CN110983754B - A kind of post-processing method of textile material - Google Patents
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- 239000004753 textile Substances 0.000 title claims abstract description 39
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- 238000012805 post-processing Methods 0.000 title claims abstract description 27
- RECVMTHOQWMYFX-UHFFFAOYSA-N oxygen(1+) dihydride Chemical compound [OH2+] RECVMTHOQWMYFX-UHFFFAOYSA-N 0.000 claims abstract description 51
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- 150000002500 ions Chemical class 0.000 abstract description 32
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/01—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with hydrogen, water or heavy water; with hydrides of metals or complexes thereof; with boranes, diboranes, silanes, disilanes, phosphines, diphosphines, stibines, distibines, arsines, or diarsines or complexes thereof
- D06M11/05—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with hydrogen, water or heavy water; with hydrides of metals or complexes thereof; with boranes, diboranes, silanes, disilanes, phosphines, diphosphines, stibines, distibines, arsines, or diarsines or complexes thereof with water, e.g. steam; with heavy water
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/10—Animal fibres
- D06M2101/12—Keratin fibres or silk
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/35—Abrasion, pilling or fibrillation resistance
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Water Treatment By Electricity Or Magnetism (AREA)
Abstract
本发明涉及一种纺织材料的后处理方法,具体为:将纳米结构活性水离子持续喷洒在纺织材料表面以提升其性能,纺织材料为羊毛织物,性能为抗起毛起球性能,纳米结构活性水离子由纳米结构活性水离子发生装置提供,纳米结构活性水离子发生装置包括放电系统,放电系统包括电极,电极为中空圆柱状结构,中空部分的横截面呈四叶形,四叶形为轴对称形状,由十字形和四个锥形组成,四个锥形位于十字形的四个末端,且锥形的尖锐端与十字形连接,圆粗端远离十字形,十字形的中心位于电极的中心轴上。本发明的方法有效改善了纺织材料的性能,解决了现有技术中纺织材料后处理存在的设备昂贵、工艺复杂、操作过程不易控制、大面积制备困难等问题。
The invention relates to a post-processing method for textile materials, in particular: continuously spraying nano-structure active water ions on the surface of textile materials to improve their performance, the textile materials are wool fabrics, the properties are anti-pilling performance, the nano-structure active water ions are The ions are provided by a nanostructure active water ion generating device. The nanostructure active water ion generating device includes a discharge system. The discharge system includes an electrode. The electrode is a hollow cylindrical structure. Shape, consisting of a cross and four cones, the four cones are located at the four ends of the cross, and the sharp ends of the cones are connected to the cross, the round butt end is away from the cross, and the center of the cross is located at the center of the electrode on the axis. The method of the invention effectively improves the performance of the textile material, and solves the problems of expensive equipment, complicated process, difficult control of the operation process, difficulty in large-area preparation and the like existing in the prior art for the post-processing of the textile material.
Description
技术领域technical field
本发明属于纺织材料后处理技术领域,涉及一种纺织材料的后处理方法。The invention belongs to the technical field of post-processing of textile materials, and relates to a post-processing method of textile materials.
背景技术Background technique
为改善和提高纺织品品质,满足市场对纺织产品舒适性、功能性、时尚性、安全性和环保性等多方面的要求,需要对纺织品进行后处理。然而,目前后处理多采用湿化学处理的方式,这种方法存在设备昂贵、工艺复杂、操作过程不易控制、大面积制备困难、使用化学物质可能造成污染、为达到反应条件需耗费大量资源,不符合当今社会提倡的可持续发展。In order to improve and improve the quality of textiles and meet the market's requirements for comfort, functionality, fashion, safety and environmental protection of textile products, post-processing of textiles is required. However, wet chemical treatment is currently used for post-treatment. This method has the disadvantages of expensive equipment, complicated process, difficult operation process, difficulty in large-scale preparation, possible pollution caused by the use of chemical substances, and a large amount of resources required to achieve the reaction conditions. In line with the sustainable development advocated by today's society.
例如,羊毛针织服装在日常穿着使用过程中经常会产生起毛起球的现象,这不仅严重影响了服装的外观和手感,还降低了服装的使用寿命。目前提升羊毛织物抗起毛起球性能的方法包括化学方法,典型的化学处理方法主要有树脂整理法和氯化法等,这些方法可以在织物表面形成薄膜,从而降低纤维之间的摩擦,也可以去除疏水脂质层或破坏羊毛角蛋白中的二硫键,从而达到提高羊毛织物抗起球性的目的。但是,这些湿处理方法由于大量的水、能源及化学品的使用,以及产生污染性的液体流出物或有毒废气,对生态环境非常不利,有悖于绿色、可持续的生态发展之路。For example, wool knitted garments often experience pilling during daily wear and use, which not only seriously affects the appearance and feel of the garment, but also reduces the service life of the garment. At present, the methods of improving the anti-pilling performance of wool fabrics include chemical methods. Typical chemical treatment methods mainly include resin finishing method and chlorination method. These methods can form a film on the surface of the fabric, thereby reducing the friction between fibers. Remove the hydrophobic lipid layer or destroy the disulfide bond in wool keratin, so as to improve the pilling resistance of wool fabrics. However, these wet treatment methods are very unfavorable to the ecological environment due to the use of a large amount of water, energy and chemicals, as well as the production of polluting liquid effluents or toxic waste gas, and are contrary to the path of green and sustainable ecological development.
因此,需要进一步探索高效、可行的纺织材料后处理技术。Therefore, it is necessary to further explore efficient and feasible post-processing technologies for textile materials.
纳米结构活性水离子是一种纳米级水液滴包裹着大量活性氧成分(包含羟基自由基、超氧自由基等)和电子的两相物质结构,目前已成功应用于空气净化、食品保鲜、美容护肤等领域。纳米结构活性水离子是一种新型环保技术,以静电雾化理论为基础,通过对金属毛细管供应的液态水施加高电压,使其在电剪切应力作用下形成泰勒锥并从顶点射流形成带电液滴,液滴在库伦斥力和表面张力的相互作用下继续分散,从而形成纳米结构活性水离子。纳米结构活性水离子中包含大量的活性自由基成分,具有很强的氧化性,有望将其应用于纺织品的后处理中。Nanostructured active water ion is a two-phase material structure in which nano-scale water droplets are wrapped with a large number of active oxygen components (including hydroxyl radicals, superoxide radicals, etc.) and electrons. It has been successfully used in air purification, food preservation, Beauty and skin care and other fields. Nanostructured active water ion is a new type of environmental protection technology, based on the theory of electrostatic atomization, by applying high voltage to the liquid water supplied by the metal capillary, it forms a Taylor cone under the action of electrical shear stress and forms a charged jet from the apex The droplets continue to disperse under the interaction of Coulomb repulsion and surface tension, thereby forming nanostructured active water ions. Nanostructured active water ions contain a large number of active free radicals and have strong oxidative properties, which are expected to be used in the post-treatment of textiles.
目前,市场上已有的纳米结构活性水离子发生装置存在以下问题:At present, the existing nanostructure active water ion generating devices on the market have the following problems:
(1)大多数纳米结构活性水离子发生装置以半导体冷凝的形式进行供液,容易因外界环境湿度过大或过小而产生供液不稳定的现象;(1) Most of the nanostructure active water ion generators supply liquid in the form of semiconductor condensation, which is prone to unstable liquid supply due to excessive or low external humidity;
(2)现有的纳米结构活性水离子发生装置都为单针头装置,产生量有限,作用效率低;(2) The existing nanostructure active water ion generating devices are all single-needle devices, with limited generation and low action efficiency;
(3)现有的纳米结构活性水离子发生装置的电极呈圆环型分布,其电场强度较低;(3) The electrodes of the existing nanostructure active water ion generating device are distributed in a ring shape, and the electric field intensity thereof is relatively low;
(4)现有的纳米结构活性水离子发生装置的参数均为固定值单一设定,无法通过改变发生装置的参数产生不同尺寸的纳米结构活性水离子以满足实际应用的要求。(4) The parameters of the existing nanostructure active water ion generating devices are all fixed values and single setting, and it is impossible to generate nanostructure active water ions of different sizes by changing the parameters of the generating device to meet the requirements of practical applications.
因此,研究一种供液稳定、形成的电场强度高、可产生不同粒径的纳米结构活性水离子且作用效率高的纳米结构水离子发生装置,并将其应用于纺织材料的后处理,具有十分重要的意义。Therefore, a nanostructured water ion generating device with stable liquid supply, high electric field strength, capable of generating nanostructured active water ions of different particle sizes and high action efficiency was studied, and applied to the post-treatment of textile materials. very important meaning.
发明内容SUMMARY OF THE INVENTION
本发明的目的是解决现有技术中纺织材料后处理存在的设备昂贵、工艺复杂、操作过程不易控制、大面积制备困难、使用化学物质可能造成污染、为达到反应条件需耗费大量资源、不符合当今社会提倡的可持续发展等问题,提供一种纺织材料的后处理方法,特别是解决现有技术中提高羊毛织物的抗起毛起球性能的方法影响羊毛织物的手感、对生态环境非常不利等问题,提供一种安全、环保且高效的提升羊毛织物抗起毛起球性能的方法。The purpose of the present invention is to solve the problems of expensive equipment, complicated process, difficult operation process, difficult preparation in large area, possible pollution caused by the use of chemical substances, consuming a lot of resources in order to achieve the reaction conditions, The sustainable development and other issues advocated by today's society provide a post-processing method for textile materials, especially to solve the method of improving the anti-pilling performance of wool fabrics in the prior art, which affects the feel of wool fabrics and is very unfavorable to the ecological environment. To provide a safe, environmentally friendly and efficient method for improving the anti-pilling performance of wool fabrics.
为达到上述目的,本发明采用的方案如下:For achieving the above object, the scheme that the present invention adopts is as follows:
一种纺织材料的后处理方法,将纳米结构活性水离子持续喷洒在纺织材料表面以提升其性能。纳米结构活性水离子(商业中也称纳米水离子)是一种纳米级水液滴包裹着大量活性氧成分(包含羟基自由基、超氧自由基等)和电子的两相物质结构,目前多应用于空气净化、食品保鲜、美容护肤等领域,未见将其应用于纺织品后处理的报道,本发明尝试将纳米结构活性水离子应用于织物的后整理,具体地,纳米结构活性水离子可应用于涤纶织物的亲水整理,也可用于羊毛织物的抗起毛起球整理,也有可能用于其他织物的后处理以改善其他织物的性能。A post-processing method for textile materials, which continuously sprays nanostructured active water ions on the surface of textile materials to improve their performance. Nanostructured active water ion (also called nanometer water ion in business) is a two-phase material structure in which nano-scale water droplets wrap a large number of active oxygen components (including hydroxyl radicals, superoxide radicals, etc.) and electrons. It is applied to the fields of air purification, food preservation, beauty and skin care, etc. There is no report of applying it to the post-treatment of textiles. The present invention attempts to apply the nano-structured active water ions to the post-finishing of fabrics. It is applied to the hydrophilic finishing of polyester fabrics, and can also be used for anti-pilling finishing of wool fabrics, and it may also be used for post-treatment of other fabrics to improve the performance of other fabrics.
作为优选的方案:As a preferred solution:
如上所述的一种纺织材料的后处理方法,纺织材料为羊毛织物,性能为抗起毛起球性能。纳米结构活性水离子中的自由基成分可以分解羊毛纤维的表皮层结构,使得纤维表面更加光滑柔顺,同时纳米结构活性水离子中的纳米级水颗粒附着于纤维表面,也会降低纤维表面的摩擦系数,因此使得织物中纤维活动更加灵活,不易发生缠结的现象,从而减缓了织物的起毛起球过程,提升了其抗起毛起球的性能。In the above-mentioned post-processing method of textile material, the textile material is wool fabric, and the performance is anti-pilling performance. The free radicals in the nanostructured active water ions can decompose the epidermis structure of the wool fiber, making the surface of the fiber smoother and more supple. At the same time, the nanoscale water particles in the nanostructured active water ions are attached to the surface of the fiber, which will also reduce the friction on the surface of the fiber. Therefore, the fiber movement in the fabric is more flexible, and the phenomenon of entanglement is not easy to occur, thereby slowing down the pilling process of the fabric and improving its anti-pilling performance.
如上所述的一种纺织材料的后处理方法,纳米结构活性水离子由纳米结构活性水离子发生装置提供。本发明中纳米结构活性水离子的具体来源不限,只要能产生纳米结构活性水离子的装置都可适用于本发明。In the above-mentioned post-processing method for textile materials, the nanostructured active water ions are provided by a nanostructured active water ion generating device. The specific source of the nanostructured active water ions in the present invention is not limited, as long as the device capable of generating the nanostructured active water ions can be applied to the present invention.
如上所述的一种纺织材料的后处理方法,纳米结构活性水离子发生装置,包括放电系统,放电系统包括电极,电极为中空圆柱状结构,中空部分的横截面呈四叶形,四叶形为轴对称形状(规则的轴对称形状有利于增加电场的均匀度,提高利用效率),由十字形和四个锥形组成,四个锥形位于十字形的四个末端,且锥形的尖锐端与十字形连接,圆粗端远离十字形,十字形的中心位于电极的中心轴上(十字形的中心设置在电极中心轴上时,电场是平均对称的,此时的电场分布最均匀,有效利用率最高)。A post-processing method for a textile material as described above, a nanostructure active water ion generating device, comprising a discharge system, the discharge system comprises an electrode, the electrode is a hollow cylindrical structure, and the cross section of the hollow part is a quadrilobal shape, a quadrilobal shape It is an axisymmetric shape (regular axisymmetric shape is beneficial to increase the uniformity of the electric field and improve the utilization efficiency), which is composed of a cross and four cones. The four cones are located at the four ends of the cross, and the cones are sharp. The end is connected to the cross shape, the round thick end is far away from the cross shape, and the center of the cross shape is located on the central axis of the electrode (when the center of the cross shape is set on the central axis of the electrode, the electric field is evenly symmetrical, and the electric field distribution at this time is the most uniform, the highest effective utilization).
现有技术中纳米结构水离子发生装置的电场强度低,本发明主要是通过改变现有装置中的圆环型电极,采用一种新型的中空圆柱状结构电极,有效提高静电雾化过程中的电场强度分布解决该问题的。与已有装置中的圆环型电极相比,本发明的纳米结构活性水离子发生装置中的电极具有更高的效率,这是因为圆环型电极的场强主要集中于圆环内部,而本装置提出的中空圆柱状结构电极具有特殊的针尖型结构,该结构与圆环型电极相比内部具有更大的接触面积,从而在放电时,具有更大的放电面积(在四个锥形和十字形部位周围都具有较强的场强),因此在相同电压、流速等条件下,电场强度更大,单位时间内可以产生更多的纳米结构活性水离子。In the prior art, the electric field strength of the nanostructure water ion generating device is low. The present invention mainly adopts a new type of hollow cylindrical structure electrode by changing the annular electrode in the existing device to effectively improve the electrostatic atomization process. The electric field strength distribution solves this problem. Compared with the ring-shaped electrode in the existing device, the electrode in the nanostructure active water ion generating device of the present invention has higher efficiency, because the field strength of the ring-shaped electrode is mainly concentrated inside the ring, and The hollow cylindrical structure electrode proposed by this device has a special needle-point structure, which has a larger internal contact area compared with the ring-shaped electrode, so that when discharging, it has a larger discharge area (in the four cones). Therefore, under the same voltage, flow rate and other conditions, the electric field strength is larger, and more nanostructured active water ions can be generated per unit time.
如上所述的一种纺织材料的后处理方法,电极的数量为n块,放电系统还包括n根放电针、高压线、接地线和直流高压电源;The above-mentioned post-processing method for textile materials, the number of electrodes is n pieces, and the discharge system further includes n discharge needles, high-voltage wires, ground wires and DC high-voltage power supplies;
n-1根放电针环绕1根放电针圆周均布,相邻两放电针的中心距大于2cm;n-1 discharge needles are evenly distributed around the circumference of one discharge needle, and the center distance of two adjacent discharge needles is greater than 2cm;
现有技术中纳米结构水离子发生装置的作用效率低,本发明中放电针采用阵列式针头排布的方式,提高了纳米结构活性水离子的产生数量,大大提高了作用效率;The action efficiency of the nanostructure water ion generating device in the prior art is low. In the present invention, the discharge needles are arranged in an array needle head arrangement, which increases the number of nanostructure active water ions generated and greatly improves the action efficiency;
n块电极位于n根放电针的正下方,且与其一一对应,每根放电针与其对应电极的中心轴重合;The n electrodes are located directly below the n discharge needles and correspond to them one by one, and each discharge needle coincides with the central axis of its corresponding electrode;
直流高压电源通过高压线与所有的放电针连接,所有的电极通过接地线接地;The DC high-voltage power supply is connected to all discharge needles through high-voltage wires, and all electrodes are grounded through grounding wires;
现有技术中纳米结构水离子发生装置产生的纳米结构活性水离子尺寸单一,本发明的纳米结构活性水离子发生装置,可以通过改变施加的直流电压、液体流速、放电针与电极的间距等参数,产生不同尺寸的纳米结构活性水离子,为纳米结构活性水离子的实验研究和应用提供了可靠的技术支撑。The nanostructured active water ions generated by the nanostructured water ion generating device in the prior art have a single size. The nanostructured active water ion generating device of the present invention can change the parameters such as the applied DC voltage, the liquid flow rate, the distance between the discharge needle and the electrode, etc. , to generate nanostructured active water ions of different sizes, which provides a reliable technical support for the experimental research and application of nanostructured active water ions.
如上所述的一种纺织材料的后处理方法,放电系统还包括针盘和电极托盘,n根放电针垂直安插在针盘上,n块电极固定在电极托盘上,且电极托盘与电极的中空部分对应的位置中空。A post-processing method for textile materials as described above, the discharge system further includes a needle plate and an electrode tray, n discharge needles are vertically arranged on the needle plate, n electrodes are fixed on the electrode tray, and the electrode tray and the electrode are hollow. Part of the corresponding position is hollow.
如上所述的一种纺织材料的后处理方法,纳米结构活性水离子发生装置还包括供液系统,供液系统同时与n根放电针连通,供液系统主要由针筒、微量注射泵和导管组成,针筒用于容置液体,放置在微量注射泵中,且通过导管与n根放电针连通。The post-processing method of a textile material as described above, the nanostructure active water ion generating device also includes a liquid supply system, the liquid supply system is communicated with n discharge needles at the same time, and the liquid supply system is mainly composed of a syringe, a micro-injection pump and a catheter. It is composed, the syringe is used for accommodating liquid, is placed in the micro-injection pump, and is communicated with n discharge needles through the catheter.
现有技术中纳米结构水离子发生装置供液不稳定,本发明的纳米结构活性水离子发生装置采用注射泵供应液体的方式,使得纳米结构活性水离子发生装置的工作不受外界空气湿度的影响,即使空气较为干燥,也能提供稳定、充足的液体来源,保证放电针能够产生足够数量的纳米结构活性水离子,本发明的纳米结构活性水离子发生装置,可以通过改变液体流速产生不同尺寸的纳米结构活性水离子,为纳米结构活性水离子的实验研究和应用提供了可靠的技术支撑。In the prior art, the liquid supply of the nanostructured water ion generating device is unstable, and the nanostructured active water ion generating device of the present invention adopts a syringe pump to supply liquid, so that the operation of the nanostructured active water ion generating device is not affected by the outside air humidity , even if the air is relatively dry, it can provide a stable and sufficient liquid source to ensure that the discharge needle can generate a sufficient number of nano-structured active water ions. The nano-structured active water ion generating device of the present invention can generate different sizes of Nanostructured active water ions provide reliable technical support for the experimental research and application of nanostructured active water ions.
如上所述的一种纺织材料的后处理方法,纳米结构活性水离子发生装置还包括辅助系统,辅助系统主要由载物台、2根升降杆和箱体外罩组成;In the above-mentioned post-processing method of textile materials, the nanostructure active water ion generating device further includes an auxiliary system, and the auxiliary system is mainly composed of a stage, two lifting rods and a box cover;
载物台位于电极托盘下方,针盘、电极托盘和载物台同时与2根升降杆垂直连接;The stage is located under the electrode tray, and the needle plate, electrode tray and stage are vertically connected with two lifting rods at the same time;
放电针、针盘、电极、电极托盘、载物台和升降杆放置在箱体外罩内部,针筒、微量注射泵和直流高压电源放置在箱体外罩外部,导管、高压线和接地线穿过箱体外罩。载物台用于放置被处理的样品,例如纺织材料等,升降杆用于调节电极与放电针的间距以及电极与载物台的间距,箱体外罩主要提供一个相对稳定的作用环境,防止因外界温湿度变化或其他因素影响装置的使用。The discharge needle, needle disc, electrode, electrode tray, stage and lifting rod are placed inside the box cover, the syringe, microinjection pump and DC high voltage power supply are placed outside the box cover, and the conduit, high voltage wire and grounding wire pass through the box outer cover. The stage is used to place the samples to be processed, such as textile materials, etc. The lifting rod is used to adjust the distance between the electrode and the discharge needle and the distance between the electrode and the stage. The box cover mainly provides a relatively stable working environment to prevent Changes in outside temperature and humidity or other factors affect the use of the device.
如上所述的一种纺织材料的后处理方法,具体过程为:将羊毛织物铺放在纳米结构活性水离子发生装置的载物台上,同时向针筒中加入高纯水后,启动供液系统和放电系统,保持一段时间,得到抗起毛起球改性的羊毛织物。The above-mentioned post-processing method for textile materials, the specific process is: laying wool fabric on the stage of the nano-structure active water ion generating device, adding high-purity water to the needle cylinder, starting the liquid supply system and discharging system, maintained for a period of time, to obtain anti-pilling modified wool fabrics.
如上所述的一种纺织材料的后处理方法,高纯水的电阻率为18MΩ·cm(静电雾化过程中,液体的导电率影响着雾化过程中液滴的表面张力和库仑力,与最终形成的液滴尺寸有非常重要的关系),放电针与电极的间距的取值范围为0.5~2cm,直流高压电源的直流电压的取值范围为-3.8~-7kV,由于本申请的目的是提高羊毛织物的抗起毛起球性能,因此直流高压电源的直流电压的取值范围为-3.8~-7kV,目的是保证自由基浓度较高,以提高对羊毛处理效果的显著性,前述提及本发明的纺织材料的后处理方法还可以用于提高涤纶织物的亲水性能,此时直流高压电源的直流电压的取值范围设置为-5~-10kV较为适宜,目的是与涤纶的表面结构匹配,微量注射泵的输注速度的取值范围为0.9~10μL/min,电极托盘与载物台的间距的取值范围为0~10cm,一段时间≥30min。A post-processing method for textile materials as described above, the resistivity of high-purity water is 18 MΩ·cm (in the process of electrostatic atomization, the conductivity of the liquid affects the surface tension and Coulomb force of the droplets during the atomization process, which is related to the final formation. The droplet size has a very important relationship), the value range of the distance between the discharge needle and the electrode is 0.5 ~ 2cm, the value range of the DC voltage of the DC high voltage power supply is -3.8 ~ -7kV, because the purpose of this application is to improve The anti-pilling performance of wool fabrics, so the value range of the DC voltage of the DC high-voltage power supply is -3.8 ~ -7kV, the purpose is to ensure that the concentration of free radicals is high, so as to improve the significance of the wool treatment effect. The inventive post-processing method for textile materials can also be used to improve the hydrophilic properties of polyester fabrics. In this case, the value range of the DC voltage of the DC high-voltage power supply is set to -5~-10kV, which is suitable for matching with the surface structure of polyester. , the infusion rate of the micro-injection pump ranges from 0.9 to 10 μL/min, the distance between the electrode tray and the stage ranges from 0 to 10 cm, and a period of time ≥ 30 min.
有益效果:Beneficial effects:
(1)本发明的纳米结构活性水离子发生装置,不仅可以满足纳米结构活性水离子的稳定、高效产生的需求,而且可以通过调节发生装置的各项参数,满足对不同尺寸纳米结构活性水离子的研究需求;(1) The nanostructure active water ion generating device of the present invention can not only meet the requirements of stable and efficient generation of nanostructure active water ions, but also can meet the requirements for different sizes of nanostructure active water ions by adjusting various parameters of the generating device. research needs;
(2)本发明的纳米结构活性水离子发生装置,提高了纳米结构活性水离子的产生数量,大大提高了作用效率;(2) The nanostructure active water ion generating device of the present invention improves the generation quantity of nanostructure active water ions and greatly improves the action efficiency;
(3)本发明采用纳米结构活性水离子发生装置对羊毛织物进行抗起毛起球改性,操作简便,效率较高,容易工业化生产,极具推广价值;(3) The present invention adopts the nanostructure active water ion generating device to carry out anti-pilling modification on wool fabrics, which is easy to operate, has high efficiency, is easy to industrialize production, and has great promotion value;
(4)本发明的纺织材料的后处理方法,效率高,且安全环保,有效解决了现有技术纺织材料后处理存在的问题。(4) The post-processing method for textile materials of the present invention has high efficiency, safety and environmental protection, and effectively solves the problems existing in the post-processing of textile materials in the prior art.
附图说明Description of drawings
图1为本发明的纳米结构活性水离子发生装置的电极电场分布图;Fig. 1 is the electrode electric field distribution diagram of the nanostructure active water ion generating device of the present invention;
图2为现有技术的纳米结构活性水离子发生装置的圆环型电极电场分布图;Fig. 2 is the annular electrode electric field distribution diagram of the nanostructure active water ion generating device of the prior art;
图3为本发明的纳米结构活性水离子发生装置的平面示意图;3 is a schematic plan view of the nanostructure active water ion generating device of the present invention;
图4为本发明的纳米结构活性水离子发生装置的电极立体示意图;4 is a schematic perspective view of an electrode of the nanostructure active water ion generating device of the present invention;
图5为本发明的纳米结构活性水离子发生装置中的针盘及放电针俯视图;5 is a top view of the needle plate and the discharge needle in the nanostructure active water ion generating device of the present invention;
图6为本发明的纳米结构活性水离子发生装置中的电极及电极托盘俯视图;6 is a top view of an electrode and an electrode tray in the nanostructure active water ion generating device of the present invention;
图7为本发明的纳米结构活性水离子发生装置中的放电针和电极的相对位置关系图;Fig. 7 is the relative positional relationship diagram of the discharge needle and the electrode in the nanostructure active water ion generating device of the present invention;
图8为经过纳米结构活性水离子处理和未经处理的羊毛织物抗起毛球起球的评价结果图;Figure 8 is a graph showing the evaluation results of anti-pilling pilling of wool fabrics treated with nanostructured active water ions and untreated;
其中,1-电极的中空部分,2-针筒,3-微量注射泵,4-导管,5-直流高压电源,6-放电针,7-针盘,8-电极,9-电极托盘,10-载物台,11-升降杆,12-高压线,13-接地线,14-箱体外罩。Among them, 1- the hollow part of the electrode, 2- syringe, 3- microinjection pump, 4- catheter, 5- DC high voltage power supply, 6- discharge needle, 7- needle plate, 8- electrode, 9- electrode tray, 10 - Stage, 11- Lifting rod, 12- High voltage wire, 13- Ground wire, 14- Box cover.
具体实施方式Detailed ways
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in conjunction with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
实施例1Example 1
放电系统,包括n块电极、n根放电针、高压线、接地线、直流高压电源、针盘和电极托盘。The discharge system includes n electrodes, n discharge needles, high voltage wires, ground wires, DC high voltage power supply, needle discs and electrode trays.
其中,电极为中空圆柱状结构,其立体图如图4所示;电极的中空部分1的横截面呈轴对称形状的四叶形,四叶形由十字形和四个锥形组成,四个锥形位于十字形的四个末端,且锥形的尖锐端与十字形连接,圆粗端远离十字形,十字形的中心位于电极的中心轴上;n-1根放电针环绕1根放电针圆周均布,相邻两放电针的中心距大于2cm;n块电极位于n根放电针的正下方,且与其一一对应,每根放电针与其对应电极的中心轴重合;直流高压电源用于提供静电雾化过程所需的高压电;直流高压电源通过高压线与所有的放电针连接,所有的电极通过接地线接地;n根放电针垂直安插在针盘上,该针盘及放电针俯视图如图5所示,n块电极固定在电极托盘上,且电极托盘与电极的中空部分对应的位置中空,该n块电极及电极托盘俯视图如图6所示,另外,放电针和电极的相对位置关系图,如图7所示。Among them, the electrode is a hollow cylindrical structure, and its three-dimensional view is shown in Figure 4; the cross section of the hollow part 1 of the electrode is a four-lobed shape with an axisymmetric shape, and the four-lobed shape is composed of a cross and four cones, and the four cones The shape is located at the four ends of the cross shape, and the sharp end of the cone is connected to the cross shape, the round thick end is far away from the cross shape, and the center of the cross shape is located on the central axis of the electrode; n-1 discharge needles surround the circumference of one discharge needle Evenly distributed, the center distance of two adjacent discharge needles is greater than 2cm; n electrodes are located directly below the n discharge needles, and correspond to them one-to-one, each discharge needle coincides with the central axis of its corresponding electrode; DC high-voltage power supply is used to provide High voltage power required for electrostatic atomization process; DC high voltage power supply is connected to all discharge needles through high voltage lines, and all electrodes are grounded through grounding wires; n discharge needles are vertically arranged on the needle plate, and the top view of the needle plate and discharge needles is shown in As shown in Figure 5, n electrodes are fixed on the electrode tray, and the position of the electrode tray corresponding to the hollow part of the electrode is hollow. The top view of the n electrodes and the electrode tray is shown in Figure 6. In addition, the relative position of the discharge needle and the electrode The relationship diagram is shown in Figure 7.
采用Comsol Multiphysics软件中的静电模块,对该放电系统中的电极进行电场分布的模拟,得到的电场分布图如图1所示。Using the electrostatic module in the Comsol Multiphysics software, the electric field distribution of the electrodes in the discharge system is simulated, and the obtained electric field distribution diagram is shown in Figure 1.
对比例1Comparative Example 1
一种圆环形电极的放电系统,与实施例1基本相同,不同之处在于放电系统中的电极不同,对比例1中的电极为圆环形电极,其外径尺寸与中空圆柱状结构的尺寸相同;采用与实施例1相同的方法测试其电场分布图,结果如图2所示,将实施例1与对比例1进行对比可以看出,实施例1中的电场强度的分布面积要大于对比例1,这是因为圆环型电极的场强主要集中于圆环内部,而本发明提出的电极在四个锥形和十字形部位周围都具有较强的场强,从而扩大了电场分布面积。A discharge system with a circular electrode is basically the same as Example 1, except that the electrodes in the discharge system are different. The electrode in Comparative Example 1 is a circular electrode, and its outer diameter is the same as that of the hollow cylindrical structure. The size is the same; the electric field distribution diagram is tested by the same method as in Example 1, and the result is shown in Figure 2. Comparing Example 1 with Comparative Example 1, it can be seen that the distribution area of the electric field intensity in Example 1 is larger than that in Example 1. Comparative Example 1, this is because the field strength of the ring-shaped electrode is mainly concentrated inside the ring, while the electrode proposed by the present invention has strong field strength around the four conical and cross-shaped parts, thereby expanding the electric field distribution area.
实施例2Example 2
纳米结构活性水离子发生装置,如图3所示,包括放电系统、供液系统和辅助系统;The nanostructure active water ion generating device, as shown in Figure 3, includes a discharge system, a liquid supply system and an auxiliary system;
放电系统为实施例1中的放电系统;The discharge system is the discharge system in Example 1;
供液系统由针筒2、微量注射泵3和导管4组成,提供稳定、充足的液体来源,保证放电针6能够产生足够数量的纳米结构活性水离子;其中,针筒2用于容置液体,放置在微量注射泵3中,且通过导管4与n根放电针6连通,微量注射泵3提供稳定的线性推力,以保证与针筒2连接的放电针6能够保持稳定的泰勒锥液体;The liquid supply system is composed of a
辅助系统由载物台10、2根升降杆11和箱体外罩14组成;其中,载物台10位于电极托盘9下方,针盘7、电极托盘9和载物台10同时与2根升降杆11垂直连接;放电针6、针盘7、电极8、电极托盘9、载物台10和升降杆11放置在箱体外罩14内部,针筒2、微量注射泵3和直流高压电源5放置在箱体外罩14外部,导管4、高压线12和接地线13穿过箱体外罩14;The auxiliary system consists of a
本发明的纳米结构活性水离子发生装置用于生产纳米结构活性水离子,可以高效稳定地生产满足要求的纳米活性水离子。The nanostructure active water ion generating device of the present invention is used for producing nanostructure active water ions, and can efficiently and stably produce nanometer active water ions that meet the requirements.
实施例3Example 3
羊毛织物的抗起毛起球改性方法,将羊毛织物铺放在实施例2的纳米结构活性水离子发生装置的载物台上,同时向针筒中加入10mL电阻率为18MΩ·cm的高纯水后,启动供液系统和放电系统,保持一段时间,得到抗起毛起球改性的羊毛织物,其中,放电针与电极的间距的取值范围为0.5~2cm,直流高压电源的直流电压的取值范围为-3.8~-7kV,微量注射泵的输注速度的取值范围为0.9~10μL/min,电极托盘与载物台的间距的取值范围为0~10cm。The anti-pilling modification method of wool fabric, the wool fabric is laid on the stage of the nanostructure active water ion generating device of Example 2, and 10 mL of high-purity water with a resistivity of 18 MΩ·cm is added to the needle cylinder at the same time. Start the liquid supply system and the discharge system, keep it for a period of time, and obtain the wool fabric modified by anti-pilling, wherein the value range of the distance between the discharge needle and the electrode is 0.5-2cm, and the value range of the DC voltage of the DC high voltage power supply It is -3.8~-7kV, the value range of the infusion rate of the microinjection pump is 0.9~10μL/min, and the value range of the distance between the electrode tray and the stage is 0~10cm.
具体处理步骤如下:The specific processing steps are as follows:
(1)将100%美利奴羊毛纬编平纹针织物(纤维平均直径为19.5μm,纱线支数为2/30Nm)剪成4cm×4cm大小的正方形试样共15块备用,准备实验室用1mL注射器1个以及实验室工业液蒸馏水100mL;(1) Cut 100% merino wool weft-knitted plain knitted fabric (average fiber diameter of 19.5μm, yarn count of 2/30Nm) into 4cm×4cm square samples, a total of 15 pieces for use in the laboratory Use a 1mL syringe and 100mL of laboratory industrial liquid distilled water;
(2)将15块美利奴羊毛纬编平纹针织物和纳米结构活性水离子发生装置(放电针数n=9)放置在标准环境(温度20±2℃,相对湿度65±2%)中平衡24小时;(2) 15 pieces of Merino wool weft-knitted jersey fabric and nanostructure active water ion generator (the number of discharge needles n=9) were placed in a standard environment (
(3)取3块美利奴羊毛纬编平纹针织物作为对照组A;(3) get 3 pieces of Merino wool weft knitted plain knitted fabrics as control group A;
取3块美利奴羊毛纬编平纹针织物铺放在上述纳米结构活性水离子发生装置的载物台上,设置放电针与电极的间距的取值为0.5cm,直流高压电源的直流电压的取值为-5kV,微量注射泵的输注速度的取值为5.4μL/min,电极托盘与载物台的间距的取值为0.5cm后,启动供液系统和放电系统,保持1h,将处理后的3块美利奴羊毛纬编平纹针织物作为实验组B;Take 3 pieces of Merino wool weft-knitted plain knitted fabrics and lay them on the stage of the above-mentioned nanostructure active water ion generating device, set the distance between the discharge needle and the electrode to be 0.5cm, and the value of the DC voltage of the DC high voltage power supply is 0.5cm. The value is -5kV, the infusion rate of the microinjection pump is 5.4μL/min, and the distance between the electrode tray and the stage is 0.5cm, start the liquid supply system and the discharge system, keep it for 1h, put the Three pieces of merino wool weft-knitted plain knitted fabrics were treated as experimental group B;
取3块美利奴羊毛纬编平纹针织物铺放在上述纳米结构活性水离子发生装置的载物台上,设置放电针与电极的间距的取值为0.5cm,直流高压电源的直流电压的取值为-5kV,微量注射泵的输注速度的取值为5.4μL/min,电极托盘与载物台的间距的取值为0.5cm后,启动供液系统和放电系统,保持3h,将处理后的3块美利奴羊毛纬编平纹针织物作为实验组C;Take 3 pieces of Merino wool weft-knitted plain knitted fabrics and lay them on the stage of the above-mentioned nanostructure active water ion generating device, set the distance between the discharge needle and the electrode to be 0.5cm, and the value of the DC voltage of the DC high voltage power supply is 0.5cm. The value is -5kV, the infusion rate of the microinjection pump is 5.4μL/min, the distance between the electrode tray and the stage is 0.5cm, the liquid supply system and discharge system are started, and the Three pieces of merino wool weft-knitted plain knitted fabrics were treated as experimental group C;
取3块美利奴羊毛纬编平纹针织物铺放在上述纳米结构活性水离子发生装置的载物台上,设置放电针与电极的间距的取值为0.5cm,直流高压电源的直流电压的取值为-5kV,微量注射泵的输注速度的取值为5.4μL/min,电极托盘与载物台的间距的取值为0.5cm后,启动供液系统和放电系统,保持5h,将处理后的3块美利奴羊毛纬编平纹针织物作为实验组D;Take 3 pieces of Merino wool weft-knitted plain knitted fabrics and lay them on the stage of the above-mentioned nanostructure active water ion generating device, set the distance between the discharge needle and the electrode to be 0.5cm, and the value of the DC voltage of the DC high voltage power supply is 0.5cm. The value is -5kV, the infusion rate of the micro-injection pump is 5.4μL/min, and the distance between the electrode tray and the stage is 0.5cm. Three pieces of merino wool weft-knitted plain knitted fabrics were treated as experimental group D;
取3块美利奴羊毛纬编平纹针织物铺放在上述纳米结构活性水离子发生装置的载物台上,设置放电针与电极的间距的取值为0.5cm,直流高压电源的直流电压的取值为-5kV,微量注射泵的输注速度的取值为5.4μL/min,电极托盘与载物台的间距的取值为0.5cm后,启动供液系统和放电系统,保持7h,将处理后的3块美利奴羊毛纬编平纹针织物作为实验组E;Take 3 pieces of Merino wool weft-knitted plain knitted fabrics and lay them on the stage of the above-mentioned nanostructure active water ion generating device, set the distance between the discharge needle and the electrode to be 0.5cm, and the value of the DC voltage of the DC high voltage power supply is 0.5cm. The value is -5kV, the infusion rate of the micro-injection pump is 5.4μL/min, the distance between the electrode tray and the stage is 0.5cm, the liquid supply system and discharge system are started, and the Three pieces of merino wool weft-knitted plain knitted fabrics were treated as experimental group E;
(4)测试评价,将处理后的美利奴羊毛纬编平纹针织物进行抗起毛起球性能测试,参考标准GB/T4802.2-2008《纺织品织物起毛起球性能的测定第2部分:改型马丁代尔法》,利用YG401C型织物平磨仪(马丁代尔仪)对样品进行起毛起球处理,摩擦次数设定为1000次,评价方法为:将处理后的试样放置于标准光源箱中进行主观评价,邀请5名专家进行打分,等级评价的依据如下表1所示。(4) Test evaluation, the anti-pilling performance of the treated Merino wool weft-knitted plain knitted fabric is tested, referring to the standard GB/T4802.2-2008 "Determination of the pilling performance of textile fabrics - Part 2: Modified Type Martindale method", use YG401C type fabric flat grinder (Martindale instrument) to carry out pilling treatment on the sample, the number of friction is set to 1000 times, the evaluation method is: place the treated sample in a standard light source Subjective evaluation was carried out in the box, and 5 experts were invited to score. The basis of grade evaluation is shown in Table 1 below.
表1织物抗起毛起球性能评价等级说明Table 1 Description of the evaluation grades for the anti-pilling performance of fabrics
注:如果起毛起球的情况介于两级之间,记录半级,如:“3.5”。Note: If the pilling condition is between two grades, record half grade, such as: "3.5".
经过纳米结构活性水离子处理和未经处理的羊毛织物抗起毛球起球的评价结果如图8所示,从结果中可以发现,经过纳米结构活性水离子处理后的羊毛织物,其抗起毛起球性能都比未处理的羊毛等级要高,且随着处理时间的增加,其起毛起球的性能提升也越明显,最高可以提升将近2级。说明纳米结构活性水离子装置可以用于织物的抗起毛起球处理,且具有较好的效果。这是因为纳米结构活性水离子中的自由基成分可以分解羊毛纤维的表皮层结构,使得纤维表面更加光滑柔顺,同时,纳米结构活性水离子中的纳米级水颗粒附着于纤维表面,也会降低纤维表面的摩擦系数,因此使得织物中纤维活动更加灵活,不易发生缠结的现象,从而减缓了织物的起毛起球过程,提升了其抗起毛起球的性能。The evaluation results of anti-pilling and pilling of wool fabrics treated and untreated with nanostructured active water ions are shown in Figure 8. From the results, it can be found that the wool fabrics treated with nanostructured active water ions have an anti-pilling resistance. The ball performance is higher than that of untreated wool, and with the increase of treatment time, the performance of the pilling and pilling is more obvious, and the highest can be improved by nearly 2 grades. It shows that the nanostructure active water ion device can be used for anti-pilling treatment of fabrics, and has a good effect. This is because the free radicals in the nanostructured active water ions can decompose the skin layer structure of the wool fiber, making the fiber surface smoother and more supple. The friction coefficient of the fiber surface makes the fibers in the fabric more flexible and less prone to entanglement, thereby slowing down the pilling process of the fabric and improving its anti-pilling performance.
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