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CN110763159A - Optical deflection microscopic surface measuring device and method - Google Patents

Optical deflection microscopic surface measuring device and method Download PDF

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CN110763159A
CN110763159A CN201911061488.8A CN201911061488A CN110763159A CN 110763159 A CN110763159 A CN 110763159A CN 201911061488 A CN201911061488 A CN 201911061488A CN 110763159 A CN110763159 A CN 110763159A
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phase
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CN110763159B (en
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王道档
吴振东
孔明
付翔宇
许新科
赵军
刘维
郭天太
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China University of Metrology
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    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/24Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
    • G01B11/25Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures by projecting a pattern, e.g. one or more lines, moiré fringes on the object
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Abstract

本发明公开了光学偏折显微表面测量方法,所述方法包括:采用三坐标测量设备对所述光学偏折显微表面测量装置的结构位置参数S进行测量标定;根据测量标定的结构位置参数S,计算所述变形条纹光信号的相位分布,所述变形条纹光信号包括待测元件微观面形轮廓特征信息;根据所述相位分布,获取所述待测元件微观表面对应的实际光斑分布;将所述实际光斑分布与一预设的理想光斑分布进行比较,得到所述待测元件的微观面形轮廓。相应的,本发明还公开了光学偏折显微表面测量装置。通过本发明实现了高精度、低成本、空间分辨率高、测量速度快的显微测量技术方案。

Figure 201911061488

The invention discloses an optical deflection microscopic surface measurement method. The method comprises: using a three-coordinate measuring device to measure and calibrate a structural position parameter S of the optical deflection microscopic surface measuring device; S. Calculate the phase distribution of the deformed fringe optical signal, where the deformed fringe optical signal includes the feature information of the microscopic surface profile of the element to be tested; according to the phase distribution, obtain the actual light spot distribution corresponding to the microscopic surface of the element to be tested; The actual light spot distribution is compared with a preset ideal light spot distribution to obtain the microscopic surface profile of the element to be tested. Correspondingly, the invention also discloses an optical deflection microscopic surface measuring device. The invention realizes a technical solution for microscopic measurement with high precision, low cost, high spatial resolution and fast measurement speed.

Figure 201911061488

Description

一种光学偏折显微表面测量装置及方法A kind of optical deflection microscopic surface measurement device and method

技术领域technical field

本发明涉及测量技术领域,尤其涉及一种光学偏折显微表面测量装置及方法。The invention relates to the technical field of measurement, in particular to an optical deflection microscopic surface measurement device and method.

背景技术Background technique

近年来随着微纳米技术的发展,对元器件微形变的测量需求逐渐增大,测量精度和速度的要求也不断提高。现有技术中,通常通过光学干涉仪测量方法、扫描显微镜测量法等技术方案,来实现对反射性表面的显微测量。但是,光学干涉仪测量方法存在测量动态范围小、易受环境干扰、检测成本高等缺点。扫描显微镜测量法,比如投射电子显微镜(STEM),虽然水平和垂直分辨率极高,但其测量范围很小、检测成本高,因此在工程表面测量中受到诸多限制。In recent years, with the development of micro-nano technology, the demand for measuring the micro-deformation of components has gradually increased, and the requirements of measurement accuracy and speed have also been continuously improved. In the prior art, the microscopic measurement of the reflective surface is usually realized by technical solutions such as optical interferometer measurement method and scanning microscope measurement method. However, the optical interferometer measurement method has the disadvantages of small measurement dynamic range, easy to be disturbed by the environment, and high detection cost. Scanning microscopy methods, such as projection electron microscopy (STEM), have extremely high horizontal and vertical resolution, but their small measurement ranges and high inspection costs limit their use in engineering surface measurements.

中国专利申请公布号为CN107560564A的一种自由曲面检测方法及系统的发明专利,该专利采用传统的光学偏折测量装置,其采用投影屏、待测元件、CCD探测器组成逆向哈特曼光学检测系统,该系统虽可实现对元件表面的快速测量,但其空间分辨率低,无法实现精确的显微测量。一种有关光学偏折显微测量的装置(详见Gerd

Figure BDA0002258072280000011
等,Microdeflectometry-a novel tool to acquire three-dimensional microtopographywith nanometer height resolution,"Optics Letters 33(4),396-398)中实现了对反射面面形误差的检测,通过条纹相位与面形斜率的关系来求解面形误差,测量精度低,并且该装置的视场范围小,使测量范围受到限制。Chinese Patent Application Publication No. CN107560564A is an invention patent for a free-form surface detection method and system. The patent uses a traditional optical deflection measurement device, which uses a projection screen, a component to be measured, and a CCD detector to form a reverse Hartmann optical detection. Although the system can achieve rapid measurement of the surface of the component, its spatial resolution is low and it cannot achieve accurate microscopic measurement. A device for microscopic measurement of optical deflection (see Gerd
Figure BDA0002258072280000011
et al., Microdeflectometry-a novel tool to acquire three-dimensional microtopography with nanometer height resolution, "Optics Letters 33(4), 396-398) realized the detection of the surface shape error of the reflecting surface, through the relationship between the fringe phase and the surface shape slope To solve the surface shape error, the measurement accuracy is low, and the field of view of the device is small, which limits the measurement range.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种光学偏折显微表面测量装置及方法,实现了高精度、低成本、空间分辨率高、测量速度快的显微表面测量技术方案。The purpose of the present invention is to provide an optical deflection microscopic surface measurement device and method, which realizes a technical solution for microscopic surface measurement with high precision, low cost, high spatial resolution and fast measurement speed.

为实现上述目的,本发明提供了一种光学偏折显微表面测量装置,所述测量装置包括投影屏、分光棱镜、待测元件、显微物镜、成像透镜、CCD探测器和计算机,其中,所述待测元件置于所述分光棱镜的下方,所述投影屏设于所述分光棱镜的左侧并使二者平行,所述显微物镜、成像透镜和CCD探测器依次设于所述分光棱镜的上方,所述计算机产生一正弦条纹光信号,所述正弦条纹信号光经过所述分光棱镜投射至所述待测元件,经过所述待测元件的表面回返至所述分光棱镜,并经过所述显微物镜和成像透镜进行汇聚成一汇聚光束,所述汇聚光束在所述CCD探测器中呈现一变形条纹光信号,所述计算机对所述变形条纹光信号进行分析,获取所述待测元件的微观面形轮廓信息。In order to achieve the above object, the present invention provides an optical deflection microscope surface measurement device, the measurement device includes a projection screen, a beam splitting prism, a component to be measured, a microscope objective lens, an imaging lens, a CCD detector and a computer, wherein, The element to be tested is placed under the beam splitter prism, the projection screen is arranged on the left side of the beam splitter prism and the two are parallel, and the microscope objective lens, imaging lens and CCD detector are arranged in sequence on the beam splitter prism. Above the beam splitting prism, the computer generates a sinusoidal fringe light signal, the sinusoidal fringe signal light passes through the beam splitting prism and projects to the component to be measured, and returns to the beam splitting prism through the surface of the component to be measured. After the microscope objective lens and the imaging lens are converged into a converging beam, the converging beam presents a deformed fringe light signal in the CCD detector, and the computer analyzes the deformed fringe light signal to obtain the The microscopic surface profile information of the measuring element.

为实现上述目的,本发明提供了一种光学偏折显微表面测量方法,所述方法包括:In order to achieve the above object, the present invention provides a method for measuring an optical deflection microscopic surface, the method comprising:

S1、采用三坐标测量设备对所述光学偏折显微表面测量装置的结构位置参数S进行测量标定;S1, using three-coordinate measuring equipment to measure and calibrate the structural position parameter S of the optical deflection microscopic surface measuring device;

S2、根据测量标定的结构位置参数S,计算所述变形条纹光信号的相位分布,所述变形条纹光信号包括待测元件微观面形轮廓特征信息;S2. Calculate the phase distribution of the deformed fringe optical signal according to the measured and calibrated structural position parameter S, where the deformed fringe optical signal includes the feature information of the microscopic surface profile of the element to be measured;

S3、根据所述相位分布,获取所述待测元件微观表面对应的实际光斑分布;S3. According to the phase distribution, obtain the actual light spot distribution corresponding to the microscopic surface of the element to be tested;

S4、将所述实际光斑分布与一预设的理想光斑分布进行比较,得到所述待测元件的微观面形轮廓。S4. Comparing the actual light spot distribution with a preset ideal light spot distribution to obtain the microscopic surface profile of the element to be tested.

优选的,所述步骤S1包括:结构位置参数S={(xi,yi,zi),(αiii)},其中i表示元件的标号数,(xiyizi)表示标号为i的元件的三维空间位置坐标,(αiii)表示标号为第i个元件分别相对于x轴、y轴和z轴的倾角。Preferably, the step S1 includes: structural position parameters S={(x i , y i , z i ), (α i , β i , γ i )}, where i represents the number of labels of components, (x i y i zi ) represents the three-dimensional spatial position coordinates of the element marked i, and (α i , β i , γ i ) represents the inclination angle of the i-th element with respect to the x-axis, the y-axis and the z-axis, respectively.

优选的,所述步骤S2包括:Preferably, the step S2 includes:

利用计算机调制生成相位分别为0、π/2、π、3π/2的x方向的4幅正弦条纹光信号和y方向的四幅正弦条纹光信号;Using computer modulation to generate four sinusoidal fringe optical signals in the x direction and four sinusoidal fringe optical signals in the y direction with phases of 0, π/2, π, and 3π/2 respectively;

根据x和y两种方向的四步移相,所述CCD探测器采集到四幅相位相差π/2的x方向变形条纹光信号和四幅相位相差π/2的y方向变形条纹光信号。According to the four-step phase shift in the x and y directions, the CCD detector collects four x-direction deformed fringe light signals with a phase difference of π/2 and four y-direction deformed fringe light signals with a phase difference of π/2.

优选的,所述步骤S2还包括:Preferably, the step S2 further includes:

根据式(1)计算所述正弦条纹光信号的光强;Calculate the light intensity of the sinusoidal fringe light signal according to formula (1);

Figure BDA0002258072280000031
Figure BDA0002258072280000031

设置δn为π/2,利用四步移相方法,获取所述四组变形条纹光信号的光强分别为I1(x,y)、I2(x,y)、I3(x,y)、I4(x,y)。Set δ n to be π/2, and use the four-step phase-shifting method to obtain the light intensities of the four groups of deformed fringe light signals as I 1 (x,y), I 2 (x, y), I 3 (x, y), I 4 (x, y).

优选的,所述步骤S2还包括:Preferably, the step S2 further includes:

根据相移计算公式(2),得到所述变形条纹光信号的相位分布;According to the phase shift calculation formula (2), the phase distribution of the deformed fringe optical signal is obtained;

Figure BDA0002258072280000032
Figure BDA0002258072280000032

优选的,所述步骤S2还包括:Preferably, the step S2 further includes:

利用相移技术和相位展开算法,对所述CCD探测器采集到的变形条纹光信号进行计算,得到对应的相位分布;所述相位分布关系和相位展开法满足公式(3);Using the phase shift technology and the phase unwrapping algorithm, the deformed fringe optical signal collected by the CCD detector is calculated to obtain the corresponding phase distribution; the phase distribution relationship and the phase unwrapping method satisfy the formula (3);

Figure BDA0002258072280000033
Figure BDA0002258072280000033

其中,Φ(i)为展开相位,k(i)为平移函数。Among them, Φ(i) is the unwrapped phase, and k(i) is the translation function.

优选的,所述步骤S3包括:Preferably, the step S3 includes:

所述变形条纹光信号中的x水平方向和y竖直方向上的相位值分别对应像素点投影在CCD探测器上的横坐标和纵坐标值;The phase values in the x horizontal direction and the y vertical direction in the deformed fringe light signal respectively correspond to the abscissa and ordinate values of the pixel projected on the CCD detector;

根据式(4),得到所述变形条纹光信号中每个亮斑对应的x轴和y轴的发光像素点的坐标为;According to formula (4), the coordinates of the light-emitting pixel points on the x-axis and y-axis corresponding to each bright spot in the deformed fringe light signal are obtained as:

Figure BDA0002258072280000041
Figure BDA0002258072280000041

其中,px和py为所述CCD探测器获取的分别为x方向和y方向的投影屏的投影条纹宽度。Wherein, p x and p y are the projection fringe widths of the projection screen in the x-direction and the y-direction, respectively, acquired by the CCD detector.

优选的,所述步骤S4包括:Preferably, the step S4 includes:

根据所述结构位置参数S,建立光路从CCD探测器起依次经过成像透镜、显微物镜、分光棱镜、待测元件、投影屏的理想光学显微偏折模型;According to the structural position parameter S, establish an ideal optical microscopic deflection model in which the optical path from the CCD detector sequentially passes through the imaging lens, the microscope objective lens, the beam splitter prism, the component to be measured, and the projection screen;

在所述理想光学显微偏折模型中,将所述CCD探测器的小孔作为点光源,并设置所述待测元件的反射面为理想面;In the ideal optical microscopic deflection model, the small hole of the CCD detector is used as a point light source, and the reflective surface of the element to be measured is set as an ideal surface;

根据光线追迹法生成与所述实际光斑坐标值相对应的理想光斑坐标值An ideal spot coordinate value corresponding to the actual spot coordinate value is generated according to the ray tracing method

优选的,所述步骤S4还包括:Preferably, the step S4 further includes:

根据所述实际光斑坐标值与理想光斑值的差异,得到微观面形轮廓的波前斜率分布;According to the difference between the actual spot coordinate value and the ideal spot value, obtain the wavefront slope distribution of the micro-surface profile;

使用积分法得到待测元件的微观面形轮廓信息。Use the integral method to obtain the microscopic surface profile information of the component to be tested.

与现有技术相比,本发明一种光学偏折显微表面测量装置及方法,所带来的有益效果为:Compared with the prior art, an optical deflection microscopic surface measuring device and method of the present invention has the following beneficial effects:

(1)、本发明改善了传统光学偏折测量系统空间分辨率低的问题,无需额外补偿光学元件与标准光学元件;(1) The present invention improves the problem of low spatial resolution of the traditional optical deflection measurement system, and does not require additional compensation optical elements and standard optical elements;

(2)、简化了测量系统的校准工作,通过计算机软件搭建理想光学偏折显微测量模型来实现光线追迹,在不提高成本的情况下有效地提高了测量的精度;(2) The calibration of the measurement system is simplified, and the ideal optical deflection microscopic measurement model is built through computer software to realize ray tracing, which effectively improves the measurement accuracy without increasing the cost;

(3)、鉴于接触式测量的损害性、干涉法的苛刻测量环境、传统偏折测量装置的空间分辨率低以及测量精度低的技术问题,本发明提供了一种高精度高、低成本、空间分辨率高、测量速度快的显微测量装置和方法。(3) In view of the damage of contact measurement, the harsh measurement environment of interferometry, the low spatial resolution of traditional deflection measurement devices and the technical problems of low measurement accuracy, the present invention provides a high-precision, low-cost, Microscopic measurement device and method with high spatial resolution and high measurement speed.

附图说明Description of drawings

图1是根据本发明的一个实施例的光学偏折显微表面测量装置的系统示意图。FIG. 1 is a system schematic diagram of an optical deflection microscopic surface measurement apparatus according to an embodiment of the present invention.

图2是根据本发明的一个实施例的光学偏折显微表面测量方法的流程示意图。FIG. 2 is a schematic flowchart of a method for optically deflected microscopic surface measurement according to an embodiment of the present invention.

图3是根据本发明的一个具体实施例中的x方向和y方向的变形条纹光信号的示意图。FIG. 3 is a schematic diagram of deformed fringe optical signals in the x-direction and the y-direction according to a specific embodiment of the present invention.

图4是根据本发明的一个具体实施例中的x方向相位分布和y方向的相位分布的示意图。FIG. 4 is a schematic diagram of the phase distribution in the x-direction and the phase distribution in the y-direction according to a specific embodiment of the present invention.

图5是根据本发明的一个具体实施例中的微观面形轮廓的示意图。FIG. 5 is a schematic diagram of a microscopic surface profile in a specific embodiment of the present invention.

具体实施方式Detailed ways

以下将结合附图所示的具体实施方式对本发明进行详细描述,但这些实施方式并不限制本发明,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本发明的保护范围内。The present invention will be described in detail below with reference to the specific embodiments shown in the accompanying drawings, but these embodiments do not limit the present invention, and those of ordinary skill in the art can make structural, method, or functional transformations according to these embodiments. All are included in the protection scope of the present invention.

如图1所示的本发明一实施例,所述光学偏折显微表面测量装置包括包括投影屏1、分光棱镜2、待测元件3、显微物镜4、成像透镜5、CCD探测器6和计算机,其中,所述待测元件3置于所述分光棱镜2的下方,所述投影屏1设于所述分光棱镜2的左侧并使二者平行,所述显微物镜4、成像透镜5和CCD探测器6依次设于所述分光棱镜2的上方。所述计算机产生一正弦条纹光信号,所述正弦条纹信号光经过所述分光棱镜2投射至所述待测元件3,经过所述待测元件的表面回返至所述分光棱镜2,并经过所述显微物镜4和成像透镜5进行汇聚成一汇聚光束,所述汇聚光束在所述CCD探测器6中呈现一变形条纹光信号,所述计算机对所述变形条纹光信号分析,获取所述待测元件的微观面形轮廓信息。所述投影屏1、分光棱镜2、显微物镜4、成像透镜5、CCD探测器6组成基于逆向哈特曼光学检测的偏折显微测量系统。所述投影屏1和CCD探测器6分别与计算机建立通信连接。计算机调制生成正弦条纹光信号,将该正弦条纹投射到所述投影屏上。该正弦条纹光信号经所述投影屏1入射至所述分光棱镜2,所述正弦条纹光信号经由所述分光棱镜2反射到所述待测元件3,并经过所述待测元件3的表面反射经过所述分光棱镜2透射至所述显微物镜4,在所述显微物镜4成汇聚光束,所述汇聚光束经过所述成像透镜5汇聚至所述CCD探测器6,所述CCD探测器6根据所述汇聚光束信号呈现出一变形条纹光信号。所述显微物镜4的光轴、成像透镜5的光轴、CCD探测器6的中心与分光棱镜2的中心位于同一直线,所述CCD探测器6垂直于所述成像透镜5的光轴。所述显微物镜4为长工作距离显微物镜,所述待测元件3的表面位于所述显微物镜2的焦平面上。所述分光棱镜2是斜面为镀分光膜、其余面为镀增透膜的正立方体分光棱镜,所述分光棱镜2的斜面分光膜与水平轴方向呈135°角。通过所述待测元件3相对上下移动或旋转实现微调,以保证所述待测元件3的表面位于所述显微物镜4的焦平面上,再对投影屏1相对左右移动,使得待测元件3反射所述投影屏1出射光能被所述CCD探测器6摄取,以得到清晰完整的像。该测量装置结构简单、调节方便、通用性强,具有高分辨率和检测精度,能实现对待测元件表面的高精度显微测量。As shown in an embodiment of the present invention as shown in FIG. 1 , the optical deflection microscopic surface measurement device includes a projection screen 1 , a beam splitting prism 2 , an element to be measured 3 , a microscope objective lens 4 , an imaging lens 5 , and a CCD detector 6 and a computer, wherein the component to be tested 3 is placed under the beam splitting prism 2, the projection screen 1 is placed on the left side of the beam splitting prism 2 and the two are parallel, and the microscope objective lens 4, imaging The lens 5 and the CCD detector 6 are sequentially arranged above the dichroic prism 2 . The computer generates a sine fringe light signal, and the sine fringe signal light is projected to the element to be measured 3 through the beam splitting prism 2, returns to the beam splitter prism 2 through the surface of the element to be measured, and passes through the beam splitting prism 2. The microscope objective lens 4 and the imaging lens 5 are converged into a converging beam, and the converging beam presents a deformed fringe light signal in the CCD detector 6, and the computer analyzes the deformed fringe light signal to obtain the The microscopic surface profile information of the measuring element. The projection screen 1 , the beam splitting prism 2 , the microscope objective lens 4 , the imaging lens 5 , and the CCD detector 6 constitute a deflection microscopic measurement system based on reverse Hartmann optical detection. The projection screen 1 and the CCD detector 6 establish a communication connection with the computer respectively. Computer modulation generates a sinusoidal fringe light signal, which is projected onto the projection screen. The sinusoidal fringe light signal is incident on the beam splitting prism 2 through the projection screen 1 , and the sinusoidal fringe light signal is reflected to the element to be measured 3 via the beam splitter 2 , and passes through the surface of the element to be measured 3 . The reflection passes through the beam splitter prism 2 and is transmitted to the microscope objective lens 4, where it becomes a condensed beam at the microscope objective lens 4, and the condensed beam is condensed to the CCD detector 6 through the imaging lens 5, and the CCD detects The device 6 presents a deformed fringe light signal according to the condensed beam signal. The optical axis of the microscope objective 4 , the optical axis of the imaging lens 5 , and the center of the CCD detector 6 and the center of the dichroic prism 2 are on the same straight line, and the CCD detector 6 is perpendicular to the optical axis of the imaging lens 5 . The microscope objective 4 is a long working distance microscope objective, and the surface of the component to be tested 3 is located on the focal plane of the microscope objective 2 . The beam-splitting prism 2 is a square cube beam-splitting prism whose inclined surface is coated with a beam-splitting film and the remaining surfaces are coated with an anti-reflection film. Fine-tuning is achieved by relatively moving or rotating the element to be tested 3 up and down to ensure that the surface of the element to be tested 3 is located on the focal plane of the microscope objective 4, and then the projection screen 1 is moved relatively left and right, so that the element to be tested 3 is positioned on the focal plane of the microscope objective 4. 3. The light emitted from the projection screen 1 can be captured by the CCD detector 6 to obtain a clear and complete image. The measuring device has the advantages of simple structure, convenient adjustment, strong versatility, high resolution and detection accuracy, and can realize high-precision microscopic measurement of the surface of the component to be measured.

如图2所示的本发明一实施例中,本发明提供一种光学偏折显微表面测量方法,所述方法包括:In an embodiment of the present invention as shown in FIG. 2, the present invention provides a method for measuring an optical deflection microscopic surface, the method comprising:

S201、采用三坐标测量设备对所述光学偏折显微表面测量装置的结构位置参数S进行测量标定;S201, using three-coordinate measuring equipment to measure and calibrate the structural position parameter S of the optical deflection microscopic surface measuring device;

S202、根据测量标定的结构位置参数S,计算所述变形条纹光信号的相位分布,所述变形条纹光信号包括待测元件微观面形轮廓特征信息;S202. Calculate the phase distribution of the deformed fringe optical signal according to the measured and calibrated structural position parameter S, where the deformed fringe optical signal includes the feature information of the microscopic surface profile of the element to be measured;

S203、根据所述相位分布,获取所述待测元件微观表面对应的实际光斑分布;S203, according to the phase distribution, obtain the actual light spot distribution corresponding to the microscopic surface of the element to be tested;

S204、将所述实际光斑分布与一预设的理想光斑分布进行比较,得到所述待测元件的微观面形轮廓。S204 , comparing the actual light spot distribution with a preset ideal light spot distribution to obtain the microscopic surface profile of the element to be tested.

在所述步骤S201中,进行所述光学偏折显微表面测量装置的安装。所述待测元件3置于所述分光棱镜2的下方,所述投影屏1设于所述分光棱镜2的左侧并使二者平行,所述显微物镜4、成像透镜5和CCD探测器6依次设于所述分光棱镜2的上方。所述投影屏1、分光棱镜2、显微物镜4、成像透镜5、CCD探测器6组成基于逆向哈特曼光学检测的偏折显微测量系统。In the step S201, the installation of the optical deflection microscope surface measuring device is performed. The element to be tested 3 is placed under the beam splitter prism 2, the projection screen 1 is placed on the left side of the beam splitter prism 2 and the two are parallel, and the microscope objective lens 4, the imaging lens 5 and the CCD detect The device 6 is sequentially arranged above the beam splitting prism 2 . The projection screen 1 , the beam splitting prism 2 , the microscope objective lens 4 , the imaging lens 5 , and the CCD detector 6 constitute a deflection microscopic measurement system based on reverse Hartmann optical detection.

利用测量精度可达微米量级三坐标测量设备对所述的包括投影屏、分光棱镜、待测元件、显微物镜、成像透镜和CCD探测器在内的逆向哈特曼验光电路的结构位置参数S进行测量标定,其结构位置参数S={(xi,yi,zi),(αiii)},其中i表示元件的标号数,(xiyizi)表示标号为i的元件的三维空间位置坐标,(αiii)表示标号为第i个元件分别相对于x轴、y轴和z轴的倾角。The structure and position parameters of the reverse Hartmann refraction circuit including the projection screen, beam splitting prism, component to be measured, microscope objective lens, imaging lens and CCD detector are measured by using a three-coordinate measuring device with a measurement accuracy of the order of microns. S is measured and calibrated, and its structural position parameters S={(x i , y i , z i ), (α i , β i , γ i )}, where i represents the label number of the element, (x i y i z i ) represents the three-dimensional spatial position coordinates of the element marked i, and (α i , β i , γ i ) represents the inclination angle of the i-th element with respect to the x-axis, the y-axis and the z-axis, respectively.

根据本发明的一具体实施例,所述步骤S202包括:利用计算机调制生成一正弦条纹光信号,对所述正弦条纹光信号进行参数配置,分别设置相位为0、π/2、π、3π/2的x方向的4幅正弦条纹光信号和y方向的四幅正弦条纹光信号。根据x和y两种方向的四步移相,投影屏投射正弦条纹光信号经待测元件反射后被显微物镜会聚,再经过成像透镜成像,使得CCD探测器采集到四幅相位相差π/2的x方向变形条纹光信号和四幅相位相差π/2的y方向变形条纹光信号。According to a specific embodiment of the present invention, the step S202 includes: using computer modulation to generate a sinusoidal fringe optical signal, configuring parameters for the sinusoidal fringe optical signal, and setting the phases to be 0, π/2, π, 3π/ 2 4 sinusoidal fringe optical signals in the x direction and four sinusoidal fringe optical signals in the y direction. According to the four-step phase shifting in the x and y directions, the projection screen projects the sinusoidal fringe light signal, which is reflected by the element to be measured and then converged by the microscope objective lens, and then imaged by the imaging lens, so that the CCD detector collects four images with a phase difference of π/2 The x-direction deformed fringe light signal and four y-direction deformed stripe light signals with a phase difference of π/2.

根据式(1)计算所述正弦条纹光信号的光强:Calculate the light intensity of the sinusoidal fringe light signal according to formula (1):

Figure BDA0002258072280000081
Figure BDA0002258072280000081

通过调整δn的值来调整所述正弦条纹光信号的光强;所述δn取值为π/2,利用四步移相方法,获取所述四组变形条纹光信号的光强分别为I1(x,y)、I2(x,y)、I3(x,y)、I4(x,y)。The light intensity of the sinusoidal fringe optical signal is adjusted by adjusting the value of δ n ; the value of δ n is π/2, and using the four-step phase shifting method, the light intensities of the four groups of deformed fringe optical signals are obtained as I 1 (x, y), I 2 (x, y), I 3 (x, y), I 4 (x, y).

根据相移计算公式(2),得到所述变形条纹光信号的相位分布:According to the phase shift calculation formula (2), the phase distribution of the deformed fringe optical signal is obtained:

Figure BDA0002258072280000082
Figure BDA0002258072280000082

对CCD探测器采集到的变形条纹光信号,利用相移技术和相位展开算法,计算得到对应的相位分布,所述变形条纹光信号包括待测元件微观面形轮廓特征信息。所述相位分布关系和相位展开法满足公式(3):For the deformed fringe optical signal collected by the CCD detector, the corresponding phase distribution is obtained by using the phase shift technology and the phase unwrapping algorithm, and the deformed fringe optical signal includes the characteristic information of the microscopic surface profile of the element to be tested. The phase distribution relationship and the phase unwrapping method satisfy formula (3):

Figure BDA0002258072280000083
Figure BDA0002258072280000083

其中,Φ(i)为展开相位,k(i)为平移函数。Among them, Φ(i) is the unwrapped phase, and k(i) is the translation function.

根据所述相位分布,获取所述待测元件微观表面对应的实际光斑分布。具体地,所述变形条纹光信号中的x水平方向和y竖直方向上的相位值分别对应像素点投影在CCD探测器上的横坐标和纵坐标值;根据式(4),得到所述变形条纹光信号中每个亮斑对应的x轴和y轴的发光像素点的坐标为:According to the phase distribution, the actual light spot distribution corresponding to the microscopic surface of the element to be tested is obtained. Specifically, the phase values in the x horizontal direction and the y vertical direction in the deformed fringe optical signal correspond to the abscissa and ordinate values of the pixel projected on the CCD detector, respectively; according to formula (4), the The coordinates of the x-axis and y-axis light-emitting pixel points corresponding to each bright spot in the deformed stripe light signal are:

Figure BDA0002258072280000091
Figure BDA0002258072280000091

其中,px和py为所述CCD探测器获取的分别为x方向和y方向的投影屏的投影条纹宽度。根据式(4)得出获取所述待测元件微观表面对应的实际光斑分布。Wherein, p x and p y are the projection fringe widths of the projection screen in the x-direction and the y-direction, respectively, acquired by the CCD detector. According to formula (4), the actual light spot distribution corresponding to the microscopic surface of the element to be measured is obtained.

将所述实际光斑分布与一预设的理想光斑分布进行比较,得到所述待测元件的微观面形轮廓。具体地,根据所述结构位置参数S,建立光路从CCD探测器起依次经过成像透镜、显微物镜、分光棱镜、待测元件、投影屏的理想光学显微偏折模型;在所述理想光学显微偏折模型中,将所述CCD探测器的小孔作为点光源,并设置所述待测元件的反射面为理想面;根据光线追迹法生成与所述实际光斑坐标值相对应的理想光斑坐标值。The actual light spot distribution is compared with a preset ideal light spot distribution to obtain the microscopic surface profile of the element to be tested. Specifically, according to the structural position parameter S, an ideal optical microscopic deflection model in which the optical path passes through the imaging lens, the microscope objective lens, the beam splitting prism, the element to be measured, and the projection screen in sequence from the CCD detector is established; In the micro-deflection model, the small hole of the CCD detector is used as a point light source, and the reflective surface of the element to be measured is set as an ideal surface; Ideal spot coordinates.

通过实际测量数据得出的实际光斑坐标值与理想光斑值的差异,得到微观面形轮廓的波前斜率分布,并使用积分法得到待测元件的微观面形轮廓信息,从而完成对待测元件的高精度显微测量。Through the difference between the actual spot coordinate value and the ideal spot value obtained from the actual measurement data, the wavefront slope distribution of the micro-surface profile is obtained, and the micro-surface profile information of the component to be measured is obtained by the integration method, so as to complete the measurement of the component to be measured. High-precision microscopic measurement.

下面通过一具体的实施例对本发明做进一步的说明。光学偏折显微表面测量装置中的分光棱镜采用边长为25.4mm的宽带正立方体分光棱镜,显微物镜采用放大倍数为10×、工作距离为34mm的长工作距离显微物镜,CCD探测器采用分辨率为1328(H)×1048(V)、像素尺寸为3.63μm×3.63μm的CCD探测器,整个测量装置用精度为5.0μm、分辨率为0.078μm的三坐标仪进行测量标定,对直径为50.02mm的圆形金属表面进行光学偏折显微表面的测量。通过金属表面相对上下移动或旋转实现微调保证金属表面位于显微物镜的焦平面上,再对投影屏相对左右移动,使得金属表面反射投影屏出射的光能在CCD探测器上呈现清晰完整的像。使用三坐标仪对该光学偏折显微表面测量装置进行标定,获取结构位置结构参数S。通过计算机的预存程序进行参数配置,使投影屏分别显示x方向和y方向的四步π/2移相正弦条纹光信号。通过计算机程序控制横向条纹条数为90,纵向条纹条数为160。通过投影屏的参数计算可得条纹间距均为17.1mm。CCD探测器实时采集四步移相正弦条纹经过金属表面反射后的x方向和y方向的变形条纹光信号,如图3中的左图为x方向的变形条纹光信号,右图为y方向的变形条纹光信号。利用四步移相算法,根据式(2)求解出CCD探测器采集到的四步移相正弦条纹对应的相位分布

Figure BDA0002258072280000101
Figure BDA0002258072280000102
根据式(4)求得对应相位值的像素点投影在CCD探测器上的横坐标和纵坐标值,即实际光斑坐标值。根据参数S在计算机软件中建立光学偏折显微测量模型,并模型中将待测元件的反射面置为理想面,根据光线追迹法可获得与实际光斑坐标值相对应的理想光斑坐标值。图4为对用四步移相算法求解的CCD探测器采集到的四步移相正弦条纹相位展开后得到的x方向的相位分布(左图)和y方向的相位分布图(右图)。根据上述实际测量数据得出的实际光斑坐标值与检测系统模型光线追迹结果的理想光斑值差异进行分析,可得出微观面形的波前斜率分布,最终对波前斜率积分可得到金属表面的微观面形轮廓信息,如图5所示。The present invention will be further described below through a specific embodiment. The beam splitter prism in the optical deflection microscope surface measurement device adopts a broadband square beam splitter prism with a side length of 25.4mm, and the microscope objective adopts a long working distance microscope objective with a magnification of 10× and a working distance of 34mm, and a CCD detector. A CCD detector with a resolution of 1328 (H) × 1048 (V) and a pixel size of 3.63 μm × 3.63 μm was used. The entire measuring device was measured and calibrated with a three-coordinate instrument with an accuracy of 5.0 μm and a resolution of 0.078 μm. Circular metal surfaces with a diameter of 50.02 mm were subjected to optical deflection microscopic surface measurements. The metal surface is relatively moved up and down or rotated to achieve fine-tuning to ensure that the metal surface is located on the focal plane of the microscope objective lens, and then the projection screen is moved relatively left and right, so that the metal surface reflects the light emitted from the projection screen to present a clear and complete image on the CCD detector. . The optical deflection microscopic surface measuring device was calibrated with a three-coordinate instrument, and the structure parameter S of the structure position was obtained. The parameters are configured through the pre-stored program of the computer, so that the projection screen can display the four-step π/2 phase-shifted sinusoidal fringe optical signals in the x-direction and the y-direction respectively. The number of horizontal stripes is controlled to be 90 and the number of vertical stripes is 160 by computer program. According to the parameter calculation of the projection screen, the fringe spacing is 17.1mm. The CCD detector collects the deformed fringe optical signals in the x and y directions after the four-step phase-shifted sinusoidal stripes are reflected by the metal surface in real time. Deformed fringe light signal. Using the four-step phase-shifting algorithm, the phase distribution corresponding to the four-step phase-shifting sinusoidal fringes collected by the CCD detector is calculated according to equation (2).
Figure BDA0002258072280000101
and
Figure BDA0002258072280000102
According to formula (4), the abscissa and ordinate values of the pixel point corresponding to the phase value projected on the CCD detector are obtained, that is, the actual spot coordinate value. According to the parameter S, an optical deflection microscopic measurement model is established in the computer software, and the reflective surface of the element to be measured is set as the ideal surface in the model, and the ideal spot coordinate value corresponding to the actual spot coordinate value can be obtained according to the ray tracing method. . Figure 4 shows the phase distribution in the x-direction (left image) and the phase distribution in the y-direction (right image) obtained after the phase unwrapping of the four-step phase-shifted sinusoidal fringe acquired by the CCD detector solved by the four-step phase-shift algorithm. According to the difference between the actual spot coordinate value obtained from the above actual measurement data and the ideal spot value of the detection system model ray tracing result, the wavefront slope distribution of the micro-surface shape can be obtained, and finally the wavefront slope can be integrated to obtain the metal surface. The microscopic surface profile information is shown in Figure 5.

尽管为示例目的,已经公开了本发明的优选实施方式,但是本领域的普通技术人员将意识到,在不脱离由所附的权利要求书公开的本发明的范围和精神的情况下,各种改进、增加以及取代是可能的。Although the preferred embodiments of the present invention have been disclosed for illustrative purposes, those of ordinary skill in the art will appreciate that various Improvements, additions and substitutions are possible.

Claims (10)

1. An optical deflection microscopic surface measuring device is characterized in that the measuring device comprises a projection screen, a beam splitter prism, a component to be measured, a microscopic objective, an imaging lens, a CCD detector and a computer, wherein the component to be measured is arranged below the beam splitter prism, the projection screen is arranged on the left side of the beam splitter prism and enables the component to be measured and the microscopic objective, the imaging lens and the CCD detector to be parallel, the microscopic objective, the imaging lens and the CCD detector are sequentially arranged above the beam splitter prism, the computer generates a sinusoidal fringe optical signal, the sinusoidal fringe optical signal is projected to the component to be measured through the beam splitter prism, returns to the beam splitter prism through the surface of the component to be measured and is converged into a convergent light beam through the microscopic objective and the imaging lens, the convergent light beam presents a deformed fringe optical signal in the CCD detector, and the computer analyzes the deformed fringe optical signal, and acquiring the microcosmic surface profile information of the element to be detected.
2. A method of measuring an optical deflection microscopy surface measurement device as defined in claim 1, the method comprising:
s1, measuring and calibrating a structural position parameter S of the optical deflection microscopic surface measuring device by adopting three-coordinate measuring equipment;
s2, calculating the phase distribution of the deformed stripe optical signal according to the measured and calibrated structure position parameter S, wherein the deformed stripe optical signal comprises the micro surface profile characteristic information of the element to be measured;
s3, acquiring actual light spot distribution corresponding to the microscopic surface of the element to be measured according to the phase distribution;
and S4, comparing the actual light spot distribution with a preset ideal light spot distribution to obtain the micro surface profile of the element to be detected.
3. The optical deflection microscopy surface measurement method according to claim 2, wherein the step S1 includes: structure position parameter S { (x)i,yi,zi),(αiii) Where i denotes the number of the element (x)iyizi) Three-dimensional spatial position coordinates of the element denoted by the reference character i, (α)iii) Reference is made to the inclination of the ith element with respect to the x, y and z axes, respectively.
4. The optical deflection microscopy surface measurement method according to claim 3, wherein the step S2 includes:
modulating and generating 4 sinusoidal stripe optical signals in the x direction and four sinusoidal stripe optical signals in the y direction with phases of 0, pi/2, pi and 3 pi/2 respectively by using a computer;
according to the four-step phase shift in the x direction and the y direction, the CCD detector collects four x direction deformation stripe optical signals with phase difference of pi/2 and four y direction deformation stripe optical signals with phase difference of pi/2.
5. The optical deflection microscopy surface measurement method according to claim 4, wherein the step S2 further comprises:
calculating the light intensity of the sinusoidal fringe light signal according to formula (1);
Figure FDA0002258072270000021
setting deltanIs pi/2, and four steps of phase shifting method are utilized to obtain four groups of deformed stripe optical signals with light intensity I1(x,y)、I2(x,y)、I3(x,y)、I4(x,y)。
6. The optical deflection microscopy surface measurement method according to claim 5, wherein the step S2 further comprises:
obtaining the phase distribution of the deformed fringe optical signal according to a phase shift calculation formula (2);
7. the optical deflection microscopy surface measurement method according to claim 6, wherein the step S2 further comprises:
calculating the deformed fringe optical signals collected by the CCD detector by utilizing a phase shift technology and a phase expansion algorithm to obtain corresponding phase distribution;
the phase distribution relation and the phase expansion method satisfy the formula (3);
where Φ (i) is the unwrapped phase and k (i) is the translation function.
8. The optical deflection microscopy surface measurement method according to claim 7, wherein the step S3 includes:
phase values in the x horizontal direction and the y vertical direction in the deformed stripe optical signal respectively correspond to abscissa and ordinate values of pixel points projected on the CCD detector;
obtaining the coordinates of the luminous pixel points of the x axis and the y axis corresponding to each bright spot in the deformed stripe optical signal according to the formula (4);
wherein p isxAnd pyAnd acquiring projection fringe widths of the projection screen in the x direction and the projection screen in the y direction respectively for the CCD detector.
9. The optical deflection microscopy surface measurement method according to claim 1, wherein the step S4 includes:
establishing an ideal optical micro-deflection model of a light path passing through an imaging lens, a micro objective lens, a beam splitter prism, a component to be measured and a projection screen in sequence from a CCD detector according to the structural position parameter S;
in the ideal optical microscopic deflection model, the small hole of the CCD detector is used as a point light source, and the reflecting surface of the element to be measured is set as an ideal surface;
and generating an ideal light spot coordinate value corresponding to the actual light spot coordinate value according to a light ray tracing method.
10. The optical deflection microscopy surface measurement method according to claim 9, wherein the step S4 further comprises:
obtaining the wave front slope distribution of the microcosmic profile according to the difference between the actual spot coordinate value and the ideal spot value;
and obtaining the microcosmic surface profile information of the element to be detected by using an integration method.
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