CN110306976A - Inert gas injection control annular pressure test device and its test method - Google Patents
Inert gas injection control annular pressure test device and its test method Download PDFInfo
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- 239000011261 inert gas Substances 0.000 title claims abstract description 79
- 238000002347 injection Methods 0.000 title claims abstract description 46
- 239000007924 injection Substances 0.000 title claims abstract description 46
- 238000012360 testing method Methods 0.000 title claims abstract description 36
- 238000010998 test method Methods 0.000 title claims description 5
- 239000012530 fluid Substances 0.000 claims abstract description 95
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 56
- 238000004088 simulation Methods 0.000 claims abstract description 43
- 239000007789 gas Substances 0.000 claims abstract description 30
- 230000000694 effects Effects 0.000 claims abstract description 13
- 230000002277 temperature effect Effects 0.000 claims abstract description 10
- 239000007788 liquid Substances 0.000 claims description 46
- 238000004519 manufacturing process Methods 0.000 claims description 22
- 238000010438 heat treatment Methods 0.000 claims description 15
- 238000002474 experimental method Methods 0.000 claims description 12
- 238000005507 spraying Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 5
- 238000012544 monitoring process Methods 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000005057 refrigeration Methods 0.000 claims description 3
- 238000005553 drilling Methods 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims description 2
- 238000004321 preservation Methods 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 239000003921 oil Substances 0.000 description 53
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 11
- 238000004364 calculation method Methods 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003345 natural gas Substances 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000013178 mathematical model Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012803 optimization experiment Methods 0.000 description 1
- 230000002522 swelling effect Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
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Abstract
本发明提供一种注惰性气体管控环空带压实验装置,测试装置主体部分由内到外依次包括油管流动空间、A环形空间、地层模拟空间;油管流体恒温循环及压力控制系统为油管流动空间模拟现场油管服役环境;流体加注与放喷系统在地层模拟空间模拟地层环境,在A环形空间模拟现场A环空环境;数据显示和采集系统用于检测温度、压力及气柱高度。通过测量A环形空间在不同惰性气体长度的环空压力值,得到受温度效应、鼓胀效应影响下实际环境注入惰性气体量与环空带压值的关系曲线,根据不同惰性气体柱长度下环空压力下降幅度确定现场最优的惰性气体柱长度。本发明可以依据实际情况模拟现场环境下环空带压情况,实验结果贴合现场实际。
The invention provides an experimental device for injecting inert gas to control annular space with pressure. The main part of the test device includes oil pipe flow space, A ring space, and stratum simulation space from inside to outside in sequence; the oil pipe fluid constant temperature circulation and pressure control system is the oil pipe flow space. Simulate the service environment of the on-site tubing; the fluid injection and discharge system simulates the formation environment in the formation simulation space, and simulates the on-site A ring space environment in the A ring space; the data display and acquisition system is used to detect temperature, pressure and gas column height. By measuring the annular pressure value of annular space A at different inert gas lengths, the relationship curve between the amount of inert gas injected in the actual environment and the annular pressure value under the influence of temperature effect and inflation effect is obtained. The magnitude of the pressure drop determines the optimum inert gas column length for the site. The present invention can simulate the annular pressure situation in the field environment according to the actual situation, and the experimental results conform to the field reality.
Description
技术领域technical field
本发明涉及油气井安全控制技术领域,具体为注惰性气体管控环空带压实验装置及其实验方法。The invention relates to the technical field of safety control of oil and gas wells, in particular to an experimental device and an experimental method for injecting inert gas to control annulus with pressure.
技术背景technical background
在我国油气田开发以及储气库建设过程中,通常在油管与套管、套管与套管之间的环形空间注满环空保护液以平衡地层压力并防止发生油套管腐蚀。但是在生产过程中井筒内温度、压力剧烈变化,导致环空内流体以及井筒受温度效应、鼓胀效应影响发生体积变化,在密闭环空内形成较高的环空压力,目前我国油气井环空带压问题十分普遍,尤其以A环空带压问题最为突出。环空带压是指气井环空压力在泄压后短时间内又恢复到泄压前压力水平的现象,生产过程中若环空压力过高,会造成油套管、封隔器、井口装置等挤毁失效,进而导致井筒的完整性遭到破坏,对气井的安全生产造成巨大威胁。但是,目前尚未形成有效的技术措施来彻底根除环空带压问题,环空带压问题最主要的应对措施是将其控制在安全范围内,从而有效延长油气井安全开发周期。在环空内注入一定量惰性气体(如氮气)作为一种新型环空带压控制手段在我国某些油田已经进行了先导性应用,但是惰性气体注入量过多会导致防腐效果大大折扣,注入量过少又不能起到最佳的环空带压管控效果。而目前现有的含气柱环空带压迭代计算模型的假设条件和计算参数与真实井筒环境存在差异,对于产气量较大、温度、压力较高的油气井,使用现有理论计算模型会出现计算不收敛的问题,导致无法计算,不能用于确定惰性气体最佳注入量,因此对于注惰性气体的环空带压管控问题急需进行相关实验研究,以确定最佳惰性气体注入量。In the process of oil and gas field development and gas storage construction in my country, the annular space between tubing and casing, and between casing and casing is usually filled with annular protection fluid to balance formation pressure and prevent tubing and casing corrosion. However, during the production process, the temperature and pressure in the wellbore change drastically, resulting in the volume change of the fluid in the annulus and the wellbore affected by the temperature effect and the bulging effect, forming a high annular pressure in the closed annulus. At present, the annulus of oil and gas wells in my country The problem of underpressure is very common, especially the problem of underpressure in the A ring space is the most prominent. Annulus pressure refers to the phenomenon that the annular pressure of the gas well returns to the pressure level before the pressure relief in a short period of time after the pressure relief. If the annular pressure is too high during the production process, it will cause oil casings, packers, and wellhead devices to be damaged. The collapse and failure will lead to the destruction of the integrity of the wellbore, which poses a huge threat to the safe production of gas wells. However, effective technical measures have not yet been formed to completely eradicate the problem of annular pressure. The most important response to the problem of annular pressure is to control it within a safe range, thereby effectively prolonging the safe development cycle of oil and gas wells. Injecting a certain amount of inert gas (such as nitrogen) into the annular space has been used as a new type of annular pressure control method in some oilfields in my country, but too much inert gas injection will greatly reduce the anti-corrosion effect. If the amount is too small, the best annular space pressure control effect cannot be achieved. However, the assumptions and calculation parameters of the current iterative calculation model of gas-bearing column annulus are different from the real wellbore environment. For oil and gas wells with large gas production, high temperature and pressure, the existing theoretical calculation model will There is a problem of non-convergence in the calculation, which makes it impossible to calculate and cannot be used to determine the optimal injection amount of inert gas. Therefore, relevant experimental research is urgently needed to determine the optimal injection amount of inert gas for the pressure control problem of the annulus injected with inert gas.
发明内容Contents of the invention
为克服现有理论计算的不足以及理论计算模型对油田现场环境的不适应性,本发明提供注惰性气体管控环空带压实验装置及其实验方法,能有效解决上述技术问题,以此指导油田现场环空带压管控难题。In order to overcome the deficiencies of existing theoretical calculations and the inadaptability of theoretical calculation models to the oil field environment, the present invention provides an experimental device and an experimental method for injecting inert gas to control annular space pressure, which can effectively solve the above technical problems and guide the oil field On-site annular pressure control problems.
为实现上述研究目的,首先提出一种注惰性气体管控环空带压实验装置,In order to achieve the above research purposes, an experimental device for injecting inert gas to control the pressure of the annular space is firstly proposed.
注惰性气体管控环空带压实验装置,包括测试装置主体部分、油管流体恒温循环及压力控制系统、数据显示和采集系统,流体加注与放喷系统;Inert gas injection control annular pressure test device, including the main part of the test device, oil pipe fluid constant temperature circulation and pressure control system, data display and acquisition system, fluid filling and blowing system;
所述的测试装置主体部分由内到外依次包括油管流动空间、A环形空间、地层模拟空间;所述的地层模拟空间,用于模拟地层温度、压力,测试地层环境对A环形空间的影响;The main part of the test device includes a tubing flow space, an annular space A, and a formation simulation space from the inside to the outside; the formation simulation space is used to simulate formation temperature and pressure, and test the influence of the formation environment on the A annular space;
所述的油管流体恒温循环及压力控制系统为油管流动空间模拟现场油管服役环境;The oil pipe fluid constant temperature circulation and pressure control system simulates the on-site oil pipe service environment for the oil pipe flow space;
所述的流体加注与放喷系统在地层模拟空间模拟地层环境,在A环形空间模拟现场A环空环境;The fluid injection and discharge system simulates the formation environment in the formation simulation space, and simulates the on-site A annular space environment in the A annular space;
所述数据显示和采集系统用于检测油管流动空间、A环形空间、地层模拟空间内温度、压力及气柱高度。The data display and acquisition system is used to detect the temperature, pressure and gas column height in the tubing flow space, the A annular space, and the stratum simulation space.
进一步的,所述的流体加注与放喷系统包括惰性气体灌和环空保护液灌;Further, the fluid filling and spraying system includes an inert gas tank and an annulus protection liquid tank;
所述测试装置主体部分包括套筒组合,所述的套筒组合由内到外依次包括同轴心的测试油管、生产套管、辅助管柱,测试油管、生产套管、辅助管柱,套筒组合各部分管柱的长度与其半径之比均大于15,套筒组合上下端分别与上机械密封盖、下机械密封盖密封连接,测试油管内构成油管流动空间,测试油管与生产套管之间构成A环形空间,生产套管与辅助管柱之间构成地层模拟空间;辅助管柱外包裹着可拆卸的隔热垫;The main part of the test device includes a sleeve assembly, and the sleeve assembly includes coaxial test oil pipes, production casings, auxiliary pipe strings, test oil pipes, production casings, auxiliary pipe strings, sleeves from the inside to the outside. The ratio of the length to the radius of each part of the barrel combination is greater than 15. The upper and lower ends of the sleeve combination are respectively connected to the upper mechanical seal cover and the lower mechanical seal cover. A ring space is formed between the production casing and the auxiliary pipe string to form a formation simulation space; the auxiliary pipe string is wrapped with a detachable heat insulation pad;
所述的油管流动空间,上接油管流体注入管,下接油管流体排出管,油管流体注入管和油管流体排出管分别与油管流体恒温循环及压力控制系统连通构成回路;油管流动空间内流动着由油管流体恒温循环及压力控制系统控制的模拟井筒温度、压力的油管流体;The oil pipe flow space is connected to the oil pipe fluid injection pipe on the top, and the oil pipe fluid discharge pipe to the bottom. The oil pipe fluid injection pipe and the oil pipe fluid discharge pipe are respectively connected with the oil pipe fluid constant temperature circulation and pressure control system to form a circuit; The tubing fluid is controlled by the tubing fluid constant temperature circulation and pressure control system to simulate the temperature and pressure of the wellbore;
所述的A环形空间,下部连接环空保护液注入管、环空保护液排出管,环空保护液注入管与环空保护液灌相连,并通过液泵一、阀门一、阀门二形成环空保护液注、排回路,从而构成环空保护液加注与放喷系统;上部连接惰性气体注入管、A环形空间压力平衡管,惰性气体注入管与惰性气体灌相连,并通过气动增压泵和阀门三控制惰性气体注入量,A环形空间压力平衡管与软质橡胶球、阀门四连接,软质橡胶球体积大于A环形空间体积,用于平衡A环形空间内、外压力,以实现环空保护液和惰性气体在密闭环境下的注入、排出;A环形空间上部安装有通过通讯接口与数据显示和采集系统相连的A环空压力传感器、A环空温度传感器和高精度激光液面监测器;The lower part of the annular space A is connected to the annular space protection liquid injection pipe and the annular space protection liquid discharge pipe. Empty protection liquid injection and discharge circuit, thus forming an annular space protection liquid injection and blowing system; the upper part is connected with the inert gas injection pipe and the A ring space pressure balance pipe, and the inert gas injection pipe is connected with the inert gas tank, and through pneumatic pressurization The pump and valve three control the inert gas injection amount, the A annular space pressure balance pipe is connected with the soft rubber ball and the valve four, the volume of the soft rubber ball is larger than that of the A annular space, and it is used to balance the internal and external pressure of the A annular space to achieve Injection and discharge of annular space protection fluid and inert gas in a closed environment; A annular space pressure sensor, A annular space temperature sensor and high-precision laser liquid level are installed on the upper part of the annular space A, which are connected to the data display and acquisition system through the communication interface monitor;
所述的地层模拟空间,下部连接泄压管,上部连接加压管,所述的加压管与惰性气体灌相连,并由气动增压泵、阀门五、阀门六控制向该环空内加压、泄压;地层模拟空间上部安装有通过通讯接口与数据显示和采集系统相连的地层模拟空间压力传感器、地层模拟空间温度传感器;在生产套管外壁与辅助管柱内壁上安装有受油管流体恒温循环及压力控制系统控制的32个对称加热电偶,用于对地层模拟空间进行加热。In the stratum simulation space, the lower part is connected to the pressure relief pipe, and the upper part is connected to the pressurization pipe. The pressurization pipe is connected to the inert gas tank, and the pneumatic booster pump, valve 5, and valve 6 are used to control the pressure in the annular space. The upper part of the formation simulation space is equipped with a formation simulation space pressure sensor and a formation simulation space temperature sensor connected to the data display and acquisition system through a communication interface; oil receiving pipe fluid is installed on the outer wall of the production casing and the inner wall of the auxiliary string 32 symmetrical heating couples controlled by the constant temperature cycle and pressure control system are used to heat the formation simulation space.
进一步的,所述油管流体恒温循环及压力控制系统包括温度控制系统、压力控制系统、储液罐、耐高温高压管线、液泵二、保温搅拌桶、管道增压泵、泄压阀、压力表一、压力表二、压力表三、安全阀;Further, the oil pipe fluid constant temperature circulation and pressure control system includes a temperature control system, a pressure control system, a liquid storage tank, a high temperature and high pressure pipeline, a liquid pump 2, an insulated mixing tank, a pipeline booster pump, a pressure relief valve, and a pressure gauge 1. Pressure gauge 2. Pressure gauge 3. Safety valve;
所述保温搅拌桶内装有磁力搅拌器,以及由温度控制系统控制的制冷回路和制热回路,还安装有温度检测器;A magnetic stirrer, a refrigeration circuit and a heating circuit controlled by a temperature control system, and a temperature detector are installed in the insulated mixing tank;
管道增压泵、压力表一安装在与油管流体注入管连接的管路上,耐高温高压管线与油管流体排出管连通,耐高温高压管线上依次安装有液泵二、储液罐、安全阀、压力表三、泄压阀、压力表二,管道增压泵和泄压阀分别由压力控制系统控制,用于控制油管内流体压力,测试时如果压力表三显示压力过高,则通过安全阀进行泄压;The pipeline booster pump and pressure gauge 1 are installed on the pipeline connected to the fluid injection pipe of the oil pipeline. The high-temperature and high-pressure resistant pipeline is connected with the fluid discharge pipe of the oil pipeline. Pressure gauge 3, pressure relief valve, pressure gauge 2, pipeline booster pump and pressure relief valve are respectively controlled by the pressure control system to control the fluid pressure in the oil pipe. If the pressure gauge 3 shows that the pressure is too high during the test, it will pass through the safety valve to relieve pressure;
所述数据显示和采集系统还安装有温度压力报警器,在温度压力过高时及时关闭装置。The data display and acquisition system is also equipped with a temperature and pressure alarm, which can be shut down in time when the temperature and pressure are too high.
本发明还提供环空带压实验方法,使用所述的注惰性气体管控环空带压实验装置进行实验,包括以下步骤:The present invention also provides an annulus with pressure test method, which uses the inert gas injection control annulus with pressure test device to carry out the experiment, including the following steps:
第一步,实验准备The first step, experimental preparation
准备好现场使用的惰性气体、环空保护液、油管、生产套管,组装实验仪器,测量管柱长度为L米,检测加热电偶的分布情况及工作状态,确保其分布均匀和正常工作,并对实验装置进行试压,确保实验装置的密封性,将现场油管流体(原油、天然气、水、超临界CO2等)注入储液罐,收集现场监测数据,包括地层温度、地层压力、油管内温度、油管内压力、流速、环空预留压力等生产参数;Prepare the inert gas, annular protection fluid, oil pipe and production casing for on-site use, assemble the experimental instruments, measure the length of the pipe string to L meters, and detect the distribution and working status of the heating couples to ensure their uniform distribution and normal operation. And carry out a pressure test on the experimental device to ensure the sealing of the experimental device, inject the on-site tubing fluid (crude oil, natural gas, water, supercritical CO2 , etc.) into the liquid storage tank, and collect on-site monitoring data, including formation temperature, formation pressure, oil Production parameters such as temperature in the pipe, pressure in the oil pipe, flow rate, reserved pressure in the annular space, etc.;
第二步,地层模拟空间温度、压力设定:The second step is to set the temperature and pressure of the formation simulation space:
利用地层模拟空间模拟实际的地层环境,首先关闭阀门六,通过温度控制系统控制加热电偶对地层模拟空间加热至现场地层实测温度,打开阀门五、气动增压泵注入惰性气体使压力升至现场地层实测压力,并通过数据显示和采集系统进行实时监控,当压力上升至现场地层实测压力后关闭阀门五、气动增压泵;Use the stratum simulation space to simulate the actual stratum environment, first close the valve six, control the heating couple through the temperature control system to heat the stratum simulation space to the actual temperature of the stratum on site, open the valve five, inject inert gas into the pneumatic booster pump to raise the pressure to the scene The actual pressure of the formation is measured, and real-time monitoring is carried out through the data display and acquisition system. When the pressure rises to the actual measurement pressure of the formation on site, the valve is closed. 5. Pneumatic booster pump;
第三步,A环空注满保护液:In the third step, the annular space of A is filled with protective fluid:
打开阀门二、阀门三、气动增压机循环3分钟以排除A环空内的空气,之后关闭阀门二、阀门三、气动增压机,打开A环形空间压力平衡管上的阀门四,打开阀门一、液泵一,向A环形空间注入环空保护液,通过数据显示和采集系统监测气柱长度和压力,当气柱长度为0,关闭A环空压力平衡管上的阀门四,当A环空压力压力升高至现场预留环空压力NMPa时,关闭阀门一、液泵一;Open valve 2, valve 3, and the pneumatic booster cycle for 3 minutes to remove the air in the annular space of A, then close valve 2, valve 3, and the pneumatic booster, open valve 4 on the pressure balance pipe of the annular space of A, and open the valve 1. Liquid pump 1, inject the annular space protection liquid into the annular space of A, monitor the length and pressure of the gas column through the data display and acquisition system, when the length of the gas column is 0, close the valve 4 on the pressure balance pipe of the annular space of A, when A When the annular pressure rises to NMPa, the reserved annular pressure on site, close valve 1 and liquid pump 1;
第四步,启动油管流体恒温循环及压力控制系统:The fourth step is to start the oil pipe fluid constant temperature circulation and pressure control system:
首先将保温搅拌桶内流体温度升温至现场油管流体温度,打开磁力搅拌器、液泵二使流体循环并达到现场油管流体流动速度,控制管道增压泵和泄压阀使得油管流体空间内压力保持为现场实测压力;First, the temperature of the fluid in the thermal insulation mixing tank is raised to the temperature of the oil pipe fluid on site, the magnetic stirrer and the liquid pump are turned on to circulate the fluid and reach the fluid flow speed of the oil pipe on site, and the pipeline booster pump and pressure relief valve are controlled to maintain the pressure in the fluid space of the oil pipe For the on-site measured pressure;
第五步,通过数据显示和采集系统记录A环形空间压力,当压力保持不变时,记录该压力P0,此时P0为气柱长度为0米时现场环境下由于温度效应和鼓胀效应导致A环空带压值;The fifth step is to record the pressure of the annular space of A through the data display and acquisition system. When the pressure remains unchanged, record the pressure P 0 . At this time, P 0 is due to the temperature effect and swelling effect in the field environment when the length of the gas column is 0 meters. Leading to the pressure value of A annular space;
第六步,关闭加热系统,并关闭磁力搅拌器、液泵二循环系统,使油管流体空间温度降至室温;The sixth step is to turn off the heating system, and turn off the magnetic stirrer and the secondary circulation system of the liquid pump to reduce the temperature of the fluid space of the tubing to room temperature;
第七步,不同体积惰性气体注入:The seventh step, different volumes of inert gas injection:
当A环空压力降低至N MPa后,打开A环空压力平衡管上的阀门四平衡内外压力,打开阀门二排出环空保护液,并通过数据显示和采集系统监测气柱高度,当气柱高度上升至预设高度时候,关闭阀门二、阀门四,打开阀门三,气动增压机注入惰性气体,通过数据显示和采集系统监测A环形空间压力,当压力升高至N MPa后,关闭阀门三,气动增压机;When the pressure in the annular space of A is reduced to N MPa, open the valve four on the pressure balance pipe of the annular space in A to balance the internal and external pressure, open the valve two to discharge the annular space protection liquid, and monitor the height of the gas column through the data display and acquisition system. When the height rises to the preset height, close valve 2 and valve 4, open valve 3, inject inert gas into the pneumatic booster, monitor the pressure of A annular space through the data display and acquisition system, and close the valve when the pressure rises to N MPa Three, pneumatic supercharger;
每次实验,气柱高度上升至预设高度,预设高度依次为H1米、2*H1、3*H1、…30*H1,H1=L/100米;For each experiment, the height of the air column rises to a preset height, and the preset heights are H 1 meters, 2*H 1 , 3*H 1 , ... 30*H 1 , H 1 =L/100 meters;
第八步,重复第四步、第五步,并通过数据显示和采集系统记录A环形空间压力,当压力保持不变时,记录该压力P1,此时的压力为注入惰性气体H1m时由于温度效应、压力效应导致的环空带压值;The eighth step, repeat the fourth and fifth steps, and record the pressure of the annular space of A through the data display and acquisition system. When the pressure remains constant, record the pressure P 1 , and the pressure at this time is H 1 m of the inert gas injected. The pressure value of the annular space caused by the temperature effect and pressure effect;
第九步,重复第六步、第七步、第八步,并记录A环空压力P2;In the ninth step, repeat the sixth, seventh and eighth steps, and record the pressure P 2 of the annular space of A;
A环空压力P2对应第七步中气柱2*H1米、P3对应第七步中气柱3*H1米…P30对应第七步中气柱30*H2米。A annular pressure P 2 corresponds to the air column 2*H 1 meter in the seventh step, P3 corresponds to the air column 3*H 1 meter in the seventh step...P 30 corresponds to the air column 30*H 2 meters in the seventh step.
第十步,实验结束,将流体泵出装置外,并清洗实验仪器;The tenth step, after the experiment is over, pump the fluid out of the device and clean the experimental equipment;
第十一步,绘制环空压力与惰性气体柱长度关系曲线,根据不同惰性气体柱长度下环空压力下降幅度确定现场合理的惰性气体柱长度,实验测得最佳惰性气体柱长度为n*H1,则现场应施加惰性气体柱长度为HX=(n*H1*Hm)/L;The eleventh step is to draw the relationship curve between the annular space pressure and the length of the inert gas column, and determine the reasonable inert gas column length on site according to the drop rate of the annular space pressure under different inert gas column lengths. The optimal inert gas column length is n* H 1 , the length of the inert gas column to be applied on site is H X =(n*H 1 *H m )/L;
式中:HX为现场应预留惰性气体柱长度,m;n*H1为实验测得最佳惰性气体柱长度,m;L为实验测试管柱长度,m;Hm为现场封隔器下入深度,m。In the formula: H X is the length of the inert gas column that should be reserved on site, m; n*H 1 is the length of the best inert gas column measured in the experiment, m; L is the length of the experimental test string, m; H m is the field packing Drilling depth of the device, m.
本发明具有以下技术效果:The present invention has the following technical effects:
(1)本发明可以依据实际情况的需要,模拟现场环境下由于温度效应、鼓胀效应导致的环空带压情况,实验结果贴合现场实际;(1) The present invention can simulate the pressure situation of the annulus caused by the temperature effect and the bulging effect in the field environment according to the needs of the actual situation, and the experimental results are in line with the field reality;
(2)基于该实验装置的环空带压优化方法能有效缓解现场由环空带压引起的井筒完整性风险,并有效降低现场频繁放喷带来的工作量及管理成本;(2) The annular pressure optimization method based on the experimental device can effectively alleviate the wellbore integrity risk caused by the annular pressure on site, and effectively reduce the workload and management costs caused by frequent blowout on site;
(3)本发明可以模拟不同类型环空保护液、不同类型注采井(储气库注天然气、CO2注采井、油井、气井)、不同种类惰性气体、不同油套管材质、尺寸下的环空带压优化实验,可以实现多种工况的模拟;(3) The present invention can simulate different types of annular protection fluids, different types of injection-production wells (natural gas injection in gas storage, CO2 injection-production wells, oil wells, gas wells), different types of inert gases, different casing materials, and different sizes. The pressure optimization experiment of the annular space can realize the simulation of various working conditions;
(4)本发明解决了理论数学模型的局限性,能够模拟高温高压高产井极端工况下的环空带压管控问题,具有良好的现场应用价值。(4) The present invention solves the limitation of the theoretical mathematical model, and can simulate the pressure control problem of the annulus under the extreme working conditions of high-temperature, high-pressure and high-yield wells, and has good field application value.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明测试装置主体部分及流体加注与放喷系统结构示意图;Fig. 2 is a structural schematic diagram of the main part of the test device and the fluid filling and spraying system of the present invention;
图3为本发明油管流体恒温循环及压力控制系统示意图;Fig. 3 is a schematic diagram of the oil pipe fluid constant temperature circulation and pressure control system of the present invention;
图4为实施例实验得到不同氮气柱长度下环空带压值关系曲线。Fig. 4 is the relationship curve of annular space pressure value under different nitrogen column lengths obtained in the experiment of the embodiment.
具体实施方式Detailed ways
以下结合附图及实施例对本发明进一步进行诠释。The present invention will be further explained below in conjunction with the accompanying drawings and embodiments.
如图1所示,注惰性气体管控环空带压实验装置,包括测试装置主体部分1、油管流体恒温循环及压力控制系统2、数据显示和采集系统3,流体加注与放喷系统4;As shown in Figure 1, the experimental device for injecting inert gas to control the annular space under pressure includes the main part of the test device 1, the oil pipe fluid constant temperature circulation and pressure control system 2, the data display and acquisition system 3, and the fluid injection and discharge system 4;
所述的测试装置主体部分1由内到外依次包括油管流动空间11、A环形空间12、地层模拟空间13;所述的地层模拟空间13,用于模拟地层温度、压力,测试地层环境对A环形空间12的影响;The main part 1 of the test device includes a tubing flow space 11, an annular space 12 of A, and a formation simulation space 13 from the inside to the outside; the formation simulation space 13 is used to simulate formation temperature and pressure, and test the formation environment to A The impact of the annular space 12;
所述的油管流体恒温循环及压力控制系统2为油管流动空间11模拟现场油管服役环境;The oil pipe fluid constant temperature circulation and pressure control system 2 simulates the on-site oil pipe service environment for the oil pipe flow space 11;
所述的流体加注与放喷系统4在地层模拟空间13模拟地层环境,在A环形空间12模拟现场A环空环境;The fluid filling and spraying system 4 simulates the formation environment in the formation simulation space 13, and simulates the on-site A annular space environment in the A annular space 12;
所述数据显示和采集系统3用于检测油管流动空间11、A环形空间12、地层模拟空间13内温度、压力及气柱高度。The data display and acquisition system 3 is used to detect the temperature, pressure and gas column height in the tubing flow space 11, the A annular space 12, and the formation simulation space 13.
所述的流体加注与放喷系统4包括惰性气体灌27和环空保护液灌28;The fluid filling and spraying system 4 includes an inert gas tank 27 and an annulus protection liquid tank 28;
如图2所示,所述测试装置主体部分1包括套筒组合,所述的套筒组合由内到外依次包括同轴心的测试油管5、生产套管6、辅助管柱7,测试油管5、生产套管6、辅助管柱7,套筒组合各部分管柱的长度与其半径之比均大于15,套筒组合上下端分别与上机械密封盖9、下机械密封盖10密封连接,测试油管5内构成油管流动空间11,测试油管5与生产套管6之间构成A环形空间12,生产套管6与辅助管柱7之间构成地层模拟空间13;辅助管柱7外包裹着可拆卸的隔热垫8,防止实验装置与外界热交换;As shown in Figure 2, the main part 1 of the test device includes a sleeve assembly, and the sleeve assembly sequentially includes a coaxial test oil pipe 5, a production casing 6, an auxiliary pipe string 7, and a test oil pipe from the inside to the outside. 5. Production casing 6, auxiliary pipe string 7, the ratio of the length of each part of the sleeve assembly to its radius is greater than 15, the upper and lower ends of the sleeve assembly are respectively sealed and connected with the upper mechanical seal cover 9 and the lower mechanical seal cover 10, The tubing flow space 11 is formed inside the test tubing 5, the A annular space 12 is formed between the test tubing 5 and the production casing 6, and the formation simulation space 13 is formed between the production casing 6 and the auxiliary string 7; the auxiliary string 7 is wrapped with The detachable heat insulation pad 8 prevents the experimental device from exchanging heat with the outside world;
所述的油管流动空间11,上接油管流体注入管14,下接油管流体排出管15,油管流体注入管14和油管流体排出管15分别与油管流体恒温循环及压力控制系统2连通构成回路;油管流动空间11内流动着由油管流体恒温循环及压力控制系统2控制的模拟井筒温度、压力的油管流体;The oil pipe flow space 11 is connected to the oil pipe fluid injection pipe 14 on the top, and the oil pipe fluid discharge pipe 15 to the bottom. The oil pipe fluid injection pipe 14 and the oil pipe fluid discharge pipe 15 are respectively connected with the oil pipe fluid constant temperature circulation and pressure control system 2 to form a circuit; In the tubing flow space 11 flows the tubing fluid controlled by the tubing fluid constant temperature circulation and pressure control system 2 to simulate the temperature and pressure of the wellbore;
所述的A环形空间12,下部连接环空保护液注入管16、环空保护液排出管17,环空保护液注入管16与环空保护液灌28相连,并通过液泵一29、阀门一30、阀门二31形成环空保护液注、排回路,从而构成环空保护液加注与放喷系统;上部连接惰性气体注入管18、A环形空间压力平衡管32,惰性气体注入管18与惰性气体灌27相连,并通过气动增压泵33和阀门三34控制惰性气体注入量,A环形空间压力平衡管32与软质橡胶球35、阀门四36连接,软质橡胶球35体积大于A环形空间12体积,用于平衡A环形空间内、外压力,以实现环空保护液和惰性气体在密闭环境下的注入、排出;A环形空间12上部安装有通过通讯接口与数据显示和采集系统3相连的A环空压力传感器19、A环空温度传感器20和高精度激光液面监测器21;The annular space 12 of A is connected to the annular space protection liquid injection pipe 16 and the annular space protection liquid discharge pipe 17 at the bottom. One 30 and valve two 31 form an annular space protection liquid injection and discharge circuit, thereby forming an annular space protection liquid filling and spraying system; the upper part is connected with an inert gas injection pipe 18, an annular space pressure balance pipe 32, and an inert gas injection pipe 18 It is connected with the inert gas tank 27, and the inert gas injection volume is controlled by the pneumatic booster pump 33 and the valve three 34. The A annular space pressure balance pipe 32 is connected with the soft rubber ball 35 and the valve four 36. The volume of the soft rubber ball 35 is larger than The volume of A annular space 12 is used to balance the internal and external pressure of A annular space, so as to realize the injection and discharge of annular space protection fluid and inert gas in a closed environment; The A annular space pressure sensor 19, the A annular space temperature sensor 20 and the high-precision laser liquid level monitor 21 connected to the system 3;
所述的地层模拟空间13,下部连接泄压管22,上部连接加压管23,所述的加压管23与惰性气体灌27相连,并由气动增压泵33、阀门五37、阀门六38控制向该环空内加压、泄压;地层模拟空间13上部安装有通过通讯接口与数据显示和采集系统3相连的地层模拟空间压力传感器24、地层模拟空间温度传感器25;在生产套管6外壁与辅助管柱7内壁上安装有受油管流体恒温循环及压力控制系统2控制的32个对称加热电偶26,用于对地层模拟空间13进行加热。The stratum simulation space 13 is connected to the pressure relief pipe 22 at the bottom, and the pressurization pipe 23 at the top. The pressurization pipe 23 is connected to the inert gas tank 27, and is controlled by a pneumatic booster pump 33, valve five 37, and valve six. 38 controls pressurization and pressure release in the annular space; the upper part of the formation simulation space 13 is equipped with a formation simulation space pressure sensor 24 and a formation simulation space temperature sensor 25 connected with the data display and acquisition system 3 through a communication interface; 6 The outer wall and the inner wall of the auxiliary pipe string 7 are installed with 32 symmetrical heating couples 26 controlled by the oil pipe fluid constant temperature circulation and pressure control system 2, which are used to heat the formation simulation space 13.
如图3所示,所述油管流体恒温循环及压力控制系统2包括温度控制系统43、压力控制系统44、储液罐39、耐高温高压管线40、液泵二41、保温搅拌桶42、管道增压泵45、泄压阀46、压力表一47、压力表二48、压力表三49、安全阀50;As shown in Figure 3, the oil pipe fluid constant temperature circulation and pressure control system 2 includes a temperature control system 43, a pressure control system 44, a liquid storage tank 39, a high temperature and high pressure pipeline 40, a liquid pump 2 41, an insulated mixing tank 42, a pipeline Booster pump 45, pressure relief valve 46, pressure gauge one 47, pressure gauge two 48, pressure gauge three 49, safety valve 50;
所述保温搅拌桶42内装有磁力搅拌器51,以及由温度控制系统43控制的制冷回路52和制热回路53,还安装有温度检测器54;A magnetic stirrer 51 is housed in the insulated stirring tank 42, and a refrigeration circuit 52 and a heating circuit 53 controlled by the temperature control system 43, and a temperature detector 54 is also installed;
管道增压泵45、压力表一47安装在与油管流体注入管14连接的管路上,耐高温高压管线40与油管流体排出管15连通,耐高温高压管线40上依次安装有液泵二41、储液罐39、安全阀50、压力表三49、泄压阀46、压力表二48,管道增压泵45和泄压阀46分别由压力控制系统44控制,用于控制油管内流体压力,测试时如果压力表三49显示压力过高,则通过安全阀50进行泄压;A pipeline booster pump 45 and a pressure gauge 1 47 are installed on the pipeline connected to the fluid injection pipe 14 of the oil pipe. The high temperature and high pressure pipeline 40 communicates with the fluid discharge pipe 15 of the oil pipeline. The liquid storage tank 39, the safety valve 50, the pressure gauge three 49, the pressure relief valve 46, the pressure gauge two 48, the pipeline booster pump 45 and the pressure relief valve 46 are respectively controlled by the pressure control system 44 to control the fluid pressure in the oil pipe, During the test, if the pressure gauge 3 49 shows that the pressure is too high, the pressure is relieved through the safety valve 50;
所述数据显示和采集系统3还安装有温度压力报警器55,在温度压力过高时及时关闭装置。The data display and acquisition system 3 is also equipped with a temperature and pressure alarm 55, which can be shut down in time when the temperature and pressure are too high.
数据显示和采集系统3、油管流体恒温循环及压力控制系统2模拟现场油管服役环境,流体加注与放喷系统4在地层模拟空间13模拟地层环境,在A环形空间12模拟现场A环空环境,通过测量A环形空间12在不同惰性气体长度的环空压力值,得到受温度效应、鼓胀效应影响下实际环境注入惰性气体量与环空带压值的关系曲线,根据不同惰性气体柱长度下环空压力下降幅度确定现场最优的惰性气体柱长度。Data display and acquisition system 3. Tubing fluid constant temperature circulation and pressure control system 2 simulates the on-site tubing service environment, fluid injection and spraying system 4 simulates the formation environment in the formation simulation space 13, and simulates the on-site A annular space environment in the A ring space 12 , by measuring the annular pressure value of annular space 12 at different inert gas lengths, the relationship curve between the amount of inert gas injected in the actual environment and the annular pressure value under the influence of temperature effect and inflation effect is obtained. According to the different inert gas column lengths The magnitude of the drop in annular pressure determines the optimum inert gas column length for the site.
具体的环空带压实验方法,使用所述的注惰性气体管控环空带压实验装置进行实验,包括以下步骤:The specific annular space pressure test method is carried out by using the described inert gas injection control annular space pressure test device, which includes the following steps:
第一步,实验准备The first step, experimental preparation
现场所用惰性气体为氮气,使用无机盐环空保护液,油管尺寸套管尺寸管柱长度2米,现场封隔器下深4000米,油管流体为天然气,地层温度80℃,压力45MPa,采气时最高井筒温度180℃,压力37MPa,环空预留压力2MPa。组装实验仪器,检测加热电偶的分布情况及工作状态,确保其分布均匀和正常工作,并对实验装置进行试压,确保实验装置的密封性。The inert gas used on site is nitrogen, and the inorganic salt annulus protection fluid is used. The size of the tubing is Casing size The length of the tubing string is 2 meters, the depth of the field packer is 4,000 meters, the tubing fluid is natural gas, the formation temperature is 80°C, the pressure is 45MPa, the maximum wellbore temperature is 180°C, the pressure is 37MPa during gas production, and the reserved annular pressure is 2MPa. Assemble the experimental equipment, detect the distribution and working status of the heating couples, ensure that they are evenly distributed and work normally, and conduct a pressure test on the experimental device to ensure the sealing of the experimental device.
第二步,地层模拟空间13温度、压力设定:In the second step, the formation simulation space 13 temperature and pressure setting:
利用地层模拟空间13模拟实际的地层环境。首先关闭阀门六38,通过温度控制系统控制加热电偶26对地层模拟空间13加热至80℃,打开阀门五37、气动增压泵33注入惰性气体使压力升至45MPa,并通过数据显示和采集系统进行实时监控,当压力上升至45MPa后关闭阀门五37、气动增压泵33。Use the formation simulation space 13 to simulate the actual formation environment. First close valve 6 38, control the heating couple 26 to heat the formation simulation space 13 to 80°C through the temperature control system, open valve 5 37, inject inert gas into the pneumatic booster pump 33 to raise the pressure to 45MPa, and display and collect the data The system carries out real-time monitoring, and when the pressure rises to 45MPa, the valve five 37 and the pneumatic booster pump 33 are closed.
第三步,A环空注满保护液:In the third step, the annular space of A is filled with protective fluid:
打开阀门二31、阀门三34、气动增压机33循环3分钟以排除A环空内的空气,之后关闭阀门二31、阀门三34、气动增压机33,打开A环形空间压力平衡管32上的阀门四36,打开阀门一30、液泵一29,向A环形空间12注入环空保护液,通过数据显示和采集系统3监测气柱长度和压力,当气柱长度为0米,关闭A环空压力平衡管上的阀门四36,当A环空压力压力升高至现场预留环空压力2MPa时,关闭阀门一30、液泵一29。Open valve 2 31, valve 3 34, and pneumatic booster 33 to circulate for 3 minutes to remove the air in the A annular space, then close valve 2 31, valve 3 34, pneumatic booster 33, and open the A annular space pressure balance pipe 32 Valve 4 36 on the top, open valve 1 30, liquid pump 1 29, inject annular space protection fluid into A annular space 12, monitor the length and pressure of the gas column through the data display and acquisition system 3, when the length of the gas column is 0 meters, close The valve four 36 on the pressure balance pipe of the annular space of A, when the pressure of the annular space of A rises to 2MPa reserved on site, the valve one 30 and the liquid pump one 29 are closed.
第四步,启动油管流体恒温循环及压力控制系统2:The fourth step is to start the oil pipe fluid constant temperature circulation and pressure control system 2:
首先将保温搅拌桶42内流体温度升温至180℃,打开磁力搅拌器51、液泵二41使流体循环并达到现场油管流体流动速度,控制管道增压泵45和泄压阀46使得油管流体空间11内压力保持为37MPa。First, the temperature of the fluid in the heat preservation mixing tank 42 is raised to 180°C, the magnetic stirrer 51 and the liquid pump 2 41 are turned on to circulate the fluid and reach the flow rate of the oil pipe fluid on site, and the pipeline booster pump 45 and pressure relief valve 46 are controlled to make the oil pipe fluid space 11 The internal pressure is maintained at 37MPa.
第五步,通过数据显示和采集系统3记录A环形空间12压力,当压力保持不变时,记录该压力P0,此时P0为气柱长度为0米时现场环境下由于温度效应和鼓胀效应导致A环空带压值。The fifth step is to record the pressure of the annular space 12 of A through the data display and acquisition system 3. When the pressure remains unchanged, record the pressure P 0 . At this time, P 0 is due to the temperature effect and The inflation effect leads to the pressure value of the A ring space.
第六步,关闭加热系统,并关闭磁力搅拌器51、液泵二41循环系统,使油管流体空间11温度降至室温。The sixth step is to turn off the heating system, and turn off the circulation system of the magnetic stirrer 51 and the liquid pump 2 41 to lower the temperature of the fluid space 11 of the tubing to room temperature.
第七步,不同体积惰性气体注入:The seventh step, different volumes of inert gas injection:
当A环空压力降低至2MPa后,打开A环空压力平衡管32上的阀门四36平衡内外压力,打开阀门二31排出环空保护液,并通过数据显示和采集系统3监测气柱高度,当气柱高度上升至0.02米(0.04、0.06、…0.6)时,关闭阀门二31,阀门四36,打开阀门三34,气动增压机33注入惰性气体,通过数据显示和采集系统3监测A环形空间12压力,当压力升高至2MPa后,关闭阀门三34、气动增压机33。When the pressure in the annular space of A is reduced to 2 MPa, open the valve four 36 on the pressure balance pipe 32 of the annular space A to balance the internal and external pressure, open the valve two 31 to discharge the annular space protection liquid, and monitor the height of the gas column through the data display and acquisition system 3, When the height of the gas column rises to 0.02 meters (0.04, 0.06, ... 0.6), close valve 2 31, valve 4 36, open valve 3 34, and inject inert gas into the pneumatic booster 33, monitor A through the data display and acquisition system 3 Annular space 12 pressure, after pressure rises to 2MPa, close valve three 34, pneumatic supercharger 33.
第八步,重复第四步、第五步,并通过数据显示和采集系统3记录A环形空间12压力,当压力保持不变时,记录该压力P1,此时的压力为注入惰性气体0.02时由于温度效应、压力效应导致的环空带压值。In the eighth step, repeat the fourth and fifth steps, and record the pressure of the annular space 12 of A through the data display and acquisition system 3. When the pressure remains constant, record the pressure P 1 , and the pressure at this time is 0.02 When is the pressure value of the annular space caused by the temperature effect and pressure effect.
第九步,重复第六步、第七步、第八步,并记录A环空压力P2(环空惰性气体长度0.04米)、P3(环空惰性气体长度0.06米)…P30(环空惰性气体长度0.6米)。In the ninth step, repeat the sixth, seventh and eighth steps, and record the pressure of the annular space P 2 (the length of the inert gas in the annular space is 0.04 meters), P3 (the length of the inert gas in the annular space is 0.06 meters) ... P30 (the length of the inert gas in the annular space is 0.06 meters)... Inert gas length 0.6 meters).
第十步,实验结束,将流体泵出装置外,并清洗实验仪器。In the tenth step, the experiment is over, the fluid is pumped out of the device, and the experimental instrument is cleaned.
第十一步,绘制环空压力与氮气柱长度关系曲线如图4所示,可以看出,当氮气柱长度大于0.2米后,环空压力下降幅度不明显,考虑腐蚀保护效果与环空带压管控效果,现场封隔器下深4000m时应注入氮气柱长度为400m。The eleventh step is to draw the relationship curve between annular pressure and nitrogen column length, as shown in Figure 4. It can be seen that when the nitrogen column length is greater than 0.2 meters, the decrease in annular pressure is not obvious. Considering the corrosion protection effect and the annular zone If the field packer is lowered to a depth of 4000m, the nitrogen column should be injected with a length of 400m.
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