CN110416257A - Display panel backplane structure, its preparation method and top emission display panel - Google Patents
Display panel backplane structure, its preparation method and top emission display panel Download PDFInfo
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Abstract
本申请涉及一种顶发射型显示面板,包括基板、缓冲层、栅极、绝缘层、有源层、保护层、源极、漏极、辅助电极、平坦层、像素电极和像素定义层。上述顶发射型显示面板,栅极嵌设于缓冲层内并与缓冲层构成平坦表面,有源层嵌设于绝缘层内并与绝缘层构成平坦表面,源极、漏极、辅助电极分别嵌设于保护层内并与保护层构成平坦表面,使得TFT驱动电路制程完成后整个衬底表面形成平坦表面,避免顶发射型显示面板由于驱动电路造成像素电极的表面不平整的问题,有效提高顶发射型显示面板的发光均匀性,从而提高显示效果。
The application relates to a top emission display panel, including a substrate, a buffer layer, a gate, an insulating layer, an active layer, a protective layer, a source electrode, a drain electrode, an auxiliary electrode, a flat layer, a pixel electrode and a pixel definition layer. In the above-mentioned top emission display panel, the grid is embedded in the buffer layer and forms a flat surface with the buffer layer, the active layer is embedded in the insulating layer and forms a flat surface with the insulating layer, and the source, drain, and auxiliary electrodes are respectively embedded It is set in the protective layer and forms a flat surface with the protective layer, so that the entire substrate surface forms a flat surface after the TFT drive circuit process is completed, avoiding the uneven surface of the pixel electrode caused by the drive circuit of the top emission display panel, and effectively improving the top. The luminous uniformity of the emissive display panel improves the display effect.
Description
技术领域technical field
本发明涉及有机发光电子器件技术领域,特别是涉及一种显示面板背板结构、其制备方法及顶发射型显示面板。The invention relates to the technical field of organic light-emitting electronic devices, in particular to a display panel backplane structure, a preparation method thereof and a top emission display panel.
背景技术Background technique
有机电致发光二极管(OLED)由于其具有自发光、反应快、视角广、亮度高、轻薄等优点,成为目前显示器研究的主要方向之一。OLED显示器主要采用溶液加工制作,具有低成本、高产能、易于实现大尺寸等优点,成为未来显示技术发展的重要方向。其中,印刷技术被认为是实现OLED低成本和大面积全彩显示的最有效途径。Organic light-emitting diodes (OLEDs) have become one of the main directions of display research because of their advantages such as self-luminescence, fast response, wide viewing angle, high brightness, and thinness. OLED displays are mainly produced by solution processing, which has the advantages of low cost, high productivity, and easy realization of large sizes, and has become an important direction for the development of display technology in the future. Among them, printing technology is considered to be the most effective way to realize low-cost OLED and large-area full-color display.
由于OLED显示面板需要采用较为复杂的驱动电路进行补偿,因此其TFT背板上很大部分都被驱动电路所覆盖,导致采用底发射型器件结构的显示面板开口率较小,从而导致功耗增大,器件寿命缩短等问题。而采用顶发射器件结构却可以大幅提高显示面板的开口率,避免因开口率过小而引起的功耗增大及器件寿命缩短等问题。Since the OLED display panel needs to be compensated by a relatively complex driving circuit, a large part of its TFT backplane is covered by the driving circuit, resulting in a lower aperture ratio of the display panel with a bottom-emitting device structure, resulting in increased power consumption. Large, shortened device life and other issues. However, the use of a top-emitting device structure can greatly increase the aperture ratio of the display panel, avoiding problems such as increased power consumption and shortened device life due to too small aperture ratio.
然而采用印刷工艺制备顶发射器件时,对像素电极的平坦性要求远高于蒸镀型器件。顶发射型显示面板的像素电极由于覆盖了驱动电路,而驱动电路在前期制作过程中很难进行平坦化,因此其像素电极表面的平坦性较差,导致顶发射OLED的发光不均匀。However, when a top-emitting device is prepared by a printing process, the flatness requirement of the pixel electrode is much higher than that of an evaporation-type device. Since the pixel electrode of the top-emitting display panel covers the driving circuit, and the driving circuit is difficult to planarize in the pre-production process, the flatness of the surface of the pixel electrode is poor, resulting in uneven luminescence of the top-emitting OLED.
发明内容Contents of the invention
基于此,有必要提供一种像素电极表面平整的顶发射型显示面板。Based on this, it is necessary to provide a top emission display panel with a flat surface of the pixel electrodes.
此外,本申请还提供一种显示面板背板结构及其制备方法。In addition, the present application also provides a display panel backplane structure and a preparation method thereof.
一种显示面板背板结构,包括:基板;A display panel backplane structure, comprising: a substrate;
设于所述基板上的缓冲层,所述缓冲层内嵌设有栅极,所述栅极远离所述基板的表面与所述缓冲层远离所述基板的表面基本齐平;a buffer layer disposed on the substrate, the buffer layer is embedded with a gate, and the surface of the gate away from the substrate is substantially flush with the surface of the buffer layer away from the substrate;
设于所述缓冲层上的绝缘层,所述绝缘层内嵌设有有源层,所述有源层远离所述缓冲层的表面与所述绝缘层远离所述缓冲层的表面基本齐平;An insulating layer disposed on the buffer layer, the insulating layer is embedded with an active layer, the surface of the active layer away from the buffer layer is substantially flush with the surface of the insulating layer away from the buffer layer ;
设于所述绝缘层上的保护层,所述保护层内嵌设有源极和漏极,所述源极和漏极远离所述绝缘层的表面分别与所述保护层远离所述绝缘层的表面基本齐平,且所述源极和漏极均至少部分与所述有源层接触;A protective layer disposed on the insulating layer, the protective layer is embedded with a source and a drain, and the surfaces of the source and the drain away from the insulating layer are respectively separated from the protective layer away from the insulating layer The surfaces of are substantially flush, and both the source and the drain are at least partially in contact with the active layer;
设于所述保护层上的平坦层,所述平坦层设有贯穿所述平坦层的平坦层开口,以至少露出部分所述漏极。A planar layer disposed on the protective layer, the planar layer is provided with a planar layer opening penetrating through the planar layer to expose at least part of the drain.
在其中一个实施例中,所述保护层内还嵌设有至少一个辅助电极,每个所述辅助电极远离所述绝缘层的表面与所述保护层远离所述绝缘层的表面基本齐平。In one embodiment, at least one auxiliary electrode is embedded in the protective layer, and the surface of each auxiliary electrode away from the insulating layer is substantially flush with the surface of the protective layer away from the insulating layer.
一种显示面板背板结构的制备方法,包括以下步骤:A method for preparing a display panel backplane structure, comprising the following steps:
提供基板;Provide the substrate;
在所述基板上形成缓冲层;forming a buffer layer on the substrate;
在所述缓冲层形成缓冲层开口,在所述缓冲层开口内沉积栅极材料形成栅极,以使所述栅极远离所述基板的表面与所述缓冲层远离所述基板的表面基本齐平;A buffer layer opening is formed in the buffer layer, and a gate material is deposited in the buffer layer opening to form a gate, so that the surface of the gate away from the substrate is substantially flush with the surface of the buffer layer away from the substrate flat;
在所述栅极和所述缓冲层远离所述基板的表面形成绝缘层;forming an insulating layer on the surface of the gate and the buffer layer away from the substrate;
在所述绝缘层形成绝缘层开口,在所述绝缘层开口内沉积有源材料形成有源层,以使所述有源层远离所述缓冲层的表面与所述绝缘层远离所述缓冲层的表面基本齐平;forming an insulating layer opening in the insulating layer, depositing an active material in the insulating layer opening to form an active layer, so that the surface of the active layer away from the buffer layer and the insulating layer away from the buffer layer The surface is substantially flush;
在所述有源层和所述绝缘层远离所述缓冲层的表面形成保护层;forming a protective layer on the surface of the active layer and the insulating layer away from the buffer layer;
在所述保护层分别形成贯穿所述保护村层的源极保护层开口和漏极保护层开口,所述源极保护层开口和所述漏极保护层开口均至少露出部分所述有源层,在所述源极保护层开口内和所述漏极保护层开口内沉积金属材料,形成源极和漏极,以使所述源极和漏极远离所述绝缘层的表面与所述保护层远离所述绝缘层的表面基本齐平,且所述源极和漏极至少部分与所述有源层接触;A source protection layer opening and a drain protection layer opening are respectively formed in the protection layer through the protection village layer, and the source protection layer opening and the drain protection layer opening expose at least part of the active layer. , depositing a metal material in the opening of the source protective layer and the opening of the drain protective layer to form a source and a drain, so that the source and the drain are far away from the surface of the insulating layer and the protective layer. a surface of the layer remote from the insulating layer is substantially flush, and the source and drain are at least partially in contact with the active layer;
在所述源极、漏极和所述保护层远离所述绝缘层的表面形成平坦层,在所述平坦层形成贯穿所述平坦层的平坦层开口,所述平坦层开口至少露出部分所述漏极。A planar layer is formed on the surface of the source electrode, the drain electrode and the protection layer away from the insulating layer, and a planar layer opening is formed in the planar layer, and the planar layer opening exposes at least part of the planar layer. drain.
在其中一个实施例中,在所述缓冲层形成缓冲层开口,在所述缓冲层开口内沉积栅极材料形成栅极的方法为:In one of the embodiments, a buffer layer opening is formed in the buffer layer, and the method of depositing a gate material in the buffer layer opening to form a gate is as follows:
在所述缓冲层远离所述基板的表面形成图案化的第一光阻层,将所述缓冲层对应所述第一光阻层的图案化区域的位置进行蚀刻,以形成所述缓冲层开口;A patterned first photoresist layer is formed on the surface of the buffer layer away from the substrate, and the position of the buffer layer corresponding to the patterned area of the first photoresist layer is etched to form an opening in the buffer layer ;
在所述第一光阻层远离所述缓冲层的表面和所述缓冲层开口内沉积栅极材料至所述栅极材料沉积的厚度与所述缓冲层开口的深度相同,将所述第一光阻层和沉积在所述第一光阻层表面的栅极材料剥离,沉积于所述缓冲层开口内的栅极材料形成栅极。Deposit a gate material on the surface of the first photoresist layer away from the buffer layer and in the opening of the buffer layer until the thickness of the gate material deposited is the same as the depth of the buffer layer opening, and the first The photoresist layer is peeled off from the gate material deposited on the surface of the first photoresist layer, and the gate material deposited in the opening of the buffer layer forms a gate.
在其中一个实施例中,在所述绝缘层形成绝缘层开口,在所述绝缘层开口内沉积有源材料形成有源层的方法为:In one of the embodiments, an insulating layer opening is formed in the insulating layer, and the method for depositing an active material in the insulating layer opening to form an active layer is as follows:
在所述绝缘层远离所述缓冲层的表面形成图案化的第二光阻层,将所述绝缘层对应所述第二光组层的图案化区域的位置进行蚀刻,以形成所述绝缘层开口;Forming a patterned second photoresist layer on the surface of the insulating layer away from the buffer layer, etching the position of the insulating layer corresponding to the patterned area of the second photogroup layer to form the insulating layer open mouth
在所述第二光阻层远离所述绝缘层的表面和所述绝缘层开口内沉积有源材料至所述有源材料沉积的厚度与所述绝缘层开口的深度相同,将所述第二光阻层和沉积在所述第二光阻层表面的有源材料剥离,沉积于所述绝缘层开口内的有源材料形成有源层。Deposit an active material on the surface of the second photoresist layer away from the insulating layer and in the opening of the insulating layer until the thickness of the active material deposited is the same as the depth of the opening of the insulating layer, and the second The photoresist layer is peeled off from the active material deposited on the surface of the second photoresist layer, and the active material deposited in the opening of the insulating layer forms an active layer.
在其中一个实施例中,在所述保护层分别形成贯穿所述保护层的源极保护层开口和漏极保护层开口,在所述源极保护层开口内和所述漏极保护层开口内沉积金属材料,形成源极和漏极的方法为:In one of the embodiments, a source protection layer opening and a drain protection layer opening penetrating through the protection layer are respectively formed in the protection layer, inside the source protection layer opening and within the drain protection layer opening The method of depositing metal material to form source and drain is:
在所述保护层远离所述绝缘层的表面形成图案化的第三光阻层,将所述保护层对应所述第三光阻层图案化区域的位置进行蚀刻,以分别形成所述源极保护层开口和所述漏极保护层开口;A patterned third photoresist layer is formed on the surface of the protection layer away from the insulating layer, and the positions of the protection layer corresponding to the patterned regions of the third photoresist layer are etched to form the source electrodes respectively. a protective layer opening and the drain protective layer opening;
在所述第三光阻层远离所述保护层的表面、所述源极保护层开口内和所述漏极保护层开口内沉积金属材料至所述金属材料沉积的厚度与所述保护层的厚度相同,将所述第三光阻层和沉积在所述第三光阻层表面的金属材料剥离,沉积于所述源极保护层开口内的金属材料形成源极,沉积于所述漏极保护层开口内的金属材料形成漏极。Deposit a metal material on the surface of the third photoresist layer away from the protection layer, in the opening of the source protection layer, and in the opening of the drain protection layer until the thickness of the deposition of the metal material is equal to the thickness of the protection layer. The thickness is the same, the third photoresist layer and the metal material deposited on the surface of the third photoresist layer are peeled off, the metal material deposited in the opening of the source protection layer forms a source, and is deposited on the drain The metal material within the opening of the protective layer forms the drain.
在其中一个实施例中,上述显示面板背板结构的制备方法,所述在所述有源层和所述绝缘层远离所述缓冲层的表面形成保护层之后,还包括以下步骤:In one of the embodiments, the method for preparing the backplane structure of the above-mentioned display panel, after forming a protective layer on the surface of the active layer and the insulating layer away from the buffer layer, further includes the following steps:
在所述保护层形成贯穿所述保护层的至少一个辅助电极保护层开口,在每个所述辅助电极保护层开口内沉积金属材料形成辅助电极,以使每个所述辅助电极远离所述绝缘层的表面与所述保护层远离所述绝缘层的表面基本齐平。Form at least one auxiliary electrode protection layer opening through the protection layer in the protection layer, and deposit a metal material in each of the auxiliary electrode protection layer openings to form an auxiliary electrode, so that each of the auxiliary electrodes is away from the insulation The surface of the layer is substantially flush with the surface of the protective layer remote from the insulating layer.
在其中一个实施例中,在所述保护层形成贯穿所述保护层的至少一个辅助电极保护层开口,在每个所述辅助电极保护层开口内沉积金属材料形成辅助电极的方法为:In one of the embodiments, at least one auxiliary electrode protection layer opening penetrating through the protection layer is formed in the protection layer, and the method for depositing a metal material in each opening of the auxiliary electrode protection layer to form an auxiliary electrode is as follows:
将所述保护层对应所述第三光阻层的图案化区域的位置进行蚀刻,还形成至少一个辅助电极保护层开口;Etching the protection layer at a position corresponding to the patterned area of the third photoresist layer, and forming at least one auxiliary electrode protection layer opening;
在每个所述辅助电极保护层开口内沉积金属材料,所述金属材料沉积的厚度与所述保护层的厚度相同,沉积于所述辅助电极保护层开口内的金属材料形成辅助电极。A metal material is deposited in each opening of the auxiliary electrode protection layer, the thickness of the metal material deposited is the same as that of the protection layer, and the metal material deposited in the opening of the auxiliary electrode protection layer forms an auxiliary electrode.
一种顶发射型显示面板,包括显示面板背板结构和设于所述显示面板背板结构上的像素电极和像素定义层;所述显示面板背板结构,包括基板;A top-emitting display panel, comprising a display panel backplane structure and a pixel electrode and a pixel definition layer disposed on the display panel backplane structure; the display panel backplane structure includes a substrate;
设于所述基板上的缓冲层,所述缓冲层内嵌设有栅极,所述栅极远离所述基板的表面与所述缓冲层远离所述基板的表面基本齐平;a buffer layer disposed on the substrate, the buffer layer is embedded with a gate, and the surface of the gate away from the substrate is substantially flush with the surface of the buffer layer away from the substrate;
设于所述缓冲层上的绝缘层,所述绝缘层内嵌设有有源层,所述有源层远离所述缓冲层的表面与所述绝缘层远离所述缓冲层的表面基本齐平;An insulating layer disposed on the buffer layer, the insulating layer is embedded with an active layer, the surface of the active layer away from the buffer layer is substantially flush with the surface of the insulating layer away from the buffer layer ;
设于所述绝缘层上的保护层,所述保护层内嵌设有源极和漏极,所述源极和漏极远离所述绝缘层的表面分别与所述保护层远离所述绝缘层的表面基本齐平,且所述源极和所述漏极均至少部分与所述有源层接触;A protective layer disposed on the insulating layer, the protective layer is embedded with a source and a drain, and the surfaces of the source and the drain away from the insulating layer are respectively separated from the protective layer away from the insulating layer The surfaces of are substantially flush, and both the source and the drain are at least partially in contact with the active layer;
设于所述保护层上的平坦层,所述平坦层设有贯穿所述平坦层的平坦层开口,以至少露出部分所述漏极;a planar layer disposed on the protection layer, the planar layer is provided with a planar layer opening penetrating through the planar layer to expose at least part of the drain;
所述像素电极设于所述平坦层开口内及所述平坦层上,所述像素电极与所述漏极接触;The pixel electrode is disposed in the opening of the flat layer and on the flat layer, and the pixel electrode is in contact with the drain;
所述像素定义层设于所述平坦层上,所述像素定义层设有子像素开口,以至少露出部分所述像素电极。The pixel definition layer is disposed on the planar layer, and the pixel definition layer is provided with sub-pixel openings to expose at least part of the pixel electrodes.
在其中一个实施例中,上述顶发射型显示面板,还包括子像素,所述子像素设于所述像素定义层的子像素开口内。In one embodiment, the top emission display panel further includes sub-pixels, and the sub-pixels are disposed in the sub-pixel openings of the pixel definition layer.
上述顶发射型显示面板,栅极与缓冲层构成平坦表面,有源层与绝缘层构成平坦表面,源漏极与保护层构成平坦表面,使得TFT驱动电路制程完成后整个衬底表面形成平坦表面,避免顶发射型显示面板中由于驱动电路造成像素电极的表面不平整的问题,有效提高顶发射型显示面板的发光均匀性,从而提高显示效果。In the above-mentioned top-emission display panel, the gate and the buffer layer form a flat surface, the active layer and the insulating layer form a flat surface, and the source and drain electrodes and the protective layer form a flat surface, so that the entire substrate surface forms a flat surface after the TFT drive circuit manufacturing process is completed. To avoid the unevenness of the surface of the pixel electrode caused by the driving circuit in the top emission display panel, effectively improve the uniformity of light emission of the top emission display panel, thereby improving the display effect.
附图说明Description of drawings
图1为一实施方式的顶发射型显示面板的结构示意图;1 is a schematic structural view of a top emission display panel according to an embodiment;
图2为步骤S110对应的结构示意图;FIG. 2 is a schematic structural diagram corresponding to step S110;
图3为步骤S112对应的结构示意图;FIG. 3 is a schematic structural diagram corresponding to step S112;
图4和图5为步骤S113对应的结构示意图;4 and 5 are structural schematic diagrams corresponding to step S113;
图6为步骤S115对应的结构示意图;FIG. 6 is a schematic structural diagram corresponding to step S115;
图7和图8为步骤S116对应的结构示意图;7 and 8 are structural schematic diagrams corresponding to step S116;
图9为步骤S118对应的结构示意图;FIG. 9 is a schematic structural diagram corresponding to step S118;
图10为步骤S119对应的结构示意图;FIG. 10 is a schematic structural diagram corresponding to step S119;
图11为步骤S120对应的结构示意图;FIG. 11 is a schematic structural diagram corresponding to step S120;
图12为步骤S121对应的结构示意图。FIG. 12 is a schematic structural diagram corresponding to step S121.
具体实施方式Detailed ways
为了便于理解本发明,下面将对本发明进行更全面的描述,并给出了本发明的较佳实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present invention, the following will describe the present invention more fully and give preferred embodiments of the present invention. However, the present invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the understanding of the disclosure of the present invention more thorough and comprehensive.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的阻合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请参阅图1,一实施方式的顶发射型显示面板1000,包括显示面板背板结构100和设于显示面板背板结构上100的像素电极200和像素定义层300。其中,显示面板背板结构100包括基板10、缓冲层20、栅极22、绝缘层30、有源层32、保护层40、源极42、漏极44、辅助电极46和平坦层50。Please refer to FIG. 1 , a top emission display panel 1000 according to an embodiment includes a display panel backplane structure 100 and a pixel electrode 200 and a pixel definition layer 300 disposed on the display panel backplane structure 100 . Wherein, the display panel backplane structure 100 includes a substrate 10 , a buffer layer 20 , a gate 22 , an insulating layer 30 , an active layer 32 , a protective layer 40 , a source 42 , a drain 44 , an auxiliary electrode 46 and a flat layer 50 .
进一步的,基板10上具有TFT驱动阵列,用于驱动发光元器件,实现图像显示。Further, there is a TFT driving array on the substrate 10, which is used to drive light-emitting components to realize image display.
进一步的,缓冲层20层叠于基板10上,缓冲层20内嵌设有栅极22,栅极22远离基板10的表面与缓冲层20远离基板10的表面基本齐平,构成平坦表面。Further, the buffer layer 20 is stacked on the substrate 10, and the buffer layer 20 is embedded with a gate 22, and the surface of the gate 22 away from the substrate 10 is substantially flush with the surface of the buffer layer 20 away from the substrate 10, forming a flat surface.
需要说明的是,栅极22远离基板10的表面与缓冲层20远离基板10的表面基本齐平指的是:栅极22的上表面与缓冲层20的上表面高度差不超过缓冲层20厚度的1%。It should be noted that the fact that the surface of the gate 22 away from the substrate 10 is substantially flush with the surface of the buffer layer 20 away from the substrate 10 means that the height difference between the upper surface of the gate 22 and the upper surface of the buffer layer 20 does not exceed the thickness of the buffer layer 20 1%.
进一步的,栅极22的上表面与缓冲层20的上表面齐平。Further, the upper surface of the gate 22 is flush with the upper surface of the buffer layer 20 .
其中,缓冲层20的材料选自硅氧化物(SiOx)及氮硅化物(SiNx)中的至少一种。Wherein, the material of the buffer layer 20 is selected from at least one of silicon oxide (SiO x ) and silicon nitride (SiN x ).
可以理解,在其他实施方式中,上述缓冲层20的材料还可以是现有的任意可作为缓冲层20的材料。It can be understood that, in other implementation manners, the material of the aforementioned buffer layer 20 may also be any existing material that can be used as the buffer layer 20 .
进一步的,栅极22的材料为导电金属。在本实施方式中,栅极22的材料选自铜钼合金、铝及铝钼合金中的至少一种。Further, the material of the gate 22 is conductive metal. In this embodiment, the material of the gate 22 is selected from at least one of copper-molybdenum alloy, aluminum and aluminum-molybdenum alloy.
可以理解,上述栅极22的材料还可以是现有的任意可作为栅极22的材料。It can be understood that the material of the above-mentioned gate 22 can also be any existing material that can be used as the gate 22 .
在本实施方式中,栅极22靠近基板10的表面位于缓冲层20内,如图1所示。In this embodiment, the surface of the gate 22 close to the substrate 10 is located in the buffer layer 20 , as shown in FIG. 1 .
可以理解,在其他实施方式中,栅极22靠近基板10的表面还可以与缓冲层20靠近基板10的表面基本齐平,构成平坦面。It can be understood that, in other implementation manners, the surface of the gate 22 close to the substrate 10 may also be substantially flush with the surface of the buffer layer 20 close to the substrate 10 to form a flat surface.
进一步的,绝缘层30层叠于缓冲层20上。绝缘层30内嵌设有有源层32。有源层32远离缓冲层20的表面与绝缘层30远离缓冲层20的表面基本齐平,构成平坦表面。Further, the insulating layer 30 is stacked on the buffer layer 20 . The insulating layer 30 is embedded with an active layer 32 . The surface of the active layer 32 away from the buffer layer 20 is substantially flush with the surface of the insulating layer 30 away from the buffer layer 20 , forming a flat surface.
需要说明的是,有源层32远离缓冲层20的表面与绝缘层30远离缓冲层20的表面基本齐平指的是:有源层32的上表面与绝缘层30的上表面的高度差不超过绝缘层30厚度的1%。It should be noted that the surface of the active layer 32 away from the buffer layer 20 is substantially flush with the surface of the insulating layer 30 away from the buffer layer 20 means that the height difference between the upper surface of the active layer 32 and the upper surface of the insulating layer 30 is equal to More than 1% of the thickness of the insulating layer 30 .
进一步的,有源层32的上表面与绝缘层30的上表面齐平。Further, the upper surface of the active layer 32 is flush with the upper surface of the insulating layer 30 .
在本实施方式中,有源层32靠近缓冲层20的表面位于绝缘层30内,如图1所示。In this embodiment, the surface of the active layer 32 close to the buffer layer 20 is located in the insulating layer 30 , as shown in FIG. 1 .
其中,绝缘层30的材料选自硅氧化物(SiOx)及氮硅化物(SiNx)中的至少一种。Wherein, the material of the insulating layer 30 is selected from at least one of silicon oxide (SiO x ) and silicon nitride (SiN x ).
可以理解,在其他实施方式中,上述绝缘层30的材料还可以是其他栅极绝缘材料。It can be understood that, in other implementation manners, the material of the insulating layer 30 may also be other gate insulating materials.
进一步的,有源层32的材料为半导体材料,如金属氧化物半导体等。Further, the material of the active layer 32 is a semiconductor material, such as a metal oxide semiconductor or the like.
进一步的,保护层40层叠于绝缘层30上。保护层40内嵌设有源极42、漏极44和至少一个辅助电极46。Further, the protective layer 40 is stacked on the insulating layer 30 . The protective layer 40 is embedded with a source 42 , a drain 44 and at least one auxiliary electrode 46 .
可以理解,辅助电极46可省略。It can be understood that the auxiliary electrode 46 can be omitted.
进一步的,保护层40的材料选自硅氧化物(SiOx)及氮硅化物(SiNx)中的至少一种。Further, the material of the protection layer 40 is selected from at least one of silicon oxide (SiO x ) and silicon nitride (SiN x ).
可以理解,在其他实施方式中,上述保护层40的材料还可以是现有的任意可作为保护层40的材料。It can be understood that, in other implementation manners, the material of the protective layer 40 can also be any existing material that can be used as the protective layer 40 .
进一步的,源极42、漏极44和辅助电极46的材料为导电金属。在本实施方式中,源极42、漏极44和辅助电极46的材料选自铜钼合金、铝及铝钼合金中的至少一种。Further, the material of the source electrode 42 , the drain electrode 44 and the auxiliary electrode 46 is conductive metal. In this embodiment, the material of the source electrode 42 , the drain electrode 44 and the auxiliary electrode 46 is selected from at least one of copper-molybdenum alloy, aluminum and aluminum-molybdenum alloy.
进一步的,源极42、漏极44和辅助电极46远离绝缘层30的表面均与保护层40远离绝缘层30的表面基本齐平,构成平坦表面。Further, the surfaces of the source electrode 42 , the drain electrode 44 and the auxiliary electrode 46 away from the insulating layer 30 are substantially flush with the surface of the protective layer 40 away from the insulating layer 30 , forming a flat surface.
需要说明的是:源极42、漏极44和辅助电极46远离绝缘层30的表面均与保护层40远离绝缘层30的表面基本齐平指的是:源极42的上表面、漏极44的上表面、辅助电极46的上表面与保护层40的上表面的高度差不超过保护层40厚度的1%。It should be noted that: the surfaces of the source electrode 42, the drain electrode 44 and the auxiliary electrode 46 away from the insulating layer 30 are substantially flush with the surface of the protective layer 40 away from the insulating layer 30, which means: the upper surface of the source electrode 42, the drain electrode 44 The height difference between the upper surface of the upper surface of the auxiliary electrode 46 and the upper surface of the protective layer 40 does not exceed 1% of the thickness of the protective layer 40 .
进一步的,源极42的上表面、漏极44的上表面、辅助电极46的上表面均与保护层40的上表面齐平。Further, the top surfaces of the source electrode 42 , the drain electrode 44 , and the auxiliary electrode 46 are all flush with the top surface of the protection layer 40 .
进一步的,源极42和漏极44均至少部分与有源层32接触。辅助电极46则外接电源电路。Further, both the source electrode 42 and the drain electrode 44 are at least partially in contact with the active layer 32 . The auxiliary electrode 46 is externally connected to a power supply circuit.
进一步的,平坦层50层叠于保护层40上。平坦层50设有贯穿该平坦层50的平坦层开口52,以至少露出部分漏极44,如图12所示。Further, the flat layer 50 is stacked on the protection layer 40 . The flat layer 50 is provided with a flat layer opening 52 penetrating through the flat layer 50 to expose at least part of the drain electrode 44 , as shown in FIG. 12 .
进一步的,平坦层50为有机光阻层,厚度为1μm,起平坦作用。Further, the planar layer 50 is an organic photoresist layer with a thickness of 1 μm, which plays a planar role.
进一步的,像素电极200设于平坦层开口52内及平坦层50上。像素电极200与漏极44接触。Further, the pixel electrode 200 is disposed in the flat layer opening 52 and on the flat layer 50 . The pixel electrode 200 is in contact with the drain electrode 44 .
进一步的,像素电极200为导电膜层,该导电膜层为反射型导电膜层,如铝、银、铝银合金等高导电金属薄膜;或包括ITO、Ag和ITO等多层结构的反射导电薄膜。Further, the pixel electrode 200 is a conductive film layer, and the conductive film layer is a reflective conductive film layer, such as a high conductive metal film such as aluminum, silver, aluminum-silver alloy, or a reflective conductive film layer including a multi-layer structure such as ITO, Ag, and ITO. film.
进一步的,像素定义层300设于平坦层50上,像素定义层300设有子像素开口(图为标),以露出部分像素电极200。Further, the pixel definition layer 300 is disposed on the flat layer 50 , and the pixel definition layer 300 is provided with sub-pixel openings (marked in the figure) to expose part of the pixel electrodes 200 .
在本实施方式中,子像素开口露出全部像素电极200。In this embodiment, the sub-pixel openings expose all the pixel electrodes 200 .
进一步的,像素定义层300的厚度为800nm~1500nm,用于定义各像素的发光面积大小,表面呈疏液性,在印刷制程中防止墨水溢出造成混色。Furthermore, the thickness of the pixel definition layer 300 is 800nm-1500nm, which is used to define the size of the light emitting area of each pixel, and the surface is lyophobic to prevent color mixing caused by ink overflow during the printing process.
上述顶发射型显示面板,栅极22与缓冲层20构成平坦表面,有源层32与绝缘层30构成平坦表面,源极42、漏极44、辅助电极46与保护层40构成平坦表面,使得TFT驱动电路制程完成后整个衬底表面形成平坦表面,避免顶发射型显示面板由于驱动电路造成像素电极的表面不平整的问题,有效提高顶发射型显示面板的发光均匀性,从而提高显示效果。In the above-mentioned top-emission display panel, the grid 22 and the buffer layer 20 form a flat surface, the active layer 32 and the insulating layer 30 form a flat surface, and the source 42, the drain 44, the auxiliary electrode 46 and the protective layer 40 form a flat surface, so that After the TFT driving circuit manufacturing process is completed, the entire substrate surface forms a flat surface, which avoids the problem of uneven surface of the pixel electrode caused by the driving circuit of the top emission display panel, effectively improves the uniformity of light emission of the top emission display panel, thereby improving the display effect.
请参阅图1~12,一实施方式的顶发射型显示面板的制备方法,包括以下步骤:Please refer to FIGS. 1-12 , a method for manufacturing a top emission display panel in an embodiment includes the following steps:
S110、提供基板10,在上述基板10上形成缓冲层20,如图2所示。S110 , providing a substrate 10 , and forming a buffer layer 20 on the substrate 10 , as shown in FIG. 2 .
具体的,在基板10上沉积硅氧化物、氮硅化物等材料以形成缓冲层20。Specifically, materials such as silicon oxide and nitride silicide are deposited on the substrate 10 to form the buffer layer 20 .
S112、在缓冲层20形成缓冲层开口23。S112 , forming a buffer layer opening 23 in the buffer layer 20 .
具体的,在缓冲层20远离基板10的表面形成图案化的第一光阻层21,将缓冲层20对应第一光阻层21的图案化区域进行蚀刻,以形成缓冲层开口23,如图3所示。Specifically, a patterned first photoresist layer 21 is formed on the surface of the buffer layer 20 away from the substrate 10, and the patterned area of the buffer layer 20 corresponding to the first photoresist layer 21 is etched to form a buffer layer opening 23, as shown in FIG. 3.
具体的,在缓冲层20远离基板10的表面涂布光阻材料并进行光刻以形成图案化的第一光阻层21。Specifically, a photoresist material is coated on the surface of the buffer layer 20 away from the substrate 10 and photolithography is performed to form a patterned first photoresist layer 21 .
S113、在缓冲层开口23内沉积栅极材料25形成栅极22,以使栅极22远离基板10的表面与缓冲层20远离基板10的表面基本齐平。S113 , depositing gate material 25 in the opening 23 of the buffer layer to form the gate 22 , so that the surface of the gate 22 away from the substrate 10 is substantially flush with the surface of the buffer layer 20 away from the substrate 10 .
具体的,在第一光阻层21远离缓冲层20的表面和缓冲层开口23内沉积栅极材料25至该栅极材料25的沉积厚度与缓冲层开口23的深度相同,如图4所示。Specifically, the gate material 25 is deposited on the surface of the first photoresist layer 21 away from the buffer layer 20 and in the buffer layer opening 23 to the same deposition thickness as the buffer layer opening 23, as shown in FIG. 4 .
将第一光阻层21和沉积在第一光阻层21表面的栅极材料25剥离,沉积于缓冲层开口23内的栅极材料形成栅极22,如图5所示。The first photoresist layer 21 and the gate material 25 deposited on the surface of the first photoresist layer 21 are peeled off, and the gate material deposited in the opening 23 of the buffer layer forms a gate 22 , as shown in FIG. 5 .
可以理解,栅极22即为沉积在缓冲层开口23内的栅极材料25。It can be understood that the gate 22 is the gate material 25 deposited in the opening 23 of the buffer layer.
S114、在栅极22和缓冲层20远离基板10的表面形成绝缘层30。S114 , forming an insulating layer 30 on the surface of the gate 22 and the buffer layer 20 away from the substrate 10 .
具体的,在栅极22和缓冲层20远离基板10的表面沉积栅极绝缘材料以形成绝缘层30。Specifically, a gate insulating material is deposited on the surface of the gate 22 and the buffer layer 20 away from the substrate 10 to form the insulating layer 30 .
S115、在绝缘层30形成绝缘层开口33。S115 , forming an insulating layer opening 33 in the insulating layer 30 .
具体的,在绝缘层30远离缓冲层20的表面形成图案化的第二光阻层31,将绝缘层30对应第二光阻层31的图案化区域的位置进行蚀刻,以形成绝缘层开口33,如图6所示。Specifically, a patterned second photoresist layer 31 is formed on the surface of the insulating layer 30 away from the buffer layer 20, and the position of the insulating layer 30 corresponding to the patterned area of the second photoresist layer 31 is etched to form an opening 33 in the insulating layer. ,As shown in Figure 6.
具体的,在绝缘层30远离缓冲层20的表面涂布光阻并进行光刻,以形成图案化的第二光阻层31。Specifically, a photoresist is coated on the surface of the insulating layer 30 away from the buffer layer 20 and photolithography is performed to form a patterned second photoresist layer 31 .
S116、在绝缘层开口33内沉积有源材料35形成有源层32,以使有源层32远离缓冲层20的表面与绝缘层30远离缓冲层20的表面基本齐平。S116 , depositing the active material 35 in the insulating layer opening 33 to form the active layer 32 , so that the surface of the active layer 32 away from the buffer layer 20 is substantially flush with the surface of the insulating layer 30 away from the buffer layer 20 .
具体的,在第二光阻层31远离绝缘层30的表面和绝缘层开口内33沉积有源材料35,该有源材料35的沉积厚度与绝缘层开口33的深度相同,如图7所示。Specifically, an active material 35 is deposited on the surface of the second photoresist layer 31 away from the insulating layer 30 and in the opening 33 of the insulating layer. The deposition thickness of the active material 35 is the same as the depth of the insulating layer opening 33, as shown in FIG. 7 .
将第二光阻层31和沉积在第二光阻层31表面的有源材料35剥离,沉积于绝缘层开口33内的有源材料形成有源层32,如图8所示。The second photoresist layer 31 and the active material 35 deposited on the surface of the second photoresist layer 31 are peeled off, and the active material deposited in the insulating layer opening 33 forms an active layer 32 , as shown in FIG. 8 .
可以理解,有源层32即为沉积在绝缘层开口33的有源材料33。It can be understood that the active layer 32 is the active material 33 deposited on the opening 33 of the insulating layer.
需要说明的是,该有源材料33为形成有源层32的材料,如金属氧化物半导体等半导体材料。It should be noted that the active material 33 is a material forming the active layer 32 , such as a semiconductor material such as a metal oxide semiconductor.
S117、在有源层32和绝缘层30远离缓冲层20的表面形成保护层40。S117 , forming a protective layer 40 on the surfaces of the active layer 32 and the insulating layer 30 away from the buffer layer 20 .
S118、在保护层40分别形成贯穿保护层40的源极保护层开口43、漏极保护层开口45和辅助电极保护层开口47,其中源极保护层开口43和漏极保护层开口45均至少露出部分有源层32。S118, respectively forming a source protection layer opening 43, a drain protection layer opening 45, and an auxiliary electrode protection layer opening 47 penetrating through the protection layer 40 in the protection layer 40, wherein the source protection layer opening 43 and the drain protection layer opening 45 are at least Part of the active layer 32 is exposed.
具体的,在保护层40远离绝缘层30的表面形成图案化的第三光阻层41,将保护层40对应第三光阻层41的图案化区域的位置进行蚀刻,以形成源极保护层开口43、漏极保护层开口45和辅助电极保护层开口47,其中源极保护层开口43和漏极保护层开口45均至少露出部分有源层32,如图9所示。Specifically, a patterned third photoresist layer 41 is formed on the surface of the protection layer 40 away from the insulating layer 30, and the position of the protection layer 40 corresponding to the patterned area of the third photoresist layer 41 is etched to form a source protection layer The opening 43 , the drain protection layer opening 45 and the auxiliary electrode protection layer opening 47 , wherein both the source protection layer opening 43 and the drain protection layer opening 45 expose at least part of the active layer 32 , as shown in FIG. 9 .
可以理解,若不需要辅助电极,则上述辅助电极保护层开口47可不进行蚀刻。It can be understood that if the auxiliary electrode is not required, the opening 47 of the auxiliary electrode protective layer may not be etched.
具体的,在保护层40远离绝缘层30的表面涂布光阻并进行光刻以形成图案化的第三光阻层41。Specifically, a photoresist is coated on the surface of the protection layer 40 away from the insulating layer 30 and photolithography is performed to form a patterned third photoresist layer 41 .
S119、在源极保护层开口43、漏极保护层开口45和辅助电极保护层开口47内沉积金属材料49,形成源极42、漏极44和辅助电极46,以使源极42、漏极44和辅助电极46远离绝缘层30的表面与保护层40远离绝缘层30的表面基本齐平,且源极42和漏极44均至少部分与有源层32接触。S119. Deposit metal material 49 in the source protective layer opening 43, the drain protective layer opening 45 and the auxiliary electrode protective layer opening 47 to form the source electrode 42, the drain electrode 44 and the auxiliary electrode 46, so that the source electrode 42, the drain electrode The surfaces of the protective layer 44 and the auxiliary electrode 46 away from the insulating layer 30 are substantially flush with the surface of the protective layer 40 away from the insulating layer 30 , and both the source 42 and the drain 44 are at least partially in contact with the active layer 32 .
具体的,在第三光阻层41远离保护层40的表面、源极保护层开口43内、漏极保护层开口45内和辅助电极保护层开口47内沉积金属材料49,该金属材料49的沉积厚度与保护层40的厚度相同,如图10所示。Specifically, a metal material 49 is deposited on the surface of the third photoresist layer 41 away from the protective layer 40, in the opening 43 of the source protective layer, in the opening 45 of the drain protective layer, and in the opening 47 of the auxiliary electrode protective layer. The metal material 49 The deposition thickness is the same as that of the protective layer 40, as shown in FIG. 10 .
需要说明的是,该金属材料49为铜钼合金、铝及铝钼合金等导电金属材料。It should be noted that the metal material 49 is a conductive metal material such as copper-molybdenum alloy, aluminum, and aluminum-molybdenum alloy.
将第三光阻层41和沉积在第三光阻层41表面的金属材料49剥离,沉积于源极保护层开口43内的金属材料形成源极42,沉积于漏极保护层开口45内的金属材料形成漏极44,沉积于辅助电极保护层开口47内的金属材料49形成辅助电极46,如图11所示。The third photoresist layer 41 and the metal material 49 deposited on the surface of the third photoresist layer 41 are peeled off, the metal material deposited in the opening 43 of the source protection layer forms the source 42, and the metal material deposited in the opening 45 of the drain protection layer The metal material forms the drain electrode 44 , and the metal material 49 deposited in the opening 47 of the auxiliary electrode protective layer forms the auxiliary electrode 46 , as shown in FIG. 11 .
S120、在源极42、漏极44、辅助电极46和保护层40远离绝缘层30的表面形成平坦层50。S120 , forming a flat layer 50 on the surface of the source electrode 42 , the drain electrode 44 , the auxiliary electrode 46 and the protection layer 40 away from the insulating layer 30 .
S121、在平坦层50形成贯穿平坦层50的平坦层开口52,该平坦层开口52至少露出部分漏极44。S121 , forming a flat layer opening 52 penetrating through the flat layer 50 in the flat layer 50 , the flat layer opening 52 exposing at least part of the drain electrode 44 .
具体的,对平坦层50进行光刻,形成平坦层开口52,该平坦层开口52至少露出部分漏极44,如图12所示。Specifically, photolithography is performed on the planar layer 50 to form a planar layer opening 52 , and the planar layer opening 52 exposes at least part of the drain electrode 44 , as shown in FIG. 12 .
S122、在平坦层开口52内和平坦层50远离保护层40的表面形成像素电极200,该像素电极200与漏极44接触,在平坦层50远离保护层40的表面形成覆设像素电极200的像素定义层300,像素定义层300上设置子像素开口(图未标),以至少露出部分像素电极200,如图1所示。S122, forming a pixel electrode 200 in the flat layer opening 52 and on the surface of the flat layer 50 away from the protective layer 40, the pixel electrode 200 is in contact with the drain electrode 44, and forming a pixel electrode 200 on the surface of the flat layer 50 away from the protective layer 40 The pixel definition layer 300, on which sub-pixel openings (not marked) are arranged to expose at least part of the pixel electrodes 200, as shown in FIG. 1 .
具体的,在平坦层开口52内和平坦层50远离保护层40的表面沉积如铝、银、铝银合金等高导电金属材料;或依次交替沉积ITO、Ag等材料,然后进行光刻,以形成图案化的像素电极200。Specifically, deposit highly conductive metal materials such as aluminum, silver, aluminum-silver alloy, etc. in the flat layer opening 52 and on the surface of the flat layer 50 away from the protective layer 40; or alternately deposit materials such as ITO, Ag, etc., and then perform photolithography to A patterned pixel electrode 200 is formed.
具体的,在平坦层50对应像素电极200的图案化区域的位置及像素电极200远离平坦层50的表面沉积像素定义层材料,然后进行光刻,以形成具有子像素开口的像素定义层300。Specifically, the pixel definition layer material is deposited on the flat layer 50 corresponding to the patterned area of the pixel electrode 200 and the surface of the pixel electrode 200 away from the flat layer 50 , and then photolithography is performed to form the pixel definition layer 300 with sub-pixel openings.
在本实施方式中,上述子像素开口露出全部像素电极200。In this embodiment, the sub-pixel openings expose all the pixel electrodes 200 .
上述顶发射型显示面板的制备方法简单可行,可制备像素电极表面平整的背板结构,避免顶发射型显示面板由于驱动电路造成像素电极的表面不平整的问题,有效提高顶发射型显示面板的发光均匀性,从而提高显示效果。The preparation method of the above-mentioned top-emission display panel is simple and feasible, and can prepare a backplane structure with a smooth pixel electrode surface, avoiding the problem of uneven surface of the pixel electrode caused by the driving circuit of the top-emission display panel, and effectively improving the performance of the top-emission display panel. Luminous uniformity, thereby improving the display effect.
以上所述实施例的各技术特征可以进行任意的阻合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的阻合都进行描述,然而,只要这些技术特征的阻合不存在矛盾,都应当认为是本说明书记载的范围。The various technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, all possible blockings of the various technical features in the above-mentioned embodiments are not described. However, as long as the blocking of these technical features is not Where there is a contradiction, all should be deemed to be within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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