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CN111250780B - A rectangular aluminum profile sawing machine - Google Patents

A rectangular aluminum profile sawing machine Download PDF

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Publication number
CN111250780B
CN111250780B CN202010180126.7A CN202010180126A CN111250780B CN 111250780 B CN111250780 B CN 111250780B CN 202010180126 A CN202010180126 A CN 202010180126A CN 111250780 B CN111250780 B CN 111250780B
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China
Prior art keywords
aluminum profile
pressing
saw
cylinder
limit
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Expired - Fee Related
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CN202010180126.7A
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Chinese (zh)
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CN111250780A (en
Inventor
晏祖根
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Harbin University of Commerce
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Harbin University of Commerce
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/06—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade arranged underneath a stationary work-table
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/10—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a plurality of circular saw blades
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
    • B23D47/042—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for conveying work to, or discharging work from, the machine

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

一种矩形铝型材锯槽机，包括机架，并且还包括2个动力单元、切断机构、锯槽机构、2个限位机构、卸料机构、2个压紧机构和送料机构，所述的第一限位机构、卸料机构、第二限位机构、第一压紧机构、第二压紧机构、送料机构从左至右依次固定在工作台面上，并位于一条直线，锯槽机构运作，对铝型材间隔进行第2次开槽，切断机构对开完槽的铝型材进行切断，送料机构输送未加工的铝型材向前，未加工的铝型材将切割下来的铝型材向前推出第一压紧机构，卸料机构动作，将加工完的铝型材推出卸料，卸料机构复位，本发明解决了传统矩形铝合金依靠人工加工的生产方式，劳动强度大，加工后尺寸精度低的问题，使得生产效率及加工精度提高，产品良率得到提升。

Figure 202010180126

A rectangular aluminum profile saw slotting machine, comprising a frame, and also comprising two power units, a cutting mechanism, a saw slotting mechanism, two limit mechanisms, a discharging mechanism, two pressing mechanisms and a feeding mechanism. The first limit mechanism, the unloading mechanism, the second limit mechanism, the first pressing mechanism, the second pressing mechanism, and the feeding mechanism are fixed on the worktable in order from left to right, and are located in a straight line, and the saw groove mechanism operates , the interval of the aluminum profile is slotted for the second time, the cutting mechanism cuts the aluminum profile that has been grooved, the feeding mechanism transports the unprocessed aluminum profile forward, and the unprocessed aluminum profile pushes the cut aluminum profile forward for the first time. A pressing mechanism and an unloading mechanism act to push the processed aluminum profile out for unloading, and the unloading mechanism resets. The present invention solves the problem of traditional rectangular aluminum alloys relying on manual processing for production, which is labor-intensive and has low dimensional accuracy after processing. The problem is that the production efficiency and processing accuracy are improved, and the product yield is improved.

Figure 202010180126

Description

Rectangular aluminum profile grooving machine
Technical Field
The invention relates to the field of section bar sawing processing, in particular to a rectangular aluminum section bar slot sawing machine.
Background
When aluminum alloy door and window processing manufacturing, often use as the window frame as the rectangle aluminium alloy shown in fig. 9, the rectangle aluminium alloy is the integrative shape by two cuboid combinations, it has the round hole to open on little cuboid, carry out secondary operation to its length and shape according to the demand, it has round hole one side to saw out two notches at a distance from the certain distance to saw cut, obtain as the window frame structure shown in fig. 11, and then articulate the assembly with the round pin axle, current processing mode mainly saw cuts for the manual work, need measure many times when adding man-hour, the unloading is slow, measuring error is big, inefficiency, workman intensity of labour is big, the size precision is low after the processing, saw cut the degree of depth inconsistent, the product yield is low, product quality is difficult to guarantee.
Disclosure of Invention
Based on the defects, the invention provides the rectangular aluminum profile grooving machine, which solves the problems of high labor intensity and low dimensional precision after processing of the traditional rectangular aluminum alloy by means of a manual processing production mode.
The technology adopted by the invention is as follows: a rectangular aluminum profile slot sawing machine comprises a machine frame, wherein a workbench is arranged on the machine frame, the rectangular aluminum profile slot sawing machine also comprises a cutting power unit, a slot sawing power unit, a cutting mechanism, a slot sawing mechanism, a first limiting mechanism, an unloading mechanism, a second limiting mechanism, a first pressing mechanism, a second pressing mechanism and a feeding mechanism, the cutting power unit and the slot sawing power unit are arranged below the inner part of the machine frame, the cutting power unit provides power for the cutting mechanism, the slot sawing power unit provides power for the slot sawing mechanism,
the first limiting mechanism, the discharging mechanism, the second limiting mechanism, the first pressing mechanism, the second pressing mechanism and the feeding mechanism are sequentially fixed on the worktable from left to right and are positioned on a straight line,
the cutting mechanism is positioned in the frame and below the second pressing mechanism, a cutting opening is formed in the working table surface corresponding to the lower part of the second pressing mechanism, the cutting mechanism moves in the cutting opening along the direction vertical to the aluminum profile,
the saw groove mechanism is positioned in the frame and below the first pressing mechanism, a saw groove opening is formed in the working table surface corresponding to the lower part of the first pressing mechanism, the saw groove mechanism moves in the saw groove opening along the direction vertical to the aluminum profile,
the groove sawing mechanism comprises a saw blade group, the saw blade group is formed by coaxially installing a plurality of saw blades with the same diameter, saw teeth between adjacent saw blades form a certain included angle, the number of the saw blades to be installed is selected according to the width of a notch formed by the aluminum profile, the rectangular aluminum profile is processed into a saw groove and a cutting-off two-pass processing technology, when the rectangular aluminum profile is processed, the rectangular aluminum profile is placed on the profile lifting frame, the feeding mechanism sends the aluminum profile into the second pressing mechanism and passes through the first pressing mechanism, the limiting end of the second limiting mechanism operates to align and position the aluminum profile, so that the front end of the aluminum profile is flush with the right side face of the limiting end of the second limiting mechanism, then the first pressing mechanism presses the aluminum profile, the groove sawing mechanism operates to perform first grooving on the aluminum profile, after the first grooving is finished, the first limiting mechanism operates, and the second limiting mechanism and the first pressing mechanism reset, then the aluminum profile is fed forwards under the action of the feeding mechanism, when the front end of the aluminum profile contacts the positioning end of the first limiting mechanism, the first pressing mechanism and the second pressing mechanism simultaneously press the aluminum profile, the groove sawing mechanism performs secondary grooving on the aluminum profile, after the groove is opened for the second time, the cutting mechanism cuts off the aluminum profile which is opened completely, a section of the aluminum profile is cut off, after the aluminum profile is cut off, the first pressing mechanism, the second pressing mechanism and the first limiting mechanism reset, the feeding mechanism conveys the unprocessed aluminum profile forwards, the unprocessed aluminum profile pushes the cut aluminum profile forwards out of the first pressing mechanism, the discharging mechanism acts to push out and discharge the processed aluminum profile, the discharging mechanism resets to complete one working action, and then the operation is executed circularly.
The invention also has the following technical characteristics:
1. the first or second limiting mechanism comprises a limiting base, a slider guide rail mechanism, a limiting plate and a limiting cylinder, wherein the limiting base is fixed on the upper portion of the workbench, the limiting plate and the limiting base are in linear sliding connection through the slider guide rail mechanism, the cylinder body of the limiting cylinder is fixedly connected with the limiting base, and the piston rod of the limiting cylinder is fixedly connected with the limiting plate. The moving direction of the limiting plate is perpendicular to the working table surface.
2. The discharging mechanism comprises the discharging plate and the discharging cylinder, wherein the cylinder body of the discharging cylinder is fixed on the workbench, and the discharging plate is fixedly connected with the piston rod of the discharging cylinder. The moving direction of the stripper plate is parallel to the working table surface.
3. The first or second pressing mechanism comprises guide blocks, pressing blocks and pressing cylinders, wherein the guide blocks are fixed on the workbench, the pressing blocks are located between the guide blocks, the bottom of a cylinder body of each pressing cylinder is fixedly connected with the guide blocks, a piston rod of each pressing cylinder is fixedly connected with the pressing block, and the pressing cylinders drive the pressing blocks to move up and down to release and press the aluminum profiles.
4. The feeding mechanism comprises a feeding motor, a conveyor belt, a left friction roller, a right friction roller and two sets of friction roller connecting plates, wherein the feeding motor is fixed in the frame and below the working table, the two sets of friction roller connecting plates are fixedly connected on the working table respectively, the left friction roller and the right friction roller are respectively installed on the friction roller connecting plates, and the feeding motor is connected with the left friction roller through the conveyor belt.
5. The profile lifting frame is fixed on the side surface of the machine frame, and the position of the profile lifting frame corresponds to the position of the feeding mechanism.
6. A material collecting box is arranged on the side surface of the workbench corresponding to the discharging mechanism.
7. The included angle formed by the saw teeth between the adjacent saw blades is 8 degrees.
The invention has the advantages and beneficial effects that: the invention changes the production mode of manual processing of the traditional rectangular aluminum alloy into the production mode of automatic processing, can perform distance and depth setting processing on a plurality of aluminum profiles at one time, improves the production efficiency and the processing precision, and improves the product yield.
Drawings
Fig. 1 is a schematic perspective view of a rectangular aluminum profile grooving machine.
Fig. 2 is a schematic view of the first or second stop mechanism.
Fig. 3 is a schematic view of the discharge mechanism.
Fig. 4 is a schematic view of a first hold-down mechanism.
Fig. 5 is a schematic view of a second hold-down mechanism.
Fig. 6 is a schematic view of the feed mechanism.
FIG. 7 is a schematic view of the cutting mechanism.
FIG. 8 is a schematic view of the kerf sawing mechanism.
Fig. 9 is a schematic structural view of an aluminum profile.
Fig. 10 is a schematic view of a first-time slotted aluminum profile structure.
Fig. 11 is a schematic structural diagram of the finished aluminum profile.
Detailed Description
The invention is further illustrated by way of example in the accompanying drawings of the specification:
example 1
As shown in fig. 1-8, a rectangular aluminum profile slot sawing machine comprises a frame 1, a worktable is arranged on the frame 1, and the rectangular aluminum profile slot sawing machine further comprises a cutting power unit 3, a slot sawing power unit 4, a cutting mechanism 12, a slot sawing mechanism 13, a first limiting mechanism 6, a discharging mechanism 7, a second limiting mechanism 8, a first pressing mechanism 9, a second pressing mechanism 10 and a feeding mechanism 11,
the cutting power unit 3 and the saw groove power unit 4 are arranged at the lower part in the frame 1, the cutting power unit 3 provides power for the cutting mechanism 12, the saw groove power unit 4 provides power for the saw groove mechanism 13,
the first limiting mechanism 6, the discharging mechanism 7, the second limiting mechanism 8, the first pressing mechanism 9, the second pressing mechanism 10 and the feeding mechanism 11 are sequentially fixed on the working table from left to right and are positioned on a straight line,
the cutting mechanism 12 is positioned in the frame 1 and below the second pressing mechanism 10, a cutting opening is formed on the working table surface corresponding to the lower part of the second pressing mechanism 10, the cutting mechanism 12 moves in the cutting opening along the direction vertical to the aluminum profile,
the saw groove mechanism 13 is positioned in the frame 1 and below the first pressing mechanism 9, a saw groove opening is formed in the working table surface corresponding to the lower part of the first pressing mechanism 9, the saw groove mechanism 13 moves in the saw groove opening along the direction vertical to the aluminum profile,
the saw groove mechanism 13 comprises a saw blade group 13-7, the saw blade group 13-7 is formed by coaxially mounting a plurality of saw blades with the same diameter, the included angle formed by the saw teeth between the adjacent saw blades is 8 degrees, the number of the saw blades to be mounted is selected according to the width of the groove opening formed by the aluminum profile,
the rectangular aluminum profile processing comprises two processing steps of groove sawing and cutting off, when the rectangular aluminum profile is processed, the rectangular aluminum profile is placed on the profile lifting frame 5, the feeding mechanism 11 sends the aluminum profile into the second pressing mechanism 10 and passes through the first pressing mechanism 9, the limiting end of the second limiting mechanism 8 operates to align and position the aluminum profile 10, so that the front end of the aluminum profile is flush with the right side surface of the limiting end of the second limiting mechanism 8, then the first pressing mechanism 9 presses the aluminum profile, the groove sawing mechanism 13 operates to perform first grooving on the aluminum profile, after the first grooving is finished, the first limiting mechanism 6 acts, the second limiting mechanism 8 and the first pressing mechanism 9 reset, then the aluminum profile is fed forwards under the action of the feeding mechanism 11, and after the front end of the aluminum profile 10 contacts the positioning end of the first limiting mechanism 6, the first pressing mechanism 9 and the second pressing mechanism 10 simultaneously press the aluminum profile, the groove sawing mechanism 13 is used for grooving the aluminum profile for the second time, after the groove is opened for the second time, the cutting mechanism 12 is used for cutting off the aluminum profile with the opened groove, one section of aluminum profile is cut off, after the aluminum profile is cut off, the first pressing mechanism 9, the second pressing mechanism 10 and the first limiting mechanism 6 are reset, the feeding mechanism 11 is used for conveying the unprocessed aluminum profile forwards, the unprocessed aluminum profile pushes the cut aluminum profile forwards by the first pressing mechanism 9, the discharging mechanism 7 acts to push the processed aluminum profile out for discharging, the discharging mechanism 7 is reset to complete one working action, and then the operation is circularly executed.
As shown in fig. 2, the first or second limiting mechanism 6 comprises a limiting base 6-1, a slider guide rail mechanism 6-2, a limiting plate 6-3, and a limiting cylinder 6-4, wherein the limiting base 6-1 is fixed on the upper portion of the workbench, the limiting plate 6-3 is linearly slidably connected with the limiting base 6-1 through the slider guide rail mechanism 6-2, a cylinder body of the limiting cylinder 6-4 is fixedly connected with the limiting base 6-1, and a piston rod of the limiting cylinder 6-4 is fixedly connected with the limiting plate 6-3. The moving direction of the limiting plate 6-3 is vertical to the working table surface.
As shown in figure 3, the discharging mechanism 7 comprises a discharging plate 7-1 and a discharging cylinder 7-2, wherein the cylinder body of the discharging cylinder 7-2 is fixed on a workbench, the discharging plate 7-1 is fixedly connected with a piston rod of the discharging cylinder 7-2, the moving direction of the discharging plate 7-1 is parallel to the workbench surface, and a material collecting box is arranged on the side surface of the workbench corresponding to the discharging mechanism 5.
As shown in fig. 4, the first pressing mechanism 9 includes a first side wall plate 9-4, two first guide blocks 9-1, a first pressing block 9-2 and a first pressing cylinder 9-3, the lower end of the first side wall plate 9-4 is fixedly mounted on the workbench, two ends of the same side surface of the first side wall plate 9-4 are respectively and fixedly connected with the two first guide blocks 9-1, the first pressing block 9-2 is located between the two first guide blocks 9-1, a cylinder body base of the first pressing cylinder 9-3 is fixedly connected with the upper end of the first side wall plate 9-4, a piston rod of the first pressing cylinder 9-3 is fixedly connected with the first pressing block 9-2, and the first pressing cylinder 9-3 drives the first pressing block 9-2 to move up and down, so as to release and press the aluminum profile.
As shown in fig. 5, the second pressing mechanism 10 includes a second side wall plate 10-4, a second guide block 10-1, a second pressing block 10-2 and a second pressing cylinder 10-3, the lower end of the second side wall plate 10-4 is fixedly mounted on the workbench, the side surface of the second side wall plate 10-4 is fixedly connected with the second guide block 10-1, the second pressing block 10-2 is located on the left side of the second guide block 10-1, the cylinder body base of the second pressing cylinder 10-3 is fixedly connected with the upper end of the second side wall plate, the piston rod of the second pressing cylinder 10-3 is fixedly connected with the second pressing block 10-2, and the second pressing cylinder 10-3 drives the second pressing block 10-2 to move up and down to release and press the aluminum profile.
As shown in figure 6, the feeding mechanism 11 comprises a feeding motor 11-1, a conveyor belt 11-6, a left friction roller 11-3, a right friction roller 11-4 and two groups of friction roller connecting plates 11-5, wherein the feeding motor 11-1 is fixed in the frame 1 and below the working table, the two groups of friction roller connecting plates 11-5 are respectively fixedly connected on the working table, the left friction roller 11-3 and the right friction roller 11-4 are respectively arranged on the friction roller connecting plates 11-5, and the feeding motor 11-1 is connected with the left friction roller 11-3 through the conveyor belt 11-6.
As shown in FIG. 7, the cutting mechanism 12 comprises a cutting feed motor 12-1, a cutting base 12-2, a cutting guide rail mechanism 12-3, a sawing shaft base 12-4, a cutting screw mechanism 12-5, a cutting shaft 12-6 and a saw blade 12-7, wherein the cutting base 12-2 is fixed below the worktable 2, the cutting screw mechanism 12-5 is rotationally connected with the cutting base 12-2, the cutting feed motor 12-1 is fixed on the side surface of the cutting base 12-2 and fixedly connected with the cutting screw mechanism 12-5, the cutting guide rail mechanism 12-3 is fixedly connected with the cutting base 12-2, the cutting shaft base 12-4 is linearly and slidably connected with the cutting screw mechanism 12-5 through the cutting guide rail mechanism 12-3, the cutting shaft 12-6 is rotationally connected with the cutting shaft base 12-4, the saw blade 12-7 is fixed at one end of the cutting shaft 12-6, the cutting feed motor 12-1 drives the cutting base 12-2 to move linearly along the cutting guide rail mechanism 12-3 through the cutting lead screw mechanism 12-5, the cutting power source 3 is connected with the cutting shaft 12-6 through belt transmission, the rotating action of the saw blade 12-7 is realized, and the cutting of the aluminum profile is completed.
As shown in FIG. 8, the kerf mechanism 13 comprises a kerf feeding motor 13-1, a kerf base 13-2, a kerf guide rail mechanism 13-3, a kerf shaft base 13-4, a kerf lead screw mechanism 13-5, a kerf shaft 13-6 and a combined saw blade 13-7, wherein the kerf base 13-2 is fixed below the worktable 2, the kerf lead screw mechanism 13-5 is rotationally connected with the kerf base 13-2, the kerf feeding motor 13-1 is fixed on the side surface of the base 13-2 and is fixedly connected with the kerf lead screw mechanism 13-5, the kerf guide rail mechanism 13-3 is fixedly connected with the kerf base 13-2, the kerf shaft base 13-4 is linearly and slidably connected with the kerf lead screw mechanism 13-5 through the kerf guide rail mechanism 13-3, the kerf shaft 13-6 is rotationally connected with the kerf shaft base 13-4, the combined saw blade 13-7 is fixed at one end of the saw groove shaft 13-6, the saw groove feeding motor 13-1 drives the saw groove base 13-2 to move linearly along the saw groove guide rail mechanism 13-3 through the saw groove lead screw mechanism 13-5, and the saw groove power source 4 is connected with the saw groove shaft 13-6 through belt transmission, so that the rotary action of the combined saw blade 13-7 is realized, and the slotting of the aluminum profile is completed.

Claims (9)

1.一种矩形铝型材锯槽机，包括机架(1)，所述的机架(1)上面为工作台，其特征在于：还包括切断动力单元(3)、锯槽动力单元(4)、切断机构(12)、锯槽机构(13)、第一限位机构(6)、卸料机构(7)、第二限位机构(8)、第一压紧机构(9)、第二压紧机构(10)和送料机构(11)，1. A rectangular aluminum profile slotting machine, comprising a frame (1), and the top of the frame (1) is a workbench, characterized in that: it also includes a cutting power unit (3), a slotting power unit (4) ), cutting mechanism (12), saw groove mechanism (13), first limiting mechanism (6), unloading mechanism (7), second limiting mechanism (8), first pressing mechanism (9), Two pressing mechanism (10) and feeding mechanism (11), 所述的切断动力单元(3)和锯槽动力单元(4)安装在机架(1)内部下方，切断动力单元(3)为切断机构(12)提供动力，锯槽动力单元(4)为锯槽机构(13)提供动力，The cutting power unit (3) and the saw groove power unit (4) are installed under the inside of the frame (1), the cutting power unit (3) provides power for the cutting mechanism (12), and the saw groove power unit (4) is The saw groove mechanism (13) provides power, 所述的第一限位机构(6)、卸料机构(7)、第二限位机构(8)、第一压紧机构(9)、第二压紧机构(10)、送料机构(11)从左至右依次固定在工作台面上，并位于一条直线上，The first limiting mechanism (6), the discharging mechanism (7), the second limiting mechanism (8), the first pressing mechanism (9), the second pressing mechanism (10), and the feeding mechanism (11) ) are fixed on the work surface in turn from left to right, and are located in a straight line, 所述的切断机构(12)位于机架(1)内部、第二压紧机构(10)的下方，第二压紧机构(10)下方所对应的工作台面开有切断口,切断机构(12)在切断口内沿垂直于铝型材方向移动，The cutting mechanism (12) is located inside the frame (1) and below the second pressing mechanism (10). ) moves in the direction perpendicular to the aluminum profile in the cut, 所述的锯槽机构(13)位于机架(1)内部、第一压紧机构(9)的下方，第一压紧机构(9)下方所对应的工作台面开有锯槽口,所述的锯槽机构(13)在锯槽口内沿垂直于铝型材方向移动，The saw groove mechanism (13) is located inside the frame (1), below the first pressing mechanism (9), and a saw groove is formed on the work surface corresponding to the bottom of the first pressing mechanism (9). The saw slot mechanism (13) moves in the direction perpendicular to the aluminum profile in the saw slot, 所述的锯槽机构(13)包括锯片组(13-7)，所述的锯片组(13-7)由多个同直径锯片同轴安装组成，相邻锯片间的锯齿所成一定夹角，根据铝型材所开槽口的宽度选择所要安装的锯片数量，The saw slot mechanism (13) includes a saw blade group (13-7), and the saw blade group (13-7) is composed of a plurality of saw blades of the same diameter that are installed coaxially, and the teeth between adjacent saw blades are arranged form a certain angle, and select the number of saw blades to be installed according to the width of the opening of the aluminum profile. 在对矩形铝型材进行加工时，矩形铝型材被放置在型材托举架(5)上，所述的送料机构(11)将铝型材送入第二压紧机构(10)，并且穿过第一压紧机构(9)，第二限位机构(8)的限位端运作，将铝型材进行对齐定位，使得铝型材的前端与第二限位机构(8)的限位端右侧面齐平，然后第一压紧机构(9)将铝型材压紧，锯槽机构(13)运作，对铝型材进行第一次开槽，第一次开槽结束后，第一限位机构(6)动作，第二限位机构(8)和第一压紧机构(9)复位，然后铝型材在送料机构(11)作用下向前进给，当铝型材的前端接触到第一限位机构(6)定位端后，第一压紧机构(9)和第二压紧机构(10)同时对铝型材进行压紧，锯槽机构(13)对铝型材进行第二次开槽，第二次开完槽结束后，切断机构(12)对开完槽的铝型材进行切断，将一段铝型材切割下来，铝型材切断后，第一压紧机构(9)、第二压紧机构(10)和第一限位机构(6)复位，送料机构(11)输送未加工的铝型材向前，未加工的铝型材将切割下来的铝型材向前推出第一压紧机构(9)，卸料机构(7)动作，将加工完的铝型材推出卸料，卸料机构(7)复位，完成一次工作动作，之后循环执行。When the rectangular aluminum profile is processed, the rectangular aluminum profile is placed on the profile holder (5), and the feeding mechanism (11) feeds the aluminum profile into the second pressing mechanism (10), and passes through the first pressing mechanism (10). A pressing mechanism (9), the limit end of the second limit mechanism (8) operates to align and position the aluminum profile, so that the front end of the aluminum profile and the right side of the limit end of the second limit mechanism (8) flush, and then the first pressing mechanism (9) presses the aluminum profile, the saw groove mechanism (13) operates, and the aluminum profile is slotted for the first time. After the first slotting is completed, the first limit mechanism ( 6) Action, the second limiting mechanism (8) and the first pressing mechanism (9) are reset, and then the aluminum profile is fed forward under the action of the feeding mechanism (11). When the front end of the aluminum profile contacts the first limiting mechanism (6) After positioning the end, the first pressing mechanism (9) and the second pressing mechanism (10) simultaneously press the aluminum profile, and the saw groove mechanism (13) performs the second slotting on the aluminum profile, and the second After the first grooving is completed, the cutting mechanism (12) cuts off the grooved aluminum profile, cuts off a section of the aluminum profile, and after the aluminum profile is cut, the first pressing mechanism (9), the second pressing mechanism (10) ) and the first limiting mechanism (6) are reset, the feeding mechanism (11) transports the unprocessed aluminum profile forward, and the unprocessed aluminum profile pushes the cut aluminum profile forward to the first pressing mechanism (9), unloading The unloading mechanism (7) is actuated, the processed aluminum profiles are pushed out for unloading, and the unloading mechanism (7) is reset to complete a working action, and then the cycle is executed. 2.根据权利要求1所述的一种矩形铝型材锯槽机，其特征在于，所述的第一或第二限位机构，包括限位基座(6-1)、滑块导轨机构(6-2)、限位板(6-3)、限位气缸(6-4)，限位基座(6-1)固定在工作台上部，限位板(6-3)与限位基座(6-1)通过滑块导轨机构(6-2)直线滑动连接，限位气缸(6-4)的缸体与限位基座(6-1)固连，限位气缸(6-4)的活塞杆与限位板(6-3)固连，限位板(6-3)的移动方向与工作台面互相垂直。2. A rectangular aluminum profile slotting machine according to claim 1, wherein the first or second limit mechanism comprises a limit base (6-1), a slider guide mechanism ( 6-2), limit plate (6-3), limit cylinder (6-4), limit base (6-1) fixed on the upper part of the workbench, limit plate (6-3) and limit base The seat (6-1) is connected by linear sliding through the slider guide rail mechanism (6-2), the cylinder body of the limit cylinder (6-4) is fixedly connected with the limit base (6-1), and the limit cylinder (6- 4) The piston rod is fixedly connected with the limit plate (6-3), and the movement direction of the limit plate (6-3) is perpendicular to the work surface. 3.根据权利要求1或2所述的一种矩形铝型材锯槽机，其特征在于，所述的第一压紧机构(9)，包括第一侧壁板(9-4)、两个第一导向块(9-1)、第一压块(9-2)和第一压紧气缸(9-3)，第一侧壁板(9-4)下端固定安装在工作台上，第一侧壁板(9-4)的同侧面两端分别与两个第一导向块(9-1) 固定连接，第一压块(9-2)位于两个第一导向块(9-1)之间，第一压紧气缸(9-3)的缸体底座与第一侧壁板(9-4)上端固连，第一压紧气缸(9-3)的活塞杆与第一压块(9-2)固连，第一压 紧气缸(9-3)带动第一压块(9-2)上下运动，完成对铝型材的释放和压紧。3. A rectangular aluminum profile slotting machine according to claim 1 or 2, wherein the first pressing mechanism (9) comprises a first side wall plate (9-4), two The first guide block (9-1), the first pressing block (9-2) and the first pressing cylinder (9-3), the lower end of the first side wall plate (9-4) is fixedly installed on the workbench, the first Both ends of the side wall plate (9-4) on the same side are respectively fixedly connected with the two first guide blocks (9-1), and the first pressing block (9-2) is located on the two first guide blocks (9-1). ), the cylinder base of the first pressing cylinder (9-3) is fixedly connected with the upper end of the first side wall plate (9-4), and the piston rod of the first pressing cylinder (9-3) is connected to the first pressing The block (9-2) is fixedly connected, and the first pressing cylinder (9-3) drives the first pressing block (9-2) to move up and down to complete the release and pressing of the aluminum profile. 4.根据权利要求3所述的一种矩形铝型材锯槽机，其特征在于，所述的第一压紧机构(9)，包括第一侧壁板(9-4)、两个第一导向块(9-1)、第一压块(9-2)和第一压紧气缸(9-3)，第一侧壁板(9-4)下端固定安装在工作台上，第一侧壁板(9-4)的同侧面两端分别与两个第一导向块(9-1)固定连接，第一压块(9-2)位于两个第一导向块(9-1)之间，第一压紧气缸(9-3)的缸体底座与第一侧壁板(9-4)上端固连，第一压紧气缸(9-3)的活塞杆与第一压块(9-2)固连，第一压紧气缸(9-3)带动第一压块(9-2)上下运动，完成对铝型材的释放和压紧。4. A rectangular aluminum profile slotting machine according to claim 3, characterized in that the first pressing mechanism (9) comprises a first side wall plate (9-4), two first The guide block (9-1), the first pressing block (9-2) and the first pressing cylinder (9-3), the lower end of the first side wall plate (9-4) is fixedly installed on the workbench, the first side Both ends of the same side surface of the wall plate (9-4) are respectively fixedly connected with the two first guide blocks (9-1), and the first pressing block (9-2) is located between the two first guide blocks (9-1). During this time, the cylinder base of the first pressing cylinder (9-3) is fixedly connected with the upper end of the first side wall plate (9-4), and the piston rod of the first pressing cylinder (9-3) is connected to the first pressing block (9-3). 9-2) Fixed connection, the first pressing cylinder (9-3) drives the first pressing block (9-2) to move up and down to complete the release and pressing of the aluminum profile. 5.根据权利要求4所述的一种矩形铝型材锯槽机，其特征在于，所述的卸料机构(7)，包括卸料板(7-1)、卸料气缸(7-2)，卸料气缸(7-2)的缸体固定在工作台上，卸料板(7-1)与卸料气缸(7-2)的活塞杆固连，卸料板(7-1)的移动方向与工作台面互相平行。5. A rectangular aluminum profile slotting machine according to claim 4, characterized in that the discharge mechanism (7) comprises a discharge plate (7-1), a discharge cylinder (7-2) , the cylinder body of the unloading cylinder (7-2) is fixed on the workbench, the unloading plate (7-1) is fixedly connected with the piston rod of the unloading cylinder (7-2), and the The moving direction is parallel to the work surface. 6.根据权利要求4所述的一种矩形铝型材锯槽机，其特征在于，所述的送料机构(11)，包括送料电机(11-1)、传送带(11-6)、左摩擦辊(11-3)、右摩擦辊(11-4)和两组摩擦辊连接板(11-5)，送料电机(11-1)固定在机架(1)内、工作台面下，两组摩擦辊连接板(11-5)分别固连在工作台面上，左摩擦辊(11-3)与右摩擦辊(11-4)分别安装在摩擦辊连接板(11-5)上，送料电机(11-1)通过传送带(11-6)与左摩擦辊(11-3)连接。6. A rectangular aluminum profile saw slotting machine according to claim 4, characterized in that the feeding mechanism (11) comprises a feeding motor (11-1), a conveyor belt (11-6), a left friction roller (11-3), the right friction roller (11-4) and two sets of friction roller connecting plates (11-5), the feeding motor (11-1) is fixed in the frame (1) and under the work surface, and the two sets of friction rollers The roller connecting plate (11-5) is respectively fixed on the working table, the left friction roller (11-3) and the right friction roller (11-4) are respectively installed on the friction roller connecting plate (11-5), and the feeding motor ( 11-1) Connect with the left friction roller (11-3) through the conveyor belt (11-6). 7.根据权利要求4所述的一种矩形铝型材锯槽机，其特征在于，还包括型材托举架(5)，所述的型材托举架(5)固定在机架侧面，其位置与送料机构位置相对应。7. A rectangular aluminum profile slotting machine according to claim 4, characterized in that it further comprises a profile supporting and lifting frame (5), and the profile supporting and lifting frame (5) is fixed on the side of the frame, and its position Corresponding to the position of the feeding mechanism. 8.根据权利要求5所述的一种矩形铝型材锯槽机，其特征在于，在工作台侧面与卸料机构(7 )相对应位置安装有集料盒。8. A rectangular aluminum profile slotting machine according to claim 5, characterized in that a collecting box is installed on the side of the worktable at a position corresponding to the unloading mechanism (7). 9.根据权利要求1所述的一种矩形铝型材锯槽机，其特征在于，所述的相邻锯片间锯齿所成夹角为8°。9 . The rectangular aluminum profile slotting machine according to claim 1 , wherein the included angle formed by the saw teeth between the adjacent saw blades is 8°. 10 .
CN202010180126.7A 2020-03-16 2020-03-16 A rectangular aluminum profile sawing machine Expired - Fee Related CN111250780B (en)

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