CN205393483U - Compound crystallizer for titanium -nickel alloy continuous casting - Google Patents
Compound crystallizer for titanium -nickel alloy continuous casting Download PDFInfo
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- CN205393483U CN205393483U CN201620181475.XU CN201620181475U CN205393483U CN 205393483 U CN205393483 U CN 205393483U CN 201620181475 U CN201620181475 U CN 201620181475U CN 205393483 U CN205393483 U CN 205393483U
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Abstract
钛镍合金连铸用复合结晶器。本产品其组成包括:冷却水套,所述的冷却水套开有通孔,所述的通孔连接水冷铜壁,所述的水冷铜壁连接石墨结晶器外套,所述的石墨结晶器外套连接氮化硼内衬,所述的氮化硼内衬连接氧化钙坩埚,所述的氧化钙坩埚配合加热感应线圈使用。本实用新型用于钛镍合金连铸。
Composite crystallizer for continuous casting of titanium-nickel alloy. The composition of this product includes: a cooling water jacket, the cooling water jacket has a through hole, the through hole is connected to the water-cooled copper wall, the water-cooled copper wall is connected to the graphite crystallizer jacket, and the graphite crystallizer jacket A boron nitride lining is connected, and the boron nitride lining is connected to a calcium oxide crucible, and the calcium oxide crucible is used in conjunction with a heating induction coil. The utility model is used for continuous casting of titanium-nickel alloy.
Description
技术领域:Technical field:
本实用新型涉及一种钛镍合金连铸用复合结晶器。The utility model relates to a compound crystallizer for continuous casting of titanium-nickel alloy.
背景技术:Background technique:
连续铸造是一种先进的铸造方法,其原理是将熔融的金属,不断浇入一种叫做结晶器的特殊金属型中,凝固(结壳)了的铸件,连续不断地从结晶器的另一端拉出,它可获得任意长或特定的长度的铸件。但由于钛镍合金的化学性能活泼,在高温下与大多数的耐火材料反应难于熔炼和成型,目前国内外生产钛镍合金大多采用模铸-剥皮-轧制工艺。采用此方法模铸后的铸锭必须要去除其冒口和表层有缺陷部分,因此金属的损耗大,且加工繁琐,大大增加了钛镍合金的成本。通过连续铸造来代替传统模铸是当前钛镍合金研究的一个趋势,连续铸造的成形过程主要在结晶器中完成,结晶器是连铸系统的核心部件,其作用是形成有确定形状、有一定强度的连铸坯壳。Continuous casting is an advanced casting method. Its principle is to continuously pour molten metal into a special metal mold called a crystallizer, and the solidified (crusted) casting is continuously poured from the other end of the crystallizer. Pulled, it obtains castings of any length or a specific length. However, due to the active chemical properties of titanium-nickel alloys, it is difficult to melt and form when reacting with most refractory materials at high temperatures. At present, most of the titanium-nickel alloys produced at home and abroad adopt the die-casting-peeling-rolling process. The riser and defective parts of the surface must be removed from the ingot cast by this method, so the loss of metal is large, and the processing is cumbersome, which greatly increases the cost of the titanium-nickel alloy. Replacing traditional mold casting by continuous casting is a trend in the current research on titanium-nickel alloys. The forming process of continuous casting is mainly completed in the mold. The mold is the core component of the continuous casting system. Strong continuous casting slab shell.
发明内容:Invention content:
本实用新型的目的是提供一种能够获得表面光洁的钛镍合金连铸用复合结晶器。The purpose of the utility model is to provide a compound crystallizer for titanium-nickel alloy continuous casting which can obtain a smooth surface.
上述的目的通过以下的技术方案实现:Above-mentioned purpose realizes by following technical scheme:
一种钛镍合金连铸用复合结晶器,其组成包括:冷却水套,所述的冷却水套开有通孔,所述的通孔连接水冷铜壁,所述的水冷铜壁连接石墨结晶器外套,所述的石墨结晶器外套连接氮化硼内衬,所述的氮化硼内衬连接氧化钙坩埚,所述的氧化钙坩埚配合加热感应线圈使用。A compound crystallizer for continuous casting of titanium-nickel alloy, which comprises: a cooling water jacket, the cooling water jacket has a through hole, the through hole is connected to a water-cooled copper wall, and the water-cooled copper wall is connected to a graphite crystal The outer casing of the graphite crystallizer is connected with a boron nitride inner lining, and the boron nitride inner lining is connected with a calcium oxide crucible, and the calcium oxide crucible is used in conjunction with a heating induction coil.
所述的钛镍合金连铸用复合结晶器,所述的氧化钙坩埚的底部开有连接通孔,所述的连接通孔连接所述的氮化硼内衬的顶部,所述的石墨结晶器外套连接密封圈压盖,所述的石墨结晶器外套与所述的密封圈压盖之间装有密封圈,所述的密封圈装在所述的水冷铜壁的下端的槽口内,所述的氮化硼内衬的内部装有引锭杆,所述的氧化钙坩埚内承装合金熔体。In the composite crystallizer for continuous casting of titanium-nickel alloy, the bottom of the calcium oxide crucible has a connecting through hole, and the connecting through hole is connected to the top of the boron nitride lining, and the graphite crystallization The overcoat of the device is connected to the sealing ring gland, and a sealing ring is installed between the graphite crystallizer outer casing and the sealing ring gland, and the sealing ring is installed in the notch at the lower end of the water-cooled copper wall. A dummy rod is installed inside the boron nitride lining, and an alloy melt is contained in the calcium oxide crucible.
所述的钛镍合金连铸用复合结晶器,所述的冷却水套的底部一侧开有冷却水进口,所述的冷却水进口连接冷却进水管,所述的冷却水套的底部另一侧开有冷却水出口,所述的冷却水出口连接冷却出水管。In the compound crystallizer for continuous casting of titanium-nickel alloy, the bottom side of the cooling water jacket is provided with a cooling water inlet, and the cooling water inlet is connected to a cooling water inlet pipe, and the bottom of the cooling water jacket is on the other side A cooling water outlet is opened on the side, and the cooling water outlet is connected to a cooling outlet pipe.
有益效果:Beneficial effect:
1.本实用新型实现了利用连铸得到了表面光洁的钛镍合金棒坯的目的,由于金属被迅速冷却,结晶致密,组织均匀,机械性能较好。1. The utility model achieves the purpose of obtaining a titanium-nickel alloy billet with a smooth surface by continuous casting. Because the metal is cooled rapidly, the crystal is dense, the structure is uniform, and the mechanical properties are good.
2.本实用新型复合结晶器工作时真空度可以达到10-2Pa,可大幅度提高钛镍合金铸件质量。2. When the composite crystallizer of the utility model works, the vacuum degree can reach 10 -2 Pa, which can greatly improve the quality of titanium-nickel alloy castings.
3.本实用新型无浇注系统的冒口,铸锭在轧制时不用切头去尾,节约了金属,提高了收得率。3. The utility model has no riser of the pouring system, and the ingot does not need to be cut and tailed during rolling, which saves metal and improves the yield.
4.本实用新型实现了钛镍合金的连铸生产,免除造型及其它工序,减轻了劳动强度,提高了生产效率。4. The utility model realizes the continuous casting production of titanium-nickel alloy, exempts molding and other processes, reduces labor intensity, and improves production efficiency.
5.本实用新型的部件之间的连接紧密、动作协调,密封性能好。5. The components of the utility model are tightly connected, coordinated in action, and have good sealing performance.
附图说明:Description of drawings:
附图1是本产品的结构示意图。Accompanying drawing 1 is the structural representation of this product.
具体实施方式:detailed description:
实施例1:Example 1:
一种钛镍合金连铸用复合结晶器,其组成包括:冷却水套1,其特征是:所述的冷却水套开有通孔13,所述的通孔连接水冷铜壁2,所述的水冷铜壁连接石墨结晶器外套3,所述的石墨结晶器外套连接氮化硼内衬7,所述的氮化硼内衬连接氧化钙坩埚11,所述的氧化钙坩埚配合加热感应线圈8使用。A composite crystallizer for titanium-nickel alloy continuous casting, which consists of: a cooling water jacket 1, characterized in that: the cooling water jacket has a through hole 13, the through hole is connected to a water-cooled copper wall 2, the The water-cooled copper wall is connected to the graphite crystallizer jacket 3, the graphite crystallizer jacket is connected to the boron nitride lining 7, the boron nitride lining is connected to the calcium oxide crucible 11, and the calcium oxide crucible is matched with a heating induction coil 8 use.
实施例2:Example 2:
实施例1所述的钛镍合金连铸用复合结晶器,所述的氧化钙坩埚的底部开有连接通孔14,所述的连接通孔连接所述的氮化硼内衬的顶部,所述的石墨结晶器外套连接密封圈压盖4,所述的石墨结晶器外套与所述的密封圈压盖之间装有密封圈5,所述的密封圈装在所述的水冷铜壁的下端的槽口17内,所述的氮化硼内衬的内部装有引锭杆9,所述的氧化钙坩埚内承装合金熔体10。In the composite crystallizer for titanium-nickel alloy continuous casting described in embodiment 1, the bottom of the calcium oxide crucible is provided with a connecting through hole 14, and the connecting through hole is connected to the top of the boron nitride lining. The graphite crystallizer overcoat is connected to the seal ring gland 4, and a seal ring 5 is arranged between the graphite crystallizer overcoat and the seal ring gland, and the seal ring is installed in the water-cooled copper wall. In the notch 17 at the lower end, a dummy rod 9 is installed inside the boron nitride lining, and an alloy melt 10 is contained in the calcium oxide crucible.
实施例3:Example 3:
实施例2所述的钛镍合金连铸用复合结晶器,所述的冷却水套的底部一侧开有冷却水进口6,所述的冷却水进口连接冷却进水管15,所述的冷却水套的底部另一侧开有冷却水出口12,所述的冷却水出口连接冷却出水管16。In the composite crystallizer for continuous casting of titanium-nickel alloys described in Example 2, a cooling water inlet 6 is provided on the bottom side of the cooling water jacket, and the cooling water inlet is connected to a cooling water inlet pipe 15, and the cooling water inlet A cooling water outlet 12 is opened on the other side of the bottom of the sleeve, and the cooling water outlet is connected to a cooling outlet pipe 16 .
实施例4:Example 4:
实施例3所述的钛镍合金连铸用复合结晶器,所述的引锭杆与所述的水冷铜壁下部内侧紧密贴合,并由所述的密封圈和密封圈压盖压紧,使引锭杆拉引铸坯时构成一个动密封系统。在合金熔体(钛镍)被拉出一部分后,为了保证合金熔体的温度需要降低输出功率,使石墨结晶器外套的发热量减少,固液界面向合金熔体方向移动,当固液界面进入氧化钙坩埚内部,连铸过程被迫终止,得到圆柱状的铸坯。In the composite crystallizer for titanium-nickel alloy continuous casting described in Example 3, the dummy rod is closely attached to the inner side of the lower part of the water-cooled copper wall, and is pressed tightly by the sealing ring and the sealing ring gland, A dynamic sealing system is formed when the dummy bar pulls the slab. After the alloy melt (titanium-nickel) is pulled out, in order to ensure the temperature of the alloy melt, the output power needs to be reduced, so that the heat generation of the graphite crystallizer jacket is reduced, and the solid-liquid interface moves towards the alloy melt. When the solid-liquid interface Entering the interior of the calcium oxide crucible, the continuous casting process is forced to terminate, and a cylindrical billet is obtained.
实施例5:Example 5:
上述实施例所述的钛镍合金连铸用复合结晶器,是由氮化硼内衬位于石墨结晶器外套的上部位置,并靠近加热感应线圈下方的感应加热区,形成一个稳定的热端熔化合金,合金熔体盛放于熔解合金的氧化钙坩埚内,氧化钙坩埚四周设置有加热感应线圈。The composite crystallizer for continuous casting of titanium-nickel alloy described in the above-mentioned embodiments is formed by a boron nitride inner lining located on the upper part of the graphite crystallizer jacket, and close to the induction heating zone below the heating induction coil to form a stable hot end melting alloy, the alloy melt is placed in a calcium oxide crucible for melting the alloy, and a heating induction coil is arranged around the calcium oxide crucible.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107159854A (en) * | 2017-04-28 | 2017-09-15 | 重庆市永川区益锐机械有限责任公司 | Large diameter copper pipe casts draw-off gear |
CN109556401A (en) * | 2018-11-16 | 2019-04-02 | 江苏斯力康科技有限公司 | A kind of orientation drawing discharging formula vacuum melting furnace |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107159854A (en) * | 2017-04-28 | 2017-09-15 | 重庆市永川区益锐机械有限责任公司 | Large diameter copper pipe casts draw-off gear |
CN109556401A (en) * | 2018-11-16 | 2019-04-02 | 江苏斯力康科技有限公司 | A kind of orientation drawing discharging formula vacuum melting furnace |
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Granted publication date: 20160727 Termination date: 20170307 |