CN110730586A - A kind of IT cabinet same-section frame steel - Google Patents
A kind of IT cabinet same-section frame steel Download PDFInfo
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- CN110730586A CN110730586A CN201911148566.8A CN201911148566A CN110730586A CN 110730586 A CN110730586 A CN 110730586A CN 201911148566 A CN201911148566 A CN 201911148566A CN 110730586 A CN110730586 A CN 110730586A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 25
- 239000010959 steel Substances 0.000 title claims abstract description 25
- 238000009434 installation Methods 0.000 claims abstract description 46
- 238000010276 construction Methods 0.000 claims abstract description 20
- 230000007704 transition Effects 0.000 claims abstract description 17
- 238000005452 bending Methods 0.000 claims description 37
- 230000002787 reinforcement Effects 0.000 claims description 18
- 230000003014 reinforcing effect Effects 0.000 claims description 9
- 230000001154 acute effect Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 description 8
- 238000007789 sealing Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/14—Mounting supporting structure in casing or on frame or rack
- H05K7/1485—Servers; Data center rooms, e.g. 19-inch computer racks
- H05K7/1488—Cabinets therefor, e.g. chassis or racks or mechanical interfaces between blades and support structures
- H05K7/1489—Cabinets therefor, e.g. chassis or racks or mechanical interfaces between blades and support structures characterized by the mounting of blades therein, e.g. brackets, rails, trays
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/18—Construction of rack or frame
- H05K7/183—Construction of rack or frame support rails therefor
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Abstract
本发明涉及一种IT机柜同截型框架型钢,为以构造矩形为基准并分布于构造矩形内部的结构,所述结构以构造矩形的第一对角线为中心对称分布,所述结构由面向机柜内部的内安装侧以及面向机柜框架外部与门铰组件连接的外安装侧构成,所述内安装侧与外安装侧过渡连接,相邻两内安装侧以第一对角线对称布置并在构造矩形的角点a处闭合,相邻两外安装侧向第一对角线靠拢,所述靠拢处开口或闭合;所述内安装侧与外安装侧的过渡连接处形成与构造矩形中一条构造边相切的叠边弧。本发明结构简单,使用方便,采用同种截型的型钢组成的机柜框架的内装、外装的附件大大减小,大大降低了总成本。The invention relates to a same-section frame section steel for an IT cabinet, which is a structure based on a construction rectangle and distributed inside the construction rectangle. The inner installation side inside the cabinet and the outer installation side facing the outside of the cabinet frame and connected to the door hinge assembly are formed, the inner installation side and the outer installation side are transitionally connected, and the two adjacent inner installation sides are symmetrically arranged on a first diagonal line and are located at each other. The corner point a of the construction rectangle is closed, and the adjacent two outer installation sides are close to the first diagonal line, and the close up places are open or closed; the transition connection between the inner installation side and the outer installation side is formed with one of the construction rectangles. Constructs overlapping edge arcs with tangent edges. The invention is simple in structure and convenient in use, and the interior and exterior accessories of the cabinet frame composed of the same type of section steel are greatly reduced, and the total cost is greatly reduced.
Description
技术领域technical field
本发明涉及IT数据柜机柜框架领域,尤其涉及一种IT机柜同截型框架型钢。The invention relates to the field of IT data cabinet cabinet frames, in particular to an IT cabinet same-section frame section steel.
背景技术Background technique
目前,IT数据柜的机柜框架一般由顶框、底框及立柱三部分组成,其中顶框、底框所用的型钢截面形状与立柱不同,因此顶框、底框是由两种型钢拼装焊接构成,为了适应批量连续生产,需要采购两条冷弯机组,加上配套的设备及人工成本,使得生产成本大大提高。At present, the cabinet frame of the IT data cabinet is generally composed of three parts: the top frame, the bottom frame and the column. The section shape of the section steel used for the top frame and the bottom frame is different from that of the column. Therefore, the top frame and the bottom frame are assembled and welded by two kinds of section steel. , In order to adapt to batch continuous production, it is necessary to purchase two cold bending units, plus supporting equipment and labor costs, which greatly increases the production cost.
发明内容SUMMARY OF THE INVENTION
本申请人针对上述现有问题,进行了研究改进,提供一种IT机柜同截型框架型钢,与传统机柜框架相比所有型钢的截面均为同一截形,大大满足了IT数据柜机柜框架的技术要求,节约了人工并降低了生产成本。In view of the above-mentioned existing problems, the applicant has carried out research and improvement to provide an IT cabinet same-section frame section steel. Compared with the traditional cabinet frame, all sections of the section steel are the same section, which greatly satisfies the requirements of the IT data cabinet cabinet frame. Technical requirements, saving labor and reducing production costs.
本发明所采用的技术方案如下:The technical scheme adopted in the present invention is as follows:
一种IT机柜同截型框架型钢,为以构造矩形为基准并分布于构造矩形内部的结构,所述结构以构造矩形的第一对角线为中心对称分布,所述结构由面向机柜内部的内安装侧以及面向机柜框架外部与门铰组件连接的外安装侧构成,所述内安装侧与外安装侧过渡连接,相邻两内安装侧以第一对角线对称布置并在构造矩形的角点a处闭合,相邻两外安装侧向第一对角线靠拢,所述靠拢处开口或闭合;所述内安装侧与外安装侧的过渡连接处形成与构造矩形中一条构造边相切的叠边弧。An IT cabinet same-section frame section steel is a structure based on a construction rectangle and distributed inside the construction rectangle, the structure is symmetrically distributed with the first diagonal of the construction rectangle as the center, and the structure is formed by facing the inside of the cabinet. The inner installation side and the outer installation side facing the outside of the cabinet frame and connected to the door hinge assembly are formed, the inner installation side and the outer installation side are transitionally connected, and the two adjacent inner installation sides are symmetrically arranged on the first diagonal and are in the rectangular shape. The corner point a is closed, and the two adjacent outer installation sides are close to the first diagonal line, and the close-up places are open or closed; the transition connection between the inner installation side and the outer installation side is formed to be in phase with a construction edge in the construction rectangle. Cut overlapping arcs.
其进一步技术方案在于:Its further technical solution is:
所述内安装侧包括互相垂直连接的第一冷弯边、第二冷弯边及第三冷弯边,所述第一冷弯边与构造矩形的一条构造边重合,所述第一冷弯边与第三冷弯边相对并互相平行;The inner installation side includes a first cold-formed edge, a second cold-formed edge, and a third cold-formed edge that are vertically connected to each other. The edge is opposite to and parallel to the third cold-formed edge;
所述外安装侧包括相互连接的第四冷弯边及斜切边,所述第四冷弯边及斜切边之间形成锐角;The outer mounting side includes a fourth cold-bending edge and a chamfering edge that are connected to each other, and an acute angle is formed between the fourth cold-bending edge and the chamfering edge;
于所述内安装侧与外安装侧的过渡连接处还设置加固结构,所述加固结构包括第一加固边和第二加固边,所述第一加固边的一端与第三冷弯边连接,所述第二加固边的一端与第四冷弯边连接,在所述第一加固边的另一端及第二加固边的另一端之间也形成叠边弧;A reinforcement structure is also arranged at the transition connection between the inner installation side and the outer installation side, the reinforcement structure includes a first reinforcement edge and a second reinforcement edge, and one end of the first reinforcement edge is connected with the third cold-bending edge, One end of the second reinforcement edge is connected to the fourth cold-bending edge, and an edge overlap arc is also formed between the other end of the first reinforcement edge and the other end of the second reinforcement edge;
所述第三冷弯边与第一加固边之间、以及第四冷弯边与第二加固边之间均形成钝角;Obtuse angles are formed between the third cold-bending edge and the first reinforcing edge, and between the fourth cold-bending edge and the second reinforcing edge;
在所述斜切边与第四冷弯边的连接处还设置过渡边,所述过渡边与第二冷弯边共面,所述过渡边与第一冷弯边、第三冷弯边、第四冷弯边均呈垂直;A transition edge is also provided at the connection between the chamfered edge and the fourth cold bent edge, the transition edge is coplanar with the second cold bent edge, and the transition edge is the first cold bent edge, the third cold bent edge, The fourth cold bending edge is vertical;
以第一对角线为中心对称布置的两条第三冷弯边及两条第四冷弯边互相呈垂直;The two third cold-bending edges and the two fourth cold-bending edges, which are symmetrically arranged with the first diagonal line as the center, are perpendicular to each other;
所述斜切边与第二对角线呈平行;the chamfered edge is parallel to the second diagonal;
所述构造矩形的四条构造边的长度为42.5~50mm;The length of the four structural sides of the structural rectangle is 42.5-50 mm;
在所述第一冷弯边的型面上还开设多个呈阵列分布的宽矩形槽及圆孔,在第二冷弯边的型面上开设多个呈阵列分布的窄矩形槽及圆孔或半六角窄槽及圆孔或半圆窄槽及圆孔;A plurality of wide rectangular grooves and circular holes distributed in an array are also provided on the profile surface of the first cold-formed edge, and a plurality of narrow rectangular grooves and circular holes distributed in an array are provided on the profile surface of the second cold-formed edge. or semi-hexagonal narrow slot and round hole or semi-circular narrow slot and round hole;
在所述第三冷弯边上还开设用于安装非标螺母的跨面槽及多个用来进行位置标识的三角标识槽。A cross-face groove for installing non-standard nuts and a plurality of triangular identification grooves for position identification are also provided on the third cold-formed edge.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明结构简单,使用方便,采用同种截型的型钢组成的机柜框架的内装、外装的附件大大减小,大大降低了总成本。本发明通过设计内安装侧、外安装侧,在各安装侧的型面上开设孔槽并采用模数化阵列布局,使其他模数化的机柜附件可部分借用,减小了附件的种类,本发明在与角焊块安装后可在XYZ向的空间坐标中形成纵横交错的内焊缝及外焊缝,使拼接后的型钢框架牢固。The invention is simple in structure and convenient in use, and the interior and exterior accessories of the cabinet frame composed of the same type of section steel are greatly reduced, and the total cost is greatly reduced. By designing the inner installation side and the outer installation side, the present invention opens holes and slots on the profile surface of each installation side and adopts a modular array layout, so that other modular cabinet accessories can be partially borrowed, thereby reducing the types of accessories. After being installed with the fillet welding block, the invention can form crisscrossing inner and outer welding seams in the space coordinates of XYZ directions, so that the spliced section steel frame is firm.
附图说明Description of drawings
图1为本发明第一种实施例的轴测图。FIG. 1 is an axonometric view of a first embodiment of the present invention.
图2为图1的截面示意图。FIG. 2 is a schematic cross-sectional view of FIG. 1 .
图3为本发明第二种实施例的轴测图。FIG. 3 is an axonometric view of a second embodiment of the present invention.
图4为图3的截面示意图。FIG. 4 is a schematic cross-sectional view of FIG. 3 .
图5为本发明第三种实施例的轴测图。FIG. 5 is an axonometric view of a third embodiment of the present invention.
图6为图5的截面示意图。FIG. 6 is a schematic cross-sectional view of FIG. 5 .
图7为本发明与外围板的装配简图。FIG. 7 is a schematic diagram of the assembly of the present invention and the peripheral board.
图8为本发明第三种实施例进行角部焊接的节点示意图Ⅰ。FIG. 8 is a schematic diagram I of a node for corner welding according to the third embodiment of the present invention.
图9为本发明第三种实施例进行角部焊接的节点示意图Ⅱ。FIG. 9 is a schematic diagram II of a node for corner welding according to the third embodiment of the present invention.
其中:1、构造矩形;101、第一构造边;102、第二构造边;103、第三构造边;104、第四构造边;105、第一对角线;106、第二对角线;2、外区域;3、第一冷弯边;4、第二冷弯边;5、第三冷弯边;501、第一加固边;6、叠边弧;7、第四冷弯边;701、第二加固边;8、斜切边;9、过渡边;10、跨面槽;11、三角标识槽;12、第一轴线;13、第二轴线;14、宽矩形槽;15、圆孔;16、窄矩形槽;17、半六角窄槽;18、半圆窄槽;19、门板;20、门板密封胶条;21、门铰组件;22、螺钉;23、侧板;24、侧板密封胶条;25、角焊块;26、内焊缝;27、外焊缝;28、立柱;29、横梁;30、纵梁。Among them: 1. Construction rectangle; 101, First construction side; 102, Second construction side; 103, Third construction side; 104, Fourth construction side; 105, First diagonal; 106, Second diagonal ; 2. Outer area; 3. The first cold bending; 4. The second cold bending; 5. The third cold bending; 501, The first reinforcing edge; ; 701, the second reinforcement edge; 8, the beveled edge; 9, the transition edge; 10, the cross groove; 11, the triangular mark groove; 12, the first axis; 13, the second axis; 14, the wide rectangular groove; 15 , round hole; 16, narrow rectangular slot; 17, semi-hexagonal narrow slot; 18, semi-circular narrow slot; 19, door panel; 20, door panel sealing strip; 21, door hinge assembly; 22, screw; 23, side panel; 24 , side plate sealing strip; 25, fillet weld block; 26, inner weld; 27, outer weld; 28, column; 29, beam; 30, longitudinal beam.
具体实施方式Detailed ways
下面说明本发明的具体实施方式。Specific embodiments of the present invention will be described below.
如图5至图6所示,一种IT机柜同截型框架型钢,为以构造矩形1为基准并分布于构造矩形1内部的结构,如图2、图4、图6所示,该构造矩形1由第一构造边101、第二构造边102、第三构造边103及第四构造边104围合构成,As shown in Figures 5 to 6, an IT cabinet with the same section of frame steel is a structure based on the structural rectangle 1 and distributed inside the structural rectangle 1. As shown in Figures 2, 4 and 6, the structure The rectangle 1 is formed by enclosing a first
其中构造矩形1的四条构造边的长度为42.5~50mm。如图2、图4及图6所示,第一对角线105作为外区域2形状调节的参考基准轴线,第一对角线105为角点a与角点b的连线。该结构以构造矩形1的第一对角线105为中心对称分布,结构由面向机柜内部的内安装侧以及面向机柜框架外部与门铰组件21连接的外安装侧构成,内安装侧与外安装侧过渡连接,相邻两内安装侧以第一对角线105对称布置并在构造矩形1的角点a处闭合,相邻两外安装侧向第一对角线105靠拢,靠拢处开口或闭合;内安装侧与外安装侧的过渡连接处形成与构造矩形1中一条构造边相切的叠边弧6,该叠边弧6用于与门板密封胶条20、侧板密封胶条24弹性接触,以维持框架机柜的IP等级。The length of the four structural sides of the structural rectangle 1 is 42.5-50 mm. As shown in FIG. 2 , FIG. 4 and FIG. 6 , the first
如图5至图6所示为本发明第一种实施例的截面结构,其内安装侧包括互相垂直连接的第一冷弯边3、第二冷弯边4及第三冷弯边5,第一冷弯边3与构造矩形1的一条构造边重合,第一冷弯边3与第三冷弯边5相对并互相平行;在第一冷弯边3的型面上还开设多个呈阵列分布的宽矩形槽14及圆孔15,在第二冷弯边4的型面上开设多个呈阵列分布的窄矩形槽16及圆孔或半六角窄槽17及圆孔或半圆窄槽18及圆孔。在第三冷弯边5上还开设用于安装非标螺母的跨面槽10及多个用来进行位置标识的三角标识槽11。如图6所示,以第一对角线105为中心对称布置的两条第三冷弯边5及两条第四冷弯边7互相呈垂直。斜切边8与第二对角线106呈平行。如图1、图3、及图5所示,开设在第一冷弯边3型面上的各圆孔15的第一轴线12偏向角点a的边线,且与宽矩形槽14的短边中心连线不重合。开设在第二冷弯边4型面上的各圆孔15的第二轴线窄矩形槽16的中心连线不重合。Figures 5 to 6 show the cross-sectional structure of the first embodiment of the present invention, and the inner installation side includes a first cold-formed
外安装侧包括相互连接的第四冷弯边7及斜切边8,第四冷弯边7及斜切边8之间形成锐角。上述第四冷弯边7与内安装侧中的第三冷弯边5互相平行。The outer mounting side includes a fourth cold-bending
如图2、图4所示,本发明第二种实施例的截面结构,在第一冷弯边3、第二冷弯边4不变的前提下,具体为在内安装侧与外安装侧的过渡连接处还设置加固结构,加固结构包括第一加固边501和第二加固边701,第一加固边501的一端与第三冷弯边5连接,第二加固边701的一端与第四冷弯边7连接,在第一加固边501的另一端及第二加固边701的另一端之间也形成叠边弧6。在上述第三冷弯边5与第一加固边501之间、以及第四冷弯边7与第二加固边701之间均形成钝角。As shown in FIGS. 2 and 4 , the cross-sectional structure of the second embodiment of the present invention, on the premise that the first cold-formed
如图1、图2所示,本发明第三种实施例的截面结构,在第一冷弯边3、第二冷弯边4、第三冷弯边5及第四冷弯边7不变的前提下,其在在斜切边8与第四冷弯边7的连接处还设置过渡边9,过渡边9与第二冷弯边4共面,过渡边9与第一冷弯边3、第三冷弯边5、第四冷弯边7均呈垂直。As shown in FIGS. 1 and 2 , the cross-sectional structure of the third embodiment of the present invention remains unchanged in the first cold-formed
如图7、图8及图9所示,将三根具有第一实施例截面结构型钢安装在一起,其根据下料长度不同及在机柜框架中位置的不同分为立柱28、横梁29及纵梁30,如图7所示,外安装侧的斜切边8通过螺钉22与门铰组件21连接,横梁29及纵梁30拼接后形成框架的顶框或底框,然后通过立柱28与顶框或底框拼接阻焊形成机柜框架。如图8、图9所示其为完整框架中拼接角节点中的一个,通过角焊块25与立柱28、横梁29及纵梁30端面嵌入对接后形成密集的空间搭接缝,通过全位置焊接后在框架内面形成多组内焊缝26,在框架外面形成多组外焊缝27.组焊完成的框架具有6个外表面,立柱28、横梁29及纵梁30中两处叠边弧6形成的凸缘在框架的六个表面上均形成封闭的凸缘围栏,如图6所示,叠边弧6与门板19关闭时的门板密封胶条20弹性接触,与侧板23的侧板密封胶条24弹行接触,保证了机柜装配后的IP等级要求。As shown in Fig. 7, Fig. 8 and Fig. 9, three section steels with the cross-sectional structure of the first embodiment are installed together, which are divided into
本发明结构简单,使用方便,采用同种截型的型钢组成的机柜框架的内装、外装的附件大大减小,大大降低了总成本。本发明通过设计内安装侧、外安装侧,在各安装侧的型面上开设孔槽并采用模数化阵列布局,使其他模数化的机柜附件可部分借用,减小了附件的种类,本发明在与角焊块安装后可在XYZ向的空间坐标中形成纵横交错的内焊缝及外焊缝,使拼接后的型钢框架牢固。The invention is simple in structure and convenient in use, and the interior and exterior accessories of the cabinet frame composed of the same type of section steel are greatly reduced, and the total cost is greatly reduced. By designing the inner installation side and the outer installation side, the present invention opens holes and slots on the profile surface of each installation side and adopts a modular array layout, so that other modular cabinet accessories can be partially borrowed, thereby reducing the types of accessories. After being installed with the fillet welding block, the invention can form crisscrossing inner and outer welding seams in the space coordinates of XYZ directions, so that the spliced section steel frame is firm.
以上描述是对本发明的解释,不是对发明的限定,本发明所限定的范围参见权利要求,在不违背本发明的基本结构的情况下,本发明可以作任何形式的修改。The above description is an explanation of the present invention, not a limitation of the present invention. For the limited scope of the present invention, refer to the claims. The present invention can be modified in any form without departing from the basic structure of the present invention.
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