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CN206064437U - A kind of humidity control device in climate compartment - Google Patents

A kind of humidity control device in climate compartment Download PDF

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Publication number
CN206064437U
CN206064437U CN201620788321.7U CN201620788321U CN206064437U CN 206064437 U CN206064437 U CN 206064437U CN 201620788321 U CN201620788321 U CN 201620788321U CN 206064437 U CN206064437 U CN 206064437U
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water
area
humidity control
control device
climate chamber
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司慧
徐野
张忠涛
杜美茜
常建民
王磊
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Forestry Industry Planning & Designing Institute Of State Forestry Administration
Beijing Forestry University
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Forestry Industry Planning & Designing Institute Of State Forestry Administration
Beijing Forestry University
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Abstract

本实用新型公开了一种用于气候舱中的调湿装置,包括一箱体,底部有进气口,顶部有出气口,在箱体内,将底部划分为水浴区,上部划分为二次加湿区;水浴区内设置有水循环系统、水温控制系统和鲍尔环积聚区,水循环系统通向二次加湿区,鲍尔环积聚区位于水浴区内,在鲍尔环积聚区底部进气口处设置有多孔陶瓷管使进气时便产生大量气泡促进气体与水的充分接触。本实用新型通过控制饱和含水气体的温度来调节湿度。结构紧凑、控制简单、加湿效率高,工作稳定。使通入气候舱内气体满足检测要求,保证检测数据真实可靠。

The utility model discloses a humidity control device used in a climate chamber, which comprises a box body with an air inlet at the bottom and an air outlet at the top. In the box body, the bottom is divided into a water bath area, and the upper part is divided into a secondary humidification area; the water bath area is equipped with a water circulation system, a water temperature control system and a Pall ring accumulation area. The water circulation system leads to the secondary humidification area. A porous ceramic tube is provided to generate a large number of air bubbles to promote full contact between gas and water. The utility model adjusts the humidity by controlling the temperature of the saturated water-containing gas. Compact structure, simple control, high humidification efficiency and stable operation. Make the gas passing into the climate chamber meet the detection requirements, and ensure the authenticity and reliability of the detection data.

Description

一种用于气候舱中的调湿装置A humidity control device used in a climate chamber

技术领域technical field

本实用新型涉及质量分析及检测技术领域,具体为一种应用于家具和人造板质量检测气候舱中的调湿装置。The utility model relates to the technical field of quality analysis and detection, in particular to a humidity control device used in a climate chamber for quality detection of furniture and wood-based panels.

背景技术Background technique

随着国家经济的发展以及人们生活水平的提高,人们开始注重家居环境的安全性问题。目前室内家具及装修所用的人造板,在其加工工艺中被不同程度地加入了以甲醛为主要原料的粘结剂,使用这种材料制作的家具会持续向外界释放游离甲醛、挥发性有机物TVOC等气体,此类气体具有一定程度的危害性,不可避免地给室内空气环境带来一定程度的污染,对人们的健康也带来了不可忽视的影响。With the development of the national economy and the improvement of people's living standards, people begin to pay attention to the safety of the home environment. At present, the wood-based panels used in indoor furniture and decoration are added with formaldehyde as the main raw material in the processing process to varying degrees. The furniture made of this material will continue to release free formaldehyde and volatile organic compounds TVOC to the outside world. Such gases are harmful to a certain degree, which will inevitably bring a certain degree of pollution to the indoor air environment, and have a non-negligible impact on people's health.

气候舱法是目前国际上最权威的测定家具和人造板中甲醛和TVOC的测试方法。在检测过程中,舱内的温湿度条件对检测结果影响较大,所以调湿装置是气候舱的重要组成部分。The climate chamber method is currently the most authoritative test method for the determination of formaldehyde and TVOC in furniture and wood-based panels. During the testing process, the temperature and humidity conditions in the cabin have a great influence on the testing results, so the humidity control device is an important part of the climate cabin.

市场上应用于环境试验设备中调湿方法主要可分干湿气体混合法、直接加湿除湿法、露点调湿法。在气候舱应用方面,露点调湿法具有控制简单、加湿效率高、可持续稳定提供一定温湿度的气体的特点。本设计基于露点调湿法,利用露点调湿水箱对通入气体的温湿度进行调节。露点调湿的方法关键在于使气体在一定温度下达到水饱和。现有设备在使气体达到水饱和方面存在一定问题,本装置有效解决了这个问题。The humidity control methods used in environmental test equipment in the market can be divided into dry and wet gas mixing method, direct humidification and dehumidification method, and dew point humidity control method. In terms of climate chamber applications, the dew point humidity control method has the characteristics of simple control, high humidification efficiency, and sustainable and stable supply of gas with a certain temperature and humidity. This design is based on the dew point humidity control method, using the dew point humidity control water tank to adjust the temperature and humidity of the incoming gas. The key to the method of dew point humidity control is to make the gas reach water saturation at a certain temperature. The existing equipment has certain problems in making the gas reach water saturation, and the device effectively solves this problem.

发明内容Contents of the invention

本实用新型的目的是将通入露点调湿水箱的外界气输出为一定温度的水饱气体。该装置可以将进入调湿水箱的气体加湿使其相对湿度达到100%,并且装置内部温度可调控。结构简单,加湿效果稳定,可持续提供大量一定温度的水饱和气体。从而保证气候舱内气体的相对湿度。The purpose of the utility model is to output the external air which is passed into the dew point humidity control water tank into a water-saturated gas with a certain temperature. The device can humidify the gas entering the humidity-adjusting water tank to make the relative humidity reach 100%, and the internal temperature of the device can be adjusted. The structure is simple, the humidification effect is stable, and a large amount of water-saturated gas at a certain temperature can be continuously provided. Thereby ensuring the relative humidity of the gas in the climate chamber.

实现本实用新型提供的技术方案是:一种用于气候舱中的调湿装置,包括一保温箱体,其特征在于:箱体底部有气体进口,顶部有气体出口,其中在箱体内底部为水浴区,上部为二次加湿区;所述水浴区内设置有水温控制系统、水循环系统和鲍尔环积聚区,所述水循环系统通向顶部二次加湿区,水循环系统入水口链接水浴区,水循环系统出水口链接二次加湿区顶部设置的喷淋头为二次加湿提供水源,所述喷淋头产生的水滴向下经过填料陶瓷球落回到水浴区中。The technical solution provided to realize the utility model is: a humidity control device used in a climate chamber, including a thermal insulation box, which is characterized in that: there is a gas inlet at the bottom of the box, and a gas outlet at the top, wherein the bottom of the box is The water bath area, the upper part is the secondary humidification area; the water bath area is equipped with a water temperature control system, a water circulation system and a Pall ring accumulation area, the water circulation system leads to the top secondary humidification area, and the water circulation system inlet links the water bath area, The water outlet of the water circulation system is linked to the sprinkler head installed on the top of the secondary humidification area to provide water for the secondary humidification, and the water droplets generated by the sprinkler head pass through the filler ceramic balls and fall back into the water bath area.

所述水浴区中的鲍尔环积聚区位于所述二次加湿区之下并用隔离板将鲍尔环与之隔离,大量的鲍尔环分布在鲍尔环积聚区,在鲍尔环积聚区底部的气体入口处设置有多孔陶瓷管与进气口相连,使通入气体以大量气泡的形式进入水浴中。The Pall ring accumulation area in the water bath area is located under the secondary humidification area and the Pall ring is isolated from it with an isolation plate. A large number of Pall rings are distributed in the Pall ring accumulation area, and in the Pall ring accumulation area The gas inlet at the bottom is provided with a porous ceramic tube connected to the gas inlet, so that the incoming gas enters the water bath in the form of a large number of bubbles.

所述水温控制系统包括制冷系统和加热系统,其结构为电加热管和盘管蒸发器。由电加热管和盘管蒸发器、压缩机、膨胀阀和冷凝器组成;所述冷凝器、膨胀阀、盘管蒸发器、压缩机依次相连后组成一制冷闭合回路;露点调湿水箱的出气口接通气候舱舱体。The water temperature control system includes a refrigeration system and a heating system, and its structure is an electric heating tube and a coil evaporator. It is composed of an electric heating tube, a coil evaporator, a compressor, an expansion valve and a condenser; the condenser, expansion valve, coil evaporator and compressor are connected in sequence to form a refrigeration closed circuit; the outlet of the dew point humidity control water tank The air port is connected to the climate chamber body.

所述水循环系统包括进水管、循环水泵和循环水管构成。进水管设在水浴区中,通过循环水泵连接到 循环水管。循环水管与顶部喷淋头相连,喷淋头产生的水滴向下经过填料陶瓷球落回到水浴区中。The water circulation system includes a water inlet pipe, a water circulation pump and a water circulation pipe. The water inlet pipe is arranged in the water bath area, and is connected to the circulating water pipe through the circulating water pump. The circulating water pipe is connected with the top shower head, and the water droplets generated by the shower head go down through the filler ceramic balls and fall back into the water bath area.

整体来看,下部区域主要是水储存区域,安装有进气口、多孔陶瓷管、卸水口、制冷蒸发盘管、电加热管以及温度传感器;中部区域是水位监测区域,设有液位计,利用连通器原理来监测水位;上部区域为二次加湿区,放置大量填料增加空气与水的接触面积,还安装有出气口、注水口和花洒。On the whole, the lower area is mainly the water storage area, which is equipped with air inlet, porous ceramic tube, water discharge port, cooling evaporation coil, electric heating tube and temperature sensor; the middle area is the water level monitoring area, with a liquid level gauge, The water level is monitored by the principle of a connector; the upper area is a secondary humidification area, and a large amount of filler is placed to increase the contact area between air and water, and an air outlet, water injection port and shower are also installed.

所述水浴区与二次加湿区之间通过通气隔板分隔。The water bath area and the secondary humidification area are separated by a ventilation partition.

在所述水浴区内,鲍尔环积聚区与水温控制系统、水循环系统通过栅状隔板分隔,所述栅状隔板的间隙宽度小于鲍尔环,大量的鲍尔环分布在鲍尔环积聚区。In the water bath area, the Pall ring accumulation area is separated from the water temperature control system and the water circulation system by a grid partition, the gap width of the grid partition is smaller than the Pall ring, and a large number of Pall rings are distributed in the Pall ring accumulation area.

露点调湿水箱内水浴区内应设有温度传感器,填料选为陶瓷球;填料层支撑板和通气隔离板的开孔率均为65%。The temperature sensor should be installed in the water bath area of the dew point humidity control water tank, and the filling should be ceramic balls; the opening ratio of the support plate of the packing layer and the ventilation isolation plate are both 65%.

与传统气候舱调湿装置相比,本实用新型具有以下几个优点:Compared with the traditional climate chamber humidity control device, the utility model has the following advantages:

(1)通过水温控制系统,可以制造恒温水浴环境,为饱和湿度气体提供预设的温度。(1) Through the water temperature control system, a constant temperature water bath environment can be created to provide a preset temperature for the saturated humidity gas.

(2)设置一定高度的鲍尔环积聚区,延缓气泡上升的速度,使气泡充分与水接触,且气泡内气体温度逐渐与水温相同。(2) Set a Pall ring accumulation area at a certain height to delay the rising speed of the bubbles, so that the bubbles can fully contact with the water, and the temperature of the gas in the bubbles is gradually the same as the water temperature.

(3)当气泡上升、破裂离开水体进入二次加湿区,气体在继续上升的过程中与填料层中的水充分接触,填料层内部设有陶瓷球可进一步使气体湿度完全达到该水温下饱和湿度。(3) When the bubbles rise and break and leave the water body and enter the secondary humidification zone, the gas will fully contact with the water in the packing layer while continuing to rise. Ceramic balls are installed inside the packing layer to further make the humidity of the gas completely saturated at the water temperature humidity.

附图说明Description of drawings

图1为一种用于气候舱中的调湿装置示意图。Figure 1 is a schematic diagram of a humidity control device used in a climate chamber.

图中1.进气口;2.多孔陶瓷管;3.卸水口;4.盘管蒸发器;5.压缩机;6.冷凝器;7.膨胀阀;8.电加热管;9.栅状隔板;10.进水管;11.循环水泵;12.循环水管;13.出气口;14.注水口;15.喷淋头;16.陶瓷球;17.支撑板;18.隔离板;19.液位计;20.鲍尔环;21.箱体。In the figure 1. Air inlet; 2. Porous ceramic tube; 3. Water outlet; 4. Coil evaporator; 5. Compressor; 6. Condenser; 7. Expansion valve; 8. Electric heating tube; 9. Grid 10. Inlet pipe; 11. Circulating water pump; 12. Circulating water pipe; 13. Air outlet; 14. Water injection port; 15. Spray head; 16. Ceramic ball; 17. Support plate; 18. Isolation plate; 19. Liquid level gauge; 20. Pall ring; 21. Box body.

具体实施方式detailed description

参阅附图1,本实用新型包括:箱体21顶部设有出气口13、注水口14、喷淋头15,循环水管12与喷淋头15相连,内接循环水泵11,底部设有进气口1、卸水口3,进气口连接多孔陶瓷管,二次加湿区内设置填料层,填料层设有陶瓷球16、底部设有支撑板17,支撑板的开孔率为65%,其孔径为3mm;下部为水浴区,隔离板18设置在二次加湿区和水浴区之间,其孔径3mm,开孔率为65%。水浴区又分为鲍尔环积聚区和水温调节区,水浴区上部设有液位计19,水温调节区设有外接加热控制回路的电加热管8和盘管蒸发器4,盘管蒸发器4与外部膨胀阀7、冷凝器6、压缩机5组成闭合回路实现温度调节功能。Referring to accompanying drawing 1, the utility model includes: the top of the box body 21 is provided with an air outlet 13, a water injection port 14, a spray head 15, a circulating water pipe 12 is connected with the spray head 15, and a circulating water pump 11 is connected inside, and an air inlet is provided at the bottom Port 1, water discharge port 3, the air inlet is connected to porous ceramic pipes, a packing layer is set in the secondary humidification area, the packing layer is provided with ceramic balls 16, and a support plate 17 is provided at the bottom. The opening rate of the support plate is 65%. The aperture is 3 mm; the lower part is the water bath area, and the isolation plate 18 is arranged between the secondary humidification area and the water bath area, the aperture is 3 mm, and the opening ratio is 65%. The water bath area is further divided into a Pall ring accumulation area and a water temperature adjustment area. The upper part of the water bath area is provided with a liquid level gauge 19, and the water temperature adjustment area is provided with an electric heating tube 8 connected to an external heating control circuit, a coil evaporator 4, and a coil evaporator. 4 and the external expansion valve 7, the condenser 6, and the compressor 5 form a closed circuit to realize the temperature regulation function.

本实用新型通过控制水的温度,使气体通过一定温度下的水域后达到一定温度下的水饱和,然后利用饱和含水的气体来调节湿度。本实用新型具体实施方法:气体从露点调湿水箱箱体21的底部进气口1通入,经过多孔陶瓷管2,使产生大量气泡流散入水域中,鲍尔环20游动于水域中,用于减缓由底向上流动的气泡的速度同时使气体尽量充分地与水接触,产生饱和湿度气体,此过程为气体在露点调湿水箱中的初次加湿。水和气体在电加热管8和加热控制回路组成的加热回路与由盘管蒸发器4、压缩机5、膨胀阀7 和冷凝器6组成的冷凝回路的作用下达到要求温度。温度调节区和鲍尔环聚集区由栅状隔板9隔开,栅状隔板的间隙宽度小于鲍尔环20以防止鲍尔环与加热制冷装置接触。气体经过水浴区初次加湿后进入二次加湿区域,二次加湿区域顶部设置喷淋头15,喷淋头连接循环水管12,打开循环泵11,水箱内水由循环泵11通过循环水管抽到箱顶的喷淋头15将水均匀地喷洒到陶瓷球16上,气泡在水浴区充分与水接触后所形成的一定湿度的气体在陶瓷球16处充分与喷淋头15喷下的水接触以再次加湿以确保气体达到水饱和状态。最终将加湿后的一定温度的饱和气体从出气口13排出进入气候舱舱体中。The utility model controls the temperature of the water to make the gas pass through the water area at a certain temperature to reach water saturation at a certain temperature, and then uses the saturated water-containing gas to adjust the humidity. The specific implementation method of the utility model: the gas is introduced from the bottom air inlet 1 of the dew point humidity control water tank body 21, and passes through the porous ceramic tube 2, causing a large number of air bubbles to flow into the water area, and the Pall ring 20 swims in the water area, It is used to slow down the speed of the bubbles flowing from the bottom up while making the gas contact with water as much as possible to produce saturated humidity gas. This process is the initial humidification of the gas in the dew point humidity control water tank. The water and gas reach the required temperature under the action of the heating circuit composed of the electric heating tube 8 and the heating control circuit and the condensation circuit composed of the coil evaporator 4 , compressor 5 , expansion valve 7 and condenser 6 . The temperature adjustment area and the Pall ring gathering area are separated by grid-shaped partitions 9 , and the gap width of the grid-shaped partitions is smaller than that of the Pall rings 20 to prevent the Pall rings from contacting the heating and cooling devices. The gas enters the secondary humidification area after the initial humidification in the water bath area. The spray head 15 is installed on the top of the secondary humidification area. The spray head is connected to the circulating water pipe 12, and the circulating pump 11 is turned on. The shower head 15 on the top sprays water evenly onto the ceramic ball 16, and the gas with a certain humidity formed after the bubbles fully contact the water in the water bath area fully contacts the water sprayed by the shower head 15 at the ceramic ball 16 to Humidify again to ensure the gas reaches water saturation. Finally, the humidified saturated gas at a certain temperature is discharged from the gas outlet 13 into the climate chamber body.

Claims (5)

1.一种用于气候舱中的调湿装置,包括进气口、多孔陶瓷管、卸水口、盘管蒸发器、压缩机、冷凝器、膨胀阀、电加热管、栅状隔板、进水管、循环水泵、循环水管、出气口、注水口、喷淋头、陶瓷球、支撑板、隔离板、液位计、鲍尔环、箱体,其特征在于,在箱体内,底部设为水浴区,上部设为二次加湿区;所述二次加湿区设有喷淋头和填料层,所述水浴区内设置有水温控制系统、水循环系统和鲍尔环积聚区,所述水循环系统通向二次加湿区,所述鲍尔环积聚区位于所述二次加湿区之下,大量的鲍尔环分布在鲍尔环积聚区,在鲍尔环积聚区底部设置有多孔陶瓷管,出气口接通气候舱体。1. A humidity control device used in a climate chamber, comprising an air inlet, a porous ceramic tube, a water discharge port, a coil evaporator, a compressor, a condenser, an expansion valve, an electric heating tube, a grille partition, an inlet Water pipes, circulating water pumps, circulating water pipes, air outlets, water injection ports, shower heads, ceramic balls, support plates, isolation plates, liquid level gauges, Pall rings, box bodies, characterized in that in the box body, the bottom is set as a water bath The upper part is set as the secondary humidification area; the secondary humidification area is provided with a spray head and a packing layer, and the water bath area is equipped with a water temperature control system, a water circulation system and a Pall ring accumulation area, and the water circulation system is connected to To the secondary humidification area, the Pall ring accumulation area is located below the secondary humidification area, a large number of Pall rings are distributed in the Pall ring accumulation area, and a porous ceramic tube is arranged at the bottom of the Pall ring accumulation area. The air port is connected to the climate cabin body. 2.根据权利要求1所述用于气候舱中的调湿装置,其特征在于,所述水温控制系统包括制冷系统和加热系统。2. The humidity control device used in a climate chamber according to claim 1, wherein the water temperature control system comprises a refrigeration system and a heating system. 3.根据权利要求1所述用于气候舱中的调湿装置,其特征在于,所述水浴区设有温度传感器,所述鲍尔环积聚区内设有鲍尔环。3. The humidity control device used in the climate chamber according to claim 1, characterized in that, the water bath area is provided with a temperature sensor, and the Pall ring accumulation area is provided with a Pall ring. 4.根据权利要求1所述用于气候舱中的调湿装置,其特征在于,所述多孔陶瓷管与进气口相连。4. The humidity control device used in a climate chamber according to claim 1, wherein the porous ceramic tube is connected to the air inlet. 5.根据权利要求1所述用于气候舱中的调湿装置,其特征在于,所述隔离板的开孔率为65%。5. The humidity control device used in the climate chamber according to claim 1, characterized in that, the opening ratio of the isolation plate is 65%.
CN201620788321.7U 2016-07-25 2016-07-25 A kind of humidity control device in climate compartment Expired - Fee Related CN206064437U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107842063A (en) * 2017-11-30 2018-03-27 天津中德应用技术大学 Dehumidifying water all-in-one processed
CN109752407A (en) * 2019-01-24 2019-05-14 安徽理工大学 A test device for the law of seepage heat transfer
CN111509275A (en) * 2020-04-30 2020-08-07 苏州纳尔森能源科技有限公司 Fuel cell, method and device for controlling gas humidification based on fuel cell
CN112448003A (en) * 2020-11-30 2021-03-05 无锡先导智能装备股份有限公司 Humidifying device and test system
CN113157013A (en) * 2021-04-30 2021-07-23 东莞市升微机电设备科技有限公司 Air flow cabin humidity control device and control method
CN113190070A (en) * 2021-06-18 2021-07-30 中科美其(天津)科技有限公司 Temperature and humidity control system based on environmental simulation test box
CN113813619A (en) * 2021-10-14 2021-12-21 聚光科技(杭州)股份有限公司 Steam generation device and method
CN115248607A (en) * 2021-12-22 2022-10-28 山东建筑大学 High-ventilation-rate humidity generation control system

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107842063A (en) * 2017-11-30 2018-03-27 天津中德应用技术大学 Dehumidifying water all-in-one processed
CN109752407A (en) * 2019-01-24 2019-05-14 安徽理工大学 A test device for the law of seepage heat transfer
CN111509275A (en) * 2020-04-30 2020-08-07 苏州纳尔森能源科技有限公司 Fuel cell, method and device for controlling gas humidification based on fuel cell
CN112448003A (en) * 2020-11-30 2021-03-05 无锡先导智能装备股份有限公司 Humidifying device and test system
CN113157013A (en) * 2021-04-30 2021-07-23 东莞市升微机电设备科技有限公司 Air flow cabin humidity control device and control method
CN113190070A (en) * 2021-06-18 2021-07-30 中科美其(天津)科技有限公司 Temperature and humidity control system based on environmental simulation test box
CN113813619A (en) * 2021-10-14 2021-12-21 聚光科技(杭州)股份有限公司 Steam generation device and method
CN113813619B (en) * 2021-10-14 2023-11-17 聚光科技(杭州)股份有限公司 Water vapor generating device and method
CN115248607A (en) * 2021-12-22 2022-10-28 山东建筑大学 High-ventilation-rate humidity generation control system

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