槽的壁厚为12mm;耳座上沿高向开设紧固螺栓孔,采用8个M16×80mm的紧固螺栓将2片模槽连接在一起,构成模腔,模腔的内径为φ240mm,长度为2250mm。模底的横截面为圆形,模底的顶部加工出直径为φ239.8mm的凸台,凸台高度为15mm,模底上加工2个φ20mm的定位螺栓通孔,定位螺栓通孔的位置与Q345钢芯底部2个定位螺栓孔的位置对应;b. According to the size of the ingot, the casting mold is designed to be circular. The casting mold consists of a mold body and a mold bottom. The mold body is composed of two cast iron mold grooves with lugs. The wall thickness of the mold groove is 12mm; There are fastening bolt holes in the height direction, and 8 M16×80mm fastening bolts are used to connect the two mold grooves together to form a mold cavity. The inner diameter of the mold cavity is φ240mm and the length is 2250mm. The cross section of the die bottom is circular, and the top of the die bottom is machined with a boss with a diameter of 239.8mm, and the height of the boss is 15mm. Two φ20mm through holes for positioning bolts are machined on the bottom of the die. The position of the through holes for the positioning bolts is the same as The positions of the 2 positioning bolt holes at the bottom of the Q345 steel core correspond to;
c.将模底、模身以及Q345钢芯预热到120~150℃,将Q 345钢芯坐在模底上,采用M16定位螺栓穿过模底的定位螺栓通孔,将模底与Q345钢芯连成一个整体;再将模身坐在模底上,使模腔套在模底的凸台上,采用M12的连接螺栓将模身与模底连接在一起。将模身、模底和Q345钢芯组合件装进保护气氛室内,盖上保护气氛室顶部的盖板,在盖板顶部安装浇口杯,浇口杯的底部设有一个环形水口,环形水口的尺寸为φ214(内径)/φ226mm(外径),环形水口的下端插入保护气氛室内,对准Q 345钢芯与模身之间的环形空隙;c. Preheat the mold bottom, mold body and Q345 steel core to 120~150℃, sit the Q345 steel core on the mold bottom, use M16 positioning bolts to pass through the positioning bolt through holes of the mold bottom, and connect the mold bottom to the Q345 The steel core is connected as a whole; then the mold body is seated on the mold bottom, so that the mold cavity is set on the boss of the mold bottom, and M12 connecting bolts are used to connect the mold body and the mold bottom together. Put the mold body, mold bottom and Q345 steel core assembly into the protective atmosphere chamber, cover the cover plate on the top of the protective atmosphere chamber, install the sprue cup on the top of the cover plate, the bottom of the sprue cup is provided with an annular nozzle, the annular nozzle The size is φ214 (inner diameter)/φ226mm (outer diameter), the lower end of the annular nozzle is inserted into the protective atmosphere chamber, aiming at the annular gap between the Q 345 steel core and the mold body;
d.通过进排气管口向保护气氛室内充入99.99%的高纯氩气,将保护气氛室内的空气置换出去,然后将预先熔炼好的304不锈钢熔体通过浇口杯和环形水口注入铸模内,由304不锈钢熔体包围Q345钢芯凝固;d. Fill the protective atmosphere chamber with 99.99% high-purity argon through the inlet and exhaust pipes, replace the air in the protective atmosphere chamber, and then inject the pre-melted 304 stainless steel melt into the mold through the sprue cup and annular nozzle Inside, the Q345 steel core is surrounded by 304 stainless steel melt and solidifies;
e.待304不锈钢熔体全部凝固之后,打开保护气氛室顶部的盖板,取出铸模和复合坯,然后拆下定位螺栓、连接螺栓、紧固螺栓,获得304不锈钢/Q345低合金钢双金属复合棒坯,以此复合棒坯为原料,经过穿孔和轧管,获得304不锈钢/Q345低合金钢双金属复合钢管。e. After the 304 stainless steel melt is completely solidified, open the cover on the top of the protective atmosphere chamber, take out the casting mold and the composite billet, and then remove the positioning bolts, connecting bolts, and fastening bolts to obtain 304 stainless steel/Q345 low-alloy steel bimetallic composite The bar billet is made of this composite bar billet as raw material, through perforation and tube rolling, 304 stainless steel/Q345 low alloy steel bimetal composite steel pipe is obtained.
【实施例2】[Example 2]
如图1、图2所示,本实施例中,以2205双相不锈钢为覆层材料,以20MnSi低合金钢为内层材料,制备2205双相不锈钢/20MnSi低合金钢双金属复合矩形棒坯,双金属复合矩形棒坯成品中,2205双相不锈钢覆层的厚度为20mm,20MnSi低合金钢芯的横截面尺寸为240×320mm,成品长度为2000mm。具体步骤如下:As shown in Figure 1 and Figure 2, in this embodiment, 2205 duplex stainless steel is used as the cladding material, and 20MnSi low alloy steel is used as the inner layer material to prepare a 2205 duplex stainless steel/20MnSi low alloy steel bimetallic composite rectangular bar , In the finished product of bimetallic composite rectangular bar, the thickness of 2205 duplex stainless steel cladding is 20mm, the cross-sectional dimension of 20MnSi low alloy steel core is 240×320mm, and the length of the finished product is 2000mm. Specific steps are as follows:
a.选取2205双相不锈钢为待浇铸外层材料,利用感应炉将2205双相不锈钢熔化,获得2205双相不锈钢熔体;选用断面尺寸为200×280mm的20MnSi低合金方钢作为待复合固态金属钢芯,其长度为2050mm。在20MnSi钢芯的底部加工2个M16×20mm的定位螺栓孔,利用打磨方法去除20MnSi钢芯表面的氧化铁皮,然后将其表面清洗干净、烘干;a. Select 2205 duplex stainless steel as the outer layer material to be cast, and use an induction furnace to melt the 2205 duplex stainless steel to obtain a 2205 duplex stainless steel melt; select 20MnSi low-alloy square steel with a section size of 200×280mm as the solid metal to be composited Steel core, its length is 2050mm. Two M16×20mm locating bolt holes were machined at the bottom of the 20MnSi steel core, and the iron oxide scale on the surface of the 20MnSi steel core was removed by grinding, and then the surface was cleaned and dried;
b.根据锭坯尺寸设计铸模为矩形,铸模由模身和模底组成,模身由2片带有耳座的铸铁模槽组合而成,模槽的厚度为20mm,耳座上沿高向设有多个紧固螺栓孔,采用8个M16×80mm紧固螺栓将两片模槽连接在一起,构成模腔,模腔的横断面尺寸为240×b. According to the size of the ingot, the mold is designed to be rectangular. The mold consists of a mold body and a mold bottom. The mold body is composed of two cast iron mold grooves with lugs. The thickness of the mold groove is 20mm. There are multiple fastening bolt holes, and 8 M16×80mm fastening bolts are used to connect the two mold grooves together to form a mold cavity. The cross-sectional size of the mold cavity is 240×
320mm,长度为2250mm。模底的横截面为矩形,模底顶部加工尺寸为240×320mm的矩形凸台,凸台的高度为20mm。模底的底部加工2个φ20mm的定位螺栓通孔,定位螺栓通孔的位置与20MnSi钢芯底部2个定位螺栓孔的位置对应;320mm, length is 2250mm. The cross section of the die bottom is rectangular, the top of the die bottom is processed with a rectangular boss with a size of 240×320mm, and the height of the boss is 20mm. The bottom of the mold bottom is machined with 2 through holes of φ20mm positioning bolts, and the positions of the through holes of the positioning bolts correspond to the positions of the two positioning bolt holes at the bottom of the 20MnSi steel core;
c.将模底、模身以及20MnSi钢芯预热到120~150℃,将Q 235钢芯坐在模底上,采用M16定位螺栓穿过模底的定位螺栓通孔,将模底与20MnSi钢芯连成一个整体;再将模身坐在模底上,模腔套在模底的矩形凸台上,采用M16的连接螺栓将模身与模底连接在一起。将模身、模底和20MnSi钢芯的组合件装进保护气氛室内,盖上保护气氛室顶部的盖板,在盖板顶部安装浇口杯,浇口杯底部设有一个环形水口,环形水口的横截面为矩形,环形水口的下端插入保护气氛室内,对准20MnSi钢芯与模身之间的环形空隙;c. Preheat the mold bottom, mold body and 20MnSi steel core to 120~150℃, place the Q 235 steel core on the mold bottom, use M16 positioning bolts to pass through the positioning bolt through holes of the mold bottom, and connect the mold bottom to the 20MnSi steel core. The steel core is connected as a whole; then the mold body is seated on the mold bottom, the mold cavity is set on the rectangular boss of the mold bottom, and M16 connecting bolts are used to connect the mold body and the mold bottom together. Put the assembly of the mold body, the mold bottom and the 20MnSi steel core into the protective atmosphere chamber, cover the cover plate on the top of the protective atmosphere chamber, install the pouring cup on the top of the cover plate, the bottom of the pouring cup is provided with an annular nozzle, the annular nozzle The cross section of the die is rectangular, and the lower end of the annular nozzle is inserted into the protective atmosphere chamber, aiming at the annular gap between the 20MnSi steel core and the mold body;
d.通过进排气管口向保护气氛室内充入99.99%的高纯氩气,将保护气氛室内的空气置换出去,然后将预先熔炼好的2205双相不锈钢熔体通过浇口杯及环形水口注入铸模内,使2205双相不锈钢熔体包围20MnSi钢芯凝固;d. Fill the protective atmosphere chamber with 99.99% high-purity argon through the inlet and exhaust pipes to replace the air in the protective atmosphere chamber, and then pass the pre-melted 2205 duplex stainless steel melt through the sprue cup and annular nozzle Inject into the casting mold, so that the 2205 duplex stainless steel melt surrounds the 20MnSi steel core and solidifies;
e.待2205双相不锈钢熔体全部凝固之后,打开保护气氛室顶部的盖板,取出铸模和复合坯,然后拆下定位螺栓、连接螺栓、紧固螺栓,获得2205双相不锈钢/20MnSi低合金钢双金属复合矩形棒坯,对双金属矩形棒坯进行开坯,再经过高速线材轧机轧制,获得2205双相不锈钢/20MnSi钢双金属复合螺纹钢筋。e. After the 2205 duplex stainless steel melt is completely solidified, open the cover on the top of the protective atmosphere chamber, take out the casting mold and the composite billet, and then remove the positioning bolts, connecting bolts, and fastening bolts to obtain 2205 duplex stainless steel/20MnSi low alloy Steel bimetallic composite rectangular bar billet, the bimetallic rectangular bar billet is blanked, and then rolled by a high-speed wire mill to obtain 2205 duplex stainless steel/20MnSi steel bimetallic composite threaded steel bar.
【实施例3】[Example 3]
如图4所示,本实施例中,以Q215普碳钢为基体材料,以TA2钛合金为内层材料,制备Q215普碳钢/TA2钛合金双金属复合管坯。双金属复合管坯成品中,Q215普碳钢基体材料厚度为100mm,TA2钛合金内层材料的厚度为40mm,成品长度为1500mm。具体制备过程如下:As shown in FIG. 4 , in this embodiment, Q215 plain carbon steel is used as the base material, and TA2 titanium alloy is used as the inner layer material to prepare a Q215 plain carbon steel/TA2 titanium alloy bimetal composite tube blank. In the finished bimetal composite tube blank, the thickness of the Q215 plain carbon steel base material is 100mm, the thickness of the TA2 titanium alloy inner layer material is 40mm, and the length of the finished product is 1500mm. The specific preparation process is as follows:
a.选取Q215钢为待浇铸外层材料,利用熔炼炉将Q215钢熔化,获得Q215钢熔体;选用直径为φ200mm、壁厚为40mm的TA2钛合金管材为待复合的内层材料,TA2钛合金管的长度为1550mm。对TA2钛合金管的一端设端板进行封闭,并在端板上加工出2个M10×15mm的定位螺栓孔,利用钢丝刷去除TA2钛合金管表面的氧化皮,然后洗净表面、烘干;a. Select Q215 steel as the outer layer material to be cast, and use a melting furnace to melt Q215 steel to obtain a Q215 steel melt; select TA2 titanium alloy pipes with a diameter of 200mm and a wall thickness of 40mm as the inner layer material to be compounded, TA2 titanium The length of the alloy tube is 1550mm. One end of the TA2 titanium alloy pipe is closed with an end plate, and two M10×15mm positioning bolt holes are machined on the end plate. The oxide scale on the surface of the TA2 titanium alloy pipe is removed with a wire brush, and then the surface is washed and dried. ;
b.根据锭坯尺寸设计铸模为圆形,铸模由模身和模底组成,模身由2片带有耳座的铸铁模槽组合而成,模槽的厚度为20mm,采用8个M16×80mm的紧固螺栓将两片模槽连接在一起,构成模腔,模腔内径为φ400mm,长度为1600mm。模底为圆形,模底的顶部加工φ400mm的凸台,凸台高度为40mm,模底的底部加工2个φ16mm的定位螺栓通孔,定位螺栓通孔的位置与TA2钛合金管底部2个定位螺栓孔的位置对应;b. According to the size of the ingot, the casting mold is designed to be circular. The casting mold is composed of a mold body and a mold bottom. The mold body is composed of two cast iron mold grooves with lugs. The thickness of the mold groove is 20mm, and eight M16× The 80mm fastening bolts connect the two mold grooves together to form a mold cavity. The inner diameter of the mold cavity is φ400mm and the length is 1600mm. The bottom of the die is round, the top of the die bottom is machined with a φ400mm boss, the height of the boss is 40mm, and the bottom of the die bottom is machined with two φ16mm through holes for positioning bolts, and the positions of the through holes for the positioning bolts are the same as the bottom of the TA2 titanium alloy tube The positions of the positioning bolt holes correspond to;
c.将模底、模身以及TA2钛合金管预热到100~120℃,将TA2钛合金管坐在模底上,采用M10定位螺栓穿过模底的定位螺栓通孔,将模底与TA2钛合金管连成一个整体;再将模身坐在模底上,模腔套在模底的凸台上,采用M16的连接螺栓将模身与模底连接在一起。将模身、模底和TA2钛合金管的组合件装进保护气氛室内,盖上保护气氛室顶部的盖板,在盖板顶部安装浇口杯,浇口杯底部设有一个环形水口,环形水口的尺寸为φ320(内径)/φ335mm(外径),环形水口的下端插入保护气氛室内,对准TA2钛合金管与模身之间的环形空隙;c. Preheat the mold bottom, mold body and TA2 titanium alloy tube to 100~120℃, place the TA2 titanium alloy tube on the mold bottom, use M10 positioning bolts to pass through the positioning bolt through holes of the mold bottom, and connect the mold bottom to the mold bottom. The TA2 titanium alloy tube is connected as a whole; then the mold body is seated on the mold bottom, the mold cavity is set on the boss of the mold bottom, and the mold body and the mold bottom are connected together with M16 connecting bolts. Put the assembly of mold body, mold bottom and TA2 titanium alloy tube into the protective atmosphere chamber, cover the cover plate on the top of the protective atmosphere chamber, install the pouring cup on the top of the cover plate, and there is an annular nozzle at the bottom of the pouring cup. The size of the nozzle is φ320 (inner diameter)/φ335mm (outer diameter), and the lower end of the annular nozzle is inserted into the protective atmosphere chamber and aligned with the annular gap between the TA2 titanium alloy tube and the mold body;
d.通过进排气管口向保护气氛室内充入99.99%的高纯氩气,将保护气氛室内的空气置换出去,然后将预先熔炼好的Q235钢熔体通过浇口杯和环形水口注入铸模内,由Q235钢熔体包围TA2钛合金管凝固;d. Fill the protective atmosphere chamber with 99.99% high-purity argon through the inlet and exhaust pipes to replace the air in the protective atmosphere chamber, and then inject the pre-melted Q235 steel melt into the mold through the sprue cup and the annular nozzle Inside, the TA2 titanium alloy tube is surrounded by Q235 steel melt and solidifies;
e.待Q235钢熔体全部凝固之后,打开保护气氛室顶部的盖板,取出铸模和复合坯,然后拆下定位螺栓、连接螺栓、紧固螺栓,获得TA2钛合金管/Q235普碳钢双金属复合管坯,对双金属复合管坯进行进一步轧制,获得TA2钛合金管/Q235普碳钢双金属复合钢管。e. After the Q235 steel melt is completely solidified, open the cover at the top of the protective atmosphere chamber, take out the casting mold and the composite billet, and then remove the positioning bolts, connecting bolts, and fastening bolts to obtain TA2 titanium alloy tube/Q235 plain carbon steel double Metal composite tube blank, further rolling the bimetal composite tube blank to obtain TA2 titanium alloy tube/Q235 plain carbon steel bimetal composite tube.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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