CN110371554B - An automated storage system - Google Patents

Abstract

The invention relates to the technical field of storage, in particular to an automatic storage system which comprises a first-floor warehouse management system and a second-floor warehouse management system, wherein the first-floor warehouse management system comprises a material incoming area, a double-layer conveying line, a first floor transfer lifting device, an empty box temporary storage area, a box changing and grouping area, a work order discharging area, a finished product storage area, a finished product sorting area, a first vertical storage area, a delivery area and a second floor transfer lifting device, the double-layer conveying line is fixedly connected to the tail end of the material incoming area, the first floor transfer lifting device is fixedly connected to the head end of the double-layer conveying line, and the empty box temporary storage area and the double-layer conveying line are arranged side by side. The automatic logistics circulation system realizes the automatic logistics circulation of raw materials, semi-finished products and finished products, and comprises the operations of receiving, inspecting, warehousing, delivering, picking, delivering and the like, achieves efficient material circulation, greatly improves the per-capita production efficiency through automatic operation, is convenient to manage, saves time and labor, and improves the utilization rate of storage space.

Description

An automated storage system

technical field

The invention relates to the technical field of storage, in particular to an automation system.

Background technique

Warehousing refers to the general term for the storage, custody and warehouse-related storage activities of materials through warehouses. It occurs with the production of material storage and develops with the development of productivity. Warehousing is one of the important links in commodity circulation and logistics. An important pillar of activities, warehousing is the temporary storage of products and articles due to the pre-order or market forecast in the process of product production and circulation. The transfer station plays an important auxiliary role in promoting the improvement of production efficiency. At the same time, around the physical activities of warehousing, clear and accurate reports, document accounts, and accurate information from the accounting department are also carried out at the same time. Therefore, warehousing is logistics, information The integration of flow and document flow.

At present, in the turnover of warehouse materials, most of them are transferred by manual handling. This method requires a lot of labor costs when the goods are heavy or transported in large quantities. Moreover, the manual handling method still has management confusion and low level of automation. , the problem of low storage space utilization.

SUMMARY OF THE INVENTION

(1) Technical problems solved

Aiming at the deficiencies of the prior art, the present invention provides an automatic storage system, which has the advantages of automatic operation and convenient management, and solves the problem of time-consuming and laborious, chaotic management, low automation level and low storage space utilization rate in the current storage material turnover. The problem.

(2) Technical solutions

In order to realize the above technical problems, the present invention provides such an automated storage system, including a warehouse management system on the first floor and a warehouse management system on the second floor. Floor transfer lifting device, empty container temporary storage area, case changing group box area, work order outbound area, finished product storage area, finished product picking area, first storage area, delivery area and second floor transfer lifting device, all The double-layer conveying line is fixedly connected to the tail end of the incoming material area, the first floor transfer and lifting device is fixedly connected to the head end of the double-layer conveying line, and the empty container temporary storage area is arranged side by side with the double-layer conveying line, so The box changing and grouping area is fixedly connected to the side of the double-layer conveying line away from the temporary storage area for empty containers, the transfer and lifting device on the second floor is fixedly connected to the rear end of the temporary storage area for empty containers, and the work order exits the storage area. It is fixedly connected to the left side of the transfer and lifting device on the second floor, the finished product storage area is fixedly connected to the left side of the work order outgoing area, the finished product picking area is fixedly connected to the head end of the finished product storage area, and the A warehouse area is fixedly connected to one side of the finished product picking area, and the delivery area is set on a side of the finished product picking area away from the first warehouse area.

The warehouse management system on the second floor includes a work order picking area, an IQC sampling area, an IQC sample return area, and a second warehouse area. The top side of the work order picking area is provided with an IQC sampling area and an IQC return area, respectively. , the second storage area is fixedly connected on the side of the top of the work order picking area away from the IQC sampling area.

Further, the empty box temporary storage area includes a code disc machine, a disc disassembly machine and a circulating conveying line, the disc coding machine is fixedly connected to the input end of the circular conveying line, and the disc dismantling machine is fixedly connected to the circular conveying line. The output end of the coder and the hoist are respectively provided on one side of the code disc machine and the disc disassembler.

Further, the box changing group box area is composed of an incoming line, an empty box supply line and a storage line, the number of the incoming line and the empty box supply line is two respectively, and the two empty box supply lines are located at On both sides of the storage line, the two incoming lines are located outside the two empty box supply lines.

Further, the delivery area includes a delivery conveyor line, a case opener and a case sealer, the case opener is fixedly connected to the head end of the delivery conveyor line, and the case sealer is fixedly connected to the delivery conveyor. middle of the line.

Further, an input end of the work order picking area is connected to the first floor transfer and lifting device through a conveying device, the other input end of the work order picking area is connected to the second floor transfer and lifting device through the conveying device, and the first floor is transferred and lifted. The second floor transfer lifting device is located below the first floor transfer lifting device.

Further, the transfer and lifting device on the first floor can realize the transfer of the material container from the warehouse management system on the first floor to the warehouse management system on the second floor, and the transfer and lifting device on the second floor can realize the transfer of the material container from the warehouse management system on the second floor. Transferred to the warehouse management system on the first floor.

(3) Beneficial effects

The invention provides an automatic storage system, which has the following beneficial effects:

1. The automated warehousing system realizes the automatic logistics turnover of raw materials, semi-finished products and finished products, including receiving, inspection, warehousing, delivery, picking and delivery operations, and achieves efficient material turnover.

2. The automatic operation of the automatic storage system greatly improves the per capita production efficiency, facilitates management, saves time and effort, and at the same time improves the utilization rate of storage space.

3. In this automated storage system, when the finished product is delivered, the carton is sealed with tape by the unpacking machine and the sealing machine to complete the packaging of materials. It is high-speed and efficient, easy to operate, reduces packaging costs, and at the same time standardizes packaging and promotes Advances in logistics and supply chain.

Description of drawings

Fig. 1 is the warehouse management layout diagram on the first floor of the present invention;

FIG. 2 is a layout diagram of the warehouse management on the second floor of the present invention.

In the picture: 1. Incoming material area; 2. Double-layer conveying line; 3. Transfer lifting device on the first floor; 4. Empty container temporary storage area; Container area; 6. Work order outbound area; 7. Finished product warehousing area; 8. Finished product picking area; 9. The first warehouse area; 10. Delivery area; 101. Delivery conveyor line; 102. Unpacking machine ; 103, case sealing machine; 11, work order picking area; 12, IQC sampling area; 13, IQC sampling area; 14, second storage area;

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

Please refer to Figure 1-2, an automated storage system, including a warehouse management system on the first floor and a warehouse management system on the second floor. The warehouse management system on the first floor includes an incoming material area 1, a double-layer conveyor line 2, and a transfer and lifting device on the first floor. 3. Empty container temporary storage area 4, case changing and grouping area 5, work order outgoing area 6, finished product warehousing area 7, finished product picking area 8, first warehouse area 9, delivery area 10 and second floor transfer The lifting device 15, the double-layer conveyor line 2 is fixedly connected to the rear end of the incoming area 1, the first floor transfer lifting device 3 is fixedly connected to the head end of the double-layer conveyor line 2, and the empty container temporary storage area 4 is connected to the double-layer conveyor line. 2 are arranged side by side, the empty box temporary storage area 4 includes a code disc machine 401, a disc disassembler 402 and a circulating conveying line, the code disc machine 401 is fixedly connected to the input end of the circulating conveying line, and the disc dismantling machine 402 is fixedly connected to the circulating conveying line. The output end of the machine 401 and the side of the disassembler 402 are respectively provided with elevators, and the box-changing group box area 5 is fixedly connected to the side of the double-layer conveyor line 2 away from the empty box temporary storage area 4. Box grouping area 5 consists of incoming line, empty box supply line and storage line. The number of incoming line and empty box supply line is two respectively. The material line is located on the outside of the two empty container supply lines, the second floor transfer lifting device 15 is fixedly connected to the rear end of the empty container temporary storage area 4, and the work order outgoing area 6 is fixedly connected to the left side of the second floor transfer lifting device 15. On the side, the finished product storage area 7 is fixedly connected to the left side of the work order output area 6, the finished product picking area 8 is fixedly connected to the head end of the finished product storage area 7, and the first storage area 9 is fixedly connected to the end of the finished product picking area 8. On one side, the delivery area 10 is set on the side of the finished product picking area 8 away from the first warehouse area 9. The delivery area 10 includes a delivery conveyor line 101, a case opener 102 and a case sealer 103. The case opener 102 is fixedly connected to the head end of the delivery conveyor line 101 , and the case sealer 103 is fixedly connected to the middle of the delivery conveyor line 101 .

The warehouse management system on the second floor includes a work order picking area 11, an IQC sampling area 12, an IQC sample return area 13 and a second warehouse area 14. An input end of the work order picking area 11 is connected to the first floor transfer and lifting device through a conveying device. 3 connection, the first floor transfer lifting device 3 can realize the transfer of material containers from the warehouse management system on the first floor to the warehouse management system on the second floor, and the other input end of the work order picking area 11 communicates with the transfer lifting device on the second floor through the conveying device 15 is connected, and the transfer and lifting device 15 on the second floor is located below the transfer and lifting device 3 on the first floor. The transfer and lifting device 15 on the second floor can transfer the material container from the warehouse management system on the second floor to the warehouse management system on the first floor. One side of the top of the single picking area 11 is respectively provided with an IQC sampling area 12 and an IQC sampling area 13 , and the second storage area 14 is fixedly connected to the top side of the work order picking area 11 away from the IQC sampling area 12 .

When the raw materials and semi-finished products are put into the warehouse, the cartons are sent to the incoming material area 1, and they are automatically sorted to the box changing group box area 5 for unpacking. Through the transfer and lifting device 3 on the first floor, it ascends to the second floor, and is transported to the IQC sampling area 12 for sampling inspection, and then enters the second storage area 14 on the second floor, and the warehousing of raw materials and semi-finished products is completed.

When the work order is out of the warehouse, the system generates a picking task. The plastic box A loaded with materials is released from the second warehouse area 14 to the work order picking area 11. The operator performs the picking operation and picks the material into a new plastic box. B. The remaining amount of plastic box A is returned to the warehouse. After the operation of plastic box B is completed, it goes online. It is lowered to the first floor through the second floor transfer lifting device 15 and transported to the work order outbound area 6. The work order outbound operation is completed.

During the warehousing operation of finished products, the finished products are placed at the warehousing port, transported to the finished product warehousing area 7 on the first floor by the conveyor, and then transported to the first warehousing area 9 on the first floor, and the finished product warehousing operation is completed.

During the finished product picking operation, the system generates a finished product picking task. The plastic boxes loaded with materials are taken out from the first warehouse area 9 to the finished product picking area 8. The operator performs the picking operation, picks the materials to the cartons, and returns the remaining plastic boxes to the warehouse. , the finished product picking operation is completed.

When the finished product is delivered, the operator places the carton containing the finished product on the delivery conveyor line 101, automatically seals the box, and transports the finished product to the delivery port, so that the finished product can be delivered.

It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.

Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. An automated storage system, comprising a warehouse management system on the first floor and a warehouse management system on the second floor, is characterized in that: the warehouse management system on the first floor includes an incoming material area (1), a double-layer conveying line (2), a First floor transfer and lifting device (3), empty container temporary storage area (4), case change group container area (5), work order outbound area (6), finished product storage area (7), finished product picking area (8) , the first storage area (9), the delivery area (10) and the second floor transfer lifting device (15), the double-layer conveying line (2) is fixedly connected to the end of the incoming area (1), so The first floor transfer and lifting device (3) is fixedly connected to the head end of the double-layer conveying line (2), the empty container temporary storage area (4) is arranged side by side with the double-layer conveying line (2), and the case changing group The container area (5) is fixedly connected to the side of the double-layer conveying line (2) away from the empty container temporary storage area (4), and the second floor transfer and lifting device (15) is fixedly connected to the empty container temporary storage area (4) The rear end of the work order outgoing area (6) is fixedly connected to the left side of the transfer lifting device (15) on the second floor, and the finished product incoming area (7) is fixedly connected to the work order outgoing area (6) The left side of the finished product picking area (8) is fixedly connected to the head end of the finished product storage area (7), and the first storage area (9) is fixedly connected to one side of the finished product picking area (8), so The delivery area (10) is arranged on the side of the finished product picking area (8) away from the first storage area (9); The warehouse management system on the second floor includes a work order picking area (11), an IQC sampling area (12), an IQC sample returning area (13) and a second warehouse area (14). The work order picking area (11) One side of the top is respectively provided with an IQC sampling area (12) and an IQC sampling area (13), and the second storage area (14) is fixedly connected to the top of the work order picking area (11) away from the IQC sampling area (12) side. 2. An automated storage system according to claim 1, characterized in that: the empty box temporary storage area (4) comprises a disk coding machine (401), a disk unpacking machine (402) and a circulating conveying line, so The disk encoder (401) is fixedly connected to the input end of the circulating conveying line, the disk disassembler (402) is fixedly connected to the output end of the circulating conveyor line, and the disk encoder (401) and the disk dismantling machine (402) are There are elevators on one side. 3. An automated storage system according to claim 1, characterized in that: the box changing group box area (5) is composed of an incoming line, an empty box supply line and a storage line, and the incoming line and the empty box are composed of The number of box supply lines is respectively two, the two empty box supply lines are located on both sides of the storage line, and the two incoming material lines are located outside the two empty box supply lines. 4. An automated storage system according to claim 1, characterized in that: the delivery area (10) comprises a delivery conveyor line (101), a case unpacking machine (102) and a case sealing machine (103) , the case opener (102) is fixedly connected to the head end of the delivery conveyor line (101), and the case sealer (103) is fixedly connected to the middle of the delivery conveyor line (101). 5. An automated storage system according to claim 1, characterized in that: an input end of the work order picking area (11) is connected to the first floor transfer and lifting device (3) through a conveying device, and the work order picking area (11) The other input end of the single picking area (11) is connected with the second floor transfer lifting device (15) through the conveying device, and the second floor transfer lifting device (15) is located below the first floor transfer lifting device (3). 6. An automated storage system according to claim 1, characterized in that: the first floor transfer lifting device (3) can realize the transfer of the material container from the first floor warehouse management system to the second floor warehouse management system, The transfer and lifting device (15) on the second floor can realize the transfer of the material container from the warehouse management system on the second floor to the warehouse management system on the first floor.

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