CN110745877A - Mn (manganese)2+Preparation method of basic nickel carbonate doped microspheres - Google Patents
Mn (manganese)2+Preparation method of basic nickel carbonate doped microspheres Download PDFInfo
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- 229910000008 nickel(II) carbonate Inorganic materials 0.000 title claims abstract description 99
- ZULUUIKRFGGGTL-UHFFFAOYSA-L nickel(ii) carbonate Chemical compound [Ni+2].[O-]C([O-])=O ZULUUIKRFGGGTL-UHFFFAOYSA-L 0.000 title claims abstract description 99
- 239000011572 manganese Substances 0.000 title claims abstract description 85
- 239000004005 microsphere Substances 0.000 title claims abstract description 38
- 238000002360 preparation method Methods 0.000 title claims abstract description 21
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 title claims description 29
- 229910052748 manganese Inorganic materials 0.000 title claims description 9
- 239000000243 solution Substances 0.000 claims abstract description 91
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 80
- 238000006243 chemical reaction Methods 0.000 claims abstract description 74
- 239000002002 slurry Substances 0.000 claims abstract description 56
- 239000007864 aqueous solution Substances 0.000 claims abstract description 29
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims abstract description 25
- 150000002815 nickel Chemical class 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 18
- 239000012266 salt solution Substances 0.000 claims abstract description 16
- 239000012452 mother liquor Substances 0.000 claims abstract description 13
- 150000002696 manganese Chemical class 0.000 claims abstract description 12
- 238000001035 drying Methods 0.000 claims abstract description 7
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 64
- 238000003756 stirring Methods 0.000 claims description 48
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 42
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 claims description 35
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 claims description 35
- 235000017550 sodium carbonate Nutrition 0.000 claims description 32
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 32
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 claims description 19
- 239000001099 ammonium carbonate Substances 0.000 claims description 19
- 229910052759 nickel Inorganic materials 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 150000002500 ions Chemical class 0.000 claims description 12
- 229910001453 nickel ion Inorganic materials 0.000 claims description 12
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 claims description 11
- 235000012538 ammonium bicarbonate Nutrition 0.000 claims description 11
- 229910021380 Manganese Chloride Inorganic materials 0.000 claims description 9
- GLFNIEUTAYBVOC-UHFFFAOYSA-L Manganese chloride Chemical compound Cl[Mn]Cl GLFNIEUTAYBVOC-UHFFFAOYSA-L 0.000 claims description 9
- 235000002867 manganese chloride Nutrition 0.000 claims description 9
- 239000011565 manganese chloride Substances 0.000 claims description 9
- 229940099607 manganese chloride Drugs 0.000 claims description 9
- 235000012501 ammonium carbonate Nutrition 0.000 claims description 8
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 claims description 7
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 claims description 7
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 claims description 5
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 claims description 3
- IDGUHHHQCWSQLU-UHFFFAOYSA-N ethanol;hydrate Chemical compound O.CCO IDGUHHHQCWSQLU-UHFFFAOYSA-N 0.000 claims 1
- AQNXACCXVLZMFJ-UHFFFAOYSA-N ethanol;manganese Chemical compound [Mn].CCO AQNXACCXVLZMFJ-UHFFFAOYSA-N 0.000 claims 1
- 230000035484 reaction time Effects 0.000 claims 1
- 230000008719 thickening Effects 0.000 claims 1
- 238000011085 pressure filtration Methods 0.000 abstract description 12
- 238000000926 separation method Methods 0.000 abstract description 11
- 230000001699 photocatalysis Effects 0.000 abstract description 7
- 230000007547 defect Effects 0.000 abstract description 3
- 238000005406 washing Methods 0.000 abstract description 2
- 239000002562 thickening agent Substances 0.000 description 21
- 239000012295 chemical reaction liquid Substances 0.000 description 16
- 229940099596 manganese sulfate Drugs 0.000 description 12
- 235000007079 manganese sulphate Nutrition 0.000 description 12
- 239000011702 manganese sulphate Substances 0.000 description 12
- SQQMAOCOWKFBNP-UHFFFAOYSA-L manganese(II) sulfate Chemical compound [Mn+2].[O-]S([O-])(=O)=O SQQMAOCOWKFBNP-UHFFFAOYSA-L 0.000 description 12
- 239000007788 liquid Substances 0.000 description 10
- 230000002572 peristaltic effect Effects 0.000 description 10
- 239000002245 particle Substances 0.000 description 4
- SAEBCFDIJRQJQB-UHFFFAOYSA-N carbonic acid;nickel Chemical compound [Ni].OC(O)=O SAEBCFDIJRQJQB-UHFFFAOYSA-N 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000006228 supernatant Substances 0.000 description 3
- 239000003513 alkali Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
- CXKWCBBOMKCUKX-UHFFFAOYSA-M methylene blue Chemical compound [Cl-].C1=CC(N(C)C)=CC2=[S+]C3=CC(N(C)C)=CC=C3N=C21 CXKWCBBOMKCUKX-UHFFFAOYSA-M 0.000 description 1
- 229960000907 methylthioninium chloride Drugs 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000007146 photocatalysis Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G53/00—Compounds of nickel
- C01G53/06—Carbonates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/20—Carbon compounds
- B01J27/232—Carbonates
- B01J27/236—Hydroxy carbonates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/39—Photocatalytic properties
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/50—Solid solutions
- C01P2002/52—Solid solutions containing elements as dopants
- C01P2002/54—Solid solutions containing elements as dopants one element only
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/01—Particle morphology depicted by an image
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- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/30—Particle morphology extending in three dimensions
- C01P2004/32—Spheres
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Abstract
本发明公开了一种Mn2+掺杂碱式碳酸镍微球的制备方法,该方法通过以下步骤实现:1)分别配制碳酸盐溶液和镍盐溶液;2)将上述两种溶液同时加入反应器中,控制体系的pH值为7.9~8.3,并反应1~2h后,对该反应溶液进行浓密处理,获得碱式碳酸镍浆料;3)对上述碱式碳酸镍浆料进行压滤除去母液后,再进行浆化并转移至反应釜中,再加入锰盐的乙醇水溶液,搅拌反应,获得Mn2+掺杂碱式碳酸镍浆料;4)对上述浆料进行洗涤、高温烘干获得目标物。本发明制备过程简单易行,并且由于Mn2+掺杂之后形成晶格缺陷,促进电子分离效率,使得制备获得的Mn2+掺杂碱式碳酸镍微球具有比普通碱式碳酸镍高3倍以上的光催化性能。
The invention discloses a preparation method of Mn 2+ doped basic nickel carbonate microspheres. The method is realized by the following steps: 1) separately preparing a carbonate solution and a nickel salt solution; 2) adding the above two solutions simultaneously In the reactor, the pH value of the control system is 7.9-8.3, and after reacting for 1-2 hours, the reaction solution is subjected to dense treatment to obtain basic nickel carbonate slurry; 3) The above basic nickel carbonate slurry is subjected to pressure filtration After removing the mother liquor, it is slurried and transferred to the reaction kettle, and then the ethanol aqueous solution of manganese salt is added, and the reaction is stirred to obtain Mn 2+ doped basic nickel carbonate slurry; 4) washing and drying the above-mentioned slurry at high temperature Dry to get the target. The preparation process of the invention is simple and feasible, and since lattice defects are formed after Mn 2+ doping, the electron separation efficiency is promoted, so that the prepared Mn 2+ doped basic nickel carbonate microspheres have 3 higher than ordinary basic nickel carbonate. more than twice the photocatalytic performance.
Description
技术领域technical field
本发明属于碱式碳酸镍微球的制备技术领域,具体涉及一种Mn2+掺杂碱式碳酸镍微球的制备方法。The invention belongs to the technical field of preparation of basic nickel carbonate microspheres, in particular to a preparation method of Mn 2+ doped basic nickel carbonate microspheres.
背景技术Background technique
目前国内企业合成碱式碳酸镍有两种方法,一种合成工艺是采用碳酸铵或碳酸氢铵与镍盐进行沉淀反应;另一种为采用纯碱与镍盐溶液进行沉淀反应,此法合成时需要将pH值调至8.5以上,镍才能基本沉淀完全,此时需要的纯碱的量较理论量过量35%以上,且过量的碱基本不能回收利用,物料洗涤干燥后的产品中Na含量在300ppm以上,其操作步骤繁琐,并且这两种方法制备得到的碱式碳酸镍的结构均无其他掺杂元素,这样使得得到的碱式碳酸镍的用途少。At present, domestic enterprises have two methods for synthesizing basic nickel carbonate. One synthesis method is to use ammonium carbonate or ammonium bicarbonate and nickel salt for precipitation reaction; the other is to use soda ash and nickel salt solution for precipitation reaction. The pH value needs to be adjusted to above 8.5, and the nickel can be basically precipitated completely. At this time, the amount of soda ash required is more than 35% more than the theoretical amount, and the excess alkali can not be recycled basically. The Na content in the product after material washing and drying is 300ppm Above, the operation steps are complicated, and the structure of the basic nickel carbonate prepared by the two methods is free of other doping elements, so that the obtained basic nickel carbonate has few uses.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的主要目的在于提供一种Mn2+掺杂碱式碳酸镍微球的制备方法,解决了现有技术获得的碱式碳酸镍在催化过程中催化性能低的问题。In view of this, the main purpose of the present invention is to provide a preparation method of Mn 2+ doped basic nickel carbonate microspheres, which solves the problem that the basic nickel carbonate obtained in the prior art has low catalytic performance in the catalytic process.
为达到上述目的,本发明的技术方案是这样实现的:一种Mn2+掺杂碱式碳酸镍微球的制备方法,该方法通过以下步骤实现:In order to achieve the above object, the technical scheme of the present invention is achieved as follows: a preparation method of Mn 2+ doped basic nickel carbonate microspheres, the method is realized by the following steps:
步骤1,分别配制碳酸根离子浓度为1.0~2.0mol/L的碳酸盐溶液和镍离子浓度为0.5~2.0mol/L的镍盐溶液;
步骤2,将碳酸盐溶液和镍盐溶液同时加入反应器中,加料的过程中保持镍盐溶液的流量不变,通过调节碳酸盐溶液的流量控制体系的pH值为7.9~8.3,并反应1~2h后,对该反应溶液进行浓密处理继续反应8~18h,获得碱式碳酸镍浆料;In step 2, the carbonate solution and the nickel salt solution are simultaneously added to the reactor, the flow rate of the nickel salt solution is kept constant during the feeding process, and the pH value of the system is controlled to be 7.9-8.3 by adjusting the flow rate of the carbonate solution, and After reacting for 1 to 2 hours, the reaction solution is subjected to intensive treatment to continue the reaction for 8 to 18 hours to obtain basic nickel carbonate slurry;
步骤3,对所述步骤2获得的碱式碳酸镍浆料进行压滤除去母液后,再对其进行浆化并转移至反应釜中,再向反应釜中加入锰盐的乙醇水溶液,搅拌反应,获得Mn2+掺杂碱式碳酸镍浆料;Step 3: After the basic nickel carbonate slurry obtained in the step 2 is subjected to pressure filtration to remove the mother liquor, it is then slurried and transferred to the reaction kettle, and then the ethanol aqueous solution of manganese salt is added to the reaction kettle, and the reaction is stirred and reacted. , to obtain Mn 2+ doped basic nickel carbonate slurry;
步骤4,对所述步骤3获得的Mn2+掺杂碱式碳酸镍浆料进行洗涤,再在高温烘干获得Mn2+掺杂碱式碳酸镍微球。In
优选地,所述步骤1中,所述碳酸盐为碳酸钠、碳酸铵、碳酸氢铵中的至少一种;所述镍盐为硫酸镍、氯化镍、硝酸镍中的至少一种。Preferably, in the
优选地,所述步骤2中,所述碳酸钠溶液的流量为5~500L/h;所述镍盐溶液的流量为50~500L/h。Preferably, in the step 2, the flow rate of the sodium carbonate solution is 5-500 L/h; the flow rate of the nickel salt solution is 50-500 L/h.
优选地,所述步骤3中,所述锰盐的乙醇水溶液中Mn2+离子浓度为0.05~0.2mol/L,所述锰盐的乙醇水溶液中乙醇和水体积比例为1:1。Preferably, in the
优选地,所述步骤3中,加入所述锰盐的乙醇水溶液时的流量是加入所述镍盐溶液流量的10~15%。Preferably, in the
优选地,所述步骤3中,所述Mn2+掺杂碱式碳酸镍浆料中锰元素的摩尔量占锰元素与镍元素的摩尔量之和的0.01-1%。Preferably, in the
优选地,所述步骤3中,所述锰盐为硫酸锰、氯化锰、硝酸锰中的至少一种。Preferably, in the
优选地,所述步骤3中,所述搅拌反应的温度为50~60℃,搅拌反应的时间为20~25h。Preferably, in the
优选地,所述步骤4中,所述烘干时的温度为120~150℃。Preferably, in the
优选地,所述步骤4中,所述烘干时的时间为2~5h。Preferably, in the
与现有技术相比,本发明操作简易,制备过程简单易行,并且由于Mn2掺杂之后形成晶格缺陷,促进电子分离效率,使得制备获得的Mn2掺杂碱式碳酸镍微球具有比普通碱式碳酸镍高3倍以上的光催化性能,提高了碱式碳酸镍松装密度和流动性,便于包装和批量输送。Compared with the prior art, the present invention has the advantages of simple operation, simple and feasible preparation process, and because of the formation of lattice defects after Mn 2 doping, the electron separation efficiency is promoted, so that the prepared Mn 2 doped basic nickel carbonate microspheres have The photocatalytic performance is more than 3 times higher than that of ordinary basic nickel carbonate, which improves the bulk density and fluidity of basic nickel carbonate, which is convenient for packaging and batch transportation.
附图说明Description of drawings
图1为本发明实施例1获得的Mn2+掺杂碱式碳酸镍微球的;Fig. 1 is Mn 2+ doped basic nickel carbonate microspheres obtained in Example 1 of the present invention;
图2为本发明实施例提供的一种制备Mn2+掺杂碱式碳酸镍微球的装置结构示意图。FIG. 2 is a schematic structural diagram of an apparatus for preparing Mn 2+ doped basic nickel carbonate microspheres according to an embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
本发明实施例提供的一种Mn2+掺杂碱式碳酸镍微球的制备方法,该方法通过以下步骤实现:A kind of preparation method of Mn 2+ doped basic nickel carbonate microspheres provided in the embodiment of the present invention is realized by the following steps:
步骤1,分别配制碳酸根离子浓度为1.0~2.0mol/L的碳酸盐溶液和镍离子浓度为0.5~2.0mol/L的镍盐溶液;其中,碳酸盐为碳酸钠、碳酸铵、碳酸氢铵中的至少一种;镍盐为硫酸镍、氯化镍、硝酸镍中的至少一种;
步骤2,采用蠕动泵进料,将碳酸盐溶液和镍盐溶液同时加入反应器中,进料过程中保持镍盐溶液的流量为50~500L/h不变,通过调节碳酸盐溶液的流量(所述碳酸钠溶液的流量范围为5~500L/h)控制体系的pH值为7.9~8.3,并反应1~2h后,开启浓密器(浓密器搅拌速率为5~10r/min),继续反应8~18h,获得碱式碳酸镍浆料;In step 2, the peristaltic pump is used for feeding, and the carbonate solution and the nickel salt solution are added to the reactor at the same time. During the feeding process, the flow rate of the nickel salt solution is kept constant at 50-500 L/h. The pH value of the flow (the flow range of the sodium carbonate solution is 5~500L/h) of the control system is 7.9~8.3, and after 1~2h of reaction, open the thickener (the thickener stirring rate is 5~10r/min), Continue to react for 8-18h to obtain basic nickel carbonate slurry;
步骤3,对所述步骤2获得的碱式碳酸镍浆料进行压滤除去母液后,再对其进行浆化并转移至反应釜中,再向反应釜中加入Mn2+离子浓度为0.05~0.2mol/L的锰盐的乙醇水溶液,在50~60℃下搅拌反应20~25h,获得锰元素的摩尔量占锰元素与镍元素的摩尔量之和的0.01~1%的Mn2+掺杂碱式碳酸镍浆料;其中,锰盐的乙醇水溶液中乙醇和水体积比例为1:1;加入锰盐的乙醇水溶液时的流量是加入镍盐溶液流量的10~15%;锰盐为硫酸锰、氯化锰、硝酸锰中的至少一种;
步骤4,对所述步骤3获得的Mn2+掺杂碱式碳酸镍浆料进行洗涤,再在120~150℃的高温下干燥2~5h,获得Mn2+掺杂碱式碳酸镍微球。Step 4: Wash the Mn 2+ doped basic nickel carbonate slurry obtained in the
本发明实施例还提供了制备该Mn2+掺杂碱式碳酸镍微球的制备装置,其包括反应本体1、浓密本体2、旋分分离本体3,反应本体1、浓密本体2、旋分分离本体3通过管道4依次连接且形成回路。The embodiment of the present invention also provides a preparation device for preparing the Mn 2+ doped basic nickel carbonate microspheres, which includes a
进一步地,反应本体1的下端侧壁上设置有反应液流出口11,浓密本体2的底部设置有反应液流入口21,反应液流出口11与反应液流入口21通过管道连接并且反应液流入口21至水平面的距离高于反应液流出口11至水平面的距离。Further, the lower end sidewall of the
进一步地,反应液流出口11与反应液流入口21连接的管道4上设置有第一控制阀门41。Further, a
进一步地,浓密本体2内设置有第二搅拌组件22,第二搅拌组件22位于浓密本体2内的中央位置,浓密本体2的上端侧壁上设置有反应液溢出口23。Further, the dense body 2 is provided with a
进一步地,第二搅拌组件22包括第二搅拌电机221、第二搅拌轴222、搅拌单元223,搅拌单元223固接在第二搅拌轴222的下端,第二搅拌电机(221)设置在第二搅拌轴222的上端且驱动第二搅拌轴222和搅拌单元223绕轴线转动。进一步地,搅拌单元223包括至少两个直角梯形搅拌浆叶2231,两个直角梯形搅拌浆叶2231沿垂直方向且对称的固接在第二搅拌轴222的下端,所述两个直角梯形搅拌浆叶2231的短边靠近反应液流入口21设置。Further, the
进一步地,两个直角梯形搅拌浆叶2231斜边的形状与浓密本体2下端的形状相适应。Further, the shape of the hypotenuse of the two right-angled
进一步地,旋分分离本体3的上端设置有上清液溢流口31,旋分分离本体3的侧壁上设置有反应液溢入口32,反应液溢入口32通过管道4与浓密本体2的上端侧壁上设置的反应液溢出口23连接;旋分分离本体3的底部设置有含固液流出口33,反应本体1的上端设置有含固液流入口,含固液流出口33通过管道4与含固液流入口连接。Further, the upper end of the
进一步地,反应液溢入口32与反应液溢出口23连接的管道4上设置有气动隔膜泵42。Further, a
进一步地,含固液流出口33与含固液流入口连接的管道上设置有第二控制阀门43。Further, a
进一步地,反应本体1内设置有碳酸盐进料管12、镍盐料管13、第一搅拌组件14、pH测定组件15,所述第一搅拌组件14位于反应本体1内的中央位置,所述碳酸盐进料管12和镍盐料管13对称的设置在反应本体1内的两侧;所述pH测定组件15设置在反应本体1的下端。Further, the
进一步地,第一搅拌组件14包括第一搅拌电机141、第一搅拌轴142、第一搅拌浆叶143,第一搅拌浆叶143固接在第一搅拌轴142的下端,第一搅拌电机141设置在第一搅拌轴142的上端且驱动第一搅拌轴142和第一搅拌浆叶143绕轴线转动。Further, the
进一步地,pH测定组件15包括pH测定管道151、pH测定仪152,pH测定仪152通过pH测定管道151与反应本体1相连接。Further, the pH measuring assembly 15 includes a pH measuring pipeline 151 and a pH measuring
进一步地,反应本体1的外层设置有真空保温夹套16,真空保温夹套16的底部设置有冷凝水进口161,真空保温夹套16的侧部设置有蒸汽出口162。Further, the outer layer of the
进一步地,反应本体1的底部设置有出料口17、排污口18。Further, the bottom of the
进一步地,反应本体1的下方还对称设置有两个固定支架19。Further, two
此装置的工作原理为:因重力作用碱式碳酸镍颗粒会沉降下来落到浓密器底部,通过低速搅拌,把粘附在底部的物料返回釜内,同时微小颗粒来不及沉降从反应液溢出口23排出至旋分分离本体3,旋分分离本体3对含固体小颗粒的液体进行旋分分离,上清液从上清液溢流口31排出,含固液返回反应本体1中,这样使釜内浓度不断提高,保证釜内颗粒粒径均匀性和微球形。The working principle of this device is: due to the action of gravity, the basic nickel carbonate particles will settle down and fall to the bottom of the thickener, and through low-speed stirring, the material adhering to the bottom is returned to the kettle, and the tiny particles have no time to settle out of the reaction
实施例1Example 1
步骤1,分别配制碳酸根离子浓度为1.5mol/L的碳酸钠溶液和镍离子浓度为1.2mol/L的硫酸镍溶液;
步骤2,采用蠕动泵进料,将碳酸钠溶液和硫酸镍溶液同时加入反应器中,进料过程中保持硫酸镍溶液的流量为200L/h不变,通过调节碳酸钠溶液的流量(碳酸钠溶液的流量范围为5~500L/h)控制体系的pH值为8.1±2,并反应1.5h后,开启浓密器(浓密器搅拌速率为5~10r/min),继续反应15h,获得碱式碳酸镍浆料;Step 2, adopt peristaltic pump to feed, add sodium carbonate solution and nickel sulfate solution to reactor simultaneously, keep the flow rate of nickel sulfate solution to be 200L/h constant in the feeding process, by adjusting the flow rate of sodium carbonate solution (sodium carbonate The flow range of the solution is 5~500L/h) The pH value of the control system is 8.1±2, and after the reaction for 1.5h, the thickener is opened (the stirring rate of the thickener is 5~10r/min), and the reaction is continued for 15h to obtain the basic formula Nickel carbonate slurry;
步骤3,对步骤2获得的碱式碳酸镍浆料进行压滤除去母液后,再对其进行浆化并转移至反应釜中,再向反应釜中加入Mn2+离子浓度为0.1mol/L的硫酸锰的乙醇水溶液(其中乙醇与水的体积比为1:1,加入硫酸锰的乙醇水溶液时的流量是加入硫酸镍溶液流量的12%),在55℃下搅拌反应22h,获得锰元素的摩尔量占锰元素与镍元素的摩尔量之和的0.1%的Mn2+掺杂碱式碳酸镍浆料;
步骤4,对步骤3获得的Mn2+掺杂碱式碳酸镍浆料进行洗涤,再在130℃的高温下干燥3h,获得Mn2+掺杂碱式碳酸镍微球。In
实施例2Example 2
步骤1,分别配制碳酸根离子浓度为1.0mol/L的碳酸钠溶液和镍离子浓度为0.5mol/L的硫酸镍溶液;
步骤2,采用蠕动泵进料,将碳酸钠溶液和硫酸镍溶液同时加入反应器中,进料过程中保持硫酸镍溶液的流量为500L/h不变,通过调节碳酸钠溶液的流量(碳酸钠溶液的流量范围为5~500L/h)控制体系的pH值为8.1±2,并反应1h后,开启浓密器(浓密器搅拌速率为5~10r/min),继续反应8h,获得碱式碳酸镍浆料;Step 2, adopt peristaltic pump feeding, sodium carbonate solution and nickel sulfate solution are added in the reactor simultaneously, keep the flow rate of nickel sulfate solution to be 500L/h constant in the feeding process, by adjusting the flow rate of sodium carbonate solution (sodium carbonate The flow range of the solution is 5~500L/h) The pH value of the control system is 8.1±2, and after reacting for 1h, open the thickener (the stirring speed of the thickener is 5~10r/min), and continue to react for 8h to obtain basic carbonic acid Nickel slurry;
步骤3,对步骤2获得的碱式碳酸镍浆料进行压滤除去母液后,再对其进行浆化并转移至反应釜中,再向反应釜中加入Mn2+离子浓度为0.05mol/L的硫酸锰的乙醇水溶液(其中,乙醇与水的体积比为1:1,加入硫酸锰的乙醇水溶液时的流量是加入硫酸镍溶液流量的10%),在50℃下搅拌反应25h,获得锰元素的摩尔量占锰元素与镍元素的摩尔量之和的0.01%的Mn2+掺杂碱式碳酸镍浆料;
步骤4,对步骤3获得的Mn2+掺杂碱式碳酸镍浆料进行洗涤,再在120℃的高温下干燥5h,获得Mn2+掺杂碱式碳酸镍微球。In
实施例3Example 3
步骤1,分别配制碳酸根离子浓度为2.0mol/L的碳酸钠溶液和镍离子浓度为2.0mol/L的硫酸镍溶液;
步骤2,采用蠕动泵进料,将碳酸钠溶液和硫酸镍溶液同时加入反应器中,进料过程中保持硫酸镍溶液的流量为5L/h不变,通过调节碳酸钠溶液的流量(碳酸钠溶液的流量范围为5~500L/h)控制体系的pH值为8.1±2,并反应2h后,开启浓密器(浓密器搅拌速率为5~10r/min),继续反应18h,获得碱式碳酸镍浆料;Step 2, adopt peristaltic pump feeding, sodium carbonate solution and nickel sulfate solution are added in the reactor simultaneously, keep the flow rate of nickel sulfate solution to be 5L/h constant in the feeding process, by adjusting the flow rate of sodium carbonate solution (sodium carbonate The flow range of the solution is 5~500L/h) The pH value of the control system is 8.1±2, and after the reaction for 2h, the thickener is opened (the stirring rate of the thickener is 5~10r/min), and the reaction is continued for 18h to obtain basic carbonic acid Nickel slurry;
步骤3,对步骤2获得的碱式碳酸镍浆料进行压滤除去母液后,再对其进行浆化并转移至反应釜中,再向反应釜中加入Mn2+离子浓度为0.2mol/L的硫酸锰的乙醇水溶液(其中,乙醇与水的体积比为1:1,加入硫酸锰的乙醇水溶液时的流量是加入硫酸镍溶液流量的15%),在60℃下搅拌反应20h,获得锰元素的摩尔量占锰元素与镍元素的摩尔量之和的1%的Mn2+掺杂碱式碳酸镍浆料;
步骤4,对步骤3获得的Mn2+掺杂碱式碳酸镍浆料进行洗涤,再在150℃的高温下干燥2h,获得Mn2+掺杂碱式碳酸镍微球。In
实施例4Example 4
步骤1,分别配制碳酸根离子浓度为1.5mol/L的碳酸钠溶液和镍离子浓度为1.2mol/L的硫酸镍溶液;
步骤2,采用蠕动泵进料,将碳酸钠溶液和硫酸镍溶液同时加入反应器中,进料过程中保持硫酸镍溶液的流量为200L/h不变,通过调节碳酸钠溶液的流量(碳酸钠溶液的流量范围为5~500L/h)控制体系的pH值为8.1±2,并反应1.5h后,开启浓密器(浓密器搅拌速率为5~10r/min),继续反应15h,获得碱式碳酸镍浆料;Step 2, adopt peristaltic pump to feed, add sodium carbonate solution and nickel sulfate solution to reactor simultaneously, keep the flow rate of nickel sulfate solution to be 200L/h constant in the feeding process, by adjusting the flow rate of sodium carbonate solution (sodium carbonate The flow range of the solution is 5~500L/h) The pH value of the control system is 8.1±2, and after the reaction for 1.5h, the thickener is opened (the stirring rate of the thickener is 5~10r/min), and the reaction is continued for 15h to obtain the basic formula Nickel carbonate slurry;
步骤3,对步骤2获得的碱式碳酸镍浆料进行压滤除去母液后,再对其进行浆化并转移至反应釜中,再向反应釜中加入Mn2+离子浓度为0.05mol/L的氯化锰的乙醇水溶液(其中,乙醇与水的体积比为1:1,加入氯化锰的乙醇水溶液时的流量是加入硫酸镍溶液流量的10%),在50℃下搅拌反应25h,获得锰元素的摩尔量占锰元素与镍元素的摩尔量之和的0.01%的Mn2+掺杂碱式碳酸镍浆料;
步骤4,对步骤3获得的Mn2+掺杂碱式碳酸镍浆料进行洗涤,再在120℃的高温下干燥5h,获得Mn2+掺杂碱式碳酸镍微球。In
实施例5Example 5
步骤1,分别配制碳酸根离子浓度为1.5mol/L的碳酸铵溶液和镍离子浓度为1.2mol/L的硫酸镍溶液;
步骤2,采用蠕动泵进料,将碳酸铵溶液和硫酸镍溶液同时加入反应器中,进料过程中保持硫酸镍溶液的流量为200L/h不变,通过调节碳酸铵溶液的流量(碳酸铵溶液的流量范围为5~500L/h)控制体系的pH值为8.1±2,并反应1.5h后,开启浓密器(浓密器搅拌速率为5~10r/min),继续反应15h,获得碱式碳酸镍浆料;Step 2, adopt peristaltic pump feeding, add ammonium carbonate solution and nickel sulfate solution into the reactor simultaneously, keep the flow rate of nickel sulfate solution to be 200L/h constant in the feeding process, by adjusting the flow rate of ammonium carbonate solution (ammonium carbonate The flow range of the solution is 5~500L/h) The pH value of the control system is 8.1±2, and after the reaction for 1.5h, the thickener is opened (the stirring rate of the thickener is 5~10r/min), and the reaction is continued for 15h to obtain the basic formula Nickel carbonate slurry;
步骤3,对步骤2获得的碱式碳酸镍浆料进行压滤除去母液后,再对其进行浆化并转移至反应釜中,再向反应釜中加入Mn2+离子浓度为0.2mol/L的氯化锰的乙醇水溶液(其中,乙醇与水的体积比为1:1,加入氯化锰的乙醇水溶液时的流量是加入硫酸镍溶液流量的15%),在60℃下搅拌反应20h,获得锰元素的摩尔量占锰元素与镍元素的摩尔量之和的1%的Mn2+掺杂碱式碳酸镍浆料;
步骤4,对步骤3获得的Mn2+掺杂碱式碳酸镍浆料进行洗涤,再在150℃的高温下干燥2h,获得Mn2+掺杂碱式碳酸镍微球。In
实施例6Example 6
步骤1,分别配制碳酸根离子浓度为1.0mol/L的碳酸钠溶液和镍离子浓度为0.5mol/L的氯化镍溶液;
步骤2,采用蠕动泵进料,将碳酸钠溶液和氯化镍溶液同时加入反应器中,进料过程中保持氯化镍溶液的流量为500L/h不变,通过调节碳酸钠溶液的流量(碳酸钠溶液的流量范围为5~500L/h)控制体系的pH值为8.1±2,并反应1h后,开启浓密器(浓密器搅拌速率为5~10r/min),继续反应8h,获得碱式碳酸镍浆料;Step 2, adopt peristaltic pump feeding, sodium carbonate solution and nickel chloride solution are added in the reactor simultaneously, keep the flow rate of nickel chloride solution to be 500L/h constant in the feeding process, by adjusting the flow rate of sodium carbonate solution ( The flow range of the sodium carbonate solution is 5~500L/h) The pH value of the control system is 8.1±2, and after the reaction for 1h, the thickener is opened (the stirring rate of the thickener is 5~10r/min), and the reaction is continued for 8h to obtain alkali. nickel carbonate slurry;
步骤3,对步骤2获得的碱式碳酸镍浆料进行压滤除去母液后,再对其进行浆化并转移至反应釜中,再向反应釜中加入Mn2+离子浓度为0.1mol/L的氯化锰的乙醇水溶液(其中乙醇与水的体积比为1:1,加入氯化锰的乙醇水溶液时的流量是加入氯化镍溶液流量的12%),在55℃下搅拌反应22h,获得锰元素的摩尔量占锰元素与镍元素的摩尔量之和的0.1%的Mn2+掺杂碱式碳酸镍浆料;
步骤4,对步骤3获得的Mn2+掺杂碱式碳酸镍浆料进行洗涤,再在130℃的高温下干燥3h,获得Mn2+掺杂碱式碳酸镍微球。In
实施例7Example 7
步骤1,分别配制碳酸根离子浓度为1.0mol/L的碳酸氢铵溶液和镍离子浓度为0.5mol/L的硫酸镍溶液;
步骤2,采用蠕动泵进料,将碳酸氢铵溶液和硫酸镍溶液同时加入反应器中,进料过程中保持硫酸镍溶液的流量为500L/h不变,通过调节碳酸氢铵溶液的流量(碳酸氢铵溶液的流量范围为5~500L/h)控制体系的pH值为8.1±2,并反应1h后,开启浓密器(浓密器搅拌速率为5~10r/min),继续反应8h,获得碱式碳酸镍浆料;Step 2, adopt peristaltic pump feeding, ammonium bicarbonate solution and nickel sulfate solution are added in the reactor simultaneously, keep the flow rate of nickel sulfate solution to be 500L/h constant in the feeding process, by adjusting the flow rate of ammonium bicarbonate solution ( The flow range of ammonium bicarbonate solution is 5~500L/h) the pH value of the control system is 8.1±2, and after 1h of reaction, open the thickener (the stirring speed of the thickener is 5~10r/min), continue to react for 8h, obtain Basic nickel carbonate slurry;
步骤3,对步骤2获得的碱式碳酸镍浆料进行压滤除去母液后,再对其进行浆化并转移至反应釜中,再向反应釜中加入Mn2+离子浓度为0.2mol/L的硫酸锰的乙醇水溶液(其中,乙醇与水的体积比为1:1,加入硫酸锰的乙醇水溶液时的流量是加入硫酸镍溶液流量的15%),在60℃下搅拌反应20h,获得锰元素的摩尔量占锰元素与镍元素的摩尔量之和的1%的Mn2+掺杂碱式碳酸镍浆料;
步骤4,对步骤3获得的Mn2+掺杂碱式碳酸镍浆料进行洗涤,再在150℃的高温下干燥2h,获得Mn2+掺杂碱式碳酸镍微球。In
实施例8Example 8
步骤1,分别配制碳酸根离子浓度为2.0mol/L的碳酸氢铵溶液和镍离子浓度为2.0mol/L的硫酸镍溶液;
步骤2,采用蠕动泵进料,将碳酸氢铵溶液和硫酸镍溶液同时加入反应器中,进料过程中保持硫酸镍溶液的流量为5L/h不变,通过调节碳酸氢铵溶液的流量(碳酸氢铵溶液的流量范围为5~500L/h)控制体系的pH值为8.1±2,并反应2h后,开启浓密器(浓密器搅拌速率为5~10r/min),继续反应18h,获得碱式碳酸镍浆料;Step 2, adopt peristaltic pump feeding, ammonium bicarbonate solution and nickel sulfate solution are added in the reactor simultaneously, keep the flow rate of nickel sulfate solution to be 5L/h constant in the feeding process, by adjusting the flow rate of ammonium bicarbonate solution ( The flow range of ammonium bicarbonate solution is 5~500L/h) the pH value of the control system is 8.1±2, and after 2h of reaction, open the thickener (the stirring rate of the thickener is 5~10r/min), and continue to react for 18h to obtain Basic nickel carbonate slurry;
步骤3,对步骤2获得的碱式碳酸镍浆料进行压滤除去母液后,再对其进行浆化并转移至反应釜中,再向反应釜中加入Mn2+离子浓度为0.1mol/L的硫酸锰的乙醇水溶液(其中乙醇与水的体积比为1:1,加入硫酸锰的乙醇水溶液时的流量是加入硫酸镍溶液流量的12%),在55℃下搅拌反应22h,获得锰元素的摩尔量占锰元素与镍元素的摩尔量之和的0.1%的Mn2+掺杂碱式碳酸镍浆料;
步骤4,对步骤3获得的Mn2+掺杂碱式碳酸镍浆料进行洗涤,再在130℃的高温下干燥3h,获得Mn2+掺杂碱式碳酸镍微球。In
实施例9Example 9
步骤1,分别配制碳酸根离子浓度为2.0mol/L的碳酸钠溶液和镍离子浓度为2.0mol/L的硫酸镍溶液;
步骤2,采用蠕动泵进料,将碳酸钠溶液和硫酸镍溶液同时加入反应器中,进料过程中保持硫酸镍溶液的流量为5L/h不变,通过调节碳酸钠溶液的流量(碳酸钠溶液的流量范围为5~500L/h)控制体系的pH值为8.1±2,并反应2h后,开启浓密器(浓密器搅拌速率为5~10r/min),继续反应18h,获得碱式碳酸镍浆料;Step 2, adopt peristaltic pump feeding, sodium carbonate solution and nickel sulfate solution are added in the reactor simultaneously, keep the flow rate of nickel sulfate solution to be 5L/h constant in the feeding process, by adjusting the flow rate of sodium carbonate solution (sodium carbonate The flow range of the solution is 5~500L/h) The pH value of the control system is 8.1±2, and after the reaction for 2h, the thickener is opened (the stirring rate of the thickener is 5~10r/min), and the reaction is continued for 18h to obtain basic carbonic acid Nickel slurry;
步骤3,对步骤2获得的碱式碳酸镍浆料进行压滤除去母液后,再对其进行浆化并转移至反应釜中,再向反应釜中加入Mn2+离子浓度为0.05mol/L的硝酸锰的乙醇水溶液(其中,乙醇与水的体积比为1:1,加入硝酸锰的乙醇水溶液时的流量是加入硫酸镍溶液流量的10%),在50℃下搅拌反应25h,获得锰元素的摩尔量占锰元素与镍元素的摩尔量之和的0.01%的Mn2+掺杂碱式碳酸镍浆料;
步骤4,对步骤3获得的Mn2+掺杂碱式碳酸镍浆料进行洗涤,再在120℃的高温下干燥5h,获得Mn2+掺杂碱式碳酸镍微球。In
性能检测实验:Performance testing experiment:
对实施例1至实施例9获得的Mn2+掺杂碱式碳酸镍微球进行性能检测,检测结果如下表:The Mn 2+ doped basic nickel carbonate microspheres obtained in Example 1 to Example 9 are tested for performance, and the test results are as follows:
表1实施例1至实施例9获得的Mn2+掺杂碱式碳酸镍微球对亚甲基蓝溶液的分解率对比数据Table 1 Comparative data of decomposition rate of Mn 2+ doped basic nickel carbonate microspheres to methylene blue solution obtained in Example 1 to Example 9
从表1中可以得出:本发明获得的碱式碳酸镍微球的光催化性能优于普通碱式碳酸镍性能,其光催化效率提高了3倍多;Can draw from Table 1: the photocatalytic performance of the basic nickel carbonate microspheres obtained by the present invention is better than that of ordinary basic nickel carbonate, and its photocatalytic efficiency has improved more than 3 times;
本发明操作简易,制备过程简单易行,并且由于Mn2+掺杂之后形成晶格缺陷,促进电子分离效率,测得其松装密度高达1.2g/cm3以上,同时,使得制备获得的Mn2+掺杂碱式碳酸镍微球具有比普通碱式碳酸镍高3倍以上的光催化性能,同时增加了碱式碳酸镍松装密度和流动性,便于包装和批量输送,另外也延伸了在光催化领域具有较强的光吸收能力,激发光生载流子对,提高光催化性能。The invention is easy to operate, the preparation process is simple and feasible, and since the lattice defects are formed after Mn 2+ doping, the electron separation efficiency is promoted, and its loose packing density is measured to be as high as 1.2 g/cm 3 or more, and at the same time, the prepared Mn 2+ Doped basic nickel carbonate microspheres have more than 3 times higher photocatalytic performance than ordinary basic nickel carbonate, and at the same time increase the bulk density and fluidity of basic nickel carbonate, which is convenient for packaging and bulk transportation, and also extends the In the field of photocatalysis, it has strong light absorption ability, excites photogenerated carrier pairs, and improves photocatalytic performance.
以上所述,仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention.
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