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CN110317610A - A kind of preparation method and its manufacture system with low-volatile spheroidal antioxidant particle - Google Patents

A kind of preparation method and its manufacture system with low-volatile spheroidal antioxidant particle Download PDF

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Publication number
CN110317610A
CN110317610A CN201910695539.6A CN201910695539A CN110317610A CN 110317610 A CN110317610 A CN 110317610A CN 201910695539 A CN201910695539 A CN 201910695539A CN 110317610 A CN110317610 A CN 110317610A
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antioxidant
butyl
tert
phenyl
spheroidal
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郭骄阳
赵崇鑫
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Jiangsu Jiyi New Materials Co Ltd
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Jiangsu Jiyi New Materials Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K15/00Anti-oxidant compositions; Compositions inhibiting chemical change
    • C09K15/04Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds
    • C09K15/06Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds containing oxygen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K15/00Anti-oxidant compositions; Compositions inhibiting chemical change
    • C09K15/04Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds
    • C09K15/06Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds containing oxygen
    • C09K15/08Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds containing oxygen containing a phenol or quinone moiety
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K15/00Anti-oxidant compositions; Compositions inhibiting chemical change
    • C09K15/04Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds
    • C09K15/30Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds containing heterocyclic ring with at least one nitrogen atom as ring member
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K15/00Anti-oxidant compositions; Compositions inhibiting chemical change
    • C09K15/04Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds
    • C09K15/32Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds containing two or more of boron, silicon, phosphorus, selenium, tellurium or a metal
    • C09K15/322Anti-oxidant compositions; Compositions inhibiting chemical change containing organic compounds containing two or more of boron, silicon, phosphorus, selenium, tellurium or a metal containing only phosphorus

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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention belongs to antioxidant and its composite forming technology fields, use fusing point for 30-300 DEG C of antioxidant more particularly to a kind of, or the ball-shaped antioxidant particle that the functional aid for using fusing point to be 10~300 DEG C for 30~300 DEG C of antioxidant and fusing point is prepared as a raw material, cooling by nitrogen reduces product temperature, the volatile matter of abjection is set to liquefy to reduce the volatile matter and its manufacture system of product to the cold.The present invention has the preparation method and its manufacture system of low-volatile spheroidal antioxidant particle, and product particle dispersion, epigranular and volatile matter are low, and several functions auxiliary agent is mixed together with antioxidant, volatile matter can be reduced simultaneously, save human and material resources.

Description

A kind of preparation method and its manufacture with low-volatile spheroidal antioxidant particle System
Technical field
The invention belongs to the technologies of preparing of antioxidant and its complexing agent particle, and in particular to one kind has low-volatile circle The preparation method and its manufacture system of spherical antioxidant particle.
Background technique
Antioxidant particle has many advantages, such as do not have convenient for storage, convenient transportation, and in use relative to powder Powder formulation is also easy to produce the puzzlements such as dust pollution, the agglomerating and wall built-up of coalescence, and particle has more relative to powder in actual use High dispersibility;While particle especially spherical granules have more relative to sheet or the band-like equal biggish antioxidant of particles Good dispersibility can greatly reduce the uneven situation of mixing subsequent in use, be conducive to preferably control dosage and proportion. Since the preparation process of itself can introduce volatile component, the antioxidant raw material containing high volatile is added antioxidant raw material In the plate used at one's side to people, use feeling will affect, or even have some impact on to the health of people.
Summary of the invention
Invention broadly provides a kind of preparation methods and its manufacture with low-volatile spheroidal antioxidant particle System, cooling by nitrogen reduce product temperature, and the volatile matter of abjection is made to liquefy to reduce the volatile matter of product to the cold.Its Technical solution is as follows:
A kind of preparation method with low-volatile spheroidal antioxidant particle, which is characterized in that the antioxidant Use fusing point for 30-300 DEG C of antioxidant, or using fusing point for 30~300 DEG C of antioxidant and fusing point is 10~300 DEG C Functional aid be prepared as a raw material;It is characterized in that, the granularity of the antioxidant particle is 0.2~2.5mm;It is made Preparation Method includes the following steps,
(1) raw material is placed in heating fusing in the hot melt kettle after nitrogen is replaced and stirred;
(2) it when the melt dynamic viscosity of step (1) is in 1~20mPa.s, is pumped in the spray distributor of spray tower and sprays Mist, under 5~50KPa pressure, droplet passes through the upper nitrogen flushing air cooling of 5~20 DEG C of 0.1~1m/s in high tower drip process It is dry, obtain spheroidal antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine and further removes fugitive constituent with 0~10 DEG C of nitrogen, obtain low wave Send out part spheroidal antioxidant;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Further, antioxidant described in step (1) was four [β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] seasons Doutrate, phosphorous acid three (2,4- di-tert-butyl-phenyl) ester, 3- (3,5- di-tert-butyl-hydroxy phenyl) propionic acid n-octadecane Alcohol ester, 1,3,5- tri- (3,5- di-tert-butyl-4-hydroxyl benzyl) isocyanuric acid, bis- (2,4- di-tert-butyl-phenyl) pentaerythrites two Phosphite ester, 2,2' methylene bis (4- methyl-6-tert-butylphenol) and (the tertiary fourth of 3,5- bis- of 1,3,5- trimethyl 2,4,6- tri- Base -4- hydroxybenzyl) one of benzene or a variety of.
Specifically, when the raw material used in step (1) is four [β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] season penta When four alcohol esters, the heating temperature is 160~210 DEG C and speed of agitator is 80~90rpm;
When the raw material used in step (1) is phosphorous acid three (2,4- di-tert-butyl-phenyl) ester, the heating temperature is 200~235 DEG C and speed of agitator are 90~100rpm;
When the raw material used in step (1) is 3- (3,5- di-tert-butyl-hydroxy phenyl) propionic acid n-octadecane alcohol ester, The heating temperature is 85~120 DEG C and speed of agitator is 60~70rpm;
The raw material used in the step (1) is 1, when 3,5- tri- (3,5- di-tert-butyl-4-hydroxyl benzyl) isocyanuric acid, institute State that heating temperature is 250~270 DEG C and speed of agitator is 100~110rpm;
It is described when the raw material used in step (1) is bis- (2,4- di-tert-butyl-phenyl) pentaerythritol diphosphites Heating temperature is 100~125 DEG C and speed of agitator is 60~70rpm;
When the raw material used in step (1) is 2,2'- di-2-ethylhexylphosphine oxide (4- methyl-6-tert-butylphenol), the heating Temperature is 160~185 DEG C and speed of agitator is 70~80rpm;
The antioxidant described in step (1) is (3,5- di-t-butyl -4- hydroxyl benzyl of 1,3,5- trimethyl 2,4,6- tri- Base) benzene when, the heating temperature is 265~275 DEG C and speed of agitator is 110~120rpm.
Further, in the step (1) raw material by 45~85% fusing points be 30~300 DEG C antioxidant and 15~ The functional aid that 55% fusing point is 10~300 DEG C forms.
Further, the functional aid includes the ultraviolet radiation absorption for accounting for functional aid total weight 0~6% respectively Agent, 0~9% light stabilizer, 10~15% lubricant, 50~75% acid absorbent and 15~30% nucleating agent.
Further, the ultraviolet absorbing agent selects [2- hydroxyl -4- (octyloxy) phenyl] phenyl ketone, 2- (2'- hydroxyl Base -3'- tert-butyl -5'- aminomethyl phenyl) -5- chlorobenzotriazole, 2- (2'- hydroxyl -3', 5'- di-tert-butyl phenyl) -5- chlorobenzene And triazole, 2- (bis- tertiary amyl phenyl of 2'- hydroxyl -3', 5'-) benzotriazole, 2- (2'- hydroxyl -5'- spy octyl phenyl) benzo three Azoles, 2,2' methylene bis (4- t-octyl -6- benzotriazole phenol), 2- [bis- (the 2,4- xylyl) -2- (1,3,5- tri- of 2,4- Piperazine base) any one in 5- phenol octyloxy;The light stabilizer selects bis- (2,2,6,6- tetramethyl -4- piperidyl) last of the ten Heavenly stems two Acid esters, the condensate of succinic acid and 4- hydroxyl -2,2,6,6- tetramethyl -1- piperidine alcohols, poly- { [6- [(1,1,3,3- tetramethyl butyl) Amino]] -1,3,5- triazine -2,4- [(2,2,6,6,-tetramethyl-4-piperidyl) imino group] -1,6- oneself two support [(2,2,6,6- tetra- Methyl -4- piperidyl) imino group] in any one;The lubricant is using any in erucyl amide, oleamide It is a kind of;The acid absorbent is room temperature solid formulation, using any one in calcium stearate, zinc stearate, hydrotalcite;The nucleation Agent is room temperature solid formulation, using 1,3:2,4- bis- (3,4- dimethyl) benzylidene sorbitol acetal, 2,2 '-di-2-ethylhexylphosphine oxides (4,6- bis- Tert-butyl benzene oxygroup) any one in phosphalugel.
Specifically, working as antioxidant in raw material is 3- (3,5- di-tert-butyl-hydroxy phenyl) propionic acid n-octadecane alcohol ester When, ultraviolet absorbing agent described in the functional aid of raw material uses 2- (bis- tertiary amyl phenyl of 2'- hydroxyl -3', 5'-) benzo three Azoles;The light stabilizer uses the condensate of succinic acid and 4- hydroxyl -2,2,6,6- tetramethyl -1- piperidine alcohols;The lubricant is adopted Use erucyl amide;The acid absorbent uses hydrotalcite;The nucleating agent uses 2,2 '-di-2-ethylhexylphosphine oxides (4,6- di-tert-butyl oxygen Base) phosphalugel;The heating temperature is 105~120 DEG C and speed of agitator is 60~70rpm;
When antioxidant is bis- (2,4- di-tert-butyl-phenyl) pentaerythritol diphosphites in raw material, the function of raw material Property auxiliary agent described in ultraviolet absorbing agent use [2- hydroxyl -4- (octyloxy) phenyl] phenyl ketone;The light stabilizer is using double (2,2,6,6- tetramethyl -4- piperidyl) sebacate;The lubricant uses erucyl amide;The acid absorbent uses neatly Stone;The nucleating agent uses 2,2 '-di-2-ethylhexylphosphine oxides (4,6- di-t-butyl phenoxy group) phosphalugel;The heating temperature is 100 ~125 DEG C and speed of agitator are 60~70rpm;
When antioxidant is 2,2'- di-2-ethylhexylphosphine oxide (4- methyl-6-tert-butylphenol) in raw material, the functionality of raw material is helped Ultraviolet absorbing agent described in agent uses [2- hydroxyl -4- (octyloxy) phenyl] phenyl ketone;The light stabilizer using it is bis- (2,2, 6,6- tetramethyl -4- piperidyl) sebacate;The lubricant uses erucyl amide;The acid absorbent uses hydrotalcite;It is described Nucleating agent uses 2,2 '-di-2-ethylhexylphosphine oxides (4,6- di-t-butyl phenoxy group) phosphalugel;The heating temperature is 160~185 DEG C And speed of agitator is 70~80rpm.
A kind of manufacture system of the particle of ball-shaped antioxidant and the compound other function auxiliary agent of antioxidant, feature It is, including heat exchanger, condenser, hot melt kettle, spray tower and boiling machine;Vacuum pump and nitrogen are connected at the top of the hot melt kettle Motor-driven valve;The discharge port of the hot melt kettle bottom side is connect with the spray tower top side by pipeline;The spray tower The top other side is equipped with air outlet, and bottom is equipped with air inlet fan and discharge port;The air outlet and discharge port of the spray tower pass through pipe Road is successively connect with the first circulation blower and the boiling machine;The air outlet of the boiling machine is connected in turn by pipeline Cyclone separator, demister, the first condenser and second circulation blower;The outlet of the condenser passes through pipeline and the nitrogen Motor-driven valve connection;The nitrogen motor-driven valve is connect by pipeline with the heat exchanger;The air outlet of the heat exchanger simultaneously with institute State air inlet and the connection of the second condenser of spray tower;The air inlet of the air outlet of second condenser and the boiling machine and The connection of third condenser;The air outlet of the third condenser is connected with cooling tower.
Using the above scheme, the method for the present invention has the advantage that
The present invention is blow molded by low temperature nitrogen, and antioxidant is made into spherical granules shape, particle dispersion and epigranular, In the subsequent use process, it is more advantageous to and is uniformly mixed and dosage control;Raw material is subjected to melting mixing in hot melt kettle, it is former The volatile matter contained in material largely volatilizees at high temperature, and carries out cooling liquid with the circulation temperature lowering of nitrogen and collect, and can save About cost while, greatly reduce the volatile matter in product, improve the safety of product, use is more healthy;By multiple functions Property auxiliary agent mixes together with antioxidant, can directly be counted according to raw material proportioning when can reduce volatile matter and later period use simultaneously The content for calculating each auxiliary agent does not need to carry out independent measurement and addition to each auxiliary agent, saves manpower, and can reduce repeatedly addition and make At the uneven problem of dosage inaccuracy and mixing.
Detailed description of the invention
Fig. 1 is the flow chart of the manufacture system of ball-shaped antioxidant particle of the present invention
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation Example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common Technical staff's every other embodiment obtained without making creative work belongs to the model that the present invention protects It encloses.
Embodiment 1
(1) four [β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol esters are placed in the heat after nitrogen displacement 200 DEG C are heated in molten kettle and with the stirring of 80~90rpm speed;
(2) when the melt dynamic viscosity of step (1) is in 8mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 30KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains circle Spherical antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 2
(1) phosphorous acid three (2,4- di-tert-butyl-phenyl) ester is placed in the hot melt kettle after nitrogen is replaced and is heated to 220 DEG C And with the stirring of 90~100rpm speed;
(2) when the melt dynamic viscosity of step (1) is in 8mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 30KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains circle Spherical composite antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal composite antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 3
(1) 3- (3,5- di-tert-butyl-hydroxy phenyl) propionic acid n-octadecane alcohol ester is placed in the hot melt after nitrogen displacement 110 DEG C are heated in kettle and with the stirring of 60~70rpm speed;
(2) when the melt dynamic viscosity of step (1) is in 8mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 30KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains circle Spherical composite antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal composite antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 4
(1) 1,3,5- tri- (3,5- di-tert-butyl-4-hydroxyl benzyl) isocyanuric acid is placed in the hot melt kettle after nitrogen displacement In be heated to 250 DEG C and with 100~110rpm speed stirring;
(2) when the melt dynamic viscosity of step (1) is in 8mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 30KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains circle Spherical composite antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal composite antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 5
(1) will be bis- (2,4- di-tert-butyl-phenyl) pentaerythritol diphosphites be placed in nitrogen displacement after hot melt kettle in plus Heat is to 110 DEG C and with the stirring of 60~70rpm speed;
(2) when the melt dynamic viscosity of step (1) is in 1mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 30KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains circle Spherical composite antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal composite antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 6
(1) 2,2' methylene bis (4- methyl-6-tert-butylphenol) is placed in the hot melt kettle after nitrogen is replaced and is heated to 170 DEG C and with 70~80rpm speed stirring;
(2) it when the melt dynamic viscosity of step (1) is in 100mPa.s, is pumped in the spray distributor of spray tower and sprays Mist, under 30KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains Spheroidal composite antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal composite antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 7
(1) after 1,3,5- trimethyl 2,4,6- tri- (3,5- di-tert-butyl-4-hydroxyl benzyl) benzene being placed in nitrogen displacement 265 DEG C are heated in hot melt kettle and with the stirring of 110~120rpm speed;
(2) when the melt dynamic viscosity of step (1) is in 8mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 5KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains ball Shape composite antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal composite antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 8
(1) four [β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol esters are placed in the heat after nitrogen displacement 200 DEG C are heated in molten kettle and with the stirring of 80~90rpm speed;
(2) when the melt dynamic viscosity of step (1) is in 1mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 30KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains circle Spherical antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 9
(1) four [β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol esters are placed in the heat after nitrogen displacement 200 DEG C are heated in molten kettle and with the stirring of 80~90rpm speed;
(2) when the melt dynamic viscosity of step (1) is in 20mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 30KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains circle Spherical antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 10
(1) four [β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol esters are placed in the heat after nitrogen displacement 200 DEG C are heated in molten kettle and with the stirring of 80~90rpm speed;
(2) when the melt dynamic viscosity of step (1) is in 20mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 5KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains ball Shape antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 11
(1) four [β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol esters are placed in the heat after nitrogen displacement 200 DEG C are heated in molten kettle and with the stirring of 80~90rpm speed;
(2) when the melt dynamic viscosity of step (1) is in 20mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 50KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains circle Spherical antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 12
(1) four [β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol esters are placed in the heat after nitrogen displacement 200 DEG C are heated in molten kettle and with the stirring of 80~90rpm speed;
(2) when the melt dynamic viscosity of step (1) is in 20mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 30KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 5 DEG C is dry, obtains ball Shape antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 13
(1) four [β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol esters are placed in the heat after nitrogen displacement 200 DEG C are heated in molten kettle and with the stirring of 80~90rpm speed;
(2) when the melt dynamic viscosity of step (1) is in 20mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 30KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 20 DEG C is dry, obtains circle Spherical antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 14
(1) four [β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol esters are placed in the heat after nitrogen displacement 200 DEG C are heated in molten kettle and with the stirring of 80~90rpm speed;
(2) when the melt dynamic viscosity of step (1) is in 20mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 30KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains circle Spherical antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 0 DEG C of nitrogen stream, obtains low wave Send out part spheroidal antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 15
(1) four [β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol esters are placed in the heat after nitrogen displacement 200 DEG C are heated in molten kettle and with the stirring of 80~90rpm speed;
(2) when the melt dynamic viscosity of step (1) is in 20mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 30KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains circle Spherical antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 10 DEG C of nitrogen streams, obtains low wave Send out part spheroidal antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 16
(1) by account for total mass of raw material 75% 3- (3,5- di-tert-butyl-hydroxy phenyl) propionic acid n-octadecane alcohol ester, 0.5% 2- (bis- tertiary amyl phenyl of 2'- hydroxyl -3', 5'-) benzotriazole, 0.5% succinic acid and 4- hydroxyl -2,2,6,6- The condensate of tetramethyl -1- piperidine alcohols, 3% erucyl amide, 16.5% hydrotalcite and the 2,2 ' of 4.5%-di-2-ethylhexylphosphine oxide (4,6- Di-t-butyl phenoxy group) it is heated to 110 DEG C and is stirred with 60~70rpm speed in the hot melt kettle that is placed in after nitrogen displacement of phosphalugel It mixes;
(2) when the melt dynamic viscosity of step (1) is in 8mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 30KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains circle Spherical antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 17
(1) by account for total mass of raw material 45% bis- (2,4- di-tert-butyl-phenyl) pentaerythritol diphosphites, 2% [2- hydroxyl -4- (octyloxy) phenyl] phenyl ketone, 3% bis(2,2,6,6-tetramethyl-4-piperidyl)sebacate, 7% Erucyl amide, 32% hydrotalcite and the 2,2 ' of 11%-di-2-ethylhexylphosphine oxides (4,6- di-t-butyl phenoxy group) phosphalugel are placed in nitrogen 110 DEG C are heated in hot melt kettle after gas displacement and with the stirring of 60~70rpm speed;
(2) when the melt dynamic viscosity of step (1) is in 8mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 30KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains circle Spherical antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment 18
(1) by 85% 2,2' methylene bis (4- methyl-6-tert-butylphenol), 0.2% [2- hydroxyl -4- (pungent oxygen Base) phenyl] phenyl ketone, 0.3% bis(2,2,6,6-tetramethyl-4-piperidyl)sebacate, 1% erucyl amide, 9.5% Hydrotalcite and 4% 2,2 '-di-2-ethylhexylphosphine oxides (4,6- di-t-butyl phenoxy group) phosphalugel be placed in nitrogen displacement after hot melt kettle In be heated to 170 DEG C and with 70~80rpm speed stirring;
(2) when the melt dynamic viscosity of step (1) is in 8mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 30KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 10 DEG C is dry, obtains circle Spherical antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine, further removes fugitive constituent in 5 DEG C of nitrogen streams, obtains low wave Send out part spheroidal antioxidant particle;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
Embodiment product form and volatile matter content compare:
Various embodiments of the present invention measure volatile matter according to the regulation of GB/T 11409.4, are analyzed by above-described embodiment 1~18 As can be seen that the volatile matter content of measurement is significantly lower than the volatile matter content of each antioxidant product national Specification, and all For evengranular spherical granules.
Examples 1 to 7 is the Granulation Example of different antioxidant particles, can be analyzed by upper table, different antioxidant particles Granularity is both less than 1.0mm, and particle is uniform, and volatile matter content is 0.2% hereinafter, the higher antioxidant of partial melting temperature is waved Hair point content is slightly below the low antioxidant of melting temperature;Embodiment 8~15 is antioxidant of the same race making under the conditions of differential responses Grain embodiment, as can be seen from the above table, within the scope of granulating system and method for the invention, the volatile matter content of antioxidant particle Between 0.1~0.15%, content is lower and stablizes, and in the range of preparation method of the invention, dynamic viscosity increases, sprays The temperature of the reduction of mist pressure and cooling nitrogen, which is got higher, can make antioxidant grain diameter of the invention slightly become larger;Dynamic viscosity subtracts The temperature of small, atomisation pressure increase and cooling nitrogen is lower and grain diameter can be made to become smaller.It is real in the actual production of the present inventor It in testing, is reduced to when dynamic viscosity and by spraying more than limitation range of the invention, then particle can be excessive, or even makes to spraying ejection At influence, make particle adhesion, volatile matter cannot be cooled down well to which content increases;Dynamic viscosity reduces, the drop of atomisation pressure As low as being more than that limitation range of the invention can make spraying ejection excessively violent, drop not yet comes into full contact with cooling nitrogen and just drops down onto Bottom can be such that particle not yet cooling and shaping change completely falls if the temperature of cooling nitrogen is increased to more than limitation range of the invention Under, the adhesion of particle is caused, product effect is influenced.
Embodiment 16~18 is the Granulation Example of the antioxidant and composite functional builder granule of different ratio and content, As can be seen from the above table, the antioxidant particle volatile matter content for being compounded with functional aid is still lower than 0.2%, and melting temperature is high Antioxidant particle volatile matter content be slightly below the low antioxidant of melting temperature;Composite antioxidant particle overall shape is regular, all For spheroidal, and it is of moderate size;The high antioxidant grain diameter of compound functional aid content slightly becomes larger, poor partial size Slightly become smaller.
It will be apparent to those skilled in the art that can make various other according to the above description of the technical scheme and ideas Corresponding change and deformation, and all these changes and deformation all should belong to the protection scope of the claims in the present invention Within.

Claims (8)

1. a kind of preparation method with low-volatile spheroidal antioxidant particle, the antioxidant use fusing point for 30- 300 DEG C of antioxidant, or use the functional aid that fusing point is 10~300 DEG C for 30~300 DEG C of antioxidant and fusing point It is prepared as a raw material;It is characterized in that, the granularity of the antioxidant particle is 0.2~2.5mm;Preparation method include with Lower step,
(1) raw material is placed in heating fusing in the hot melt kettle after nitrogen is replaced and stirred;
(2) when the melt dynamic viscosity of step (1) is in 1~20mPa.s, be pumped in the spray distributor of spray tower it is spraying, Under 5~50KPa pressure, the upper nitrogen flushing air cooling of 0.1~1m/s of the droplet in high tower drip process by 5~20 DEG C is dry It is dry, obtain spheroidal antioxidant particle;
(3) spheroidal antioxidant is placed in boiling machine and further removes fugitive constituent with 0~10 DEG C of nitrogen, obtain low-volatile Spheroidal antioxidant;
(4) by the fugitive constituent removed in step (3) as nitrogen carries out -20 DEG C of cryogenic liquefying.
2. the preparation method according to claim 1 with low-volatile spheroidal antioxidant particle, which is characterized in that Antioxidant described in step (1) is four [β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol esters, phosphorous acid three (2,4- di-tert-butyl-phenyl) ester, 3- (3,5- di-tert-butyl-hydroxy phenyl) propionic acid n-octadecane alcohol ester, 1,3,5- tri- (3, 5- di-tert-butyl-4-hydroxyl benzyl) isocyanuric acid, bis- (2,4- di-tert-butyl-phenyl) pentaerythritol diphosphites, the Asia 2,2'- Methyl bis- (4- methyl-6-tert-butylphenols) and 1,3,5- trimethyl 2,4,6- tri- (3,5- di-tert-butyl-4-hydroxyl benzyl) benzene One of or it is a variety of.
3. the preparation method according to claim 1 or 2 with low-volatile spheroidal antioxidant particle, feature exist In,
When the raw material used in step (1) is four [β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester, institute State that heating temperature is 160~210 DEG C and speed of agitator is 80~90rpm;
When the raw material used in the step (1) is phosphorous acid three (2,4- di-tert-butyl-phenyl) ester, the heating temperature for 200~ 235 DEG C and speed of agitator are 90~100rpm;
It is described when the raw material used in step (1) is 3- (3,5- di-tert-butyl-hydroxy phenyl) propionic acid n-octadecane alcohol ester Heating temperature is 85~120 DEG C and speed of agitator is 60~70rpm;
The raw material used in the step (1) is 1, described to add when 3,5- tri- (3,5- di-tert-butyl-4-hydroxyl benzyl) isocyanuric acid Hot temperature is 250~270 DEG C and speed of agitator is 100~110rpm;
When the raw material used in step (1) is bis- (2,4- di-tert-butyl-phenyl) pentaerythritol diphosphites, the heating Temperature is 170~195 DEG C and speed of agitator is 60~70rpm;
When the raw material used in step (1) is 2,2'- di-2-ethylhexylphosphine oxide (4- methyl-6-tert-butylphenol), the heating temperature For 160~185 DEG C and speed of agitator is 70~80rpm;
The antioxidant described in step (1) is 1,3,5- trimethyl 2,4,6- tri- (3,5- di-tert-butyl-4-hydroxyl benzyl) benzene When, the heating temperature is 265~275 DEG C and speed of agitator is 110~120rpm.
4. the preparation method according to claim 1 or 2 with low-volatile spheroidal antioxidant particle, feature exist In, the antioxidant and 15~55% fusing points that raw material is 30~300 DEG C by 45~85% fusing points in the step (1) be 10~ 300 DEG C of functional aid composition.
5. the preparation method according to claim 4 with low-volatile spheroidal antioxidant particle, which is characterized in that The functional aid includes the light stabilization of the ultraviolet absorbing agent for accounting for functional aid total weight 0~6% respectively, 0~9% Agent, 10~15% lubricant, 50~75% acid absorbent and 15~30% nucleating agent.
6. the preparation method according to claim 5 with low-volatile spheroidal antioxidant particle, which is characterized in that The ultraviolet absorbing agent selects [2- hydroxyl -4- (octyloxy) phenyl] phenyl ketone, 2- (2'- hydroxyl -3'- tert-butyl -5'- first Base phenyl) -5- chlorobenzotriazole, 2- (2'- hydroxyl -3', 5'- di-tert-butyl phenyl) -5- chlorobenzotriazole, 2- (2'- hydroxyl - Bis- tertiary amyl phenyl of 3', 5'-) benzotriazole, 2- (2'- hydroxyl -5'- spy octyl phenyl) benzotriazole, 2,2' methylene bis (4- t-octyl -6- benzotriazole phenol), 2- [2,4- bis- (2,4- xylyls) -2- (cyanuro 1,3,5) 5- octyloxy benzene Any one in phenol;The light stabilizer selects bis(2,2,6,6-tetramethyl-4-piperidyl)sebacate, succinic acid and 4- The condensate of hydroxyl -2,2,6,6- tetramethyl -1- piperidine alcohols, poly- { [6- [(1,1,3,3- tetramethyl butyl) amino]] -1,3,5- three Piperazine -2,4- [(2,2,6,6,-tetramethyl-4-piperidyl) imino group] -1,6- oneself two support [(2,2,6,6- tetramethyl -4- piperidyl) Imino group] } in any one;The lubricant is using any one in erucyl amide, oleamide;The acid absorbent For room temperature solid formulation, using any one in calcium stearate, zinc stearate, hydrotalcite;The nucleating agent is room temperature solid formulation, Using 1,3:2,4- bis- (3,4- dimethyl) benzylidene sorbitol acetal, 2,2 '-di-2-ethylhexylphosphine oxides (4,6- di-t-butyl phenoxy group) phosphorus Any one in sour aluminium salt.
7. according to claim 1, with the preparation method of low-volatile spheroidal antioxidant particle, feature described in 2 or 6 It is,
When antioxidant is 3- (3,5- di-tert-butyl-hydroxy phenyl) propionic acid n-octadecane alcohol ester in raw material, the function of raw material Ultraviolet absorbing agent described in energy property auxiliary agent uses 2- (bis- tertiary amyl phenyl of 2'- hydroxyl -3', 5'-) benzotriazole;The light is steady Determine the condensate that agent uses succinic acid and 4- hydroxyl -2,2,6,6- tetramethyl -1- piperidine alcohols;The lubricant uses erucyl amide; The acid absorbent uses hydrotalcite;The nucleating agent uses 2,2 '-di-2-ethylhexylphosphine oxides (4,6- di-t-butyl phenoxy group) phosphalugel; The heating temperature is 105~120 DEG C and speed of agitator is 60~70rpm;
When antioxidant is bis- (2,4- di-tert-butyl-phenyl) pentaerythritol diphosphites in raw material, the functionality of raw material is helped Ultraviolet absorbing agent described in agent uses [2- hydroxyl -4- (octyloxy) phenyl] phenyl ketone;The light stabilizer using it is bis- (2,2, 6,6- tetramethyl -4- piperidyl) sebacate;The lubricant uses erucyl amide;The acid absorbent uses hydrotalcite;It is described Nucleating agent uses 2,2 '-di-2-ethylhexylphosphine oxides (4,6- di-t-butyl phenoxy group) phosphalugel;The heating temperature is 100~125 DEG C And speed of agitator is 60~70rpm;
When antioxidant is 2,2'- di-2-ethylhexylphosphine oxide (4- methyl-6-tert-butylphenol) in raw material, in the functional aid of raw material The ultraviolet absorbing agent uses [2- hydroxyl -4- (octyloxy) phenyl] phenyl ketone;The light stabilizer uses bis- (2,2,6,6- Tetramethyl -4- piperidyl) sebacate;The lubricant uses erucyl amide;The acid absorbent uses hydrotalcite;The nucleation Agent uses 2,2 '-di-2-ethylhexylphosphine oxides (4,6- di-t-butyl phenoxy group) phosphalugel;The heating temperature is 160~185 DEG C and stirs Mixing revolving speed is 70~80rpm.
8. a kind of preparation system for preparation method described in claim 1, which is characterized in that including heat exchanger, condenser, heat Molten kettle, spray tower and boiling machine;Vacuum pump and nitrogen motor-driven valve are connected at the top of the hot melt kettle;The hot melt kettle bottom side Discharge port connect with the spray tower top side by pipeline;The other side is equipped with air outlet, bottom at the top of the spray tower Equipped with air inlet fan and discharge port;The air outlet of the spray tower and discharge port by pipeline successively with the first circulation blower and The boiling machine connection;The air outlet of the boiling machine is connected with cyclone separator, demister, the first condensation in turn by pipeline Device and second circulation blower;The outlet of the condenser is connect by pipeline with the nitrogen motor-driven valve;The nitrogen motor-driven valve It is connect by pipeline with the heat exchanger;The air outlet of the heat exchanger is condensed with the air inlet of the spray tower and second simultaneously Device connection;The air outlet of second condenser is connected to the air inlet of the boiling machine and third condenser;The third is cold The air outlet of condenser is connected with cooling tower.
CN201910695539.6A 2019-07-30 2019-07-30 A kind of preparation method and its manufacture system with low-volatile spheroidal antioxidant particle Pending CN110317610A (en)

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Application publication date: 20191011