CN110549123B - Automatic door and window material processing equipment - Google Patents
Automatic door and window material processing equipment Download PDFInfo
- Publication number
- CN110549123B CN110549123B CN201910969036.3A CN201910969036A CN110549123B CN 110549123 B CN110549123 B CN 110549123B CN 201910969036 A CN201910969036 A CN 201910969036A CN 110549123 B CN110549123 B CN 110549123B
- Authority
- CN
- China
- Prior art keywords
- plate
- clamping
- cutting
- frame
- conveying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 title claims abstract description 144
- 238000005520 cutting process Methods 0.000 claims abstract description 240
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims description 118
- 238000004080 punching Methods 0.000 claims description 32
- 238000005553 drilling Methods 0.000 claims description 25
- 238000003825 pressing Methods 0.000 claims description 12
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims 14
- 230000007306 turnover Effects 0.000 claims 11
- 230000001105 regulatory effect Effects 0.000 claims 2
- 238000003756 stirring Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 40
- 238000000034 method Methods 0.000 abstract description 14
- 239000002994 raw material Substances 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 19
- 210000000078 claw Anatomy 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- 230000009471 action Effects 0.000 description 5
- 230000032258 transport Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
本发明涉及门窗材料生产加工设备技术领域,具体涉及一种门窗材料自动加工设备,包括输料装置、自动切割装置、安装孔加工装置、翻转装置、漏水孔加工装置、切筋装置以及锁孔加工装置,输料装置可用作门窗材料的加工操作平台并可沿输送方向传输门窗材料,自动切割装置用于将门窗材料的原料按加工要求切割分段,安装孔加工装置、翻转装置、漏水孔加工装置以及锁孔加工装置用于加工门窗材料表面不同功能的孔,切筋装置用于切除门窗材料中多余的部分,本发明可将门窗材料原料按预定要求自动化地加工为可直接使用的门窗材料,在保证加工精度的同时有效提高生产效率。
The present invention relates to the technical field of door and window material production and processing equipment, and specifically to an automatic door and window material processing equipment, comprising a feeding device, an automatic cutting device, an installation hole processing device, a flipping device, a water leakage hole processing device, a rib cutting device and a key hole processing device. The feeding device can be used as a processing operation platform for the door and window materials and can transmit the door and window materials along the conveying direction. The automatic cutting device is used to cut the raw materials of the door and window materials into sections according to processing requirements. The installation hole processing device, the flipping device, the water leakage hole processing device and the key hole processing device are used to process holes with different functions on the surface of the door and window materials. The rib cutting device is used to cut off the redundant parts of the door and window materials. The present invention can automatically process the raw materials of the door and window materials into directly usable door and window materials according to predetermined requirements, effectively improving the production efficiency while ensuring the processing accuracy.
Description
技术领域Technical Field
本发明涉及门窗材料生产加工设备技术领域,具体涉及一种门窗材料自动加工设备。The invention relates to the technical field of door and window material production and processing equipment, and in particular to automatic door and window material processing equipment.
背景技术Background technique
传统的木制门窗材料具有密度大、脆性大、使用寿命短、安全性能不高等缺点,而传统的金属门窗材料虽安全性能高,但外形不够大气、美观,且具有成本高的缺点,因此目前越来越多家庭采用合金材质的门窗,这种金属门窗的制作需要切割、打安装孔、打注胶孔、打锁孔以及打落水孔等多个步骤,由于这些孔的用处不同因此可能需要在型材的不同侧面进行加工,故加工过程中需要翻转型材并且重新定位装夹;传统的方法是通过手工测量分步加工,或者专人负责专门的工序,这种方法效率低且误差很大,已经不能满足日常的生产需求,现在市面上有一些具有自动化的加工功能的设备,这些设备大多为半自动式设备,在不同工序的操作时需要工人专门装夹工件,例如工件翻转需要专人专门负责,以防后续加工出现误差,这种半自动化的生产设备对加工效率的提升有限,因此需要一种高精度、高效率的门窗材料自动化加工装置。Traditional wooden door and window materials have the disadvantages of high density, high brittleness, short service life, and low safety performance. Although traditional metal door and window materials have high safety performance, their appearance is not grand and beautiful enough, and they have the disadvantage of high cost. Therefore, more and more families are using alloy doors and windows. The production of such metal doors and windows requires cutting, drilling installation holes, drilling glue injection holes, drilling lock holes, and drilling drainage holes. Due to the different uses of these holes, it may be necessary to process on different sides of the profile, so the profile needs to be turned over and repositioned during the processing. The traditional method is to process in steps through manual measurement, or to assign a special person to be responsible for a special process. This method is inefficient and has a large error, and can no longer meet daily production needs. There are some equipment with automated processing functions on the market. Most of these equipment are semi-automatic equipment. Workers are required to clamp workpieces specifically during the operation of different processes. For example, a dedicated person is required to flip the workpiece to prevent errors in subsequent processing. This semi-automatic production equipment has limited improvement in processing efficiency. Therefore, a high-precision and high-efficiency automated processing device for door and window materials is needed.
发明内容Summary of the invention
为解决上述问题,本发明提供一种用于门窗材料的自动加工设备,包括输料装置、自动切割装置、安装孔加工装置、翻转装置、漏水孔加工装置、切筋装置以及锁孔加工装置,输料装置可用作门窗材料的加工操作平台并可沿输送方向传输门窗材料,自动切割装置用于将门窗材料的原料按加工要求切割分段,安装孔加工装置、翻转装置、漏水孔加工装置以及锁孔加工装置用于加工门窗材料表面不同功能的孔,切筋装置用于切除门窗材料中多余的部分,本发明可将门窗材料原料按预定要求自动化地加工为可直接使用的门窗材料,在保证加工精度的同时有效提高生产效率。In order to solve the above problems, the present invention provides an automatic processing equipment for door and window materials, including a feeding device, an automatic cutting device, an installation hole processing device, a flipping device, a leakage hole processing device, a rib cutting device and a key hole processing device. The feeding device can be used as a processing operation platform for door and window materials and can transmit door and window materials along the conveying direction. The automatic cutting device is used to cut the raw materials of door and window materials into sections according to processing requirements. The installation hole processing device, the flipping device, the leakage hole processing device and the key hole processing device are used to process holes with different functions on the surface of door and window materials. The rib cutting device is used to cut off the redundant parts of the door and window materials. The present invention can automatically process the raw materials of door and window materials into directly usable door and window materials according to predetermined requirements, effectively improving production efficiency while ensuring processing accuracy.
本发明为解决上述问题提供的是一种门窗材料自动加工设备,包括输料装置、自动切割装置、安装孔加工装置、翻转装置、漏水孔加工装置、切筋装置以及锁孔加工装置,所述输料装置包括输送方向重合的上料架和输送架,上料架和输送架上均沿输送方向设置有多个用于支撑和输送门窗材料的输送辊,并且架体上均沿输送方向设置有输送导轨,输料装置上通过输送导轨活动安装有多个用于沿输送导轨搬运门窗材料的搬运装置,所述自动切割装置设置在上料架和输送架之间,上料架上的门窗材料经自动切割装置切割分段后输送至输送架上,安装孔加工装置、翻转装置、漏水孔加工装置、切筋装置以及锁孔加工装置均位于自动切割装置的一侧并沿输送架的输送方向设置,以对切割后的门窗材料分别进行安装孔加工、翻转、漏水孔加工、切筋以及锁孔加工的操作。The present invention provides an automatic processing equipment for door and window materials to solve the above problems, comprising a feeding device, an automatic cutting device, an installation hole processing device, a flipping device, a leakage hole processing device, a rib cutting device and a lock hole processing device, wherein the feeding device comprises a loading rack and a conveying rack whose conveying directions overlap, a plurality of conveying rollers for supporting and conveying the door and window materials are arranged on the feeding rack and the conveying rack along the conveying direction, and a conveying guide rail is arranged on the frame along the conveying direction, a plurality of conveying devices for conveying the door and window materials along the conveying guide rail are movably installed on the feeding device through the conveying guide rail, the automatic cutting device is arranged between the feeding rack and the conveying rack, the door and window materials on the feeding rack are cut and segmented by the automatic cutting device and then conveyed to the conveying rack, the installation hole processing device, the flipping device, the leakage hole processing device, the rib cutting device and the lock hole processing device are all located on one side of the automatic cutting device and are arranged along the conveying direction of the conveying rack, so as to perform the operations of installation hole processing, flipping, leakage hole processing, rib cutting and lock hole processing on the cut door and window materials respectively.
作为本发明一种门窗材料自动加工设备的进一步方案:所述上料架上以及输送架上对应安装孔加工装置、翻转装置、漏水孔加工装置和锁孔加工装置处均设有装夹机构,以便将门窗材料固定装夹进行相应的加工操作,所述装夹机构包括固定板和活动板,多个固定板沿与输送方向垂直的方向间隔固定在输料装置上,每个固定板的一侧活动设有一个与之配合装夹门窗材料的活动板,多个活动板固定在装夹调节板上,并由安装在输料装置上的装夹气缸带动调节其与对应固定板之间的间距,以将多个门窗材料装夹。As a further solution of the automatic processing equipment for door and window materials of the present invention: a clamping mechanism is provided on the loading rack and the conveying rack corresponding to the installation hole processing device, the turning device, the leakage hole processing device and the lock hole processing device, so as to fix and clamp the door and window materials for corresponding processing operations, and the clamping mechanism includes a fixed plate and a movable plate, and a plurality of fixed plates are fixed on the conveying device at intervals along a direction perpendicular to the conveying direction, and a movable plate is movably provided on one side of each fixed plate for cooperating with it to clamp the door and window materials, and the plurality of movable plates are fixed on the clamping adjustment plate, and are driven by a clamping cylinder installed on the conveying device to adjust the distance between them and the corresponding fixed plates so as to clamp a plurality of door and window materials.
作为本发明一种门窗材料自动加工设备的进一步方案:所述搬运装置包括夹持件、夹持架、夹持安装板和夹持调节板,夹持架为龙门形架体,夹持架上纵向安装有夹持调节气缸,夹持调节气缸的活塞杆末端与水平设置的夹持调节板连接,以带动夹持调节板纵向调节,夹持调节板的下板面活动安装有用于夹持门窗材料的夹持件,所述夹持件与夹持机构的固定板的数量相等,夹持件包括包括外壳、第一夹爪和第二夹爪,外壳上开设有贯穿外壳上下表面的安装槽,第一夹爪固定安装在外壳底部且其表面对应安装槽处设有夹持开口,所述第二夹爪的一侧设有安装块,第二夹爪的连接块穿过夹持开口并通过销轴铰接在安装槽内,外壳上安装有用于带动第二夹爪绕销轴旋转的夹爪气缸,以带动第二夹爪配合第一夹爪将门窗材料夹持进行搬运。As a further solution of the automatic processing equipment for door and window materials of the present invention: the handling device includes a clamping member, a clamping frame, a clamping mounting plate and a clamping adjustment plate, the clamping frame is a gantry-shaped frame, a clamping adjustment cylinder is longitudinally mounted on the clamping frame, the piston rod end of the clamping adjustment cylinder is connected to the horizontally arranged clamping adjustment plate to drive the clamping adjustment plate to adjust longitudinally, a clamping member for clamping door and window materials is movably mounted on the lower plate surface of the clamping adjustment plate, the number of the clamping members is equal to the number of the fixed plate of the clamping mechanism, the clamping member includes a shell, a first clamping jaw and a second clamping jaw, a mounting groove penetrating the upper and lower surfaces of the shell is provided on the shell, the first clamping jaw is fixedly mounted on the bottom of the shell and a clamping opening is provided at a surface corresponding to the mounting groove, a mounting block is provided on one side of the second clamping jaw, the connecting block of the second clamping jaw passes through the clamping opening and is hinged in the mounting groove through a pin shaft, and a clamping jaw cylinder for driving the second clamping jaw to rotate around the pin shaft is installed on the shell to drive the second clamping jaw to cooperate with the first clamping jaw to clamp the door and window material for handling.
作为本发明一种门窗材料自动加工设备的进一步方案:所述自动切割装置包括切割机构、结构相同的前端夹持机构和后端夹持机构,所述切割机构包括移动架和切割刀盘,移动架活动安装在与门窗材料输送方向垂直的切割导轨上,并由设置在切割导轨一端的切割调节电机驱动调节,切割刀盘安装在切割电机的动力轴端,两个切割电机沿切割导轨长度方向排布并且动力轴分别顺门窗材料输送方向和逆门窗材料输送方向倾斜45°,所述前端夹持机构和后端夹持机构正对设置且分别设置在切割导轨的两侧,包括切割固定板、切割活动板和切割支架,多个切割固定板固设在切割支架上,每个切割固定板的一侧活动设有一个切割活动板,切割活动板由切割装夹气缸驱动调节其与切割固定板之间的间距,以将待切割的门窗材料固定,多个切割固定板与夹持机构的多个固定板一一对应以使门窗材料在加工过程中装夹方向一致。As a further scheme of the automatic processing equipment of door and window materials of the present invention: the automatic cutting device includes a cutting mechanism, a front-end clamping mechanism and a rear-end clamping mechanism with the same structure, the cutting mechanism includes a movable frame and a cutting disc, the movable frame is movably installed on a cutting guide rail perpendicular to the conveying direction of the door and window materials, and is driven and adjusted by a cutting adjustment motor arranged at one end of the cutting guide rail, the cutting disc is installed at the end of the power shaft of the cutting motor, the two cutting motors are arranged along the length direction of the cutting guide rail and the power shafts are respectively inclined 45° along the conveying direction of the door and window materials and against the conveying direction of the door and window materials, the front-end clamping mechanism and the rear-end clamping mechanism are arranged opposite to each other and are respectively arranged on both sides of the cutting guide rail, including a cutting fixed plate, a cutting movable plate and a cutting bracket, a plurality of cutting fixed plates are fixed on the cutting bracket, a cutting movable plate is movably provided on one side of each cutting fixed plate, the cutting movable plate is driven by a cutting clamping cylinder to adjust the distance between it and the cutting fixed plate to fix the door and window materials to be cut, and the plurality of cutting fixed plates correspond one-to-one with the plurality of fixed plates of the clamping mechanism to make the clamping direction of the door and window materials consistent during the processing.
作为本发明一种门窗材料自动加工设备的进一步方案:所述安装孔加工装置包括安装孔打孔安装架和安装孔打孔机,所述安装孔打孔安装架包括第一底架、支撑架和第一调节导轨,所述第一底架上安装有多个第二调节导轨,第二调节导轨与输送架的输送方向垂直,支撑架活动安装在第二调节导轨上并由第一底架上设置的安装孔调节电机沿第二导轨驱动调节,所述第一调节导轨安装在支撑架靠近输送架的一侧,第一调节导轨与多个支撑架连接并与输送架的输送方向平行,多个安装孔打孔机活动设置在第一调节导轨上并由安装孔驱动电机沿第一调节导轨驱动调节,所述安装孔打孔机包括安装孔调节架和安装孔打孔电机,安装孔调节架包括纵板和垂直固接在纵板顶端的横板,纵板的一侧板面与第一调节导轨活动连接,另一侧板面纵向设置有纵向调节导轨,所述安装孔打孔电机活动设置在纵向调节导轨上,并由纵向安装在横板上的安装孔调节液压缸带动纵向调节;所述纵板的底端设置有下横板,下横板上纵向安装有用于配合输送架将门窗材料固定的第一压合气缸。As a further solution of the automatic processing equipment of door and window materials of the present invention: the installation hole processing device includes an installation hole punching installation frame and an installation hole punching machine, the installation hole punching installation frame includes a first base frame, a support frame and a first adjustment guide rail, a plurality of second adjustment guide rails are installed on the first base frame, the second adjustment guide rails are perpendicular to the conveying direction of the conveying frame, the support frame is movably installed on the second adjustment guide rail and is driven and adjusted along the second guide rail by the installation hole adjustment motor arranged on the first base frame, the first adjustment guide rail is installed on the side of the support frame close to the conveying frame, the first adjustment guide rail is connected to the plurality of support frames and is parallel to the conveying direction of the conveying frame, and the plurality of installation holes The punching machine is movably arranged on the first adjustment rail and is driven and adjusted along the first adjustment rail by the mounting hole driving motor. The mounting hole punching machine includes a mounting hole adjustment frame and a mounting hole punching motor. The mounting hole adjustment frame includes a longitudinal plate and a transverse plate vertically fixed to the top of the longitudinal plate. One side plate surface of the longitudinal plate is movably connected to the first adjustment rail, and the other side plate surface is longitudinally provided with a longitudinal adjustment rail. The mounting hole punching motor is movably arranged on the longitudinal adjustment rail, and is driven for longitudinal adjustment by a mounting hole adjustment hydraulic cylinder longitudinally installed on the transverse plate. A lower transverse plate is provided at the bottom end of the longitudinal plate, and a first pressing cylinder for cooperating with the conveying frame to fix the door and window materials is longitudinally installed on the lower transverse plate.
作为本发明一种门窗材料自动加工设备的进一步方案:所述翻转装置包括固定横杆、活动横杆和与装夹机构的固定板数量相同的翻转拨杆,固定横杆的长度方向与输送架的输送方向垂直,固定横杆安装在输送架上且其上板边不高于输送面,翻转拨杆的杆体中段与固定横杆铰接,翻转拨杆的一端与位于固定横杆下方的活动横杆铰接,所述固定横杆上与多个翻转拨杆的铰接处分别对应处于一个固定板和与之配合的活动板之间,所述活动横杆的一端与活动安装在输送架一侧上的翻转气缸连接,以带动翻转拨杆绕其与固定横杆的铰接处转动从而拨动门窗材料翻转。As a further solution of the automatic processing equipment for door and window materials of the present invention: the flipping device includes a fixed cross bar, a movable cross bar and a flipping lever with the same number as the fixed plate of the clamping mechanism, the length direction of the fixed cross bar is perpendicular to the conveying direction of the conveying frame, the fixed cross bar is installed on the conveying frame and its upper plate edge is not higher than the conveying surface, the middle section of the rod body of the flipping lever is hinged to the fixed cross bar, one end of the flipping lever is hinged to the movable cross bar located below the fixed cross bar, the hinges of the fixed cross bar with multiple flipping levers are respectively located between a fixed plate and a movable plate cooperating therewith, one end of the movable cross bar is connected to a flipping cylinder movably installed on one side of the conveying frame to drive the flipping lever to rotate around the hinge with the fixed cross bar, thereby flipping the door and window materials.
作为本发明一种门窗材料自动加工设备的进一步方案:所述漏水孔加工装置包括漏水孔调节板、漏水孔安装架和钻孔机,所述漏水孔调节板活动设置在输送导轨上,漏水孔调节板上设置有用于驱动其沿调节导轨移动的漏水孔控制电机,所述漏水孔安装架包括第一纵板和第二纵板,第一纵板垂直固接在漏水孔调节板上并且其板面沿水平方向设置有漏水孔调节导轨,第二纵板安装在漏水孔调节导轨上并可由钻孔切换气缸带动沿漏水孔调节导轨调节,钻孔机设置在第二纵板上并由第二纵板顶端设置的漏水孔调节液压缸带动纵向调节,所述钻孔机为两个且其间距与装夹机构的固定板间距相同。As a further solution of the automatic processing equipment of door and window materials of the present invention: the leakage hole processing device includes a leakage hole adjustment plate, a leakage hole mounting frame and a drilling machine, the leakage hole adjustment plate is movably arranged on the conveying guide rail, and the leakage hole adjustment plate is provided with a leakage hole control motor for driving it to move along the adjustment guide rail, the leakage hole mounting frame includes a first longitudinal plate and a second longitudinal plate, the first longitudinal plate is vertically fixed to the leakage hole adjustment plate and a leakage hole adjustment guide rail is arranged on its plate surface along the horizontal direction, the second longitudinal plate is installed on the leakage hole adjustment guide rail and can be driven by the drilling switching cylinder to adjust along the leakage hole adjustment guide rail, the drilling machine is arranged on the second longitudinal plate and is driven by the leakage hole adjustment hydraulic cylinder arranged on the top of the second longitudinal plate to drive the longitudinal adjustment, and there are two drilling machines and the spacing between them is the same as the spacing between the fixed plates of the clamping mechanism.
作为本发明一种门窗材料自动加工设备的进一步方案:所述切筋装置包括活动装夹机构和切筋机构,所述切筋机构包括切筋固定架、切筋调节架和切割刀装夹件,切筋固定架安装在输送架上,切筋固定架上纵向设置有切筋导轨,切筋调节架活动安装在切筋导轨上并由切筋固定架上的切筋气缸带动调节;所述切筋调节架包括切筋横板和切筋立板,两个切筋横板固定设置在切筋立板的两侧,切筋横板上安装有切筋机构,所述切筋机构包括切割刀、切筋液压缸、固定夹板和活动夹板,所述固定夹板固设在切筋横板上,固定夹板和切割横板上对应位置开设有通孔并且通孔内纵向穿设有连杆,连杆顶端与活动夹板连接,连杆底端通过连接板与切筋液压缸的活塞杆连接,所述切筋液压缸垂直设置在切筋横板的下板面,切割刀通过固定夹板和活动夹板固定装夹;As a further solution of the automatic processing equipment of door and window materials of the present invention: the rib cutting device comprises a movable clamping mechanism and a rib cutting mechanism, and the rib cutting mechanism comprises a rib cutting fixing frame, a rib cutting adjustment frame and a cutting knife clamping piece, the rib cutting fixing frame is installed on the conveying frame, and a rib cutting guide rail is longitudinally arranged on the rib cutting fixing frame, and the rib cutting adjustment frame is movably installed on the rib cutting guide rail and is driven and adjusted by the rib cutting cylinder on the rib cutting fixing frame; the rib cutting adjustment frame comprises a rib cutting cross plate and a rib cutting vertical plate, the two rib cutting cross plates are fixedly arranged on both sides of the rib cutting vertical plate, and the rib cutting mechanism is installed on the rib cutting cross plate, and the rib cutting mechanism comprises a cutting knife, a rib cutting hydraulic cylinder, a fixed splint and a movable splint, the fixed splint is fixedly arranged on the rib cutting cross plate, through holes are opened at corresponding positions of the fixed splint and the cutting cross plate, and a connecting rod is longitudinally penetrated in the through hole, the top end of the connecting rod is connected with the movable splint, and the bottom end of the connecting rod is connected with the piston rod of the rib cutting hydraulic cylinder through a connecting plate, the rib cutting hydraulic cylinder is vertically arranged on the lower plate surface of the rib cutting cross plate, and the cutting knife is fixedly clamped by the fixed splint and the movable splint;
所述活动装夹机构包括底板和设置在底板上的活动装夹件,活动装夹件包括固定装夹轮、活动装夹轮和横向气缸,所述固定装夹轮通过与底板垂直的第一纵杆安装在底板上,活动装夹轮通过与底板垂直的第二纵杆安装在横向气缸的末端,所述横向气缸的伸缩方向与输送架的输送方向垂直,所述固定装夹轮可绕第一纵杆旋转,活动装夹轮位于固定装夹轮的一侧并可绕第二纵杆旋转,以使门窗材料被装夹的同时可沿输送架的输送方向移动,所述活动装夹件的数量与装夹机构的固定板的数量相同。The movable clamping mechanism includes a base plate and a movable clamping part arranged on the base plate, the movable clamping part includes a fixed clamping wheel, a movable clamping wheel and a transverse cylinder, the fixed clamping wheel is installed on the base plate through a first longitudinal rod perpendicular to the base plate, the movable clamping wheel is installed on the end of the transverse cylinder through a second longitudinal rod perpendicular to the base plate, the extension direction of the transverse cylinder is perpendicular to the conveying direction of the conveying frame, the fixed clamping wheel can rotate around the first longitudinal rod, the movable clamping wheel is located on one side of the fixed clamping wheel and can rotate around the second longitudinal rod, so that the door and window materials can be clamped and moved along the conveying direction of the conveying frame at the same time, and the number of the movable clamping parts is the same as the number of fixed plates of the clamping mechanism.
作为本发明一种门窗材料自动加工设备的进一步方案:所述锁孔加工装置包括第二底架、锁孔调节架和锁孔打孔机,所述第二底架上设置有第三调节导轨并且第三调节导轨与输送架的输送方向垂直,锁孔调节架活动安装在第三调节导轨上并由第二底架上的锁孔调节电机驱动沿第三调节导轨移动,所述锁孔调节架上设置有纵向安装板,纵向安装板的顶端设置有升降气缸,所述升降气缸的活塞杆末端连接有匚形架,所述锁孔打孔机包括锁孔液压缸、连接块和压头,锁孔液压缸纵向安装在匚形架的上端且其活塞杆末端与连接块连接,压头安装在连接块的底端,所述压头包括锁孔压头和锁槽压头,匚形架的下横板上开设有锁孔口和锁槽口并且锁孔口和锁槽口分别位于锁孔压头和锁槽压头的正下方;所述匚形架上还纵向设置有用于配合输送架将门窗材料固定的第二压合气缸。As a further solution of the automatic processing equipment for door and window materials of the present invention: the keyhole processing device includes a second base frame, a keyhole adjustment frame and a keyhole punching machine, the second base frame is provided with a third adjustment guide rail and the third adjustment guide rail is perpendicular to the conveying direction of the conveying frame, the keyhole adjustment frame is movably mounted on the third adjustment guide rail and is driven by the keyhole adjustment motor on the second base frame to move along the third adjustment guide rail, the keyhole adjustment frame is provided with a longitudinal mounting plate, the top of the longitudinal mounting plate is provided with a lifting cylinder, and the lifting cylinder A 匚-shaped frame is connected to the end of the piston rod, and the lock hole punching machine includes a lock hole hydraulic cylinder, a connecting block and a pressure head. The lock hole hydraulic cylinder is longitudinally installed on the upper end of the 匚-shaped frame and the end of its piston rod is connected to the connecting block. The pressure head is installed at the bottom end of the connecting block. The pressure head includes a lock hole pressure head and a lock groove pressure head. A lock hole opening and a lock groove opening are opened on the lower horizontal plate of the 匚-shaped frame, and the lock hole opening and the lock groove opening are respectively located directly below the lock hole pressure head and the lock groove pressure head; a second pressing cylinder is also longitudinally arranged on the 匚-shaped frame for cooperating with the conveying frame to fix the door and window materials.
有益效果Beneficial Effects
1.本方案包括输料装置、自动切割装置、安装孔加工装置、翻转装置、漏水孔加工装置、切筋装置以及锁孔加工装置,门窗材料原料放置在上料架上即可被装夹定位并由搬运装置输送至自动切割装置中进行精确切割,输料架上设置有多个搬运装置,用以将切割后的门窗材料按加工顺序向后方输送,使之分别自动进行安装孔加工、翻转、漏水孔加工、切筋以及锁孔加工等操作,本方案中可同时进行多个门窗材料的加工,有效提高了加工效率。1. This scheme includes a feeding device, an automatic cutting device, an installation hole processing device, a flipping device, a leakage hole processing device, a rib cutting device and a key hole processing device. The raw materials of door and window materials can be placed on the loading rack, clamped and positioned, and transported to the automatic cutting device by the transporting device for precise cutting. A plurality of transporting devices are arranged on the feeding rack to transport the cut door and window materials to the rear in the processing sequence, so that the installation hole processing, flipping, leakage hole processing, rib cutting and key hole processing can be automatically performed respectively. In this scheme, a plurality of door and window materials can be processed at the same time, which effectively improves the processing efficiency.
2.切割装置的的两个切割电机沿切割导轨长度方向排布并且动力轴分别向顺门窗材料输送方向和逆门窗材料输送方向倾斜45°,配合搬运装置沿输送方向的调节,使门窗材料原料在切割为指定长度的同时,两端分别被切割成不同朝向的斜面,以便装配,无需人工专门调整;安装孔加工装置、翻转装置、漏水孔加工装置以及锁孔加工装置在搬运装置的配合调节下可对位于门窗材料不同侧面的且功能不同的表面孔进行精确加工,无需过多的人工干预调整,所述切筋装置可配合搬运装置实现自动化进行,在保证加工精度的同时使多个门窗材料按合理的加工顺序加工生产,大大提高了生产效率。2. The two cutting motors of the cutting device are arranged along the length direction of the cutting guide rail, and the power shafts are inclined 45° in the same direction and opposite direction of the door and window material conveying, respectively. In conjunction with the adjustment of the conveying device along the conveying direction, the door and window material raw materials are cut into specified lengths, and both ends are cut into inclined surfaces in different directions for assembly without manual adjustment. The installation hole processing device, the turning device, the leakage hole processing device and the lock hole processing device can accurately process surface holes located on different sides of the door and window materials and with different functions under the coordination and adjustment of the conveying device without excessive manual intervention and adjustment. The rib cutting device can be automated in conjunction with the conveying device, so that multiple door and window materials can be processed and produced in a reasonable processing sequence while ensuring processing accuracy, thereby greatly improving production efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是切割装置的安装示意图;图2是切割装置的结构示意图;图3是切割装置的切割机构的结构示意图;图4是切割装置的前端夹持机构和后端夹持机构的安装示意图;图5是输料装置的结构示意图;图6是搬运装置的结构示意图;图7是搬运装置的夹持件的内部示意图;图8是安装孔加工装置的安装示意图;图9是安装孔加工装置的安装结构侧面示意图;图10是翻转装置的安装示意图;图11是翻转装置的结构示意图;图12是漏水孔加工装置的安装示意图;图13是漏水孔加工装置的结构示意图;图14是漏水孔加工装置的侧面结构示意图;图15是切筋装置的安装示意图;图16是切筋装置的切筋机构的结构示意图;图17是锁孔加工装置的安装示意图;图18是锁孔加工装置的安装结构侧面示意图;图19是锁孔加工装置的锁孔打孔机的安装示意图;Fig. 1 is a schematic diagram of the installation of a cutting device; Fig. 2 is a schematic diagram of the structure of the cutting device; Fig. 3 is a schematic diagram of the structure of the cutting mechanism of the cutting device; Fig. 4 is a schematic diagram of the installation of the front-end clamping mechanism and the rear-end clamping mechanism of the cutting device; Fig. 5 is a schematic diagram of the structure of the feeding device; Fig. 6 is a schematic diagram of the structure of the conveying device; Fig. 7 is an internal schematic diagram of the clamping member of the conveying device; Fig. 8 is a schematic diagram of the installation of the mounting hole processing device; Fig. 9 is a side schematic diagram of the mounting structure of the mounting hole processing device; Fig. 10 is a schematic diagram of the installation of the flipping device; Fig. 11 is a schematic diagram of the structure of the flipping device; Fig. 12 is a schematic diagram of the installation of the leakage hole processing device; Fig. 13 is a schematic diagram of the structure of the leakage hole processing device; Fig. 14 is a side schematic diagram of the structure of the leakage hole processing device; Fig. 15 is a schematic diagram of the installation of the rib cutting device; Fig. 16 is a schematic diagram of the structure of the rib cutting mechanism of the rib cutting device; Fig. 17 is a schematic diagram of the installation of the lock hole processing device; Fig. 18 is a side schematic diagram of the installation structure of the lock hole processing device; Fig. 19 is a schematic diagram of the installation of the lock hole puncher of the lock hole processing device;
图中标记:1、输料装置,2、自动切割装置,3、安装孔加工装置,4、翻转装置,5、漏水孔加工装置,6、切筋装置,7、锁孔加工装置,8、搬运装置,101、上料架,102、输送架,103、固定板,104、活动板,105、装夹调节板,201、切割机构,202、前端夹持机构,203、后端夹持机构,204、移动架,205、切割刀盘,206、切割固定板,207、切割活动板,208、切割装夹气缸,301、第一底架,302、支撑架,303、安装孔调节架,304、安装孔打孔电机,305、安装孔调节液压缸,306、第一压合气缸,401、固定横杆,402、活动横杆,403、翻转拨杆,501、漏水孔调节板,502、漏水孔安装架,503、钻孔机,504、漏水孔控制电机,505、漏水孔调节液压缸,601、切筋固定架,602、切筋气缸,603、切筋调节架,604、切筋液压缸,605、固定夹板,606、活动夹板,607、底板,608、固定装夹轮,609、活动装夹轮,610、横向气缸,701、第二底架,702、锁孔调节架,703、升降气缸,704、匚形架,705、锁孔液压缸,706、第二压合气缸,801、夹持件,802、夹持架,803、夹持安装板,804、夹持调节板,805、第一夹爪,806、第二夹爪。Markings in the figure: 1. Feeding device, 2. Automatic cutting device, 3. Mounting hole processing device, 4. Turning device, 5. Leakage hole processing device, 6. Rebar cutting device, 7. Lock hole processing device, 8. Handling device, 101. Loading rack, 102. Conveying rack, 103. Fixed plate, 104. Movable plate, 105. Clamping adjustment plate, 201. Cutting mechanism, 202. Front clamping mechanism, 203. Rear clamping mechanism, 204. Moving rack, 205. Cutting disc, 206. Cutting fixed plate, 207. Cutting movable plate, 208. Cutting clamping cylinder, 301. First base frame, 302. Support frame, 303. Mounting hole adjustment frame, 304. Mounting hole punching motor, 305. Mounting hole adjustment hydraulic cylinder, 306. First pressing cylinder, 401. Fixed cross bar, 402. Movable Cross bar, 403, flip lever, 501, leakage hole adjustment plate, 502, leakage hole mounting frame, 503, drilling machine, 504, leakage hole control motor, 505, leakage hole adjustment hydraulic cylinder, 601, rib cutting fixed frame, 602, rib cutting cylinder, 603, rib cutting adjustment frame, 604, rib cutting hydraulic cylinder, 605, fixed splint, 606, movable splint, 607, bottom plate, 608, fixed clamping wheel, 609, movable clamping wheel, 610, horizontal cylinder, 701, second bottom frame, 702, lock hole adjustment frame, 703, lifting cylinder, 704, 匚-shaped frame, 705, lock hole hydraulic cylinder, 706, second pressing cylinder, 801, clamping piece, 802, clamping frame, 803, clamping mounting plate, 804, clamping adjustment plate, 805, first clamping jaw, 806, second clamping jaw.
具体实施方式Detailed ways
如图所示:一种门窗材料自动加工设备,包括输料装置1、自动切割装置2、安装孔加工装置3、翻转装置4、漏水孔加工装置5、切筋装置6以及锁孔加工装置7,输料装置1包括输送方向重合的上料架101和输送架102,上料架101和输送架102均为立方体形的架体结构且两个架体上均沿长度方向设置有多个输送辊,输送辊沿架体的宽度方向设置,上料架101和输送架102上的多个输送辊均处于同一高度以形成用于支撑放置门窗材料的输送面,所述自动切割装置2设置在上料架101和输送架102之间,以使上料架101上的门窗材料经自动切割装置2切割后输送到输送架102上进行后续加工,输送架102还可作为安装孔加工装置3、翻转装置4、漏水孔加工装置5以及锁孔加工装置7的操作台面,所述上料架101和输送架102上均沿输送方向设置有输送导轨,输送导轨的一侧设有第一驱动杆并且驱动杆的一个侧面沿长度方向均匀设置有齿牙,上料架101和输送架102上活动设置有搬运装置8,上料架101上的搬运装置8为一个,输送架102上为多个,搬运装置8通过其底部的滑块活动安装在输送滑轨上,搬运装置8上还安装有搬运电机,搬运电机为伺服电机并且其动力轴末端安装有齿轮,齿牙与第一驱动杆侧面的齿牙啮合,搬运电机工作会带动搬运装置8沿输送滑轨进行移动调节;As shown in the figure: an automatic processing equipment for door and window materials, including a feeding device 1, an automatic cutting device 2, a mounting hole processing device 3, a turning device 4, a leak hole processing device 5, a rib cutting device 6 and a lock hole processing device 7, the feeding device 1 includes a loading rack 101 and a conveying rack 102 whose conveying directions coincide, the loading rack 101 and the conveying rack 102 are both cubic frame structures and a plurality of conveying rollers are arranged on both frames along the length direction, the conveying rollers are arranged along the width direction of the frames, the plurality of conveying rollers on the loading rack 101 and the conveying rack 102 are at the same height to form a conveying surface for supporting and placing door and window materials, the automatic cutting device 2 is arranged between the loading rack 101 and the conveying rack 102, so that the door and window materials on the loading rack 101 are cut by the automatic cutting device 2 and then conveyed to the conveying rack 102 for subsequent processing The conveying frame 102 can also be used as an operating table for installing the hole processing device 3, the turning device 4, the leakage hole processing device 5 and the lock hole processing device 7. The loading frame 101 and the conveying frame 102 are both provided with a conveying guide rail along the conveying direction, a first driving rod is provided on one side of the conveying guide rail and teeth are evenly provided on one side of the driving rod along the length direction. A handling device 8 is movably provided on the loading frame 101 and the conveying frame 102. There is one handling device 8 on the loading frame 101 and there are multiple handling devices on the conveying frame 102. The handling device 8 is movably installed on the conveying slide rail through a slider at the bottom thereof. A handling motor is also installed on the handling device 8. The handling motor is a servo motor and a gear is installed at the end of its power shaft. The teeth are meshed with the teeth on the side of the first driving rod. The operation of the handling motor will drive the handling device 8 to move and adjust along the conveying slide rail;
所述搬运装置8包括夹持件801、夹持架802、夹持安装板803和夹持调节板804,夹持架802为龙门形架体,夹持架802上纵向安装有夹持调节气缸,夹持调节气缸的活塞杆末端与水平设置的夹持调节板804连接,以带动夹持调节板804纵向调节,夹持调节板804的下板面活动安装有用于夹持门窗材料的夹持件801,所述夹持件801与输送架102上的夹持机构的固定板103的数量相等,夹持件801包括包括外壳、第一夹爪805和第二夹爪806,外壳上开设有贯穿外壳上下表面的安装槽,第一夹爪805包括第一连板和第一爪端,第一连板连接在外壳下端且其板面上对应安装槽位置开设有开口,第一爪端连接在第一连板远离夹持安装板803的一端,位于第一夹爪805下方的第二夹爪806包括第二连板和第二爪端,第二连板上设置有连接块,连接块穿过第一连板的开口设置并且位于安装槽内的部分通过销轴与安装槽的内壁活动连接,第二爪端位于第二连板的一端且与第一爪端上下对应以夹持门窗材料,第二连板的另一端连接有L形的压块,L形压块与外壳底部通过弹簧连接,外壳顶部位于L形压块的上方安装有夹持气缸,夹持气缸伸长会带动其活塞杆末端下压L形压块,使第二夹爪806绕销轴旋转,从而使第一爪端和第二爪端配合将门窗材料装夹;优选地,夹持调节板804通过微调机构与夹持调节气缸的活塞杆末端连接,微调结构包括第一纵向微调板和第二纵向微调板,第一纵向微调板垂直固接在夹持调节气缸的活塞杆末端,第一纵向微调板的板面上沿竖直方向开设有条形孔,第二纵向微调板通过螺栓与第一纵向微调板的条形孔处连接,第二纵向微调板的一侧板面上固设有限位块,限位块上开设有开孔且开孔内竖直穿设有滑杆,滑杆的两端固接在第一纵向微调板的侧边,微调结构可调节夹持件801的初始高度,以便适应多种型号门窗材料的生产加工操作;第一夹爪805和第二夹爪806处于张开状态下时,搬运电机带动搬运装置8移动使多个门窗材料的一端分别处于一个第一夹爪805和第二夹爪806之间,夹持件801装夹后可使多个门窗材料处于平齐状态,从而能够保证多个门窗材料的位置精确同步,有利于保证加工精度。The handling device 8 includes a clamping member 801, a clamping frame 802, a clamping mounting plate 803 and a clamping adjustment plate 804. The clamping frame 802 is a gantry-shaped frame. A clamping adjustment cylinder is longitudinally installed on the clamping frame 802. The end of the piston rod of the clamping adjustment cylinder is connected to the horizontally arranged clamping adjustment plate 804 to drive the clamping adjustment plate 804 to adjust longitudinally. The lower plate surface of the clamping adjustment plate 804 is movably installed with a clamping member 801 for clamping door and window materials. The number of the clamping members 801 is equal to the number of the fixed plates 103 of the clamping mechanism on the conveying frame 102. The clamping member 801 includes a shell, a first clamping jaw 805 and a second clamping jaw 806. The shell is provided with a through hole The mounting grooves on the upper and lower surfaces of the shell, the first clamping claw 805 includes a first connecting plate and a first claw end, the first connecting plate is connected to the lower end of the shell and an opening is opened on its plate surface corresponding to the mounting groove position, the first claw end is connected to the end of the first connecting plate away from the clamping mounting plate 803, the second clamping claw 806 located below the first clamping claw 805 includes a second connecting plate and a second claw end, a connecting block is arranged on the second connecting plate, the connecting block is arranged through the opening of the first connecting plate and the part located in the mounting groove is movably connected to the inner wall of the mounting groove through a pin shaft, the second claw end is located at one end of the second connecting plate and corresponds to the first claw end up and down to clamp the door and window materials, the other end of the second connecting plate is connected to an L-shaped pressing block, and the L-shaped pressing block is connected to the outer The bottom of the shell is connected by a spring, and a clamping cylinder is installed on the top of the shell above the L-shaped pressure block. The extension of the clamping cylinder will drive the end of its piston rod to press down the L-shaped pressure block, so that the second clamping claw 806 rotates around the pin shaft, so that the first claw end and the second claw end cooperate to clamp the door and window materials; preferably, the clamping adjustment plate 804 is connected to the end of the piston rod of the clamping adjustment cylinder through a fine-tuning mechanism, and the fine-tuning structure includes a first longitudinal fine-tuning plate and a second longitudinal fine-tuning plate. The first longitudinal fine-tuning plate is vertically fixed to the end of the piston rod of the clamping adjustment cylinder, and a strip hole is opened on the plate surface of the first longitudinal fine-tuning plate in the vertical direction. The second longitudinal fine-tuning plate is connected to the strip hole of the first longitudinal fine-tuning plate by bolts, and the second A limit block is fixedly provided on one side surface of the longitudinal fine-tuning plate, and an opening is opened on the limit block and a sliding rod is vertically passed through the opening. Both ends of the sliding rod are fixedly connected to the side of the first longitudinal fine-tuning plate. The fine-tuning structure can adjust the initial height of the clamping member 801 to adapt to the production and processing operations of various types of door and window materials; when the first clamping jaw 805 and the second clamping jaw 806 are in an open state, the conveying motor drives the conveying device 8 to move so that one end of multiple door and window materials are respectively located between a first clamping jaw 805 and a second clamping jaw 806. After the clamping member 801 is clamped, the multiple door and window materials can be in a flush state, thereby ensuring that the positions of the multiple door and window materials are accurately synchronized, which is beneficial to ensuring processing accuracy.
所述上料架101上以及输送架102上对应安装孔加工装置3、翻转装置4、漏水孔加工装置5和锁孔加工装置7处均设有装夹机构,装夹机构在上料架101上的作用为将门窗材料的原料定位,以便搬运机构的夹持件801将其夹持住,夹持机构在输送架102上的作用为将门窗材料在输送面上固定装夹,防止加工时发生相对位移影响加工高精度,所述装夹机构包括固定板103和活动板104,固定板103的长度方向与输送架102的长度方向平行,多个固定板103沿输送架102的宽度方向等间隔固定在输送架102上,每个固定板103一侧设有一个活动板104,活动板104安装在装夹调节板105上,装夹调节板105活动安装在输送架102上并可由安装在输送架102上的装夹气缸带动调节,装夹气缸的伸缩方向与输送架102的宽度方向平行,装夹气缸伸缩动作可调节相互配合的活动板104与固定板103之间的间距,从而将位于二者之间的门窗材料装夹,优选地,固定板103和活动板104均为四个,以便同时最多进行四个门窗材料的装夹固定,搬运机构上的夹持件801的数量与装夹机构的固定板103的数量相同,以实现同步搬运和装夹。The loading rack 101 and the conveying rack 102 are provided with clamping mechanisms at the locations corresponding to the installation hole processing device 3, the turning device 4, the leakage hole processing device 5 and the lock hole processing device 7. The function of the clamping mechanism on the loading rack 101 is to position the raw materials of the door and window materials so that the clamping member 801 of the conveying mechanism can clamp them. The function of the clamping mechanism on the conveying rack 102 is to fix and clamp the door and window materials on the conveying surface to prevent relative displacement during processing from affecting the high precision of processing. The clamping mechanism includes a fixed plate 103 and a movable plate 104. The length direction of the fixed plate 103 is parallel to the length direction of the conveying rack 102. A plurality of fixed plates 103 are fixed on the conveying rack 102 at equal intervals along the width direction of the conveying rack 102. Each fixed plate 103 is fixed to the conveying rack 102 at equal intervals. A movable plate 104 is provided on one side of the fixed plate 103, and the movable plate 104 is installed on the clamping adjustment plate 105. The clamping adjustment plate 105 is movably installed on the conveying frame 102 and can be driven and adjusted by a clamping cylinder installed on the conveying frame 102. The telescopic direction of the clamping cylinder is parallel to the width direction of the conveying frame 102. The telescopic action of the clamping cylinder can adjust the distance between the movable plate 104 and the fixed plate 103 that cooperate with each other, so as to clamp the door and window materials located therebetween. Preferably, there are four fixed plates 103 and four movable plates 104, so as to clamp and fix up to four door and window materials at the same time. The number of clamping members 801 on the conveying mechanism is the same as the number of fixed plates 103 of the clamping mechanism, so as to realize synchronous conveying and clamping.
所述自动切割装置2包括切割机构201、前端夹持机构202和后端夹持机构203,所述切割机构201包括移动架204和切割刀盘205,移动架204活动安装在与输送架102的宽度方向平行的切割导轨上,并由设置在切割导轨一端的切割调节电机驱动调节,切割调节电机为伺服电机且其动力输出端连接有丝杠,丝杠与移动架204活动连接,切割调节电机通过丝杆带动移动架204沿切割导轨移动调节,所述切割导轨和切割调节电机均设置在切割底架上;移动架204上安装有两个切割电机,两个切割电机沿切割导轨长度方向排布并且动力轴分别顺门窗材料输送方向和逆门窗材料输送方向倾斜45°,两个切割电机的动力轴端均安装有切割刀盘205并使得两个切割刀盘205分别向逆门窗材料输送方向和顺门窗材料输送方向倾斜45°,故可将门窗材料的两端部切割为可不同斜向的斜面以便使用时装配组合;所述所述前端夹持机构202和后端夹持机构203正对设置且分别位于切割导轨的两侧,前端夹持机构202和后端夹持机构203均包括切割固定板206、切割活动板207和切割支架,切割支架固定安装在切割底架上,切割固定板206与装夹机构的固定板103数量相等且沿输送方向一一对应,切割固定板206的一侧活动设置有一个切割活动板207,切割活动板207由切割装夹气缸208驱动调节其与切割固定板206之间的间距,以将待切割的门窗材料固定;门窗材料原料放置在上料架101上后,由搬运机构沿输送方向输送,当门窗材料的输送前端处于待切割位置时,门窗材料的待切割部位两侧杆体分别由前端夹持机构202和后端夹持机构203上装夹固定,切割调节电机运动使移动架204从门窗材料的一侧运行至另一侧,运行期间位于运动方向前端的切割电机工作将门窗材料切割且切割产生的端部为斜面,搬运机构将门窗材料向输送方向推进指定长度后,前端夹持机构202和后端夹持机构203重新将门窗材料装夹,切割调节电机工作使移动架204复位到初始位置,复位过程中位于运行前端的切割电机工作,从而切割产生一个所需长度的门窗材料,同时该段门窗材料的两端为装配所需的斜面;优选地,位于前端夹持机构202和后端夹持机构203的多个活动板104分别通过一个连板连接,前端夹持机构202的多个活动板104、后端夹持机构203的多个活动板104分别由一个切割装夹气缸208调节,连板上还纵向设置有气缸,以在进行切割装夹的同时与切割架上表面配合将门窗材料纵向装夹。The automatic cutting device 2 includes a cutting mechanism 201, a front-end clamping mechanism 202 and a rear-end clamping mechanism 203. The cutting mechanism 201 includes a movable frame 204 and a cutting blade 205. The movable frame 204 is movably mounted on a cutting guide rail parallel to the width direction of the conveying frame 102, and is driven and adjusted by a cutting adjustment motor arranged at one end of the cutting guide rail. The cutting adjustment motor is a servo motor and a lead screw is connected to its power output end. The lead screw is movably connected to the movable frame 204. The cutting adjustment motor drives the movable frame 204 to move and adjust along the cutting guide rail through the lead screw. The cutting guide rail and the cutting adjustment motor are both arranged on the cutting chassis; two cutting motors are installed on the movable frame 204, and the two cutting motors are arranged along the length direction of the cutting guide rail and the power shafts are arranged along the doors and windows respectively. The material conveying direction and the direction opposite to the door and window material conveying direction are inclined by 45°, and the power shaft ends of the two cutting motors are both equipped with cutting discs 205 and the two cutting discs 205 are respectively inclined by 45° in the direction opposite to the door and window material conveying direction and in the direction along the door and window material conveying direction, so that the two ends of the door and window material can be cut into inclined surfaces with different inclinations for easy assembly and combination when used; the front end clamping mechanism 202 and the rear end clamping mechanism 203 are arranged opposite to each other and are respectively located on both sides of the cutting guide rail, the front end clamping mechanism 202 and the rear end clamping mechanism 203 both include a cutting fixed plate 206, a cutting movable plate 207 and a cutting bracket, the cutting bracket is fixedly installed on the cutting chassis, the number of the cutting fixed plates 206 and the fixed plates 103 of the clamping mechanism are equal and correspond one to one along the conveying direction, and ... A cutting movable plate 207 is movably provided on one side of the fixed plate 206. The cutting movable plate 207 is driven by the cutting clamping cylinder 208 to adjust the distance between it and the cutting fixed plate 206 so as to fix the door and window materials to be cut. After the door and window material raw materials are placed on the loading rack 101, they are transported along the conveying direction by the conveying mechanism. When the conveying front end of the door and window material is in the position to be cut, the rods on both sides of the part to be cut of the door and window material are clamped and fixed by the front clamping mechanism 202 and the rear clamping mechanism 203 respectively. The cutting adjustment motor moves to make the movable rack 204 move from one side of the door and window material to the other side. During the operation, the cutting motor located at the front end of the movement direction works to cut the door and window material and the end produced by the cutting is an inclined surface. The conveying mechanism pushes the door and window material to the specified conveying direction. After the length is determined, the front-end clamping mechanism 202 and the rear-end clamping mechanism 203 re-clamp the door and window materials, and the cutting adjustment motor works to reset the movable frame 204 to the initial position. During the resetting process, the cutting motor located at the front end of the operation works, thereby cutting a door and window material of the required length, and at the same time, the two ends of the section of door and window material are the inclined surfaces required for assembly; preferably, the multiple movable plates 104 located at the front-end clamping mechanism 202 and the rear-end clamping mechanism 203 are respectively connected by a connecting plate, and the multiple movable plates 104 of the front-end clamping mechanism 202 and the multiple movable plates 104 of the rear-end clamping mechanism 203 are respectively adjusted by a cutting and clamping cylinder 208, and a cylinder is also longitudinally arranged on the connecting plate to cooperate with the upper surface of the cutting frame to clamp the door and window materials longitudinally while cutting and clamping.
所述输料架的首端设置有搬运机构,该搬运机构用于将切割后的门窗材料搬运进行安装孔加工,所述安装孔加工装置3包括安装孔打孔安装架和安装孔打孔机,所述安装孔打孔安装架包括第一底架301、支撑架302和第一调节导轨,所述第一底架301上安装有多个第二调节导轨,第二调节导轨与输送架102宽度方向平行,支撑架302活动安装在第二调节导轨上并由第一底架301上设置的安装孔调节电机驱动沿第二调节导轨进行移动调节,安装孔调节电机为伺服电机;所述第一调节导轨安装在支撑架302上靠近输送架102的一侧顶端处,第一调节导轨与多个支撑架302连接并与输送架102的输送方向平行,多个安装孔打孔机活动设置在第一调节导轨上并由安装孔驱动电机驱动沿第一调节导轨移动调节,安装孔驱动电机为伺服电机,所述安装孔打孔机包括安装孔调节架303和安装孔打孔电机304,安装孔调节架303包括纵板和垂直固接在纵板顶端的横板,纵板的一侧板面与第一调节导轨活动连接,另一侧板面纵向设置有纵向调节导轨,所述安装孔打孔电机304活动设置在纵向调节导轨上,并由纵向安装在横板上的安装孔调节液压缸305带动纵向调节;所述支撑架302顶端设置有第二驱动杆,第二驱动杆的侧面设置有齿牙,安装孔驱动电机安装在横板上并且其动力轴末端设置有齿轮,安装孔驱动电机的轴端齿轮与第二驱动杆的齿牙啮合,以带动安装孔打孔机构沿第一调节导轨调节移动,实现打孔位置的调节,安装孔打孔机在安装孔调节液压缸305作用下可纵向调节,在安装孔驱动电机作用下可沿第一调节导轨进行横向调节,在安装孔调节电机作用下可沿第二调节导轨进行横向调节,从而保证了安装孔加工的灵活性,所述纵板的底端设置有下横板,下横板上纵向安装有第一压合气缸306,第一压合气缸306用于配合输送架102的输送面将门窗材料纵向装夹固定,以保证安装孔加工过程中门窗材料能完全固定。The head end of the conveyor frame is provided with a transport mechanism, which is used to transport the cut door and window materials for installation hole processing. The installation hole processing device 3 includes an installation hole punching mounting frame and an installation hole punching machine. The installation hole punching mounting frame includes a first base frame 301, a support frame 302 and a first adjustment guide rail. A plurality of second adjustment guide rails are installed on the first base frame 301. The second adjustment guide rails are parallel to the width direction of the conveyor frame 102. The support frame 302 is movably installed on the second adjustment guide rail and is driven by the installation hole adjustment motor provided on the first base frame 301 to move along the second adjustment guide rail. The first adjusting guide rail is installed on the support frame 302 at the top of one side close to the conveying frame 102, and the first adjusting guide rail is connected to multiple support frames 302 and is parallel to the conveying direction of the conveying frame 102. Multiple mounting hole punching machines are movably arranged on the first adjusting guide rail and driven by the mounting hole driving motor to move and adjust along the first adjusting guide rail. The mounting hole driving motor is a servo motor. The mounting hole punching machine includes a mounting hole adjusting frame 303 and a mounting hole punching motor 304. The mounting hole adjusting frame 303 includes a longitudinal plate and a transverse plate vertically fixed to the top of the longitudinal plate. The longitudinal plate has one side plate surface movably connected to the first adjustment guide rail, and the other side plate surface is longitudinally provided with a longitudinal adjustment guide rail, the mounting hole punching motor 304 is movably provided on the longitudinal adjustment guide rail, and is driven by the mounting hole adjustment hydraulic cylinder 305 longitudinally installed on the transverse plate to adjust the longitudinal direction; the top of the support frame 302 is provided with a second driving rod, and the side of the second driving rod is provided with teeth, the mounting hole driving motor is installed on the transverse plate and a gear is provided at the end of its power shaft, and the shaft end gear of the mounting hole driving motor is meshed with the teeth of the second driving rod to drive the mounting hole punching mechanism to adjust along the first adjustment guide rail Move to adjust the punching position. The mounting hole punching machine can be longitudinally adjusted under the action of the mounting hole adjusting hydraulic cylinder 305, can be transversely adjusted along the first adjusting guide rail under the action of the mounting hole driving motor, and can be transversely adjusted along the second adjusting guide rail under the action of the mounting hole adjusting motor, thereby ensuring the flexibility of mounting hole processing. A lower transverse plate is provided at the bottom end of the longitudinal plate, and a first pressing cylinder 306 is longitudinally installed on the lower transverse plate. The first pressing cylinder 306 is used to cooperate with the conveying surface of the conveying frame 102 to clamp and fix the door and window materials longitudinally to ensure that the door and window materials can be completely fixed during the mounting hole processing.
所述翻转装置4设置在输送架102上并位于安装孔加工装置3的输送后方,翻转装置4包括固定横杆401、活动横杆402和与装夹机构的固定板103数量相同的翻转拨杆403,固定横杆401的长度方向与输送架102的宽度方向平行,固定横杆401安装在输送架102上且其上板边不高于输送面,翻转拨杆403的杆体中段与固定横杆401铰接,翻转拨杆403的一端与位于固定横杆401下方的活动横杆402铰接,所述固定横杆401上与多个翻转拨杆403的铰接处分别对应处于一个固定板103和与之配合的活动板104之间,所述活动横杆402的一端与活动安装在输送架102一侧上的翻转气缸连接,以带动翻转拨杆403绕其与固定横杆401的铰接处转动从而拨动门窗材料翻转;门窗材料被搬运至待翻转的位置,装夹机构将之装夹到指定位置后松开,此时固定横杆401与一个翻转拨杆403的铰接点位于门窗材料的下方,翻转气缸动作带动处于水平状态的翻转拨杆403绕其与固定横杆401的铰接点翻转,从而带动门窗材料在活动板104和固定板103之间沿自身周向翻转90°,翻转气缸动作使翻转拨杆403复位后,搬运机构夹持门窗材料运动将之搬运到下一加工位置,然后装夹机构将之装夹进行相应加工;The flipping device 4 is arranged on the conveying frame 102 and is located at the conveying rear of the mounting hole processing device 3. The flipping device 4 includes a fixed cross bar 401, a movable cross bar 402 and a flipping lever 403 of the same number as the fixed plate 103 of the clamping mechanism. The length direction of the fixed cross bar 401 is parallel to the width direction of the conveying frame 102. The fixed cross bar 401 is installed on the conveying frame 102 and its upper plate edge is not higher than the conveying surface. The middle section of the rod body of the flipping lever 403 is hinged to the fixed cross bar 401, and one end of the flipping lever 403 is hinged to the movable cross bar 402 located below the fixed cross bar 401. The hinged parts of the fixed cross bar 401 and the multiple flipping levers 403 are respectively located between a fixed plate 103 and the movable plate 104 matched therewith. The end is connected to the flip cylinder movably installed on one side of the conveying frame 102 to drive the flip lever 403 to rotate around the hinge between it and the fixed cross bar 401, so as to flip the door and window material; the door and window material is transported to the position to be flipped, and the clamping mechanism clamps it to the specified position and then releases it. At this time, the hinge point between the fixed cross bar 401 and a flip lever 403 is located below the door and window material. The action of the flip cylinder drives the flip lever 403 in a horizontal state to flip around the hinge point between it and the fixed cross bar 401, thereby driving the door and window material to flip 90° along its own circumferential direction between the movable plate 104 and the fixed plate 103. After the flip cylinder is actuated to reset the flip lever 403, the transport mechanism clamps the door and window material and moves it to the next processing position, and then the clamping mechanism clamps it for corresponding processing;
所述漏水孔加工装置5包括漏水孔调节板501、漏水孔安装架502和钻孔机503,所述漏水孔调节板501活动设置在输送导轨上,漏水孔调节板501上设置有漏水孔控制电机504,漏水孔控制电机504为伺服电机其转轴末端安装有齿轮,所述齿轮与第一驱动杆侧面的齿牙啮合,漏水孔控制电机504工作可带动漏水孔加工装置5沿调节导轨精确移动,从而调节漏水孔加工位置;所述漏水孔安装架502包括第一纵板和第二纵板,第一纵板垂直固接在漏水孔调节板501上并且其板面沿水平方向设置有漏水孔调节导轨,第二纵板安装在漏水孔调节导轨上并可由钻孔切换气缸带动沿漏水孔调节导轨调节,钻孔机503设置在第二纵板上并由第二纵板顶端设置的漏水孔调节液压缸505带动纵向调节实现钻孔操作,所述钻孔机503为两个且其间距与装夹机构的固定板103间距相同。漏水孔控制电机504带动漏水孔加工装置5沿调节导轨移动从而使钻孔机503处于门窗材料漏水孔加工位置的正上方,漏水孔调节液压缸505动作可使钻孔机503下行实现钻孔操作,钻孔机503为两个且间距与输送架102上装夹好的门窗材料的间距一致,从而可同时进行两个门窗材料的漏水孔加工,加工完成后通过钻孔切换气缸横向调节,切换至另外两个需打漏水孔的门窗材料的正上方,从而提高打孔效率。The water leakage hole processing device 5 includes a water leakage hole adjustment plate 501, a water leakage hole mounting frame 502 and a drilling machine 503. The water leakage hole adjustment plate 501 is movably arranged on the conveying guide rail. The water leakage hole adjustment plate 501 is provided with a water leakage hole control motor 504. The water leakage hole control motor 504 is a servo motor with a gear installed at the end of its rotating shaft. The gear is meshed with the teeth on the side of the first driving rod. The water leakage hole control motor 504 can drive the water leakage hole processing device 5 to move accurately along the adjustment guide rail, thereby adjusting the water leakage hole processing position; The water hole mounting frame 502 includes a first longitudinal plate and a second longitudinal plate. The first longitudinal plate is vertically fixed to the water leakage hole adjustment plate 501 and a water leakage hole adjustment guide rail is arranged on its plate surface in the horizontal direction. The second longitudinal plate is installed on the water leakage hole adjustment guide rail and can be driven by the drilling switching cylinder to adjust along the water leakage hole adjustment guide rail. The drilling machine 503 is arranged on the second longitudinal plate and is driven by the water leakage hole adjustment hydraulic cylinder 505 arranged on the top of the second longitudinal plate to realize the longitudinal adjustment to realize the drilling operation. There are two drilling machines 503 and the spacing between them is the same as the spacing between the fixed plate 103 of the clamping mechanism. The leakage hole control motor 504 drives the leakage hole processing device 5 to move along the adjustment guide rail so that the drilling machine 503 is directly above the leakage hole processing position of the door and window material. The leakage hole adjustment hydraulic cylinder 505 is actuated to enable the drilling machine 503 to move downward to perform the drilling operation. There are two drilling machines 503 and the spacing between them is consistent with the spacing of the door and window materials clamped on the conveyor rack 102, so that the leakage holes of two door and window materials can be processed at the same time. After the processing is completed, the drilling switching cylinder is adjusted horizontally to switch to directly above the other two door and window materials that need to have leakage holes, thereby improving the drilling efficiency.
所述切筋装置6安装在输送架102上并位于漏水孔加工装置5的后方,切筋装置6包括活动装夹机构和切筋机构,所述切筋机构包括切筋固定架601、切筋调节架603和切割刀装夹件,切筋固定架601安装在输送架102上,切筋固定架601上纵向设置有切筋导轨,切筋调节架603活动安装在切筋导轨上并由切筋固定架601上的切筋气缸602带动调节;所述切筋调节架603包括切筋横板和切筋立板,两个切筋横板固定设置在切筋立板的两侧,切筋横板上安装有切筋机构,所述切筋机构包括切割刀、切筋液压缸604、固定夹板605和活动夹板606,所述固定夹板605固设在切筋横板上,固定夹板605和切割横板上对应位置开设有通孔并且通孔内纵向穿设有连杆,连杆顶端与活动夹板606连接,连杆底端通过连接板与切筋液压缸604的活塞杆连接,所述切筋液压缸604垂直设置在切筋横板的下板面,切割刀通过固定夹板605和活动夹板606固定装夹;当采用可同时进行四个门窗材料同时装夹加工的方案时,切筋机构为两个并且沿输送架102宽度方向并排设置,以实现四个门窗材料的同时切筋操作;所述活动装夹机构包括底板607和设置在底板607上的活动装夹件,活动装夹件包括固定装夹轮608、活动装夹轮609和横向气缸610,所述固定装夹轮608通过与底板607垂直的第一纵杆安装在底板607上,活动装夹轮609通过与底板607垂直的第二纵杆安装在横向气缸610的末端,所述横向气缸610的伸缩方向与输送架102的输送方向垂直,所述固定装夹轮608可绕第一纵杆旋转,活动装夹轮609位于固定装夹轮608的一侧并可绕第二纵杆旋转,以使门窗材料被装夹的同时可沿输送架102的输送方向移动,所述活动装夹件的数量与装夹机构的固定板103的数量相同;The rib cutting device 6 is installed on the conveying frame 102 and is located behind the water leakage hole processing device 5. The rib cutting device 6 includes a movable clamping mechanism and a rib cutting mechanism. The rib cutting mechanism includes a rib cutting fixed frame 601, a rib cutting adjustment frame 603 and a cutting knife clamp. The rib cutting fixed frame 601 is installed on the conveying frame 102. A rib cutting guide rail is longitudinally arranged on the rib cutting fixed frame 601. The rib cutting adjustment frame 603 is movably installed on the rib cutting guide rail and is driven and adjusted by the rib cutting cylinder 602 on the rib cutting fixed frame 601; the rib cutting adjustment frame 603 includes a rib cutting horizontal plate and a rib cutting vertical plate. The two rib cutting horizontal plates are fixedly arranged on both sides of the rib cutting vertical plate, and a rib cutting mechanism is installed on the rib cutting horizontal plate, and the rib cutting mechanism includes a cutting knife, a rib cutting hydraulic cylinder 604, a fixed clamping plate 605 and a movable clamping plate 606. The fixed clamping plate 605 is fixed on the rib cutting horizontal plate, and through holes are opened at corresponding positions of the fixed clamping plate 605 and the cutting horizontal plate, and a connecting rod is longitudinally penetrated in the through hole, the top end of the connecting rod is connected to the movable clamping plate 606, and the bottom end of the connecting rod is connected to the piston rod of the rib cutting hydraulic cylinder 604 through a connecting plate. The rib cutting hydraulic cylinder 604 is vertically arranged on the rib cutting horizontal plate. On the lower plate surface, the cutting knife is fixedly clamped by a fixed clamping plate 605 and a movable clamping plate 606; when a solution that can simultaneously clamp and process four door and window materials is adopted, there are two cutting mechanisms and they are arranged side by side along the width direction of the conveyor frame 102 to realize the simultaneous cutting of the four door and window materials; the movable clamping mechanism includes a bottom plate 607 and a movable clamping member arranged on the bottom plate 607, and the movable clamping member includes a fixed clamping wheel 608, a movable clamping wheel 609 and a transverse cylinder 610, and the fixed clamping wheel 608 passes through a first vertically connected to the bottom plate 607. The longitudinal rod is installed on the bottom plate 607, and the movable clamping wheel 609 is installed on the end of the transverse cylinder 610 through the second longitudinal rod perpendicular to the bottom plate 607. The extension direction of the transverse cylinder 610 is perpendicular to the conveying direction of the conveying frame 102. The fixed clamping wheel 608 can rotate around the first longitudinal rod, and the movable clamping wheel 609 is located on one side of the fixed clamping wheel 608 and can rotate around the second longitudinal rod, so that the door and window materials can be clamped and moved along the conveying direction of the conveying frame 102. The number of the movable clamping parts is the same as the number of the fixed plates 103 of the clamping mechanism;
所述锁孔加工装置7包括第二底架701、锁孔调节架702和锁孔打孔机,所述第二底架701上设置有第三调节导轨并且第三调节导轨与输送架102的宽度方向平行,锁孔调节架702活动安装在第三调节导轨上并由第二底架701上的锁孔调节电机驱动沿第三调节导轨移动,锁孔调节电机为伺服电机,锁孔调节电机用于沿底三调节导轨切换锁孔打孔机的加工对象,所述锁孔调节架702上靠近输送架102所在侧的侧面设置有纵向安装板,纵向安装板的顶端设置有升降气缸703,所述升降气缸703的活塞杆末端连接有匚形架704;所述锁孔打孔机包括锁孔液压缸705、连接块和压头,锁孔液压缸705纵向安装在匚形架704的上端且其活塞杆末端与连接块连接,压头安装在连接块的底端,所述压头包括锁孔压头和锁槽压头,匚形架704的下横板上开设有锁孔口和锁槽口并且锁孔口和锁槽口分别位于锁孔压头和锁槽压头的正下方;所述匚形架704上还纵向设置有用于配合输送架102将门窗材料固定的第二压合气缸706。锁孔调节电机调节使得匚形架704处于待加工门窗材料的正上方,升降气缸703和第二压合气缸706伸长从而将输送架102上的待加工门窗材料纵向固定,锁孔液压缸705动作带动锁孔压头和锁槽压头分别窗锁孔口和锁槽口进行打孔操作,实现门窗材料的锁孔和锁槽加工;优选地,锁孔调节架702和锁孔打孔机为两个,两个锁孔调节架702分别位于输送架102的两侧并且正对设置,两个锁孔打孔机分别安装在两个锁孔调节架702上,以提高加工效率。The keyhole processing device 7 includes a second base frame 701, a keyhole adjustment frame 702 and a keyhole punching machine. The second base frame 701 is provided with a third adjustment guide rail and the third adjustment guide rail is parallel to the width direction of the conveying frame 102. The keyhole adjustment frame 702 is movably mounted on the third adjustment guide rail and is driven by the keyhole adjustment motor on the second base frame 701 to move along the third adjustment guide rail. The keyhole adjustment motor is a servo motor. The keyhole adjustment motor is used to switch the processing object of the keyhole punching machine along the bottom three adjustment guide rails. A longitudinal mounting plate is provided on the side of the keyhole adjustment frame 702 close to the side where the conveying frame 102 is located, and a lifting plate is provided on the top of the longitudinal mounting plate. The lowering cylinder 703, the piston rod end of the lifting cylinder 703 is connected to the 匚-shaped frame 704; the lock hole punching machine includes a lock hole hydraulic cylinder 705, a connecting block and a pressure head, the lock hole hydraulic cylinder 705 is longitudinally installed on the upper end of the 匚-shaped frame 704 and the piston rod end is connected to the connecting block, the pressure head is installed at the bottom end of the connecting block, the pressure head includes a lock hole pressure head and a lock slot pressure head, the lower horizontal plate of the 匚-shaped frame 704 is provided with a lock hole opening and a lock slot opening and the lock hole opening and the lock slot opening are respectively located directly below the lock hole pressure head and the lock slot pressure head; the 匚-shaped frame 704 is also longitudinally provided with a second pressing cylinder 706 for cooperating with the conveying frame 102 to fix the door and window materials. The lock hole adjustment motor is adjusted so that the 匚-shaped frame 704 is directly above the door and window materials to be processed, the lifting cylinder 703 and the second pressing cylinder 706 are extended to longitudinally fix the door and window materials to be processed on the conveying frame 102, and the lock hole hydraulic cylinder 705 is driven to drive the lock hole pressure head and the lock slot pressure head to punch the lock hole opening and the lock slot opening respectively, so as to realize the lock hole and lock slot processing of the door and window materials; preferably, there are two lock hole adjustment frames 702 and two lock hole punching machines, and the two lock hole adjustment frames 702 are respectively located on both sides of the conveying frame 102 and are arranged opposite to each other, and the two lock hole punching machines are respectively installed on the two lock hole adjustment frames 702 to improve the processing efficiency.
生产时将门窗材料原料放置在上料架101上,上料架101上的装夹机构装夹定位后松开,将多个门窗材料原料分别整合到适合搬运机构的夹持件801夹持的位置,搬运机构夹持住门窗材料原料的一端,沿输送方向将之输送到自动切割装置2,自动切割装置2将门窗材料原料的一端切割后,搬运装置8继续沿输送导轨运行,再次运行门窗材料的加工长度后停止,自动切割装置2的前端夹持机构202和后端夹持机构203将门窗材料原料固定夹持,切割机构201沿与切割前端运行方向相反的方向运行,将门窗材料切割,切割后的门窗材料的两端为适合装配使用的斜面,而且由于伺服电机的控制调节使得切割后的门窗材料的长度符合要求;切割后输送架102前端的搬运机构将之夹持搬运安装孔加工机构的待加工位置,装夹机构将之分别装夹固定,安装孔加工机构依次对每个门窗材料进行多个安装孔的打孔操作,操作完成后,搬运机构将之夹持住,装夹机构松开,搬运机构将之搬运至翻转机构的待加工处后松开,门窗材料分别进行90°翻转,然后搬运机构将之对齐夹持并搬运到漏水孔的待加工位置松开,装夹机构将之固定,漏水孔加工机构多个门窗材料进行漏水孔加工操作,操作完成后搬运机构将之夹持搬运到对应切筋装置6处,通过切筋装置6的活动装夹机构夹持使门窗材料只能沿输送方向运动,切筋机构在切筋气缸602带动下运动至工作位置,搬运机构沿输送方向拉动门窗材料从而完成切筋操作,切筋完成后的门窗材料被搬运机构搬运至锁孔加工机构的待加工位置,然后该处的装夹机构将门窗材料装夹,锁孔加工机构对其进行打锁孔操作,操作完成后装夹机构松开,搬运机构将之搬运至输送架102的末端被收集进行其他处理,本装置中输送架102上对应安装孔加工机构、翻转机构、漏水孔加工机构和锁孔加工机构处分别设置有装夹机构,以使多个操作机构可分别进行工作而不会互相干扰,搬运机构为多个以保证设备整体工作的流畅性,保证生产加工的效率和精度,从而便于生产的进行。During production, the raw materials of door and window materials are placed on the loading rack 101, and the clamping mechanism on the loading rack 101 is clamped and positioned and then released, and multiple raw materials of door and window materials are respectively integrated into positions suitable for clamping by the clamping parts 801 of the conveying mechanism. The conveying mechanism clamps one end of the raw materials of door and window materials and conveys them to the automatic cutting device 2 along the conveying direction. After the automatic cutting device 2 cuts one end of the raw materials of door and window materials, the conveying device 8 continues to run along the conveying guide rail, and stops after running the processing length of the door and window materials again. The front end clamping mechanism 202 and the rear end clamping mechanism 203 of the automatic cutting device 2 fix and clamp the raw materials of door and window materials, and cut them. The cutting mechanism 201 runs in the direction opposite to the running direction of the cutting front end to cut the door and window materials. The two ends of the cut door and window materials are inclined surfaces suitable for assembly, and the length of the cut door and window materials meets the requirements due to the control and adjustment of the servo motor; after cutting, the conveying mechanism at the front end of the conveying frame 102 clamps and conveys it to the processing position of the installation hole processing mechanism, and the clamping mechanism clamps and fixes it respectively. The installation hole processing mechanism performs a plurality of installation hole punching operations on each door and window material in turn. After the operation is completed, the conveying mechanism clamps it, the clamping mechanism releases it, and the conveying mechanism conveys it to the processing position of the flipping mechanism. After the processing, the door and window materials are respectively turned 90°, and then the conveying mechanism aligns, clamps and conveys them to the position to be processed of the leaking hole and releases them. The clamping mechanism fixes them, and the leaking hole processing mechanism performs leaking hole processing operations on multiple door and window materials. After the operation is completed, the conveying mechanism clamps and conveys them to the corresponding rib cutting device 6. The active clamping mechanism of the rib cutting device 6 clamps the door and window materials so that they can only move along the conveying direction. The rib cutting mechanism moves to the working position driven by the rib cutting cylinder 602, and the conveying mechanism pulls the door and window materials along the conveying direction to complete the rib cutting operation. After the rib cutting is completed, the door and window materials are conveyed to the lock by the conveying mechanism The hole processing mechanism is at the position to be processed, and then the clamping mechanism there clamps the door and window materials, and the keyhole processing mechanism performs keyhole drilling operation on it. After the operation is completed, the clamping mechanism is released, and the transporting mechanism transports it to the end of the conveying rack 102 to be collected for other processing. In this device, clamping mechanisms are respectively arranged on the conveying rack 102 corresponding to the installation hole processing mechanism, the turning mechanism, the leakage hole processing mechanism and the keyhole processing mechanism, so that multiple operating mechanisms can work separately without interfering with each other. There are multiple transporting mechanisms to ensure the smoothness of the overall operation of the equipment, to ensure the efficiency and accuracy of production and processing, thereby facilitating the production.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technician familiar with this profession can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910969036.3A CN110549123B (en) | 2019-10-12 | 2019-10-12 | Automatic door and window material processing equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910969036.3A CN110549123B (en) | 2019-10-12 | 2019-10-12 | Automatic door and window material processing equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
CN110549123A CN110549123A (en) | 2019-12-10 |
CN110549123B true CN110549123B (en) | 2024-04-23 |
Family
ID=68742857
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201910969036.3A Active CN110549123B (en) | 2019-10-12 | 2019-10-12 | Automatic door and window material processing equipment |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN110549123B (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111687482B (en) * | 2020-07-24 | 2024-11-08 | 河南欣柯奕舟重工科技有限公司 | Automatic cutting device for aluminum profile processing |
CN111687647B (en) * | 2020-07-24 | 2024-07-12 | 河南欣柯奕舟重工科技有限公司 | Automatic processing equipment for aluminum profile |
CN114734266A (en) * | 2022-03-10 | 2022-07-12 | 卢洁菊 | Automatic manufacturing equipment for intelligent aluminum window |
CN115570609B (en) * | 2022-09-09 | 2025-01-21 | 青岛义合益包装材料有限公司 | A slitting device and process for intelligent manufacturing of honeycomb paperboard |
CN118060584B (en) * | 2024-04-07 | 2024-08-20 | 泰安同益木制品有限公司 | Automatic processing equipment for water hole of alloy door and window |
CN119077380B (en) * | 2024-11-07 | 2025-03-14 | 成都德瑞斯可科技有限公司 | Fish belly beam automatic production line and production method |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103084619A (en) * | 2011-11-01 | 2013-05-08 | 安阳市佳明机械有限责任公司 | Machine tool for mounting holes of doors and windows |
CN105269325A (en) * | 2015-11-18 | 2016-01-27 | 长沙长泰机器人有限公司 | Robot work station for automatic machining of aluminum alloy door frame and machining method |
CN207723595U (en) * | 2017-12-30 | 2018-08-14 | 中山市信元铝门窗机械制造有限公司 | A CNC Profile Cutting Equipment |
CN208592578U (en) * | 2018-06-20 | 2019-03-12 | 山东维美仕智能设备有限公司 | A kind of multi-function robot intelligence automatic assembly line |
CN110064936A (en) * | 2019-04-12 | 2019-07-30 | 佛山市镭科智能设备有限公司 | A kind of control method of sectional bar processing equipment |
CN211136237U (en) * | 2019-10-12 | 2020-07-31 | 河南华玉天成自动化设备有限公司 | Automatic processing equipment for door and window materials |
-
2019
- 2019-10-12 CN CN201910969036.3A patent/CN110549123B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103084619A (en) * | 2011-11-01 | 2013-05-08 | 安阳市佳明机械有限责任公司 | Machine tool for mounting holes of doors and windows |
CN105269325A (en) * | 2015-11-18 | 2016-01-27 | 长沙长泰机器人有限公司 | Robot work station for automatic machining of aluminum alloy door frame and machining method |
CN207723595U (en) * | 2017-12-30 | 2018-08-14 | 中山市信元铝门窗机械制造有限公司 | A CNC Profile Cutting Equipment |
CN208592578U (en) * | 2018-06-20 | 2019-03-12 | 山东维美仕智能设备有限公司 | A kind of multi-function robot intelligence automatic assembly line |
CN110064936A (en) * | 2019-04-12 | 2019-07-30 | 佛山市镭科智能设备有限公司 | A kind of control method of sectional bar processing equipment |
CN211136237U (en) * | 2019-10-12 | 2020-07-31 | 河南华玉天成自动化设备有限公司 | Automatic processing equipment for door and window materials |
Also Published As
Publication number | Publication date |
---|---|
CN110549123A (en) | 2019-12-10 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN110549123B (en) | Automatic door and window material processing equipment | |
WO2021218256A1 (en) | Control system for automatic edge banding machine | |
CN108188756B (en) | Glass window section bar preprocessing system | |
CN106925999A (en) | A kind of aluminum alloy pattern plate integration machining production line | |
CN105479241A (en) | Automatic loading and unloading processing center production line | |
CN205342633U (en) | Automatic loading and unloading processing center production line | |
CN105082291A (en) | Full-automatic production line of stand columns | |
CN211136237U (en) | Automatic processing equipment for door and window materials | |
CN114311172B (en) | Automatic processing equipment for door frame plate | |
CN1701915B (en) | Feeding device for manufacturing workpiece and its processing method | |
CN113857862A (en) | Door and window processing production line and processing technology | |
CN110961922A (en) | Automatic cutting and punching processing line | |
KR100619842B1 (en) | Prefabricated Panel Cutting Machine | |
CN115383176A (en) | A kind of punching equipment for elevator track processing | |
CN211136253U (en) | Automatic processing equipment for surface holes of door and window materials | |
CN117506118A (en) | Easy-to-fall type efficient laser sawing and milling machining center | |
CN115401468A (en) | Aluminum alloy door and window machining center | |
CN114043553B (en) | Automatic board collecting and releasing system and method for circuit board production | |
CN113305225B (en) | Bending machine with conveying function | |
CN211249103U (en) | Automatic drilling and forming equipment for automobile skylight guide rail | |
CN114603358B (en) | Operation method of semi-automatic de-gating and drilling equipment of communication base station fixing support | |
CN112792919A (en) | A double drilling equipment | |
CN109834772B (en) | Numerical control sawing and milling machine | |
CN110788169B (en) | Bending process and bending equipment for elevator sill | |
CN113182878A (en) | Sunroof guide rail cutting, chamfer, drilling integral type equipment |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20241226 Address after: Room 101, Office Building, Shanxi Hongyu Energy saving Building Materials Co., Ltd., No. 18 Huaneng Road South, Lucheng Economic and Technological Development Zone, Changzhi City, Shanxi Province, China 047599 Patentee after: LUCHENG HONGYU ENERGY SAVING BUILDING MATERIAL CO.,LTD. Country or region after: China Address before: 454950 North of Xingye Road East Section, Industrial Agglomeration Zone, Wuzhi County, Jiaozuo City, Henan Province Patentee before: Henan Huayu Tiancheng automation equipment Co.,Ltd. Country or region before: China |
|
TR01 | Transfer of patent right |