CN110240454A - A method of repairing concrete pavement using native fiber cement-based repair material - Google Patents
A method of repairing concrete pavement using native fiber cement-based repair material Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C7/00—Coherent pavings made in situ
- E01C7/08—Coherent pavings made in situ made of road-metal and binders
- E01C7/10—Coherent pavings made in situ made of road-metal and binders of road-metal and cement or like binders
- E01C7/14—Concrete paving
- E01C7/147—Repairing concrete pavings, e.g. joining cracked road sections by dowels, applying a new concrete covering
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/0075—Uses not provided for elsewhere in C04B2111/00 for road construction
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/72—Repairing or restoring existing buildings or building materials
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Abstract
一种使用原生纤维水泥基修补材料修复混凝土路面的方法,包括以下步骤:施工开始前先进行水泥基复合材料的配合比实验,并进行实验验证,得到水泥基复合材料的最优配合比;旧水泥混凝土路面碎石化,通过冲击设备一次性将整体水泥混凝土路面板破碎为碎块,使路面板由整体工作状态转化为粒料类结合体工作状态;路面破碎完成后进行压实,保证破碎层稳定性及平整性,从而实现旧混凝土板由旧面层板向新路面基层转化;根据水泥基复合材料的最优配合比制备原生纤维水泥基复合材料,浇筑并振捣抹平;1小时后进行盖土工布洒水养护。使用该材料对破损路面进行修复,可改善混凝土路面由于自身脆性导致的断板,冲断现象,避免宽大裂缝出现,提高路面耐久性。
A method for repairing concrete pavement using raw fiber cement-based repair materials, comprising the following steps: carrying out a mixing ratio experiment of cement-based composite materials before construction, and conducting experimental verification to obtain the optimal mixing ratio of cement-based composite materials; The crushing of cement concrete pavement, through impact equipment, breaks the whole cement concrete pavement into pieces at one time, so that the pavement is transformed from the overall working state to the working state of aggregates; after the pavement is crushed, it is compacted to ensure the crushing Layer stability and smoothness, so as to realize the transformation of old concrete slabs from old surface slabs to new pavement bases; prepare raw fiber cement-based composite materials according to the optimal mix ratio of cement-based composite materials, pour and vibrate and smooth; 1 hour Afterwards, cover with geotextile and sprinkle water for maintenance. Using this material to repair the damaged pavement can improve the broken board and punching phenomenon of the concrete pavement due to its own brittleness, avoid the appearance of wide cracks, and improve the durability of the pavement.
Description
技术领域technical field
本发明涉及一种使用原生纤维水泥基修补材料修复混凝土路面的方法。The invention relates to a method for repairing concrete pavements using raw fiber cement-based repair materials.
背景技术Background technique
水泥混凝土路面因其具备原材料价格低廉且储量丰富、制备工艺简单以及经久耐用等特点而得以广泛应用。然而,其服役一定年限后,在环境侵蚀和行车荷载耦合作用下易出现裂缝、孔洞坑槽、边角断裂及表层脱落等局部病害,如若这些局部病害得不到有效、及时修复,病害将会进一步加剧,最终影响行车舒适性、安全性以及路面使用寿命。Cement concrete pavement is widely used because of its low price and abundant reserves of raw materials, simple preparation process and durability. However, after a certain number of years of service, local diseases such as cracks, holes, potholes, corner fractures, and surface peeling are prone to appear under the coupled effects of environmental erosion and driving loads. If these local diseases are not repaired effectively and in time, the disease will Further aggravation, ultimately affecting driving comfort, safety and service life of the road surface.
现有针对水泥混凝土路面病害的水泥基类修复材料主要包括以下几类:1)普通水泥混凝土修补材料,其存在粘结性差,收缩大,造成修补路面耐久性差,破损地方往往需要反复修补,因此很难满足实际需求;2)聚合物改性水泥基修复材料,其存在成本高、对环境污染大及强度低等不足之处;3)普通早强类水泥基修复材料,其存在配方复杂、后期强度存在倒缩以及收缩变形不一致易产生界面裂缝等缺点。The existing cement-based repair materials for cement concrete pavement diseases mainly include the following categories: 1) Ordinary cement concrete repair materials have poor cohesiveness and large shrinkage, resulting in poor durability of the repaired road surface, and the damaged areas often need to be repaired repeatedly, so It is difficult to meet the actual needs; 2) polymer modified cement-based repair materials, which have disadvantages such as high cost, great environmental pollution and low strength; 3) ordinary early-strength cement-based repair materials, which have complex formulas, In the later stage, there are shortcomings such as shrinkage and inconsistent shrinkage deformation, which are easy to produce interface cracks.
为改善上述问题,专利公开号为CN109626920A公开了一种具有高强度和耐久性能的混凝土路面快速修复材料,所述的快速修复材料由水、水泥、粉煤灰、纤维素纤维、细骨料、碎石、快凝早强组分及减水剂制备而成,其具有高抗压强度和抗弯拉强度,长龄期强度无倒缩;且抗冻性、抗渗性、抗蚀性等耐久性能十分优异。并且专利公开号为CN109250994A公开了一种高速路面快速修复的混凝土修复材料,所述的修复材料包括水、水泥、石英砂、石子、硅灰、减水剂、缓凝剂、聚乙烯醇纤维。上述两个专利与本专利具有如下三处不同点:第一、相比上述传统修复材料,其修复路面后产生的最大裂缝宽度均有所减小,但是,因为碎石的存在,裂缝宽度仍为厘米级,仍远大于本专利的最大裂缝宽度50μm;第二、由于纤维素纤维以及聚乙烯醇纤维价格远高于原生纤维,所以该类专利的成本高于本专利;第三、该类专利所用修补材料仍属于混凝土范畴,而混凝土是脆性材料,其韧性差、抗拉强度和黏结强度较低、弹性模量高而变形能力差,将其用于混凝土路面修补,容易造成界面黏结不牢、开裂而导致混凝度路面再度损坏等质量问题。而本专利使用原生纤维水泥基复合材料作为修补材料,该材料是以水泥砂浆为基体(不含粗骨料),以剑麻纤维、苎麻纤维等原生植物纤维为增强体,加入细砂、粉煤灰、化学助剂和水经复合工艺构成的复合材料,由于其制备成分中没有掺入粗骨料,因此该材料有别于传统的混凝土,属于水泥类范畴。相比传统混凝土,该水泥基复合材料韧性以及抗拉强度等力学性能均有所提高。In order to improve the above problems, the patent publication No. CN109626920A discloses a quick repair material for concrete pavement with high strength and durability. The quick repair material consists of water, cement, fly ash, cellulose fiber, fine aggregate, It is prepared from gravel, fast-setting early-strength components and water-reducing agent. It has high compressive strength and flexural-tensile strength, and has no shrinkage in long-term strength; it also has frost resistance, impermeability, and corrosion resistance. Excellent durability. And the patent publication number is CN109250994A discloses a kind of concrete repair material for quick repair of high-speed pavement, and described repair material comprises water, cement, quartz sand, stone, silica fume, water reducer, retarder, polyvinyl alcohol fiber. The above two patents have the following three points of difference from this patent: First, compared with the above-mentioned traditional repair materials, the maximum crack width produced after repairing the pavement is reduced, but, because of the presence of gravel, the crack width remains the same. It is at the centimeter level, which is still far greater than the maximum crack width of 50 μm in this patent; second, because the price of cellulose fiber and polyvinyl alcohol fiber is much higher than that of virgin fiber, the cost of this type of patent is higher than this patent; third, this type of The repair material used in the patent still belongs to the category of concrete, and concrete is a brittle material with poor toughness, low tensile strength and bond strength, high elastic modulus and poor deformation ability. It is easy to cause poor interface bonding when it is used for concrete pavement repair. Quality problems such as firmness and cracking lead to re-damage of the coagulation pavement. However, this patent uses raw fiber cement-based composite material as a repair material. The composite material composed of coal ash, chemical additives and water through the composite process, because no coarse aggregate is mixed in its preparation components, so this material is different from traditional concrete and belongs to the category of cement. Compared with traditional concrete, the cement-based composite material has improved mechanical properties such as toughness and tensile strength.
发明内容Contents of the invention
本发明的目的在于提供一种使用原生纤维水泥基修补材料修复混凝土路面的方法,该方法能够适用于多种混凝土路面破损修补、施工简便快捷。The purpose of the present invention is to provide a method for repairing concrete pavements using raw fiber cement-based repair materials, which can be applied to repairing damaged concrete pavements, and the construction is simple and fast.
本发明的技术方案在于:一种使用原生纤维水泥基修补材料修复混凝土路面的方法,包括以下步骤:The technical solution of the present invention is: a method for repairing concrete pavement using raw fiber cement-based repair materials, comprising the following steps:
步骤1,根据现场情况,按照原生纤维水泥基修补材料的比例范围设计合适的配比,施工开始前先进行水泥基复合材料的配合比实验,并进行实验验证,得到水泥基复合材料的最优配合比;Step 1. According to the site conditions, design the appropriate ratio according to the proportion range of the original fiber cement-based repair material. Before the construction starts, the ratio experiment of the cement-based composite material is carried out, and the experimental verification is carried out to obtain the optimal ratio of the cement-based composite material. mix ratio;
步骤2,旧水泥混凝土路面碎石化,即通过冲击设备一次性将整体水泥混凝土路面板破碎为碎块,使路面板由整体工作状态转化为粒料类结合体工作状态;Step 2, the old cement concrete pavement is crushed, that is, the whole cement concrete pavement is broken into pieces by the impact equipment at one time, so that the pavement is transformed from the overall working state to the working state of the granular material combination;
步骤3,路面破碎完成后,用Z型压路机压实1~2遍,压实速度不允许超过5km / h,必要时需洒水作业;Step 3: After the pavement is crushed, compact it with a Z-type road roller for 1 to 2 times. The compaction speed is not allowed to exceed 5km/h, and watering is required if necessary;
步骤4,根据水泥基复合材料的最优配合比制备原生纤维水泥基复合材料,浇筑并振捣抹平;Step 4, preparing the raw fiber cement-based composite material according to the optimal mix ratio of the cement-based composite material, pouring and vibrating and smoothing;
步骤5,1小时后进行盖土工布洒水养护。Step 5, after 1 hour, cover the geotextile with water for maintenance.
进一步地,所述步骤4中,浇筑并振捣抹平时,原生纤维水泥基修补材料从出料到振捣结束并抹平的时长控制在20分钟以内。Further, in the step 4, during pouring and vibrating and troweling, the duration of the raw fiber cement-based repair material from discharging to the end of vibrating and troweling is controlled within 20 minutes.
进一步地,所述原生纤维水泥基修补材料包括如下重量比的组分:水280-300kg/m3;水泥310-330kg/m3;细砂680-700kg/m3;粉煤灰680-700kg/m3;原生纤维24-28kg/m3;减水剂10-15kg/m3;粘合剂0.15-0.18kg/m3。Further, the raw fiber cement-based repair material includes components in the following weight ratio: water 280-300kg/m 3 ; cement 310-330kg/m 3 ; fine sand 680-700kg/m 3 ; fly ash 680-700kg /m 3 ; raw fiber 24-28kg/m 3 ; water reducer 10-15kg/m 3 ; binder 0.15-0.18kg/m 3 .
进一步地,所述水泥为强度42.5级的普通硅酸盐水泥。Further, the cement is ordinary Portland cement with a strength of 42.5.
进一步地,所述细砂级配为:尺寸为1.18mm的方孔筛,细砂通过率为100%,尺寸为0.6mm的方孔筛,细砂通过率为44 .6%,尺寸为0.3mm的方孔筛,细砂通过率为10.8%,尺寸为0.15mm的方孔筛,细砂通过率为0%Further, the fine sand gradation is: the size is a square hole sieve of 1.18mm, the fine sand passing rate is 100%, the size is a square hole sieve of 0.6mm, the fine sand passing rate is 44.6%, and the size is 0.3 mm square hole sieve, the pass rate of fine sand is 10.8%, and the square hole sieve with a size of 0.15mm, the pass rate of fine sand is 0%
进一步地,所述粉煤灰为Ⅰ级粉煤灰,45μm筛余量不大于12%,需水量比不大于95%,主要活性化学成分是SiO2与Al2O3。Further, the fly ash is Class I fly ash, the sieve residue of 45 μm is not more than 12%, the water demand ratio is not more than 95%, and the main active chemical components are SiO 2 and Al 2 O 3 .
进一步地,所述减水剂为聚羧酸减水剂,其减水率大于20%;所述粘合剂为羟丙基甲基纤维素。Further, the water reducer is a polycarboxylate water reducer, and its water reducing rate is greater than 20%; the binder is hydroxypropyl methylcellulose.
进一步地,所述原生纤维的直径为30~40μm,长度为10~20mm,弹性模量为15~30GPa,延伸率为6~8%。Further, the primary fiber has a diameter of 30-40 μm, a length of 10-20 mm, an elastic modulus of 15-30 GPa, and an elongation of 6-8%.
进一步地,所述原生纤维包括苎麻纤维、亚麻纤维、剑麻纤维、罗布麻纤维、棉纤维中的任意一种或几种。Further, the raw fibers include any one or more of ramie fibers, flax fibers, sisal fibers, apocynum fibers, and cotton fibers.
进一步地,所述步骤4中,原生纤维水泥基复合材料的制备包括以下步骤:首先在搅拌机中依次投入水泥、粉煤灰和细砂,预搅拌2min;然后将粘合剂羟丙基甲基纤维素粉末均匀的洒在经预搅拌的拌料中,边搅拌边洒粉末,搅拌5min;将水和减水剂逐渐加入干混合物中,直至产生均匀的混合物;逐渐加入原生纤维再继续混合3min,直至纤维均匀分散即可。Further, in the step 4, the preparation of the raw fiber cement-based composite material includes the following steps: firstly, put cement, fly ash and fine sand in the mixer in sequence, and pre-stir for 2 minutes; then add the binder hydroxypropyl methyl Sprinkle the cellulose powder evenly in the pre-mixed mixture, sprinkle the powder while stirring, and stir for 5 minutes; gradually add water and water reducer to the dry mixture until a uniform mixture is produced; gradually add virgin fiber and continue mixing for 3 minutes until the fibers are evenly dispersed.
与现有技术相比较,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
第一、由于裂缝间的纤维提供桥联应力,承受荷载和吸收能量,因此该原生纤维水泥基复合材料不同于普通混凝土,具有独特的应变硬化特性和超强的韧性,其拉应变值大于3%,显著改变了传统水泥混凝土路面的脆性特征,克服了材料脆性导致的混凝土路面断板、冲断现象,并且由于其自身良好延性,能和旧混凝土路面有良好的一体性;First, because the fibers between the cracks provide bridging stress, bear load and absorb energy, the primary fiber cement-based composite material is different from ordinary concrete, and has unique strain hardening characteristics and super toughness, and its tensile strain value is greater than 3 %, significantly changed the brittle characteristics of the traditional cement concrete pavement, overcome the concrete pavement fracture and punching phenomenon caused by material brittleness, and because of its good ductility, it can have good integration with the old concrete pavement;
第二、该原生纤维水泥基复合材料呈现出多缝开裂的特点,材料第一条裂缝开始产生后并不会像普通混凝土路面那样逐渐扩大直至贯穿,而是裂缝数量不断增多,裂缝的宽度却不会明显增长,最后当纤维的桥联应力不足以产生新裂缝时,某一条裂缝局部扩大达到极限应变,试件才会被拉断,其饱和状态的多点开裂裂缝宽度小于50μm,因此其优异的裂缝控制能力非常有利于混凝土路面对裂缝宽度控制的要求;Second, the raw fiber cement-based composite material presents the characteristics of multiple cracks. After the first crack of the material starts to form, it will not gradually expand until it penetrates like ordinary concrete pavement. Instead, the number of cracks will continue to increase, and the width of the crack will decrease. It will not increase significantly. Finally, when the bridging stress of the fiber is not enough to generate new cracks, a certain crack locally expands to reach the ultimate strain, and the specimen will be pulled off. The width of the multi-point cracking crack in the saturated state is less than 50 μm, so its Excellent crack control ability is very beneficial to the requirement of crack width control on concrete pavement;
第三、由于该水泥基复合材料的配比中原生纤维替代钢纤维、PVA纤维等起桥联作用,大大降低传统水泥基复合材料的成本;Third, because the original fiber in the ratio of the cement-based composite material replaces steel fiber, PVA fiber, etc. to act as a bridge, greatly reducing the cost of traditional cement-based composite materials;
第四、该水泥基复合材料抗压强度达到35-45Mpa,抗拉强度达到4-5Mpa,其力学性质良好,满足路面修复使用后的性能要求。Fourth, the compressive strength of the cement-based composite material reaches 35-45Mpa, and the tensile strength reaches 4-5Mpa. Its mechanical properties are good, and it meets the performance requirements of road surface repair after use.
本发明的路面快速修复方法现场施工操作简单,水泥基修补材料凝结时间短,机械强度高且强度上升快,具有应变-硬化性能和超强的韧性,及多缝开裂的特点,使用该材料对破损路面进行修复,可以改善普通混凝土路面由于自身脆性导致的断板,冲断现象,避免宽大裂缝出现,其耐久性以及使用寿命比普通混凝土有大幅提高,并且养护时间短,通车快,适合应用于高速路面、桥梁路面、机场路面以及农村公路等各种工程抢修中。The rapid pavement repair method of the present invention has simple on-site construction and operation, and the cement-based repair material has short setting time, high mechanical strength and fast strength increase, has strain-hardening performance and super toughness, and has the characteristics of multi-seam cracking. Repairing the damaged pavement can improve the broken board and punching phenomenon caused by the brittleness of the ordinary concrete pavement, and avoid the appearance of wide cracks. Its durability and service life are greatly improved compared with ordinary concrete, and the maintenance time is short and the traffic is fast. It is suitable for application It is used in various engineering repairs such as expressway pavement, bridge pavement, airport pavement and rural roads.
附图说明Description of drawings
图1为本发明的采用原生纤维水泥基复合材料快速修复后的高速路面结构;Fig. 1 is the high-speed pavement structure after adopting primary fiber cement-based composite material of the present invention to repair quickly;
图中:1、原生纤维水泥基复合材料修复面层 2、旧混凝土板破碎层 3、原水泥混凝土路面水泥稳定碎石基层 4、原水泥混凝土路面级配碎石底基层。In the figure: 1. Repair surface layer of primary fiber cement-based composite material 2. Broken layer of old concrete slab 3. Cement stabilized crushed stone base of original cement concrete pavement 4. Graded crushed stone subbase of original cement concrete pavement.
具体实施方式Detailed ways
为让本发明的上述特征和优点能更明显易懂,下文特举实施例,并配合附图,作详细说明如下,但本发明并不限于此。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail with reference to the accompanying drawings, but the present invention is not limited thereto.
实施例一Embodiment one
一种使用原生纤维水泥基修补材料修复混凝土路面的方法,包括以下步骤:A method for repairing concrete pavements using native fiber cement-based repair materials, comprising the following steps:
步骤1,根据气候温度以及现场情况,在施工开始之前设计出原生纤维水泥基复合材料的最优配合比,并进行试验验证,测试凝结时间、机械强度、流动性等指标,配合比根据实际情况进行微调。采用的原生纤维水泥基材料配比为:水280kg/m3;水泥310kg/m3;细砂680kg/m3;粉煤灰700kg/m3;原生纤维28kg/m3;聚羧酸减水剂15kg/m3;粘合剂羟丙基甲基纤维素0.18kg/m3;Step 1. According to the climate temperature and site conditions, design the optimal mix ratio of virgin fiber cement-based composite materials before the construction starts, and conduct experiments to verify the setting time, mechanical strength, fluidity and other indicators. The mix ratio is based on the actual situation Make minor adjustments. The ratio of raw fiber cement-based materials used is: water 280kg/m 3 ; cement 310kg/m 3 ; fine sand 680kg/m 3 ; fly ash 700kg/m 3 ; virgin fiber 28kg/m 3 ; Agent 15kg/m 3 ; binder hydroxypropyl methylcellulose 0.18kg/m 3 ;
步骤2,旧水泥混凝土路面碎石化,即通过多锤头或其他类型冲击设备一次性将整体水泥混凝土路面板破碎为碎块,使路面板由整体工作状态转化为粒料类结合体工作状态;Step 2: Crushing the old cement concrete pavement, that is, breaking the whole cement concrete pavement into pieces at one time through multiple hammer heads or other types of impact equipment, so that the pavement can be transformed from the overall working state to the aggregate working state ;
步骤3,路面破碎完成后,用Z型压路机压实1~2遍,压实速度不允许超过5km / h,防止碾压过多导致出现碎石化粉末。必要时需洒水作业,保证破碎层稳定性及平整性,从而实现旧混凝土板由旧面层板向新路面基层转化;Step 3: After the pavement is crushed, compact it with a Z-type road roller for 1 to 2 times, and the compaction speed is not allowed to exceed 5km/h, so as to prevent the occurrence of crushed powder due to excessive rolling. Sprinkle water when necessary to ensure the stability and flatness of the broken layer, so as to realize the transformation of the old concrete slab from the old surface layer to the new pavement base;
步骤4,根据实际试验验证得到的最优配合比制备原生纤维水泥基浇筑材料,其中水灰比、减水剂和纤维掺加量应根据现场实际情况、以及原生纤维水泥基复合材料的流动性再进行微调;Step 4: Prepare raw fiber cement-based pouring materials according to the optimal mix ratio obtained from the actual test verification, in which the water-cement ratio, water reducing agent and fiber addition amount should be based on the actual situation on site and the fluidity of the raw fiber cement-based composite material Then fine-tune;
其中,制备原生纤维水泥基浇筑材料时的水泥基复合材料制备方法为:Wherein, the preparation method of the cement-based composite material when preparing the raw fiber cement-based pouring material is:
首先在搅拌机中依次投入水泥、粉煤灰和细砂,预搅拌2min;然后将粘合剂羟丙基甲基纤维素粉末均匀的洒在经预搅拌的拌料中,边搅拌边洒粉末,搅拌5min;将水和减水剂逐渐加入干混合物中,直至产生均匀的混合物;逐渐加入原生纤维再继续混合3min,直至纤维均匀分散即可;First put cement, fly ash and fine sand into the mixer in turn, and pre-mix for 2 minutes; then sprinkle the binder hydroxypropyl methylcellulose powder evenly in the pre-mixed material, and sprinkle the powder while stirring. Stir for 5 minutes; gradually add water and water reducer to the dry mixture until a uniform mixture is produced; gradually add virgin fibers and continue mixing for 3 minutes until the fibers are evenly dispersed;
步骤5:将制备而成的原生纤维水泥基浇筑材料铺筑在旧混凝土破碎层上,及时进行振捣,振捣棒选用插入式,振捣要均匀且充分,因为浇筑材料中加入了纤维,导致流动性比普通混凝土差,而且为了追求强度,本发明的混凝土料水灰比较小,因此振捣过程至关重要,振捣完毕后用摸刀将浇筑材料摸平;Step 5: Lay the prepared raw fiber cement-based pouring material on the old concrete broken layer, and vibrate in time. The vibrating rod should be plug-in type, and the vibration should be uniform and sufficient, because fibers are added to the pouring material. Cause fluidity to be poorer than ordinary concrete, and in order to pursue strength, the concrete material water-ash of the present invention is relatively small, so the vibrating process is very important, after the vibrating is finished, the pouring material is touched with a touch knife;
步骤6:根据环境温度,混凝土浇筑完毕后大概1小时左右可以铺土工布并洒水养护,4~6小时之后即可通车。Step 6: According to the ambient temperature, the geotextile can be laid and watered for maintenance about 1 hour after the concrete is poured, and it can be opened to traffic after 4 to 6 hours.
本实施例中,所述步骤5中,浇筑并振捣抹平时,原生纤维水泥基修补材料从出料到振捣结束并抹平的时长控制在10分钟以内。In this embodiment, in the step 5, during pouring and vibrating and troweling, the duration of the virgin fiber cement-based repair material from discharging to the end of vibrating and troweling is controlled within 10 minutes.
本实施例中,所述水泥为强度42.5级的普通硅酸盐水泥。In this embodiment, the cement is ordinary Portland cement with a strength of 42.5.
本实施例中,所述细砂级配为:尺寸为1.18mm的方孔筛,细砂通过率为100%,尺寸为0.6mm的方孔筛,细砂通过率为44 .6%,尺寸为0.3mm的方孔筛,细砂通过率为10.8%,尺寸为0.15mm的方孔筛,细砂通过率为0%In the present embodiment, the fine sand gradation is as follows: a square hole sieve with a size of 1.18mm, the fine sand passing rate is 100%, a square hole sieve with a size of 0.6mm, the fine sand passing rate is 44.6%, and the fine sand passing rate is 100%. 0.3mm square hole sieve, fine sand passing rate is 10.8%, and 0.15mm square hole sieve, fine sand passing rate is 0%
本实施例中,所述粉煤灰为Ⅰ级粉煤灰,45μm筛余量不大于12%,需水量比不大于95%,主要活性化学成分是SiO2与Al2O3,与水泥水化产生的氢氧化巧可反应生成胶凝产物,起到密实填充混凝土的作用。In this example, the fly ash is Class I fly ash, the sieve residue of 45 μm is not more than 12%, the water demand ratio is not more than 95%, the main active chemical components are SiO 2 and Al 2 O 3 , and cement water The calcium hydroxide produced by chemical reaction can react to form a gelled product, which plays the role of densely filling concrete.
本实施例中,所述减水剂为聚羧酸减水剂,其减水率大于20%,其作用是通过表面物理化学作用使水泥颗粒分散,从而改善基质的流动性、降低用水量。In this embodiment, the water reducer is a polycarboxylate water reducer with a water reducing rate greater than 20%. Its function is to disperse cement particles through surface physical and chemical effects, thereby improving the fluidity of the matrix and reducing water consumption.
本实施例中,所述粘合剂为羟丙基甲基纤维素,其作用是提高水泥-砂的分散性,大幅度改善砂浆的可塑性和保水性,对防止裂纹有效果,可增强水泥强度。In this embodiment, the binder is hydroxypropyl methyl cellulose, its role is to improve the dispersibility of cement-sand, greatly improve the plasticity and water retention of mortar, have an effect on preventing cracks, and enhance the strength of cement .
本实施例中,所述原生纤维的直径为30~40μm,长度为10~20mm,弹性模量为15~30GPa,延伸率为6~8%。In this embodiment, the primary fiber has a diameter of 30-40 μm, a length of 10-20 mm, an elastic modulus of 15-30 GPa, and an elongation of 6-8%.
本实施例中,所述原生纤维为苎麻纤维。In this embodiment, the raw fibers are ramie fibers.
实施例二Embodiment two
一种使用原生纤维水泥基修补材料修复混凝土路面的方法,包括以下步骤:A method for repairing concrete pavements using native fiber cement-based repair materials, comprising the following steps:
步骤1,根据气候温度以及现场情况,在施工开始之前设计出原生纤维水泥基复合材料的最优配合比,并进行试验验证,测试凝结时间、机械强度、流动性等指标,配合比根据实际情况进行微调。采用的原生纤维水泥基材料配比为:水290kg/m3;水泥320kg/m3;细砂690kg/m3;粉煤灰690kg/m3;原生纤维26kg/m3;聚羧酸减水剂12kg/m3;粘合剂羟丙基甲基纤维素0.16kg/m3;Step 1. According to the climate temperature and site conditions, design the optimal mix ratio of virgin fiber cement-based composite materials before the construction starts, and conduct experiments to verify the setting time, mechanical strength, fluidity and other indicators. The mix ratio is based on the actual situation Make minor adjustments. The ratio of raw fiber cement-based materials used is: water 290kg/m 3 ; cement 320kg/m 3 ; fine sand 690kg/m 3 ; fly ash 690kg/m 3 ; virgin fiber 26kg/m 3 ; Agent 12kg/m 3 ; binder hydroxypropyl methylcellulose 0.16kg/m 3 ;
步骤2,旧水泥混凝土路面碎石化,即通过多锤头或其他类型冲击设备一次性将整体水泥混凝土路面板破碎为碎块,使路面板由整体工作状态转化为粒料类结合体工作状态;Step 2: Crushing the old cement concrete pavement, that is, breaking the whole cement concrete pavement into pieces at one time through multiple hammer heads or other types of impact equipment, so that the pavement can be transformed from the overall working state to the aggregate working state ;
步骤3,路面破碎完成后,用Z型压路机压实1~2遍,压实速度不允许超过5km / h,防止碾压过多导致出现碎石化粉末。必要时需洒水作业,保证破碎层稳定性及平整性,从而实现旧混凝土板由旧面层板向新路面基层转化;Step 3: After the pavement is crushed, compact it with a Z-type road roller for 1 to 2 times, and the compaction speed is not allowed to exceed 5km/h, so as to prevent the occurrence of crushed powder due to excessive rolling. Sprinkle water when necessary to ensure the stability and flatness of the broken layer, so as to realize the transformation of the old concrete slab from the old surface layer to the new pavement base;
步骤4,根据实际试验验证得到的最优配合比制备原生纤维水泥基浇筑材料,其中水灰比、减水剂和纤维掺加量应根据现场实际情况、以及原生纤维水泥基复合材料的流动性再进行微调;Step 4: Prepare raw fiber cement-based pouring materials according to the optimal mix ratio obtained from the actual test verification, in which the water-cement ratio, water reducing agent and fiber addition amount should be based on the actual situation on site and the fluidity of the raw fiber cement-based composite material Then fine-tune;
其中,制备原生纤维水泥基浇筑材料时的水泥基复合材料制备方法为:Wherein, the preparation method of the cement-based composite material when preparing the raw fiber cement-based pouring material is:
首先在搅拌机中依次投入水泥、粉煤灰和细砂,预搅拌2min;然后将粘合剂羟丙基甲基纤维素粉末均匀的洒在经预搅拌的拌料中,边搅拌边洒粉末,搅拌5min;将水和减水剂逐渐加入干混合物中,直至产生均匀的混合物;逐渐加入原生纤维再继续混合3min,直至纤维均匀分散即可;First put cement, fly ash and fine sand into the mixer in turn, and pre-mix for 2 minutes; then sprinkle the binder hydroxypropyl methylcellulose powder evenly in the pre-mixed material, and sprinkle the powder while stirring. Stir for 5 minutes; gradually add water and water reducer to the dry mixture until a uniform mixture is produced; gradually add virgin fibers and continue mixing for 3 minutes until the fibers are evenly dispersed;
步骤5:将制备而成的原生纤维水泥基浇筑材料铺筑在旧混凝土破碎层上,及时进行振捣,振捣棒选用插入式,振捣要均匀且充分,因为浇筑材料中加入了纤维,导致流动性比普通混凝土差,而且为了追求强度,本发明的混凝土料水灰比较小,因此振捣过程至关重要,振捣完毕后用摸刀将浇筑材料摸平;Step 5: Lay the prepared raw fiber cement-based pouring material on the old concrete broken layer, and vibrate in time. The vibrating rod should be plug-in type, and the vibration should be uniform and sufficient, because fibers are added to the pouring material. Cause fluidity to be poorer than ordinary concrete, and in order to pursue strength, the concrete material water-ash of the present invention is relatively small, so the vibrating process is very important, after the vibrating is finished, the pouring material is touched with a touch knife;
步骤6:根据环境温度,混凝土浇筑完毕后大概1小时左右可以铺土工布并洒水养护,4~6小时之后即可通车。Step 6: According to the ambient temperature, the geotextile can be laid and watered for maintenance about 1 hour after the concrete is poured, and it can be opened to traffic after 4 to 6 hours.
本实施例中,所述步骤5中,浇筑并振捣抹平时,原生纤维水泥基修补材料从出料到振捣结束并抹平的时长控制在15分钟以内。In this embodiment, in the step 5, during pouring and vibrating and troweling, the duration of the primary fiber cement-based repair material from discharging to the end of vibrating and troweling is controlled within 15 minutes.
本实施例中,所述水泥为强度42.5级的普通硅酸盐水泥。In this embodiment, the cement is ordinary Portland cement with a strength of 42.5.
本实施例中,所述细砂级配为:尺寸为1.18mm的方孔筛,细砂通过率为100%,尺寸为0.6mm的方孔筛,细砂通过率为44 .6%,尺寸为0.3mm的方孔筛,细砂通过率为10.8%,尺寸为0.15mm的方孔筛,细砂通过率为0%In the present embodiment, the fine sand gradation is as follows: a square hole sieve with a size of 1.18mm, the fine sand passing rate is 100%, a square hole sieve with a size of 0.6mm, the fine sand passing rate is 44.6%, and the fine sand passing rate is 100%. 0.3mm square hole sieve, fine sand passing rate is 10.8%, and 0.15mm square hole sieve, fine sand passing rate is 0%
本实施例中,所述粉煤灰为Ⅰ级粉煤灰,45μm筛余量不大于12%,需水量比不大于95%,主要活性化学成分是SiO2与Al2O3,与水泥水化产生的氢氧化巧可反应生成胶凝产物,起到密实填充混凝土的作用。In this example, the fly ash is Class I fly ash, the sieve residue of 45 μm is not more than 12%, the water demand ratio is not more than 95%, the main active chemical components are SiO 2 and Al 2 O 3 , and cement water The calcium hydroxide produced by chemical reaction can react to form a gelled product, which plays the role of densely filling concrete.
本实施例中,所述减水剂为聚羧酸减水剂,其减水率大于20%,其作用是通过表面物理化学作用使水泥颗粒分散,从而改善基质的流动性、降低用水量。In this embodiment, the water reducer is a polycarboxylate water reducer with a water reducing rate greater than 20%. Its function is to disperse cement particles through surface physical and chemical effects, thereby improving the fluidity of the matrix and reducing water consumption.
本实施例中,所述粘合剂为羟丙基甲基纤维素,其作用是提高水泥-砂的分散性,大幅度改善砂浆的可塑性和保水性,对防止裂纹有效果,可增强水泥强度。In this embodiment, the binder is hydroxypropyl methyl cellulose, its role is to improve the dispersibility of cement-sand, greatly improve the plasticity and water retention of mortar, have an effect on preventing cracks, and enhance the strength of cement .
本实施例中,所述原生纤维的直径为30~40μm,长度为10~20mm,弹性模量为15~30GPa,延伸率为6~8%。In this embodiment, the primary fiber has a diameter of 30-40 μm, a length of 10-20 mm, an elastic modulus of 15-30 GPa, and an elongation of 6-8%.
本实施例中,所述原生纤维为苎麻纤维、亚麻纤维、剑麻纤维中的任意一种或几种。In this embodiment, the primary fiber is any one or more of ramie fiber, flax fiber and sisal fiber.
实施例三Embodiment three
一种使用原生纤维水泥基修补材料修复混凝土路面的方法,包括以下步骤:A method for repairing concrete pavements using native fiber cement-based repair materials, comprising the following steps:
步骤1,根据气候温度以及现场情况,在施工开始之前设计出原生纤维水泥基复合材料的最优配合比,并进行试验验证,测试凝结时间、机械强度、流动性等指标,配合比根据实际情况进行微调。采用的原生纤维水泥基材料配比为:水280kg/m3;水泥310kg/m3;细砂680kg/m3;粉煤灰680kg/m3;原生纤维24kg/m3;聚羧酸减水剂10kg/m3;粘合剂羟丙基甲基纤维素0.15kg/m3;Step 1. According to the climate temperature and site conditions, design the optimal mix ratio of virgin fiber cement-based composite materials before the construction starts, and conduct experiments to verify the setting time, mechanical strength, fluidity and other indicators. The mix ratio is based on the actual situation Make minor adjustments. The ratio of raw fiber cement-based materials used is: water 280kg/m 3 ; cement 310kg/m 3 ; fine sand 680kg/m 3 ; fly ash 680kg/m 3 ; virgin fiber 24kg/m 3 ; Agent 10kg/m 3 ; binder hydroxypropyl methylcellulose 0.15kg/m 3 ;
步骤2,旧水泥混凝土路面碎石化,即通过多锤头或其他类型冲击设备一次性将整体水泥混凝土路面板破碎为碎块,使路面板由整体工作状态转化为粒料类结合体工作状态;Step 2: Crushing the old cement concrete pavement, that is, breaking the whole cement concrete pavement into pieces at one time through multiple hammer heads or other types of impact equipment, so that the pavement can be transformed from the overall working state to the aggregate working state ;
步骤3,路面破碎完成后,用Z型压路机压实1~2遍,压实速度不允许超过5km / h,防止碾压过多导致出现碎石化粉末。必要时需洒水作业,保证破碎层稳定性及平整性,从而实现旧混凝土板由旧面层板向新路面基层转化;Step 3: After the pavement is crushed, compact it with a Z-type road roller for 1 to 2 times, and the compaction speed is not allowed to exceed 5km/h, so as to prevent the occurrence of crushed powder due to excessive rolling. Sprinkle water when necessary to ensure the stability and flatness of the broken layer, so as to realize the transformation of the old concrete slab from the old surface layer to the new pavement base;
步骤4,根据实际试验验证得到的最优配合比制备原生纤维水泥基浇筑材料,其中水灰比、减水剂和纤维掺加量应根据现场实际情况、以及原生纤维水泥基复合材料的流动性再进行微调;Step 4: Prepare raw fiber cement-based pouring materials according to the optimal mix ratio obtained from the actual test verification, in which the water-cement ratio, water reducing agent and fiber addition amount should be based on the actual situation on site and the fluidity of the raw fiber cement-based composite material Then fine-tune;
其中,制备原生纤维水泥基浇筑材料时的水泥基复合材料制备方法为:Wherein, the preparation method of the cement-based composite material when preparing the raw fiber cement-based pouring material is:
首先在搅拌机中依次投入水泥、粉煤灰和细砂,预搅拌2min;然后将粘合剂羟丙基甲基纤维素粉末均匀的洒在经预搅拌的拌料中,边搅拌边洒粉末,搅拌5min;将水和减水剂逐渐加入干混合物中,直至产生均匀的混合物;逐渐加入原生纤维再继续混合3min,直至纤维均匀分散即可;First put cement, fly ash and fine sand into the mixer in turn, and pre-mix for 2 minutes; then sprinkle the binder hydroxypropyl methylcellulose powder evenly in the pre-mixed material, and sprinkle the powder while stirring. Stir for 5 minutes; gradually add water and water reducer to the dry mixture until a uniform mixture is produced; gradually add virgin fibers and continue mixing for 3 minutes until the fibers are evenly dispersed;
步骤5:将制备而成的原生纤维水泥基浇筑材料铺筑在旧混凝土破碎层上,及时进行振捣,振捣棒选用插入式,振捣要均匀且充分,因为浇筑材料中加入了纤维,导致流动性比普通混凝土差,而且为了追求强度,本发明的混凝土料水灰比较小,因此振捣过程至关重要,振捣完毕后用摸刀将浇筑材料摸平;Step 5: Lay the prepared raw fiber cement-based pouring material on the old concrete broken layer, and vibrate in time. The vibrating rod should be plug-in type, and the vibration should be uniform and sufficient, because fibers are added to the pouring material. Cause fluidity to be poorer than ordinary concrete, and in order to pursue strength, the concrete material water-ash of the present invention is relatively small, so the vibrating process is very important, after the vibrating is finished, the pouring material is touched with a touch knife;
步骤6:根据环境温度,混凝土浇筑完毕后大概1小时左右可以铺土工布并洒水养护,4~6小时之后即可通车。Step 6: According to the ambient temperature, the geotextile can be laid and watered for maintenance about 1 hour after the concrete is poured, and it can be opened to traffic after 4 to 6 hours.
本实施例中,所述步骤5中,浇筑并振捣抹平时,原生纤维水泥基修补材料从出料到振捣结束并抹平的时长控制在20分钟以内。In this embodiment, in the step 5, during pouring and vibrating and troweling, the duration of the primary fiber cement-based repair material from discharging to the end of vibrating and troweling is controlled within 20 minutes.
本实施例中,所述水泥为强度42.5级的普通硅酸盐水泥。In this embodiment, the cement is ordinary Portland cement with a strength of 42.5.
本实施例中,所述细砂级配为:尺寸为1.18mm的方孔筛,细砂通过率为100%,尺寸为0.6mm的方孔筛,细砂通过率为44 .6%,尺寸为0.3mm的方孔筛,细砂通过率为10.8%,尺寸为0.15mm的方孔筛,细砂通过率为0%In the present embodiment, the fine sand gradation is as follows: a square hole sieve with a size of 1.18mm, the fine sand passing rate is 100%, a square hole sieve with a size of 0.6mm, the fine sand passing rate is 44.6%, and the fine sand passing rate is 100%. 0.3mm square hole sieve, fine sand passing rate is 10.8%, and 0.15mm square hole sieve, fine sand passing rate is 0%
本实施例中,所述粉煤灰为Ⅰ级粉煤灰,45μm筛余量不大于12%,需水量比不大于95%,主要活性化学成分是SiO2与Al2O3,与水泥水化产生的氢氧化巧可反应生成胶凝产物,起到密实填充混凝土的作用。In this example, the fly ash is Class I fly ash, the sieve residue of 45 μm is not more than 12%, the water demand ratio is not more than 95%, the main active chemical components are SiO 2 and Al 2 O 3 , and cement water The calcium hydroxide produced by chemical reaction can react to form a gelled product, which plays the role of densely filling concrete.
本实施例中,所述减水剂为聚羧酸减水剂,其减水率大于20%,其作用是通过表面物理化学作用使水泥颗粒分散,从而改善基质的流动性、降低用水量。In this embodiment, the water reducer is a polycarboxylate water reducer with a water reducing rate greater than 20%. Its function is to disperse cement particles through surface physical and chemical effects, thereby improving the fluidity of the matrix and reducing water consumption.
本实施例中,所述粘合剂为羟丙基甲基纤维素,其作用是提高水泥-砂的分散性,大幅度改善砂浆的可塑性和保水性,对防止裂纹有效果,可增强水泥强度。In this embodiment, the binder is hydroxypropyl methyl cellulose, its role is to improve the dispersibility of cement-sand, greatly improve the plasticity and water retention of mortar, have an effect on preventing cracks, and enhance the strength of cement .
本实施例中,所述原生纤维的直径为30~40μm,长度为10~20mm,弹性模量为15~30GPa,延伸率为6~8%。In this embodiment, the primary fiber has a diameter of 30-40 μm, a length of 10-20 mm, an elastic modulus of 15-30 GPa, and an elongation of 6-8%.
本实施例中,所述原生纤维包括苎麻纤维、亚麻纤维、剑麻纤维、罗布麻纤维、棉纤维中的任意一种或几种。In this embodiment, the raw fibers include any one or more of ramie fibers, flax fibers, sisal fibers, apocynum fibers, and cotton fibers.
采用上述方法修复后的高速路面结构结构包括自下而上依次设置的原水泥混凝土路面级配碎石底基层、原水泥混凝土路面水泥稳定碎石基层、旧混凝土板破碎层,所述旧混凝土板破碎层的上侧铺设有原生纤维水泥基复合材料修复面层。所述原水泥混凝土路面级配碎石底基层的厚度为20cm,所述原水泥混凝土路面水泥稳定碎石基层的厚度为20cm,所述旧混凝土板破碎层厚度取决于现场修复路段的实际面层厚度,所述原生纤维水泥基复合材料修复面层厚度为20cm。The high-speed pavement structure after repairing by the above method includes the original cement concrete pavement graded gravel subbase, the original cement concrete pavement cement stabilized gravel base, and the broken layer of the old concrete slab arranged sequentially from bottom to top. The upper side of the broken layer is laid with a repair surface layer of native fiber cement-based composite material. The thickness of the graded crushed stone subbase of the former cement concrete pavement is 20cm, the thickness of the cement stabilized crushed stone substrate of the former cement concrete pavement is 20cm, and the thickness of the broken layer of the old concrete slab depends on the actual surface layer of the repaired road section on site Thickness, the thickness of the repair surface layer of the native fiber cement-based composite material is 20cm.
以上所述仅为本发明的较佳实施例,对于本领域的普通技术人员而言,根据本发明的教导,设计出不同形式的一种路面快速修复使用的原生纤维水泥基复合材料及其施工方法并不需要创造性的劳动,在不脱离本发明的原理和精神的情况下凡依本发明申请专利范围所做的均等变化、修改、替换和变型,皆应属本发明的涵盖范围。The above is only a preferred embodiment of the present invention. For those of ordinary skill in the art, according to the teachings of the present invention, a different form of raw fiber cement-based composite material and its construction for quick repair of road surface have been designed. The method does not require creative work, and all equivalent changes, modifications, replacements and modifications made according to the scope of the patent application of the present invention without departing from the principle and spirit of the present invention shall fall within the scope of the present invention.
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