CN110281739A - A kind of heat management system of the phase change cold-storage plate heat conduction reinforced based on embedded heat pipe - Google Patents
A kind of heat management system of the phase change cold-storage plate heat conduction reinforced based on embedded heat pipe Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00492—Heating, cooling or ventilating [HVAC] devices comprising regenerative heating or cooling means, e.g. heat accumulators
- B60H1/005—Regenerative cooling means, e.g. cold accumulators
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- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
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- B60H1/32—Cooling devices
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- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
- B60H1/3204—Cooling devices using compression
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
- B60P3/20—Refrigerated goods vehicles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
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Abstract
本发明公开了一种基于嵌入式热管传热强化的相变蓄冷板的热管理系统,应用于冷藏车中,包括快速充冷子系统,用于对冷藏车蓄冷板中的重力热管进行冷能补充;快速充冷子系统包括中空的充冷槽和冷库制冷机组;充冷槽内预先盛放有载冷工质;充冷槽内具有重力热管嵌入架;重力热管嵌入架上具有多个嵌入槽;每个嵌入槽与充冷槽相连通;每个嵌入槽中嵌入有重力热管;充冷槽内具有换热管;冷库制冷机组的制冷剂出口,与蒸发器的制冷剂入口相连;蒸发器的制冷剂出口,与换热管的上端相连;换热管的下端贯穿通过充冷槽后,与冷库制冷机组的制冷剂入口相连。本发明能够对冷藏车中冷藏箱体内的冷能进行快速可靠的补充,保证冷藏箱体内具有良好的冷藏温度。
The invention discloses a thermal management system based on a phase-change cold storage plate with enhanced heat transfer of embedded heat pipes, which is applied to refrigerated vehicles and includes a rapid cooling subsystem for cooling gravity heat pipes in the cold storage plate of refrigerated vehicles. Supplement; the rapid cooling subsystem includes a hollow cold storage tank and a cold storage refrigeration unit; the cold charging tank is pre-filled with a cold working medium; there is a gravity heat pipe embedded frame in the cold charged tank; there are multiple embedded Groove; each embedding groove is connected with the cold charging groove; each embedding groove is embedded with a gravity heat pipe; the cold charging groove has a heat exchange tube; the refrigerant outlet of the cold storage refrigeration unit is connected with the refrigerant inlet of the evaporator; The refrigerant outlet of the device is connected to the upper end of the heat exchange tube; the lower end of the heat exchange tube is connected to the refrigerant inlet of the refrigeration unit of the cold storage after passing through the cold charging tank. The invention can quickly and reliably supplement the cold energy in the refrigerated box in the refrigerated vehicle, and ensure that the refrigerated box has a good refrigerated temperature.
Description
技术领域technical field
本发明涉及冷藏技术领域,特别是涉及一种基于嵌入式热管传热强化的相变蓄冷板的热管理系统。The invention relates to the technical field of refrigeration, in particular to a heat management system based on a phase-change cold storage plate with embedded heat pipe heat transfer enhancement.
背景技术Background technique
目前,冷藏运输是冷链物流体系中的重要环节,通过安装有制冷系统的冷藏车箱来运输冷冻或保鲜货物,在冷链商品运输和保质方面具有无可替代的作用。At present, refrigerated transportation is an important link in the cold chain logistics system. The transportation of frozen or fresh goods through refrigerated trucks equipped with refrigeration systems plays an irreplaceable role in the transportation and quality preservation of cold chain commodities.
近几年,随着我国冷链物流的飞速发展,冷藏运输的需求也在快速增长,但我国冷藏运输仍然存在着运输集中度不高、运输效率低和成本高等问题。当前我国的冷链综合流通率仅为19%,还有大量的冷链商品未通过冷藏运输环节而直接进入市场和消费末端,特别是冷链末端环节的配送过程,非常薄弱,究其原因,这和我国冷藏运输技术与物流业的快速发展和多变需求不匹配有关。因此,研发更加适合于我国的道路交通和货品运输等基本国情的冷藏运输设备,对于我国冷链物流的发展具有重要意义。In recent years, with the rapid development of my country's cold chain logistics, the demand for refrigerated transportation is also growing rapidly, but my country's refrigerated transportation still has problems such as low transportation concentration, low transportation efficiency and high cost. At present, the comprehensive circulation rate of the cold chain in my country is only 19%, and there are still a large number of cold chain commodities that directly enter the market and the end of consumption without passing through the refrigerated transportation link, especially the distribution process of the end link of the cold chain, which is very weak. The reason is that This is related to the rapid development of my country's refrigerated transportation technology and logistics industry and the mismatch between changing needs. Therefore, the research and development of refrigerated transportation equipment that is more suitable for my country's basic national conditions such as road traffic and cargo transportation is of great significance to the development of my country's cold chain logistics.
随着环保要求的不断提高,冷藏运输用的蒸汽压缩制冷系统,要面临的更新换代的压力也会越来越大,而蓄冷和可再生能源结合的技术由于无需制冷剂,没有环保问题,是冷藏运输技术的一个重要发展方向。然而物流行业正面临着多批次、小批量物流问题的困扰,而传统蓄冷板的完全冻结时间很长,为实现对蓄冷板的频繁使用,需提前准备大量已完全冻结的蓄冷板,但是,仍然难以解决冷链物流过程中遇到的冷能能量消耗快、大批量蓄冷板同时待更换以及蓄冷板尺寸大更换困难等问题。With the continuous improvement of environmental protection requirements, the vapor compression refrigeration system used in refrigerated transportation will face more and more pressure to replace it, and the technology of combining cold storage and renewable energy does not require refrigerants and has no environmental protection problems. An important development direction of refrigerated transportation technology. However, the logistics industry is facing the problem of multi-batch and small-batch logistics, and the complete freezing time of traditional cold storage plates is very long. In order to realize the frequent use of cold storage plates, it is necessary to prepare a large number of completely frozen cold storage plates in advance. However, It is still difficult to solve the problems encountered in the process of cold chain logistics such as fast consumption of cold energy, large quantities of cold storage plates to be replaced at the same time, and difficulty in replacing large cold storage plates.
发明内容Contents of the invention
本发明的目的是针对现有技术存在的技术缺陷,提供一种基于嵌入式热管传热强化的相变蓄冷板的热管理系统。The object of the present invention is to provide a thermal management system based on a phase-change cold storage plate with enhanced heat transfer of embedded heat pipes, aiming at the technical defects in the prior art.
为此,本发明提供了一种基于嵌入式热管传热强化的相变蓄冷板的热管理系统,应用于冷藏车中,包括快速充冷子系统,该快速充冷子系统用于对冷藏车蓄冷板中的重力热管进行冷能补充;To this end, the present invention provides a thermal management system based on a phase-change cold storage plate with enhanced heat transfer of embedded heat pipes, which is applied to a refrigerated vehicle, including a fast charging and cooling subsystem, which is used for cooling the refrigerated vehicle The gravity heat pipe in the cold storage plate supplements the cold energy;
快速充冷子系统包括中空的充冷槽和冷库制冷机组;The rapid charging and cooling subsystem includes a hollow charging and cooling tank and a cold storage refrigeration unit;
充冷槽内预先盛放有载冷工质;The loaded cold working medium is pre-filled in the cold tank;
充冷槽内具有横向分布的重力热管嵌入架;There are horizontally distributed gravity heat pipe embedded racks in the cold charging tank;
重力热管嵌入架上具有多个开口向上且前后两侧敞开的嵌入槽;The gravity heat pipe embedding frame has a plurality of embedding grooves with openings upward and open on the front and rear sides;
每个嵌入槽与充冷槽相连通;Each embedding groove communicates with the charging and cooling groove;
每个嵌入槽中嵌入有垂直分布的重力热管;Vertically distributed gravity heat pipes are embedded in each embedding groove;
充冷槽内具有上下分布的换热管;There are heat exchange tubes distributed up and down in the cold charging tank;
冷库制冷机组的制冷剂出口,与蒸发器的制冷剂入口相连;The refrigerant outlet of the refrigeration unit of the cold storage is connected with the refrigerant inlet of the evaporator;
蒸发器的制冷剂出口,与换热管的上端相连;The refrigerant outlet of the evaporator is connected to the upper end of the heat exchange tube;
换热管的下端,密封贯穿通过充冷槽后,通过中空的连接管道与冷库制冷机组的制冷剂入口相连。The lower end of the heat exchange tube is sealed and penetrated through the cold charging tank, and connected with the refrigerant inlet of the refrigeration unit of the cold storage through a hollow connecting pipe.
其中,充冷槽内还安装有搅拌机;Wherein, a mixer is also installed in the charging cold tank;
搅拌机具有的搅拌轮,位于充冷槽内的载冷工质中。The stirring wheel of the mixer is located in the cooling working medium in the cooling tank.
其中,还包括制冷子系统;Among them, the refrigeration subsystem is also included;
制冷子系统具体为冷藏车蓄冷板,具体包括中空的箱体;The refrigeration subsystem is specifically the cold storage plate of the refrigerated vehicle, which specifically includes a hollow box;
箱体的内部腔室为相变材料浸没区,该相变材料浸没区内预先注入有相变蓄冷材料;The inner chamber of the box is a phase-change material immersion area, and the phase-change material immersion area is pre-filled with phase-change cold storage material;
箱体的内部垂直贯穿设置有多根重力热管;There are multiple gravity heat pipes vertically penetrating inside the box;
重力热管的下部,突出于箱体的底面。The lower part of the gravity heat pipe protrudes from the bottom surface of the box body.
其中,箱体的外壳是密封的、中空绝热的保温壳体。Wherein, the shell of the box body is a sealed, hollow and heat-insulating shell.
其中,多根重力热管突出于箱体底面的部分的外壁,与多个水平分布的翅片紧密贴合。Wherein, a plurality of gravity heat pipes protrude from the outer wall of the part of the bottom surface of the box, and are closely attached to a plurality of horizontally distributed fins.
其中,箱体的底部还连接有一个中空的风道支架;Wherein, the bottom of the box body is also connected with a hollow air duct bracket;
重力热管下部突出于箱体底面的部分以及翅片,位于风道支架里面;The lower part of the gravity heat pipe protruding from the bottom of the box and the fins are located inside the air duct bracket;
风道支架的左右两端,分别开有出风口和进风口;The left and right ends of the air duct bracket are respectively provided with an air outlet and an air inlet;
进风口上安装有风机。A blower fan is installed on the air inlet.
其中,还包括智能温控及供风量调节子系统;Among them, it also includes intelligent temperature control and air supply volume adjustment subsystem;
智能温控及供风量调节子系统包括中央处理器、电磁阀、气象信息获取模块、移动终端、网络通讯模块和温度传感器,其中:The intelligent temperature control and air supply adjustment subsystem includes a central processing unit, a solenoid valve, a weather information acquisition module, a mobile terminal, a network communication module and a temperature sensor, among which:
气象信息获取模块,与移动终端连接;The meteorological information acquisition module is connected with the mobile terminal;
移动终端,与网络通讯模块连接;The mobile terminal is connected with the network communication module;
网络通讯模块,与中央处理器双向连接;Network communication module, two-way connection with the central processing unit;
温度传感器与中央处理器连接;The temperature sensor is connected with the central processing unit;
中央处理器与电磁阀相连;The central processing unit is connected with the solenoid valve;
中央处理器与电磁阀,分别与风机相连;The central processing unit and the solenoid valve are respectively connected to the fan;
其中,气象信息获取模块,用于获取冷藏车行驶路线上途经地点的实时气象信息,然后发送给移动终端;Among them, the weather information acquisition module is used to acquire the real-time weather information of the passing places on the driving route of the refrigerated truck, and then send it to the mobile terminal;
移动终端,用于将收到的冷藏车行驶路线上途经地点的实时气象信息,通过网络通讯模块,发送给中央处理器;The mobile terminal is used to send the received real-time weather information of the places passing by on the driving route of the refrigerated truck to the central processor through the network communication module;
作为温度监测模块的多个温度传感器,安装在冷藏车的车厢内外两侧,用于实时监测冷藏车的车厢内以及车厢外部的环境温度,然后发送给中央处理器;As a temperature monitoring module, multiple temperature sensors are installed on both sides of the interior and exterior of the refrigerated truck to monitor the ambient temperature inside and outside the compartment of the refrigerated truck in real time, and then send it to the central processing unit;
中央处理器,用于根据所接收的实时气象信息、车厢内以及车厢外部的环境温度信息,控制冷藏车蓄冷板具有的风机的工作状态,从而调整控制箱体外部的重力热管处的空气风速,对应调节冷藏车的车厢内的温度。The central processing unit is used to control the working status of the fan of the cold storage plate of the refrigerated car according to the received real-time weather information, the ambient temperature information inside and outside the car, so as to adjust and control the air velocity at the gravity heat pipe outside the box, Correspondingly adjust the temperature in the compartment of the refrigerated vehicle.
其中,冷藏车的车厢的左侧等距放置四块冷藏车蓄冷板,右侧除门部分等距放置三块冷藏车蓄冷板,车厢的中间部分安装一个分隔板,此分隔板上放置一个冷藏车蓄冷板;Among them, four refrigerated truck cold storage panels are placed equidistantly on the left side of the refrigerated truck compartment, three refrigerated truck cold storage panels are placed equidistantly on the right side except for the door, and a partition board is installed in the middle part of the compartment. A refrigerated car cold storage plate;
车厢门设置在冷藏车的车厢右侧面及后面。The compartment door is arranged on the right side and the rear of the compartment of the refrigerated vehicle.
由以上本发明提供的技术方案可见,与现有技术相比较,本发明提供了一种基于嵌入式热管传热强化的相变蓄冷板的热管理系统,其能够对冷藏车中冷藏箱体内的冷能进行快速可靠的补充,保证冷藏箱体内具有良好的冷藏温度,并且节能环保,具有重大的生产实践意义。It can be seen from the technical solution provided by the present invention above that, compared with the prior art, the present invention provides a thermal management system based on a phase-change cold storage plate with enhanced heat transfer of embedded heat pipes, which can control The cold energy can be quickly and reliably replenished to ensure a good refrigeration temperature in the refrigerator, and it is energy-saving and environmentally friendly, which has great practical significance in production.
附图说明Description of drawings
图1为本发明提供的一种基于嵌入式热管传热强化的相变蓄冷板的热管理系统中,用于对冷藏车蓄冷板(具体为重力热管10)进行冷能补充的快速充冷子系统的结构示意图;Fig. 1 is a kind of heat management system based on the embedded heat pipe heat transfer enhanced phase-change cold storage plate provided by the present invention, which is used to supplement the cold energy of the cold storage plate (specifically the gravity heat pipe 10) of the refrigerated vehicle. Structural diagram of the system;
图2为本发明提供的一种基于嵌入式热管传热强化的相变蓄冷板的热管理系统中的冷藏车蓄冷板(即作为一种制冷系统)一种实施例的结构示意图;Fig. 2 is a structural schematic diagram of an embodiment of a cold storage plate for a refrigerated vehicle (that is, as a refrigeration system) in a thermal management system based on a phase-change cold storage plate with embedded heat pipe heat transfer enhancement provided by the present invention;
图3为本发明提供的一种基于嵌入式热管传热强化的相变蓄冷板的热管理系统中一种实施例具有的智能温控及供风量调节系统的原理图;Fig. 3 is a schematic diagram of an embodiment of an intelligent temperature control and air supply adjustment system in a thermal management system based on a phase-change cold storage plate with embedded heat pipe heat transfer enhancement provided by the present invention;
图4为本发明提供的一种基于嵌入式热管传热强化的相变蓄冷板的热管理系统中,在冷藏车的车厢内对蓄冷板的摆放位置示意图。Fig. 4 is a schematic diagram of the placement position of the cold storage plate in the compartment of a refrigerated truck in a thermal management system based on a phase-change cold storage plate with heat transfer enhancement of embedded heat pipes provided by the present invention.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明方案,下面结合附图和实施方式对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
参见图1至图4,本发明提供了一种基于嵌入式热管传热强化的相变蓄冷板的热管理系统,应用于冷藏车中,包括快速充冷子系统,该快速充冷子系统用于对冷藏车蓄冷板(具体为其中的重力热管10)进行冷能补充;Referring to Figures 1 to 4, the present invention provides a thermal management system based on a phase-change cold storage plate with enhanced heat transfer of embedded heat pipes, which is applied to refrigerated vehicles, including a fast charging and cooling subsystem, which is used for To supplement the cold energy of the cold storage plate of the refrigerated vehicle (specifically, the gravity heat pipe 10 therein);
快速充冷子系统包括中空的充冷槽4和冷库制冷机组5;The fast charging and cooling subsystem includes a hollow charging and cooling tank 4 and a cold storage refrigerating unit 5;
充冷槽4内预先盛放有载冷工质(乙二醇水溶液)3;The cold working medium (ethylene glycol aqueous solution) 3 is pre-filled in the cold tank 4;
充冷槽4内具有横向分布的重力热管嵌入架100;There is a horizontally distributed gravity heat pipe embedded frame 100 in the cold charging tank 4;
重力热管嵌入架100上具有多个开口向上且前后两侧敞开的嵌入槽101;The gravity heat pipe embedding frame 100 has a plurality of embedding grooves 101 with openings upwards and open on both sides;
每个嵌入槽101与充冷槽4相连通,其内填充有载冷工质(例如乙二醇水溶液)3;Each embedding tank 101 communicates with the cold charging tank 4, which is filled with a cold working medium (such as ethylene glycol aqueous solution) 3;
每个嵌入槽101中嵌入有垂直分布的重力热管10(当需要对冷藏车蓄冷板中的重力热管1补充冷能时,根据用户的冷能补充需要,插入到嵌入槽101);Each embedding groove 101 is embedded with a vertically distributed gravity heat pipe 10 (when it is necessary to supplement the cold energy of the gravity heat pipe 1 in the cold storage plate of the refrigerated vehicle, it is inserted into the embedding groove 101 according to the cold energy replenishment needs of the user);
充冷槽4内具有上下分布的换热管60;There are heat exchange tubes 60 distributed up and down in the cold charging tank 4;
冷库制冷机组5的制冷剂出口,与蒸发器6的制冷剂入口相连;The refrigerant outlet of the refrigeration unit 5 of the cold storage is connected with the refrigerant inlet of the evaporator 6;
蒸发器6的制冷剂出口,与换热管60的上端相连;The refrigerant outlet of the evaporator 6 is connected to the upper end of the heat exchange tube 60;
换热管60的下端,密封贯穿通过充冷槽4后,通过中空的连接管道与冷库制冷机组5的制冷剂入口相连。The lower end of the heat exchange tube 60 is sealed and penetrated through the cold charging tank 4 , and is connected to the refrigerant inlet of the refrigeration unit 5 of the cold storage through a hollow connecting pipe.
需要说明的是,重力热管10,属于蓄冷板的重要组成部分,其内填充有工质(氨或氟利昂)。为了对冷藏车蓄冷板中的重力热管10补充冷能,所以将蓄冷板中的重力热管10放入充冷槽4内的嵌入槽101中,然后对蓄冷板中的重力热管10能够实现冷能的快速补充,补充完毕后,即可重复使用,即装入冷藏车蓄冷板中(例如图2所示),重复使用,发挥冷藏车蓄冷板的制冷功能。It should be noted that the gravity heat pipe 10 is an important part of the cold storage plate, and is filled with working fluid (ammonia or freon). In order to supplement cold energy to the gravity heat pipe 10 in the cold storage plate of the refrigerated vehicle, the gravity heat pipe 10 in the cold storage plate is placed in the embedded groove 101 in the cold storage tank 4, and then the gravity heat pipe 10 in the cold storage plate can realize cold energy. After the replenishment is completed, it can be reused, that is, put it into the cold storage plate of the refrigerated vehicle (such as shown in Figure 2), and reuse it to play the cooling function of the cold storage plate of the refrigerated vehicle.
对于本发明,蒸发器6通过换热管60与充冷槽4连接,用于给载冷介质3提供冷能,使载冷介质3的温度降低,达到目标温度,完成快速充冷的过程。For the present invention, the evaporator 6 is connected to the cooling tank 4 through the heat exchange tube 60, and is used to provide cold energy to the cooling medium 3, so that the temperature of the cooling medium 3 is lowered to reach the target temperature, and the rapid cooling process is completed.
在本发明中,具体实现上,冷库制冷机组5可以为常见的制冷系统,包括制冷系统的主要功能部件,例如可以包括压缩机、冷凝器和节流阀,此外,蒸发器6也是冷库制冷机组的重要功能部件,配合其他部件工作;In the present invention, in specific implementation, the cold storage refrigeration unit 5 can be a common refrigeration system, including the main functional components of the refrigeration system, such as a compressor, a condenser and a throttle valve. In addition, the evaporator 6 is also a cold storage refrigeration unit. The important functional parts work with other parts;
其中,压缩机的制冷剂出口与冷凝器的制冷剂入口相连通,冷凝器的制冷剂出口通过节流阀与蒸发器6的制冷剂入口相连通,蒸发器6的制冷剂出口通过换热管60与压缩机的制冷剂入口相连通。Wherein, the refrigerant outlet of the compressor is connected with the refrigerant inlet of the condenser, the refrigerant outlet of the condenser is connected with the refrigerant inlet of the evaporator 6 through a throttle valve, and the refrigerant outlet of the evaporator 6 is connected through a heat exchange tube 60 communicates with the refrigerant inlet of the compressor.
其中,压缩机的动力源可以为冷藏车中的发电机(即内部电源)或者任意一种能够提供驱动电压的外部电源。Wherein, the power source of the compressor may be a generator in the refrigerated vehicle (that is, an internal power source) or any external power source that can provide a driving voltage.
需要说明的是,压缩机用于将低温低压的制冷剂压缩成高温高压的制冷剂,经过冷凝器进行冷凝处理后,再进入到蒸发器6中进行蒸发,从而对蒸发器6相连的换热管60供给冷能。It should be noted that the compressor is used to compress the low-temperature and low-pressure refrigerant into a high-temperature and high-pressure refrigerant. After being condensed by the condenser, it enters the evaporator 6 for evaporation, thereby exchanging heat between the evaporator 6 Tube 60 supplies cold energy.
在本发明中,具体实现上,蒸发器6可以采用百多冷暖空调设备有限公司生产的型号为1P-200P的翅片蒸发器,当然还可以为其他厂家生产的、满足本专利需求的翅片蒸发器;In the present invention, in terms of specific implementation, the evaporator 6 can be a fin evaporator with a model number of 1P-200P produced by Baiduo Cooling and Heating Air Conditioning Equipment Co., Ltd., of course, it can also be a fin produced by other manufacturers that meets the requirements of this patent. Evaporator;
在本发明中,具体实现上,冷库制冷机组中的压缩机可采用东莞市林昌制冷机电设备有限公司生产的型号为2V32S225AUA的密封式压缩机,当然还可以为其他厂家生产的、满足本专利需求的压缩机;In the present invention, in terms of specific implementation, the compressor in the refrigeration unit of the cold storage can adopt the hermetic compressor of the model 2V32S225AUA produced by Dongguan Linchang Refrigeration Electromechanical Equipment Co., Ltd., of course, it can also be produced by other manufacturers and meet the requirements of this patent. the required compressor;
在本发明中,具体实现上,冷库制冷机组中的冷凝器可采用百多冷暖空调设备有限公司生产的型号为020的冷凝器,当然还可以为其他厂家生产的、满足本专利需求的冷凝器;In the present invention, in terms of specific implementation, the condenser in the refrigeration unit of the cold storage can adopt the condenser of model 020 produced by Baiduo Refrigeration and Air Conditioning Equipment Co., Ltd., of course, it can also be a condenser produced by other manufacturers that meets the requirements of this patent ;
在本发明中,具体实现上,冷库制冷机组中的节流阀可采用上海新昌冷暖器材有限公司生产的型号为SHE的节流阀,当然还可以为其他厂家生产的、满足本专利需求的节流阀。In the present invention, in terms of specific implementation, the throttle valve in the refrigerating unit of the cold storage can be the throttle valve of the model SHE produced by Shanghai Xinchang Heating Equipment Co., Ltd., of course, it can also be a throttle valve produced by other manufacturers that meets the requirements of this patent. flow valve.
在本发明中,具体实现上,充冷槽4内还安装有搅拌机2;In the present invention, in specific implementation, a mixer 2 is also installed in the cooling tank 4;
搅拌机2具有的搅拌轮,位于充冷槽4内的载冷工质(例如乙二醇水溶液)3中。The stirring wheel that the stirrer 2 has is located in the cold working medium (such as ethylene glycol aqueous solution) 3 in the cold tank 4 .
需要说明的是,搅拌机2包括可旋转的搅拌轮和电机,电机驱动搅拌轮转动,使载冷介质强制流动。It should be noted that the agitator 2 includes a rotatable agitating wheel and a motor, and the motor drives the agitating wheel to rotate to force the cooling medium to flow.
在本发明中,具体实现上,本发明还包括制冷子系统;In the present invention, in terms of specific implementation, the present invention also includes a refrigeration subsystem;
制冷子系统具体为冷藏车蓄冷板1,具体包括中空的箱体7;The refrigeration subsystem is specifically a cold storage plate 1 of a refrigerated vehicle, specifically including a hollow box 7;
箱体7的内部腔室为相变材料浸没区9,该相变材料浸没区9内预先注入有相变蓄冷材料(例如可以为四水氟化钾);The inner chamber of the casing 7 is a phase-change material immersion zone 9, which is pre-filled with a phase-change cold storage material (such as potassium fluoride tetrahydrate) in the phase-change material immersion zone 9;
箱体7的内部垂直贯穿设置有多根重力热管10;A plurality of gravity heat pipes 10 are arranged vertically through the inside of the box body 7;
重力热管10的下部,突出于箱体7的底面。The lower part of the gravity heat pipe 10 protrudes from the bottom surface of the box body 7 .
具体实现上,箱体7的外壳是密封的、中空绝热的保温壳体。In terms of specific implementation, the outer shell of the box body 7 is a sealed, hollow and heat-insulating shell.
具体实现上,多根重力热管10突出于箱体7底面的部分的外壁,与多个水平分布的翅片11紧密贴合(例如卡接)。因此,可以增大重力热管10突出于箱体7底面的部分与外界空气之间的传热面积。In terms of specific implementation, the outer wall of the part where the plurality of gravity heat pipes 10 protrude from the bottom surface of the box body 7 closely fits (for example, engages) with the plurality of horizontally distributed fins 11 . Therefore, the heat transfer area between the part of the gravity heat pipe 10 protruding from the bottom surface of the box body 7 and the outside air can be increased.
具体实现上,箱体7的底部还连接有一个中空的风道支架13;Specifically, a hollow air duct support 13 is connected to the bottom of the box body 7;
重力热管10下部突出于箱体7底面的部分以及翅片11,位于风道支架13里面。The part of the lower part of the gravity heat pipe 10 protruding from the bottom surface of the box body 7 and the fins 11 are located inside the air duct support 13 .
具体实现上,风道支架13的左右两端,分别开有出风口12和进风口14;In terms of specific implementation, the left and right ends of the air duct support 13 are respectively provided with an air outlet 12 and an air inlet 14;
进风口14上安装有风机15,风机15用于将外部的空气,通过进风扣14,吹入到风道支架13里面。A fan 15 is installed on the air inlet 14, and the fan 15 is used to blow the outside air into the air duct support 13 through the air inlet buckle 14.
因此,对于本发明,可以使得通过风机15带动的空气只能从风道支架13通过,并掠过翅片11和重力热管10的外表面进行换热后,然后从出风口12向外排出。Therefore, for the present invention, the air driven by the fan 15 can only pass through the air duct support 13, and pass through the fins 11 and the outer surface of the gravity heat pipe 10 for heat exchange, and then be discharged from the air outlet 12.
具体实现上,风机15为变频风机,可实现风机转速的多挡调节,从而实现空气风速的调节。In terms of specific implementation, the fan 15 is a variable frequency fan, which can realize the multi-speed adjustment of the fan speed, thereby realizing the adjustment of the air speed.
需要说明的是,对于本发明,重力热管10下部突出于箱体7底面的部分以及翅片11,通过风机15带动的空气,从而在夏季时,能够与外界的高温空气发生换热。这时候,所述箱体7外部的重力热管10(即重力热管10下部突出于箱体7底面的部分)内的工质(氨或氟利昂),经换热后,空气降温,并出风口12向外排出,实现制冷效果,箱体7外部的重力热管10内的工质(氨或氟利昂)蒸发为气体并进入位于箱体7内部的重力热管10的部分(即位于箱体7内部的重力热管);It should be noted that, for the present invention, the lower part of the gravity heat pipe 10 protruding from the bottom surface of the box body 7 and the fins 11 can exchange heat with the high temperature outside air in summer through the air driven by the fan 15 . At this time, the working fluid (ammonia or freon) in the gravity heat pipe 10 outside the box body 7 (that is, the part of the gravity heat pipe 10 protruding from the bottom surface of the box body 7) is cooled by the air after heat exchange, and the air outlet 12 It is discharged outward to realize the cooling effect. The working medium (ammonia or freon) in the gravity heat pipe 10 outside the box body 7 evaporates into gas and enters the part of the gravity heat pipe 10 inside the box body 7 (that is, the gravity heat pipe located inside the box body 7 Heat pipe);
同时,由于相变材料浸没区9内预先注入有相变蓄冷材料(例如可以为四水氟化钾),相变蓄冷材料充满于箱体7的内部,重力热管10一端与箱体7内部连接,另一端与翅片11连接,从而位于箱体7内的热管10内部的工质蒸汽与热管10内部壁面发生传热并冷凝,同时,箱体7内的热管外壁与相变蓄冷材料浸没区9内的相变蓄冷材料发生传热,使得相变蓄冷材料融化,完成制冷整个过程。Simultaneously, since the phase-change cold storage material (for example, potassium fluoride tetrahydrate) is pre-injected in the phase-change material immersion area 9, the phase-change cold storage material is filled in the inside of the box body 7, and one end of the gravity heat pipe 10 is connected with the inside of the box body 7. , the other end is connected to the fin 11, so that the working medium steam inside the heat pipe 10 in the box body 7 conducts heat transfer and condensation with the inner wall surface of the heat pipe 10, and at the same time, the outer wall of the heat pipe in the box body 7 and the immersion area of the phase change cold storage material The phase-change cold storage material in 9 conducts heat transfer, which makes the phase-change cold storage material melt and completes the whole cooling process.
在本发明中,具体实现上,本发明还包括智能温控及供风量调节子系统;In the present invention, in terms of specific implementation, the present invention also includes an intelligent temperature control and air supply volume adjustment subsystem;
智能温控及供风量调节子系统包括中央处理器16、电磁阀17、气象信息获取模块18、移动终端19、网络通讯模块20和温度传感器21,其中:The intelligent temperature control and air supply adjustment subsystem includes a central processing unit 16, a solenoid valve 17, a weather information acquisition module 18, a mobile terminal 19, a network communication module 20 and a temperature sensor 21, wherein:
气象信息获取模块18,与移动终端19连接;The meteorological information acquisition module 18 is connected with the mobile terminal 19;
移动终端19,与网络通讯模块20连接;Mobile terminal 19 is connected with network communication module 20;
网络通讯模块20,与中央处理器16双向连接;The network communication module 20 is bidirectionally connected with the central processing unit 16;
温度传感器21与中央处理器16连接;Temperature sensor 21 is connected with central processing unit 16;
中央处理器16与电磁阀17相连;The central processing unit 16 is connected with the solenoid valve 17;
中央处理器16与电磁阀17,分别与风机15相连;The central processing unit 16 and the solenoid valve 17 are connected to the blower fan 15 respectively;
其中,在上述各模块中,气象信息获取模块18,用于获取冷藏车行驶路线上途经地点的实时气象信息,然后发送给移动终端19;Wherein, among the above-mentioned modules, the weather information acquisition module 18 is used to acquire the real-time weather information of the passing places on the driving route of the refrigerated vehicle, and then send it to the mobile terminal 19;
移动终端(例如手机)19,用于将收到的冷藏车行驶路线上途经地点的实时气象信息,通过网络通讯模块20(例如4G通信模块),发送给中央处理器16;Mobile terminal (such as mobile phone) 19, is used for the real-time meteorological information of place passing through on the refrigerated truck travel route that receives, sends to central processing unit 16 through network communication module 20 (such as 4G communication module);
作为温度监测模块的多个温度传感器21,安装在冷藏车的车厢内外两侧,用于实时监测冷藏车的车厢内以及车厢外部的环境温度,然后发送给中央处理器16;A plurality of temperature sensors 21 as a temperature monitoring module are installed on both sides inside and outside the compartment of the refrigerated vehicle, for real-time monitoring of the ambient temperature in the compartment of the refrigerated vehicle and outside the compartment, and then sent to the central processing unit 16;
中央处理器16,用于根据所接收的实时气象信息、车厢内以及车厢外部的环境温度信息,通过神经网络算法,智能控制冷藏车蓄冷板具有的风机15的工作状态(例如控制风机15的转速,通过预先存储多个不同的实时气象信息、车厢内以及车厢外部的多个不同环境温度信息,跟多个不同风机转速之间的相应关系,例如一一对应关系),从而调整控制箱体外部的重力热管处的空气风速,对应调整蓄冷板的供冷能力,实现蓄冷板供冷量的调整,实现智能地调节冷藏车的车厢内的温度。最终,组成智能温控及供风量调节系统。The central processing unit 16 is used to intelligently control the working state of the blower fan 15 that the cold storage plate of the refrigerated vehicle has according to the received real-time weather information, the ambient temperature information in the compartment and outside the compartment (such as controlling the speed of the blower fan 15). , by pre-storing a plurality of different real-time weather information, a plurality of different environmental temperature information inside and outside the compartment, and the corresponding relationship between a plurality of different fan speeds, such as a one-to-one correspondence), so as to adjust and control the outside of the box The air velocity at the gravity heat pipe is adjusted correspondingly to the cooling capacity of the cold storage plate, realizing the adjustment of the cooling capacity of the cold storage plate, and intelligently adjusting the temperature in the compartment of the refrigerated vehicle. Finally, an intelligent temperature control and air supply volume adjustment system is formed.
在本发明中,具体实现上,冷藏车蓄冷板1的摆放位置,可以为在冷藏车的车厢30的左侧等距放置四块冷藏车蓄冷板1,右侧除门部分等距放置三块冷藏车蓄冷板,车厢30中间部分安装一个分隔板,此分隔板上放置一个冷藏车蓄冷板1,车厢门设置在冷藏车的车厢30右侧面及后面。这样,可以避免不能及时补充冷能或减小供冷量,而造成冷藏车厢内的温度不均匀。也可以避免传统冷藏设备中的风机由于送风口单一,而导致的车厢内温度场的不均匀。此设计方法,改善了箱内温度场的均匀性,保证了运输商品的品质。In the present invention, in specific implementation, the placement position of the cold storage panels 1 of the refrigerated vehicle can be placed equidistantly on the left side of the compartment 30 of the refrigerated vehicle with four cold storage panels 1 for the refrigerated vehicle, and three pieces of the cold storage panels 1 on the right side except the door part are equidistantly placed. A refrigerated car cold storage plate, a partition plate is installed in the middle part of the compartment 30, a refrigerated car cold storage plate 1 is placed on this partition plate, and the compartment door is arranged on the right side and the back of the compartment 30 of the refrigerated car. In this way, it can be avoided that the cold energy cannot be supplemented in time or the cooling capacity can be reduced, resulting in uneven temperature in the refrigerated compartment. It can also avoid the uneven temperature field in the compartment caused by the single air supply port of the fan in the traditional refrigeration equipment. This design method improves the uniformity of the temperature field in the box and ensures the quality of the transported goods.
需要说明的是,对于本发明,其采用基于嵌入式热管传热强化的相变蓄冷板,是针对现有物流行业中遇到的难题,综合考虑多方面因素,以节能、冷能快速、精确补充、优化箱内温度场均匀性为特色,提出了专利方案。It should be noted that, for the present invention, the use of phase-change cold storage plates based on embedded heat pipe heat transfer enhancement is aimed at the problems encountered in the existing logistics industry, and comprehensively considers various factors to achieve energy saving, fast and accurate cooling. It is characterized by supplementing and optimizing the uniformity of the temperature field in the box, and a patented scheme is proposed.
与现有技术相比,本发明提供的一种基于嵌入式热管传热强化的相变蓄冷板的热管理系统,具有以下的有益效果:Compared with the prior art, the present invention provides a thermal management system based on a phase-change cold storage plate with enhanced heat transfer of embedded heat pipes, which has the following beneficial effects:
1、本发明通过嵌入式的热管元件(即重力热管)与相变材料耦合传热,同时在装置外热管处设置风机和风道,以利用风侧送风量调节来实现冷藏运输过程中的冷能快速、精确补充。1. The present invention conducts heat through the coupling of embedded heat pipe elements (ie, gravity heat pipes) and phase change materials. At the same time, fans and air ducts are set at the heat pipes outside the device, so as to realize cooling during refrigerated transportation by adjusting the air supply volume on the wind side. It can be replenished quickly and accurately.
2、本发明的蓄冷板中采用相变蓄冷工质(CaCl2溶液),有较高的导热系数、在相变过程中能产生较大的潜热值、相变时体积变化小且材料价格较低廉,而且材料无毒性无腐烛性无污染,此蓄冷板体积小重量轻、安装拆卸方便,CaCl2溶液具有合适的相变温度,能兼顾不同贮藏温度食品的冷藏运输。 2. The cold storage plate of the present invention adopts a phase change cold storage working medium (CaCl solution), which has a higher thermal conductivity, can produce a larger latent heat value in the phase change process, and has a small volume change during the phase change, and the material price is relatively low. Inexpensive, and the material is non-toxic, non-corrosive, and non-polluting. The cold storage plate is small in size, light in weight, easy to install and disassemble, and the CaCl 2 solution has a suitable phase transition temperature, which can take into account the refrigerated transportation of foods with different storage temperatures.
3、本发明在夜间,在设有快速充冷装置的冷库中,对相变蓄冷板进行充冷,大大缩短了充冷时间,与可再生能源和峰谷电价制度相结合,降低冷藏运输降低成本,响应节能减排的政策,解决了冷链物流过程中遇到的能量消耗快、大批量蓄冷板同时待更换的问题。3. The present invention charges the phase-change cold storage plate at night in a cold storage equipped with a fast cooling device, which greatly shortens the cooling time, and combines with renewable energy and the peak-valley electricity price system to reduce the cost of refrigerated transportation. In response to the policy of energy saving and emission reduction, it solves the problems of fast energy consumption and large quantities of cold storage plates to be replaced at the same time encountered in the process of cold chain logistics.
4、本发明的制冷系统采用三角翼波纹翅片,加强蓄冷板与车厢内空气的强制对流换热,这种翅片使气流沿其表面曲折地流动,增强了气流的紊流程度,从而提高了表面换热系数。4. The refrigeration system of the present invention adopts delta-wing corrugated fins to strengthen the forced convection heat exchange between the cold storage plate and the air in the compartment. the surface heat transfer coefficient.
5、本发明的制冷系统应用于冷藏车,冷藏车可基于实时气象信息进行智能控温,根据所接收的实时气象信息、车厢内以及车厢外部的环境温度、车速,通过神经网络算法智能控制冷藏车蓄冷板风机的工作状态,实现智能地调节冷藏车的车厢内的温度。5. The refrigeration system of the present invention is applied to refrigerated vehicles. The refrigerated vehicle can perform intelligent temperature control based on real-time weather information. According to the received real-time weather information, the ambient temperature inside and outside the vehicle compartment, and the speed of the vehicle, the refrigerated vehicle can be intelligently controlled through a neural network algorithm. The working state of the cold storage plate fan of the car can intelligently adjust the temperature in the compartment of the refrigerated car.
综上所述,与现有技术相比较,本发明提供的一种基于嵌入式热管传热强化的相变蓄冷板的热管理系统,其能够对冷藏车中冷藏箱体内的冷能进行快速可靠的补充,保证冷藏箱体内具有良好的冷藏温度,并且节能环保,具有重大的生产实践意义。In summary, compared with the prior art, the present invention provides a thermal management system based on a phase-change cold storage plate with embedded heat pipe heat transfer enhancement, which can quickly and reliably control the cold energy in the refrigerated box in the refrigerated vehicle. It is of great significance for production practice to ensure a good refrigeration temperature in the refrigerator and to save energy and protect the environment.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can be made without departing from the principle of the present invention. It should be regarded as the protection scope of the present invention.
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