CN105923334A - Auxiliary material automatic distribution system of super-speed cigarette making machine - Google Patents
Auxiliary material automatic distribution system of super-speed cigarette making machine Download PDFInfo
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Abstract
本发明涉及卷烟生产系统,尤其涉及一种超高速卷烟生产辅料的自动配送系统。本发明通过开发WMS(辅料高架库上位系统)与BD(卷烟盘纸卸垛机)数据交互接口、WMS与AGV(自动小车运输系统)数据交互接口,并优化上述三个系统之间的信息传递流程,实现了BD与WMS以及WMS与AGV之间的数据信息交互和安全联锁信号传递等功能,实现了机台要料、机台空托盘回收、原辅材料出库以及原辅材料配送等四个单一功能的有机结合,在超高速卷烟机的原辅材料配送环节,实现了生产智能化。
The invention relates to a cigarette production system, in particular to an automatic distribution system for ultra-high-speed cigarette production auxiliary materials. The present invention optimizes the information transfer between the above three systems by developing the data interaction interface between WMS (Auxiliary Materials Elevated Warehouse System) and BD (cigarette coil depalletizer) and the WMS and AGV (Automatic Car Transportation System) data interaction interface The process realizes the functions of data information interaction and safety interlock signal transmission between BD and WMS, WMS and AGV, and realizes machine requirements, machine empty pallet recovery, raw and auxiliary materials out of the warehouse, and raw and auxiliary materials distribution, etc. The organic combination of four single functions realizes intelligent production in the distribution of raw and auxiliary materials of ultra-high-speed cigarette making machines.
Description
技术领域 technical field
本发明涉及卷烟生产系统,尤其涉及一种超高速卷烟生产辅料的自动配送系统。 The invention relates to a cigarette production system, in particular to an automatic distribution system for ultra-high-speed cigarette production auxiliary materials.
技术背景 technical background
近年来,随着信息技术的迅猛发展使得现代制造企业的制造技术、制造模式发生了重大变化,自动化、信息化和智能化已经成为了现代工业制造的发展趋势。工业企业正在逐步将人工智能技术应用于高强度、高频次、高时效的生产物流管理,从而实现在多环境下的安全、高效、可靠和灵活的生产物流模式,提高了作业效率,缩短了作业时间,减轻了劳动强度。 In recent years, with the rapid development of information technology, the manufacturing technology and manufacturing mode of modern manufacturing enterprises have undergone major changes. Automation, informatization and intelligence have become the development trend of modern industrial manufacturing. Industrial enterprises are gradually applying artificial intelligence technology to high-intensity, high-frequency, and high-efficiency production and logistics management, so as to realize safe, efficient, reliable and flexible production and logistics models in multiple environments, improve operating efficiency, and shorten The working time is reduced, and the labor intensity is reduced.
按照中国烟草物联网发展规划的要求,实现卷烟物流资源(包括卷烟条、件、周转箱、托盘、车辆、叉车、仓储、货位)的全面感知、确保卷烟物流资源始终处于可知、可控、可信状态;实现对卷烟物流作业流程(包括:卷烟生产、出入库、分拣、配车、运输等业务流程)的全面优化,确保工作效率不断提高;实现卷烟物流基础管理(费用、成本、环境、安全、质量等)的精细化,确保卷烟物流的经济实用性和高效性。多措并举,最终达到卷烟成品物流作业可视化、流程最优化和管理智能化目标。 In accordance with the requirements of the China Tobacco Internet of Things development plan, realize the comprehensive perception of cigarette logistics resources (including cigarette rods, boxes, turnover boxes, pallets, vehicles, forklifts, storage, and cargo locations), and ensure that cigarette logistics resources are always knowable, controllable, and Credible status; realize the overall optimization of the cigarette logistics operation process (including: cigarette production, warehousing, sorting, vehicle distribution, transportation and other business processes) to ensure continuous improvement of work efficiency; realize the basic management of cigarette logistics (expenses, costs, environment, safety, quality, etc.) to ensure the economical practicality and efficiency of cigarette logistics. Taking multiple measures at the same time, we will finally achieve the goal of visualization, process optimization and intelligent management of finished cigarette logistics operations.
但从烟草行业现状来看,许多烟草生产企业不惜投入重金,建设生产基地,引进先进设备,而在原辅材料的物流储运方面仅仅采用单一模式的信息化管理(如RFID、WSN 技术),虽然可以提升局部物流转运效率,却没有形成系统性的智能化物流体系。同时在不同的物流环节需要人工衔接,不仅降低运行效率,同时还增加了不可控的人为因素,离行业的整体规划和要求还有很远的距离。 However, judging from the status quo of the tobacco industry, many tobacco production enterprises do not hesitate to invest heavily in building production bases and introducing advanced equipment, but only adopt a single mode of information management (such as RFID and WSN technology) in the logistics storage and transportation of raw and auxiliary materials. Although it can improve the efficiency of local logistics transshipment, it has not formed a systematic and intelligent logistics system. At the same time, manual connection is required in different logistics links, which not only reduces operating efficiency, but also increases uncontrollable human factors, which is still far away from the overall planning and requirements of the industry.
M8-H/S1000超高速卷烟生产设备是当今世界上最为先进的卷烟包装机组,生产速度可以达到20000支/分钟,即1000包/分钟。高速的生产也意味着原辅材料的高速消耗,物料的及时、准确供给直接关系到设备效能的正常发挥,进而影响企业的生产效率。 M8-H/S1000 ultra-high-speed cigarette production equipment is the most advanced cigarette packaging unit in the world today, and the production speed can reach 20,000 cigarettes/minute, that is, 1,000 packs/minute. High-speed production also means high-speed consumption of raw and auxiliary materials. The timely and accurate supply of materials is directly related to the normal performance of equipment performance, which in turn affects the production efficiency of enterprises.
鉴于此,本发明研究基于当前物流体系,在烟草行业中率先提出并应用了超高速卷烟机M8的辅料自动配送方式,通过将高架库仓储管理系统、AGV自动导引系统以及BD卷烟盘纸卸垛机进行信息技术融合,以物流作业订单为主线,对库存、车辆、装卸平台等物流资源实现自动调度、对库内作业(入库、在库、出库、转储)实现智能引导和作业单据的自动确认,以实现智能化的超高速卷烟机辅料的物流全程控制。 In view of this, the research of the present invention is based on the current logistics system, and it is the first in the tobacco industry to propose and apply the automatic distribution mode of the auxiliary materials of the ultra-high-speed cigarette machine M8. The stacker is integrated with information technology, taking logistics operation orders as the main line, realizing automatic scheduling of logistics resources such as inventory, vehicles, and loading and unloading platforms, and realizing intelligent guidance and operation of operations in the warehouse (inbound, in-warehouse, out-of-warehouse, and dumping) Automatic confirmation of documents to realize the whole logistics control of intelligent ultra-high-speed cigarette machine auxiliary materials.
发明内容 Contents of the invention
为了有效提升超高速卷烟机水松纸和盘纸等原辅材料的快速供给能力,本发明的目的是提供一种基于信息化交互的自动辅料运输方法和系统。该系统能有效实现批次管理、快速转运和动态盘点功能。 In order to effectively improve the rapid supply capacity of raw and auxiliary materials such as tipping paper and coil paper for ultra-high-speed cigarette machines, the purpose of the present invention is to provide an automatic auxiliary material transportation method and system based on information interaction. The system can effectively realize the functions of batch management, rapid transshipment and dynamic inventory.
为了实现上述目的,本发明采用了以下的技术方案: In order to achieve the above object, the present invention adopts the following technical solutions:
一种超高速卷烟机的辅料自动配送系统,该系统包括辅料高架库上位系统、BD供纸装置和AGV自动运输系统,辅料高架库上位系统、卷烟盘纸卸垛机供纸装置和AGV自动运输系统通过无线网络和/或相互通信; An automatic distribution system for auxiliary materials for ultra-high-speed cigarette machines, the system includes an upper system for auxiliary material elevated warehouses, a BD paper feeding device, and an AGV automatic transportation system, an upper system for auxiliary materials elevated warehouses, paper feeding devices for cigarette coil paper depalletizers, and AGV automatic transportation The systems communicate over a wireless network and/or with each other;
所述的BD供纸装置有两个盘纸自动更换机BOB1和BOB2,分别为卷烟机提供卷烟纸和水松纸原材料;当BD供纸装置检测到托盘上的卷烟纸或者水松纸用尽时,会将信息通过局域网通讯系统向WMS系统发出空托盘回收和新原料补充请求; The BD paper feeding device has two automatic coil changing machines BOB1 and BOB2, which respectively provide cigarette paper and tipping paper raw materials for the cigarette maker; when the BD paper feeding device detects that the cigarette paper or tipping paper on the tray is exhausted, , the information will be sent to the WMS system through the LAN communication system to request for empty pallet recycling and new raw material replenishment;
所述的AGV自动运输系统包括AGV小车和调度计算机:AGV小车是一种以电池为动力,装有非接触导航装置的无人驾驶车辆;AGV小车根据作业指令按预先制定的路径自动驶向作业点进行作业,在行驶过程中AGV利用激光头对周围反射板的扫描和计算来导航并修正自身的偏差,从而保证行走和定位的精度;AGV小车与调度计算机通过无线局域网进行联系,AGV小车随时将自身的状态和任务的执行情况上报并显示在图形监控系统上; The AGV automatic transportation system includes an AGV trolley and a dispatching computer: the AGV trolley is a battery-powered, unmanned vehicle equipped with a non-contact navigation device; the AGV trolley automatically drives to the job according to a pre-established path according to the operation instruction. During the driving process, the AGV uses the laser head to scan and calculate the surrounding reflectors to navigate and correct its own deviation, so as to ensure the accuracy of walking and positioning; the AGV car communicates with the dispatching computer through a wireless LAN, and the AGV car Report and display its own status and task execution on the graphic monitoring system;
所述的辅料高架库上位系统是基于RFID 货位标签的仓储系统,包括多个矩阵形状的货位、用于搬运货物的堆垛机、输送机、叉车、托盘、安装于托盘上的托盘电子标签和用于信息处理的WMS 系统;每一个托盘原辅材料上均有唯一的RFID 识别标签,相应的数据均存储于WMS 系统中;当WMS系统接受到BD供纸装置申请时,会自动寻找相对应的原辅材料并通过堆垛机和输送机运输到辅料出口站台,然后下达指令给AGV自动运输系统,由该系统调度空闲AGV小车执行任务。 The upper system of the auxiliary material elevated warehouse is a storage system based on RFID cargo location tags, including multiple matrix-shaped cargo locations, stackers for moving goods, conveyors, forklifts, pallets, and pallet electronics installed on pallets. Labels and WMS system for information processing; each pallet raw and auxiliary material has a unique RFID identification label, and the corresponding data is stored in the WMS system; when the WMS system receives an application for a BD paper supply device, it will automatically find The corresponding raw and auxiliary materials are transported to the auxiliary material export platform through stackers and conveyors, and then give instructions to the AGV automatic transportation system, and the system dispatches idle AGV cars to perform tasks.
本发明通过开发WMS与BD数据交互接口、WMS与AGV数据交互接口,并优化上述三个系统之间的信息传递流程,实现了BD与WMS以及WMS与AGV之间的数据信息交互和安全联锁信号传递等功能,实现了机台要料、机台空托盘回收、原辅材料出库以及原辅材料配送等四个单一功能的有机结合,实现M8超高速卷烟机的原辅材料自动运送功能,从而提高一线生产运作的效率和准确性,实现卷烟物流运输业务流程的自动化、智能化管理。 The present invention realizes data information interaction and safety interlocking between BD and WMS and between WMS and AGV by developing the WMS and BD data interaction interface, WMS and AGV data interaction interface, and optimizing the information transfer process between the above three systems Functions such as signal transmission have realized the organic combination of four single functions, such as machine material collection, machine empty tray recovery, raw and auxiliary material delivery, and raw and auxiliary material delivery, and realized the automatic delivery of raw and auxiliary materials for the M8 ultra-high-speed cigarette making machine , so as to improve the efficiency and accuracy of front-line production operations, and realize the automation and intelligent management of cigarette logistics and transportation business processes.
附图说明 Description of drawings
图1为空托盘回收任务BD、WMS和AGV通讯关系示意图。 Figure 1 is a schematic diagram of the communication relationship between the empty pallet recovery task BD, WMS and AGV.
图2为实物盘要料任务BD、WMS和AGV通讯关系示意图。 Figure 2 is a schematic diagram of the communication relationship between the physical disk requesting task BD, WMS and AGV.
图3为BD供纸装置结构示意图。 Fig. 3 is a schematic structural diagram of a BD paper feeding device.
图4为AGV小车结构示意图。 Figure 4 is a schematic diagram of the structure of the AGV trolley.
具体实施方式 detailed description
相关技术解释: Related technical explanation:
1.卷烟成品:每20支卷烟为一小包,每10小包为一条,每50条为一件,每30件为一托盘。 1. Finished cigarettes: every 20 cigarettes is a small pack, every 10 small packs is one pack, every 50 packs is one pack, and every 30 packs is a pallet.
2.辅料木托盘尺寸:1000*1500*150mm。 2. Dimensions of auxiliary material wooden pallet: 1000*1500*150mm.
3.M8超高速卷烟机:PROTOS-M8超高速卷烟机是从HAUNI公司引进的世界一流设备,其生产速度最高可达20000支/分,具有高度的自动化。该卷烟机分为5个部位,分别为BD供纸装置、VE供料装置、SE烟条卷制成形装置、MAX滤嘴接装成形装置和VARIOS烟支输送/储存装置。 3. M8 ultra-high-speed cigarette making machine: PROTOS-M8 ultra-high-speed cigarette making machine is a world-class equipment imported from HAUNI company. Its production speed can reach up to 20,000 cigarettes/min, and it has a high degree of automation. The cigarette making machine is divided into 5 parts, which are BD paper feeding device, VE feeding device, SE cigarette rod rolling and forming device, MAX filter tip forming device and VARIOS cigarette conveying/storage device.
4. BD供纸装置:BD供纸装置是为全自动卸装卷烟原辅材料而设计。BD分为BOB1和BOB2,分别为SE、MAX装置提供卷烟纸和水松纸。BD 的功用是当某个BOB-ME缺少材料时通过一个盘纸托板或中间垛架为其供应新的盘纸,从而保证 BOB-ME 可以无间断地运行。 4. BD paper feeding device: BD paper feeding device is designed for automatic unloading of raw and auxiliary materials of cigarettes. BD is divided into BOB1 and BOB2, which provide cigarette paper and tipping paper for SE and MAX devices respectively. The function of the BD is to supply a new reel to a BOB-ME through a reel pallet or intermediate stacker when a BOB-ME is short of material, thus ensuring that the BOB-ME can run without interruption.
5. AGV自动运输系统:所述的AGV自动运输系统包括AGV小车和调度计算机:AGV小车是一种以电池为动力,装有非接触导航装置的无人驾驶车辆;AGV小车根据作业指令按预先制定的路径自动驶向作业点进行作业,AGV小车在行驶路径的周围安装位置精确的激光反射板,AGV通过发射激光束,同时采集由反射板反射的激光束,把这些数据报告给AGV自动运输系统。该系统按这些角度计算出运输车的当前位置,按预先设定的程序确定运输车的行驶路线,使得AGV能够准确高效地达到目的机台。在行驶过程中AGV利用激光头对周围反射板的扫描和计算来导航并修正自身的偏差,从而保证行走和定位的精度;AGV小车与调度计算机通过无线局域网进行联系,AGV小车随时将自身的状态和任务的执行情况上报并显示在图形监控系统上。 5. AGV automatic transportation system: The AGV automatic transportation system includes an AGV trolley and a scheduling computer: the AGV trolley is a battery-powered, unmanned vehicle equipped with a non-contact navigation device; The established path automatically drives to the operation point for operation. The AGV trolley installs a laser reflector with precise position around the driving path. The AGV emits the laser beam and collects the laser beam reflected by the reflector at the same time, and reports these data to the AGV for automatic transportation. system. The system calculates the current position of the transport vehicle according to these angles, and determines the driving route of the transport vehicle according to the preset program, so that the AGV can accurately and efficiently reach the target machine. During the driving process, the AGV uses the laser head to scan and calculate the surrounding reflectors to navigate and correct its own deviation, so as to ensure the accuracy of walking and positioning; the AGV car communicates with the dispatching computer through a wireless local area network, and the AGV car communicates its own status at any time Report and display the execution status of tasks and tasks on the graphic monitoring system.
6. 所述的辅料高架库上位系统是基于RFID 货位标签的仓储系统,包括多个矩阵形状的货位、用于搬运货物的堆垛机、输送机、叉车、托盘、安装于托盘上的托盘电子标签和用于信息处理的WMS 系统;每一个托盘原辅材料上均有唯一的RFID 识别标签,相应的数据均存储于WMS 系统中;当WMS系统接受到BD供纸装置申请时,会自动寻找相对应的原辅材料并通过堆垛机和输送机运输到辅料出口站台,然后下达指令给AGV自动运输系统,由该系统调度空闲AGV小车执行任务。 6. The upper system of the auxiliary material high-bay warehouse is a storage system based on RFID location tags, including multiple matrix-shaped storage locations, stackers for moving goods, conveyors, forklifts, pallets, and pallets installed on pallets. Pallet electronic label and WMS system for information processing; each pallet raw and auxiliary material has a unique RFID identification label, and the corresponding data is stored in the WMS system; when the WMS system receives the application for the BD paper supply device, it will Automatically find the corresponding raw and auxiliary materials and transport them to the auxiliary material export platform through stackers and conveyors, and then issue instructions to the AGV automatic transportation system, which will dispatch idle AGV cars to perform tasks.
辅料库WMS系统由上位管理、调度和电控三大系统组成。 The WMS system of the auxiliary material warehouse is composed of three major systems: upper management, scheduling and electronic control.
(1)上位管理系统:上位管理系统是辅料高架库的大脑,它支配着所有下层设备的任务,能依据上层MES、ERP等管理系统的生产调度指令,自动实现企业生产所需物料的入库、出库的自动化等功能。 (1) Upper-level management system: The upper-level management system is the brain of the elevated warehouse of auxiliary materials. It dominates the tasks of all lower-level equipment, and can automatically realize the storage of materials required for enterprise production according to the production scheduling instructions of the upper-level MES, ERP and other management systems. , Out of the warehouse automation and other functions.
(2)调度系统:调度是连接信息管理层和设备控制层的纽带,包括调度后台服务和调度界面程序,负责将物流任务分解到各个运输段,并根据运输段控制器的定义下达相应的控制指令,同时实时采集控制器的信息,根据控制设备的功能定义和指令完成情况转化成物料出入库请求。 (2) Scheduling system: Scheduling is the link between the information management layer and the equipment control layer, including scheduling background services and scheduling interface programs, responsible for decomposing logistics tasks into each transportation section, and issuing corresponding controls according to the definition of the transportation section controller At the same time, it collects the information of the controller in real time, and converts it into a request for material in and out of the warehouse according to the function definition of the control equipment and the completion of the instruction.
(3)电控系统:电控系统直接控制底层电机设备,由多个电控箱和电控终端计算机组成,主要实现辅料出入库、空托盘组出入库等功能。 (3) Electric control system: The electric control system directly controls the underlying motor equipment, and is composed of multiple electric control boxes and electric control terminal computers.
该系统按以下的方法进行工作: The system works as follows:
1)BD供纸装置中的辅料托盘到位检测传感器检测到辅料托盘上的水松纸或卷烟纸数量少于1个,BD供纸装置通过局域网通讯系统向WMS系统发送“从BD更换托盘”的请求,涵盖要料机台位置、盘纸类型、盘纸数量相关信息;辅料库上位管理系统及时响应BD供纸装置的请求信息,如果因为连接中断应答丢失,则BD供纸装置在重新连接后用老计数发送旧的命令,或BD供纸装置发送“计数器复位”命令,两侧计数器同步归零。 1) The auxiliary material tray in-position detection sensor in the BD paper supply device detects that the number of tipping paper or cigarette paper on the auxiliary material tray is less than one, and the BD paper supply device sends the "replace pallet from BD" message to the WMS system through the LAN communication system The request covers information about the location of the main material machine, the type of the coil, and the quantity of the coil; the upper management system of the auxiliary material warehouse responds to the request information of the BD paper supply device in a timely manner. Use the old count to send the old command, or the BD paper feeding device sends the "counter reset" command, and the counters on both sides are reset to zero synchronously.
2)WMS系统确认“从BD回收空托盘”的请求: 2) The WMS system acknowledges the request for "recycle empty pallets from BD":
①WMS系统与BD供纸装置建立连接后,WMS系统将发送参数“1”至BD供纸装置。WMS系统与BD供纸装置断开连接后,WMS系统将发送参数“0”至BD供纸装置。该参数的变化使BD供纸装置知道与WMS系统的通讯是否正常,发送速率为60 秒。 ① After the WMS system establishes a connection with the BD paper supply device, the WMS system will send the parameter "1" to the BD paper supply device. After the WMS system is disconnected from the BD paper feeder, the WMS system will send parameter "0" to the BD paper feeder. The change of this parameter enables the BD paper feeding device to know whether the communication with the WMS system is normal, and the sending rate is 60 seconds.
②计数器对每个新的命令将递增。如果因为连接中断应答丢失,则WMS系统在重新连接后用老计数发送旧的命令,或WMS系统发送“计数器复位”命令,两侧计数器同步归零。 ② The counter will increment for each new command. If the response is lost due to connection interruption, the WMS system sends the old command with the old count after reconnecting, or the WMS system sends a "counter reset" command, and the counters on both sides are reset to zero synchronously.
③WMS系统读取数据缓存区中的数据信息。 ③The WMS system reads the data information in the data buffer area.
④WMS系统确认“从BD回收空托盘”的请求。 ④ The WMS system confirms the request of "recover empty pallets from BD".
3)WMS系统下达“空托盘回收”的任务: 3) The WMS system issues the task of "recycling empty pallets":
①WMS系统上位系统将空托盘回收指令下达给AGV自动运输系统。 ①The upper system of the WMS system sends the empty pallet recycling command to the AGV automatic transportation system.
②AGV自动运输系统执行“空托盘回收”的任务: ② The AGV automatic transport system performs the task of "empty pallet recycling":
a. AGV自动运输系统通过无线局域网通讯系统自动将任务分配给离作业点最近的空闲状态的AGV小车,由路径规划中段上小车行走时间确定。 a. The AGV automatic transportation system automatically assigns the task to the idle AGV car closest to the operating point through the wireless LAN communication system, which is determined by the traveling time of the car in the middle section of the path planning.
b.AGV小车到达BD供纸装置门口,AGV自动运输系统向WMS系统发送AGV小车到位信息。 b. The AGV car arrives at the door of the BD paper supply device, and the AGV automatic transport system sends the AGV car arrival information to the WMS system.
c.WMS系统向BD供纸装置系统发送开门请求。 c. The WMS system sends a door opening request to the BD paper feeder system.
d.BD供纸装置接受到信号并判断条件成立,在压力控制阀RV2的控制下,阀Y61或阀Y63将物料门开启。 d. The BD paper feeding device receives the signal and judges that the condition is established. Under the control of the pressure control valve RV2, the valve Y61 or valve Y63 will open the material door.
e.BD供纸装置的接近开关B64或B65识别物料门开启,并向WMS系统发送允许AGV小车进入BD供纸装置的信号。 e. The proximity switch B64 or B65 of the BD paper supply device recognizes that the material door is opened, and sends a signal to the WMS system to allow the AGV trolley to enter the BD paper supply device.
f.WMS系统向AGV自动运输系统发送允许进入BD供纸装置内部的信号。 f. The WMS system sends a signal to the AGV automatic transport system to allow access to the inside of the BD paper supply device.
g.AGV自动运输系统向该AGV小车发送参数修改指令,“允许进入BD”按钮功能有效。 g. The AGV automatic transportation system sends a parameter modification command to the AGV car, and the "Allow to enter BD" button function is valid.
h.操作人员现场确认BD供纸装置自动物料门开启后,按住“允许进入BD”按钮3秒。 h. After the operator confirms that the automatic material door of the BD paper feeding device is opened, press and hold the "Enter BD" button for 3 seconds.
i.AGV小车进入到BD供纸装置内,提升货叉载取空托盘。 i. The AGV trolley enters the BD paper feeding device, lifts the fork to load the empty pallet.
j.AGV小车退出到BD供纸装置外,短暂停顿,将空托盘载取完成信息上报至AGV自动运输系统,并驶离。 j. The AGV trolley exits outside the BD paper feeding device, pauses briefly, reports the completion information of empty tray loading to the AGV automatic transport system, and drives away.
k.AGV自动运输系统向WMS系统上报空托盘载取完成信息。 k. The AGV automatic transport system reports the empty pallet loading completion information to the WMS system.
l.WMS系统向BD供纸装置系统发送关闭物料门的信号。 l. The WMS system sends a signal to the BD paper feeding device system to close the material door.
m.在压力控制阀RV2的控制下,阀Y62或阀Y64关闭自动物料门,设备正常运行。 m. Under the control of pressure control valve RV2, valve Y62 or valve Y64 closes the automatic material door, and the equipment operates normally.
4)BD供纸装置系统中的辅料托盘到位检测传感器检测不到托盘。BD供纸装置通过局域网通讯系统向WMS系统发送“实物托盘补充”的请求,涵盖要料机台位置、盘纸类型、盘纸数量相关信息。辅料库上位管理系统及时响应BD供纸装置的请求信息,如果因为连接中断应答丢失,则BD供纸装置在重新连接后用老计数发送旧的命令,或BD供纸装置发送“计数器复位”命令,两侧计数器同步归零。 4) The auxiliary material tray arrival detection sensor in the BD paper feeding device system cannot detect the tray. The BD paper supply device sends a request for "physical tray replenishment" to the WMS system through the LAN communication system, covering the information about the position of the feeder machine, the type of the coil, and the quantity of the coil. The upper management system of the auxiliary material warehouse responds to the request information of the BD paper supply device in time. If the response is lost due to connection interruption, the BD paper supply device sends the old command with the old count after reconnection, or the BD paper supply device sends the "counter reset" command , the counters on both sides are reset to zero synchronously.
5)WMS系统确认“实物托盘补充”的请求: 5) The WMS system confirms the request for "replenishment of physical pallets":
①WMS系统与BD供纸装置建立连接后,WMS系统将发送参数“1”至BD供纸装置。WMS系统与BD供纸装置断开连接后,WMS系统将发送参数“0”至BD供纸装置。该参数的变化可以使BD供纸装置知道与WMS系统的通讯是否正常,发送速率为60 秒。 ① After the WMS system establishes a connection with the BD paper supply device, the WMS system will send the parameter "1" to the BD paper supply device. After the WMS system is disconnected from the BD paper feeder, the WMS system will send parameter "0" to the BD paper feeder. The change of this parameter can make the BD paper feeding device know whether the communication with the WMS system is normal, and the sending rate is 60 seconds.
②计数器对每个新的命令将递增。如果因为连接中断应答丢失,则WMS系统可以在重新连接后用老计数发送旧的命令,或WMS系统可以发送“计数器复位”命令,两侧计数器同步归零。 ② The counter will increment for each new command. If the reply is lost due to connection interruption, the WMS system can send the old command with the old count after reconnecting, or the WMS system can send a "counter reset" command, and the counters on both sides are reset to zero synchronously.
③WMS系统读取数据缓存区中的数据信息。 ③The WMS system reads the data information in the data buffer area.
④WMS系统确认“实物托盘补充”的请求。 ④ The WMS system confirms the request for "replenishment of physical pallets".
6)WMS系统下达“实物托盘补充”的任务: 6) The WMS system issues the task of "replenishment of physical pallets":
①WMS系统上位系统在辅料高架库中寻找对应的原辅材料实物托盘,将托盘下架任务下达给辅料高架库堆垛机调度系统。 ①The upper system of the WMS system looks for the corresponding physical pallets of raw and auxiliary materials in the high-bay warehouse of auxiliary materials, and sends the task of removing the pallets to the stacker scheduling system of the high-bay warehouse of auxiliary materials.
②辅料高架库堆垛机调度系统自动将任务分配给离任务作业点最近的空闲堆垛机,由堆③垛机将实物托盘从高架库的库位中取出并运送至输送通道。 ②The palletizer dispatching system of the auxiliary material high-bay warehouse automatically assigns the task to the idle stacker closest to the task operation point, and the palletizer ③ takes the physical pallet out of the warehouse location of the high-bay warehouse and transports it to the conveying channel.
④由输送通道将实物托盘运送至辅料下架站台。 ④Transport the physical pallet to the auxiliary material unloading platform through the conveying channel.
7)AGV自动运输系统执行“实物托盘补充”的任务 7) The AGV automatic transport system performs the task of "replenishment of physical pallets"
a. AGV自动运输系统通过局域网通讯系统自动将任务分配给离任务作业点最近的空闲状态的AGV小车。 a. The AGV automatic transportation system automatically assigns the task to the idle AGV car closest to the task operation point through the LAN communication system.
b. AGV小车运行至实物托盘下架站台,调整位置,提升货叉,载取货物,并短暂停顿,将载货完成信息上报AGV自动运输系统。 b. The AGV trolley runs to the unloading platform of the physical pallet, adjusts the position, lifts the fork, loads and picks up the goods, pauses briefly, and reports the loading completion information to the AGV automatic transportation system.
c. AGV小车将实物托盘运送至要料机台的BD供纸装置门口,AGV自动运输系统向WMS系统发送AGV到位信息。 c. The AGV trolley transports the physical pallet to the door of the BD paper supply device of the feeder machine, and the AGV automatic transport system sends the AGV arrival information to the WMS system.
d. WMS系统向BD供纸装置系统发送实物托盘信息,包括辅料类型、辅料数量、辅料代码及开门请求。 d. The WMS system sends the physical tray information to the BD paper feeding device system, including the type of auxiliary material, the quantity of auxiliary material, the code of the auxiliary material and the door opening request.
e. BD供纸装置接受到信号并判断条件成立,在压力控制阀RV2的控制下,阀Y61或阀Y63将物料门开启。 e. The BD paper feeding device receives the signal and judges that the condition is established. Under the control of the pressure control valve RV2, the valve Y61 or valve Y63 will open the material door.
f.BD供纸装置的接近开关B64或B65识别物料门开启,并向WMS系统发送允许AGV进入BD供纸装置的信号。 f. The proximity switch B64 or B65 of the BD paper supply device recognizes that the material door is opened, and sends a signal to the WMS system to allow the AGV to enter the BD paper supply device.
g.WMS系统向AGV自动运输系统发送允许进入BD供纸装置内部的信号。 g. The WMS system sends a signal to the AGV automatic transport system to allow access to the inside of the BD paper supply device.
h.AGV自动运输系统向该AGV小车发送参数修改指令,“允许进入BD供纸装置”按钮功能有效。 h. The AGV automatic transport system sends a parameter modification command to the AGV car, and the button "Allow to enter the BD paper supply device" is valid.
i.操作人员现场确认BD供纸装置自动物料门开启后,按住“允许进入BD供纸装置”按钮3秒。 i. After the operator confirms that the automatic material door of the BD paper feeding device is opened, press and hold the "Allow to enter the BD paper feeding device" button for 3 seconds.
j. AGV小车进入到BD供纸装置内,货叉下降、放下实物托盘。 j. The AGV trolley enters the BD paper feeding device, the fork descends, and the physical tray is put down.
k. AGV小车退出到BD供纸装置外,短暂停顿,将实物托盘运送完成信息上报至AGV自动运输系统,并驶离。 k. The AGV trolley exits to the outside of the BD paper feeding device, pauses briefly, reports the delivery completion information of the physical pallet to the AGV automatic transport system, and drives away.
l. AGV自动运输系统向WMS系统上报实物托盘运送完成信息。 l. The AGV automatic transport system reports the delivery completion information of the physical pallet to the WMS system.
m. WMS系统向BD供纸装置系统发送关门信号。 m. WMS system sends door close signal to BD paper feeder system.
n. 在压力控制阀RV2的控制下,阀Y62或阀Y64关闭自动物料门,设备正常运行。 n. Under the control of pressure control valve RV2, valve Y62 or valve Y64 closes the automatic material door, and the equipment operates normally.
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CN111381570A (en) * | 2018-12-30 | 2020-07-07 | 贵州中烟工业有限责任公司 | A system for automatic distribution of cigarette accessories |
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CN113887682A (en) * | 2021-09-17 | 2022-01-04 | 河南中烟工业有限责任公司 | Cigarette auxiliary material error-proofing verification method based on RFID |
CN117814522A (en) * | 2023-12-25 | 2024-04-05 | 红塔烟草(集团)有限责任公司 | Method for establishing automatic tobacco production auxiliary material supply system |
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