CN110004559A - A kind of production method of the seamless anti-velvet fabric of double-layer weaving - Google Patents
A kind of production method of the seamless anti-velvet fabric of double-layer weaving Download PDFInfo
- Publication number
- CN110004559A CN110004559A CN201910341780.9A CN201910341780A CN110004559A CN 110004559 A CN110004559 A CN 110004559A CN 201910341780 A CN201910341780 A CN 201910341780A CN 110004559 A CN110004559 A CN 110004559A
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- China
- Prior art keywords
- double
- weaving
- production method
- velvet fabric
- follows
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- 239000004744 fabric Substances 0.000 title claims abstract description 32
- 238000009941 weaving Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 9
- 239000000835 fiber Substances 0.000 claims abstract description 5
- 238000012856 packing Methods 0.000 claims abstract description 4
- 239000002002 slurry Substances 0.000 claims abstract description 4
- 238000009987 spinning Methods 0.000 claims abstract description 4
- 238000009955 starching Methods 0.000 claims abstract description 4
- 239000002216 antistatic agent Substances 0.000 claims description 2
- 238000009835 boiling Methods 0.000 claims description 2
- 230000008602 contraction Effects 0.000 claims description 2
- 238000005259 measurement Methods 0.000 claims description 2
- 238000004513 sizing Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 210000003746 feather Anatomy 0.000 abstract description 7
- 230000007547 defect Effects 0.000 abstract description 2
- 230000000717 retained effect Effects 0.000 abstract description 2
- 230000008520 organization Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0017—Woven household fabrics
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/533—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads antistatic; electrically conductive
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
A kind of production method of the seamless anti-velvet fabric of double-layer weaving, characterized by comprising the following steps: Step 1: selection warp thread and weft yarn, wherein warp thread selects low bullet gently to net DTY50D/144F long filament, it is made of 144 fibers, weft yarn selects combing compact spinning JC60 yarn；Step 2: warping, oil after wax pan, slurry groove temperature room temperature starching send axis to gaiting at denting；It is weaved Step 3: the axis put on is moved to weaving rooms, directly two shell fabrics are woven in together while weaving, the down-filling mouth of 5.5CM or so is only retained between grid, cropping fixed length sets 108 meters, fixed length cropping Hou Song dressing floor is modified, and packing send dye-works to be post-processed.The present invention makes the directly anti-suede of double-layer fabric by weaving technology and is divided into the similar rectangular filling region of several sizes, and can effectively prevent leaking natural feather at the needle seam of grid cut-off rule to overcome the defect of leakiness natural feather can also reduce the process manually sewed.
Description
[technical field]
The present invention relates to family's textile fabric technical fields, and in particular to a kind of production side of the seamless anti-velvet fabric of double-layer weaving
Method.
[background technique]
Traditional eiderdown quilt is all also to need to consider while increasing cost to sew the big of needle set by later period sealed sewing
It is small, and how to guarantee the problems such as not boring suede at pin hole, the race suede problem of down products annoyings always entire industry at present, and
And in face of more and more expensive artificial, product orientation is also affected, the class and function of anti-velvet fabric play to pass down products
Important role.Anti- velvet fabric is the fabric for making down products.As one of the three elements of production natural feather core, it is risen
Vital effect, it not only annotates the characteristic of product, also directly controls the quality of natural feather product.The face of down products
For material for other common fabrics, structure is even closer firm, is various additionally, due to what is filled in eiderdown shell fabric
Villus, in use, the villus of the inside often expose from the quilting of fabric, the phenomenon that running hair, this problem occur
Annoying Feather and down industry always.
[summary of the invention]
The task of the present invention is the deficiencies in the prior art are solved, a kind of production side of seamless anti-velvet fabric of double-layer weaving is provided
Method solves the problems, such as that eiderdown quilt reveals suede.
Present invention employs following technical solutions:
A kind of production method of the seamless anti-velvet fabric of double-layer weaving, which comprises the following steps:
Step 1: selection warp thread and weft yarn, wherein warp thread selects low bullet gently to net DTY50D/144F long filament, by 144 fibers
Composition, weft yarn select combing compact spinning JC60 yarn；
Step 2: warping, oil after wax pan, slurry groove temperature room temperature starching send axis to gaiting at denting；
It is weaved Step 3: the axis put on is moved to weaving rooms, two shell fabrics are directly woven in by weaving while
Together, only retain the down-filling mouth of 5.5CM or so between grid, cropping fixed length sets 108 meters, fixed length cropping Hou Song dressing floor into
Row finishing, packing send dye-works to be post-processed.
Further, the design parameter for the warp thread selected in the step 1 are as follows: breaking strength 41.5CN/tex, fracture are stretched
Long rate 21%, 148/m of internet pricing, boiling water shrinkage 2.70%, crimp contraction 6.60%, stability 78.10%；It selects
The design parameter of weft yarn are as follows: actual measurement yarn count 60, single thread force 188CN, breaking strength 19.2CN/tex, elongation 5.30% return
Damp rate 6.80%, the twist 119.5.
Further, sizing data in the step 2 are as follows: GDTF:200kg, PVA20:510kg, antistatic agent: 3kg.
Further, Drafting Method in the step 2 are as follows: (1) (1.6.3.8.5.2.7.4) X464,
(9.10.11.12) X1 } X9, (2) (1.6.3.8.5.2.7.4) X480, page 13,14 does side texture, organizes to be 3/
3。
Further, the step 3 kind weaves set factors are as follows: speed 420rpm, efficiency 90% produce 45 meters daily, the back rest
Height 80mm, 4 lattice of warp stop frame are comprehensive high by 1-12 pages: 104mm；13-14 pages: 108mm, L 160~90mm of value, tension 3500N, opening
290 ° of time, warp run-in 3mm.
The invention has the following advantages:
The present invention makes the directly anti-suede of double-layer fabric by weaving technology and is divided into the similar rectangular fill area of several sizes
Domain, can effectively prevent leaking natural feather at the needle seam of grid cut-off rule to overcome the defect of leakiness natural feather can also reduce artificial seam
The process of system.
[Detailed description of the invention]
Fig. 1 is fabric elementary organization of the present invention figure.
[specific embodiment]
In order to which the technological means for realizing the present invention is clear, the present invention is further explained with reference to the accompanying drawing.
A kind of production method of the seamless anti-velvet fabric of double-layer weaving, comprising the following steps:
Step 1: selection warp thread and weft yarn, wherein warp thread selects low bullet gently to net DTY50D/144F long filament, by 144 fibers
Composition, the hole count of spinneret is more, and fiber is better, and manufactured fabric hand feel is more soft, and weft yarn selects combing compact spinning JC60 yarn
Line, improves the Tear strength of fabric, and the design parameter of warp thread and weft yarn is as shown in table 1；
Step 2: warping, oil after wax pan, slurry groove temperature room temperature starching is sent axis to gaiting at denting, the side of gaiting
Method are as follows: (1) { (1.6.3.8.5.2.7.4) X464, (9.10.11.12) X1 } X9, (2) (1.6.3.8.5.2.7.4) X480, the
13, it does side texture by page 14, organizes to be 3/3；
It is weaved Step 3: the axis put on is moved to weaving rooms, two shell fabrics are directly woven in by weaving while
Together, only retain the down-filling mouth of 5.5CM or so between grid, cropping fixed length sets 108 meters, fixed length cropping Hou Song dressing floor into
Row finishing, packing send dye-works to be post-processed, and weave set factors are as follows: speed 420rpm, efficiency 90% produce 45 meters daily, the back rest
Height 80mm, 4 lattice of warp stop frame are comprehensive high by 1-12 pages: 104mm；13-14 pages: 108mm, L 160~90mm of value, tension 3500N, opening
290 ° of time, warp run-in 3mm.
Table 1: the design parameter of warp thread and weft yarn
Fabric elementary organization schemes as shown in Figure 1, the basic principle of the seamless anti-velvet fabric of double-layer weaving is to pass through fabric tissue
Two shell fabrics are directly woven in together while weaving, the down-filling of 5.5CM or so are only retained between grid by the transformation of structure
Mouthful, none pinprick of whole eiderdown quilt has really prevented staple, any possibility that plumage silk drills out from pinprick, has broken tradition
Eiderdown quilt is time-consuming and there is the limitation for boring suede always.
Above embodiments are merely used to help understand method and its core concept of the invention；Meanwhile for this field
Those skilled in the art, according to the thought of the present invention, there will be changes in the specific implementation manner and application range, to sum up,
The contents of this specification are not to be construed as limiting the invention.
Claims (5)
1. a kind of production method of the seamless anti-velvet fabric of double-layer weaving, which comprises the following steps:
Step 1: selection warp thread and weft yarn, wherein warp thread selects low bullet gently to net DTY50D/144F long filament, by 144 fiber groups
At weft yarn selects combing compact spinning JC60 yarn；
Step 2: warping, oil after wax pan, slurry groove temperature room temperature starching send axis to gaiting at denting；
It is weaved Step 3: the axis put on is moved to weaving rooms, two shell fabrics are directly woven in together by weaving while,
Only retain the down-filling mouth of 5.5CM or so between grid, cropping fixed length sets 108 meters, and fixed length cropping Hou Song dressing floor is repaired
Whole, packing send dye-works to be post-processed.
2. a kind of production method of the seamless anti-velvet fabric of double-layer weaving according to claim 1, which is characterized in that the step
The design parameter for the warp thread selected in rapid one are as follows: breaking strength 41.5CN/tex, elongation at break 21%, 148/m of internet pricing,
Boiling water shrinkage 2.70%, crimp contraction 6.60%, stability 78.10%；The design parameter of the weft yarn of selection are as follows: actual measurement yarn
Branch 60, single thread force 188CN, breaking strength 19.2CN/tex, elongation 5.30%, regain 6.80%, the twist 119.5.
3. a kind of production method of the seamless anti-velvet fabric of double-layer weaving according to claim 1, which is characterized in that the step
Sizing data in rapid two are as follows: GDTF:200kg, PVA20:510kg, antistatic agent: 3kg.
4. a kind of production method of the seamless anti-velvet fabric of double-layer weaving according to claim 1, which is characterized in that the step
Drafting Method in rapid two are as follows: (1) { (1.6.3.8.5.2.7.4) X464, (9.10.11.12) X1 } X9, (2)
(1.6.3.8.5.2.7.4) X480, page 13,14 does side texture, organizes to be 3/3.
5. a kind of production method of the seamless anti-velvet fabric of double-layer weaving according to claim 1, which is characterized in that the step
Rapid three kinds of weavings set factors are as follows: speed 420rpm, efficiency 90%, 45 meters, back beam height 80mm of daily output, 4 lattice of warp stop frame, comprehensive height
1-12 pages: 104mm；13-14 pages: 108mm, L 160~90mm of value, tension 3500N, 290 ° of opening time, warp run-in 3mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910341780.9A CN110004559A (en) | 2019-04-26 | 2019-04-26 | A kind of production method of the seamless anti-velvet fabric of double-layer weaving |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910341780.9A CN110004559A (en) | 2019-04-26 | 2019-04-26 | A kind of production method of the seamless anti-velvet fabric of double-layer weaving |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110004559A true CN110004559A (en) | 2019-07-12 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910341780.9A Pending CN110004559A (en) | 2019-04-26 | 2019-04-26 | A kind of production method of the seamless anti-velvet fabric of double-layer weaving |
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| CN (1) | CN110004559A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115726085A (en) * | 2022-11-28 | 2023-03-03 | 际华三五零九纺织有限公司 | Bamboo-polyester blended fabric and production process thereof |
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| CN205115746U (en) * | 2015-05-25 | 2016-03-30 | 东丽纤维研究所（中国）有限公司 | Three -dimensional fabric |
| CN105506840A (en) * | 2015-09-28 | 2016-04-20 | 浙江台华新材料股份有限公司 | Hollow sewing-free down-proof fabric beating-up technology and weaving method |
| CN105671726A (en) * | 2016-02-25 | 2016-06-15 | 河南工程学院 | Double-layer lining-free down-proof fabric |
| CN106868684A (en) * | 2017-04-06 | 2017-06-20 | 浙江万姿布业有限公司 | A kind of fabric and application thereof |
| CN107099908A (en) * | 2017-04-18 | 2017-08-29 | 江苏陆亿纺织科技有限公司 | A kind of home textile anti-plumage face material manufacturing technique of highly hygroscopic terylene |
| CN107287736A (en) * | 2016-07-01 | 2017-10-24 | 东丽纤维研究所（中国）有限公司 | A kind of stereo fabric |
| CN206768326U (en) * | 2017-04-06 | 2017-12-19 | 浙江万姿布业有限公司 | A kind of fabric |
| CN107740215A (en) * | 2017-09-18 | 2018-02-27 | 魏桥纺织股份有限公司 | One time weaving can fill suede eiderdown quilt shell and its production method |
-
2019
- 2019-04-26 CN CN201910341780.9A patent/CN110004559A/en active Pending
Patent Citations (9)
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| CN204714978U (en) * | 2015-04-03 | 2015-10-21 | 苏州鱼影文化传媒有限公司 | A kind of hygroscopic vapor transmission down-proof fabric |
| CN205115746U (en) * | 2015-05-25 | 2016-03-30 | 东丽纤维研究所（中国）有限公司 | Three -dimensional fabric |
| CN105506840A (en) * | 2015-09-28 | 2016-04-20 | 浙江台华新材料股份有限公司 | Hollow sewing-free down-proof fabric beating-up technology and weaving method |
| CN105671726A (en) * | 2016-02-25 | 2016-06-15 | 河南工程学院 | Double-layer lining-free down-proof fabric |
| CN107287736A (en) * | 2016-07-01 | 2017-10-24 | 东丽纤维研究所（中国）有限公司 | A kind of stereo fabric |
| CN106868684A (en) * | 2017-04-06 | 2017-06-20 | 浙江万姿布业有限公司 | A kind of fabric and application thereof |
| CN206768326U (en) * | 2017-04-06 | 2017-12-19 | 浙江万姿布业有限公司 | A kind of fabric |
| CN107099908A (en) * | 2017-04-18 | 2017-08-29 | 江苏陆亿纺织科技有限公司 | A kind of home textile anti-plumage face material manufacturing technique of highly hygroscopic terylene |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115726085A (en) * | 2022-11-28 | 2023-03-03 | 际华三五零九纺织有限公司 | Bamboo-polyester blended fabric and production process thereof |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20190712 |