CN109594377A - Two-way wirerope automates processing integrated machine - Google Patents
Two-way wirerope automates processing integrated machine Download PDFInfo
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- CN109594377A CN109594377A CN201811437470.9A CN201811437470A CN109594377A CN 109594377 A CN109594377 A CN 109594377A CN 201811437470 A CN201811437470 A CN 201811437470A CN 109594377 A CN109594377 A CN 109594377A
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- wirerope
- sliding rail
- turk
- fixture
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- 238000005520 cutting process Methods 0.000 claims abstract description 33
- 238000004512 die casting Methods 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims description 25
- 230000005540 biological transmission Effects 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 17
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 230000005484 gravity Effects 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 6
- 230000007812 deficiency Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000010008 shearing Methods 0.000 claims description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N ferric oxide Chemical compound O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 230000035611 feeding Effects 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000004140 cleaning Methods 0.000 abstract 2
- 238000000059 patterning Methods 0.000 abstract 1
- 230000002146 bilateral effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 235000011499 Ferocactus hamatacanthus Nutrition 0.000 description 1
- 241001214246 Fistularia petimba Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000010485 coping Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/16—Auxiliary apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Punching Or Piercing (AREA)
- Accessories And Tools For Shearing Machines (AREA)
Abstract
本发明公开了双路钢丝绳自动化加工一体机，包括：圆周式送料装置﹑双路送线装置﹑双路截断装置﹑双路打花装置﹑立式压铸机﹑双路清边装置。其中，双路送线装置采用单轴双轮形式对钢丝绳双路输送，双路截断装置对选定长度的钢丝绳进行截断，圆周式送料装置将截断的钢丝绳送至各个工位加工，双路打花装置对钢丝绳的端部进行打花，双路清边装置去除压铸后的飞边毛刺。本装置以PLC为控制驱动，以气缸和电机作为动力，采用双路双线加工，具有结构简单﹑占用空间小﹑生产效率高以及可靠性强等特点。
The invention discloses an integrated machine for automatic processing of two-way wire ropes, comprising: a circular feeding device, a two-way wire feeding device, a two-way cutting device, a two-way patterning device, a vertical die-casting machine, and a two-way edge cleaning device. Among them, the two-way wire feeding device adopts the form of single shaft and two wheels to convey the wire rope in two ways, the two-way cutting device cuts off the wire rope of the selected length, and the circular feeding device sends the cut wire rope to each station for processing. The flower device makes flower on the end of the wire rope, and the double-way edge cleaning device removes the flash burr after die casting. This device is controlled and driven by PLC, driven by cylinder and motor, and adopts two-way and two-line processing. It has the characteristics of simple structure, small space occupation, high production efficiency and strong reliability.
Description
Technical field
The present invention relates to the integrated apparatus that a kind of pair of wirerope carries out two-way automaton processing, including conveying to be truncated, beat
Flower, four manufacturing procedure of die casting and clear side, belong to wirerope working process technical field.
Background technique
Continuous with field of mechanical automation production is popularized, and brilliant production efficiency can make its application range increasingly
Extensively.The large batch of flexible shaft cable for generating means of transport brake pulling wire is now needed, i.e., the raw material wirerope of drag-line rope is carried out
Working process, including conveying truncation, four manufacturing procedure of turk, die casting and clear side.Traditional artificial process efficiency is low, at
This height and product standard is difficult to ensure, is not suitable for large batch of production.
The automatic processing integrated machine of patent CN201510659183.2 automobile guy cable wirerope discloses following technical characteristic, packet
Include wire-sending device, double-slider cutting device, circumferentially feed device, wirerope turk device, vertical die-casting machine, clear side device.
Wherein wire-sending device carries out the conveying of measured length using rolling form to wirerope, reaches measured length by step motor control, double
Wirerope is truncated in sliding block cutting device, and circumferentially the wirerope cut is sent to each station and is added by feed device
Work, wirerope turk device is to apply active force to head of steel wire rope, so that fresh idea is formed, for determining for next die casting process
Position, the effect of wirerope clear side device is the burr of gravying with meat or vegetables poured over rice or noodles generated after cutting die casting.Whole device is using PLC as controller, with gas
Cylinder, stepper motor and servo motor are as power device.This simple and compact equipment structure, integrated level are high, saved manually at
This.But in specifically production, above equipment has the following problems: (1) processing speed is low: only processing about 400 steel per hour
Silk drag-line rope, it is difficult to meet large batch of production requirement；(2) wirerope processing dimension limit: can only processing dimension be less than 500mm
Wirerope, otherwise wirerope will be under due to gravity, and free falling is circumferentially being sent in the lower section of circumferentially feed device
Expect the phenomenon that tangled up and knotted easily occur in device rotary work, is forced to interrupt whole process, seriously affects progress；(3)
It is unstable that turk accommodates power: when turk formed punch applies active force to steel cord ends, because of the fixed aid power applied to wirerope
Unevenly wirerope is caused to retract, reduces the success rate of turk work step.
In view of the above-mentioned problems, the present invention has carried out the upgrading of principle, two-way wirerope automation processing one is devised
The functions such as machine, including two-way processing, automatic blanking.The processing speed of identical product is doubled to improve, the size range of processing increases
Greatly, each manufacturing procedure is more stable, promotes product machining yield.The present invention has good economic value and practical value.
Summary of the invention
Functions implementing the present invention add the truncation of wirerope, turk, die casting, four procedure two-way automaton of clear side
Work.Novelty of the invention: two-way automatic machining line, compared to single channel equipment, processing speed is significantly improved；The wirerope of processing
Size range increases, and automatic blanking, improves the dimensioned defect of single channel equipment；Turk station increases force module, to steel
The application chucking power of cord is stably and controllable, reduction in the numbers of seconds.
To achieve the above object, the technical solution adopted by the present invention is that two-way wirerope automates processing integrated machine, this one
Body machine includes: that circumferentially ((((D) ﹑ is vertical for C) ﹑ two-way turk device for B) ﹑ two-way cutting device for A) ﹑ two-way wire-sending device for feed device
Formula die casting machine (E) and two-way clear side device (F).Wherein, circumferentially former dish structure centered on feed device (A), is located at entire steel
The center of the automatic processing integrated machine of cord.
Two-way wire-sending device (B) and two-way cutting device (C) are fixed on together on wire-sending device mounting plate, and mounting plate is fixed
On section bar support.Two-way wire-sending device (B), two-way turk device (D), vertical die-casting machine (E), two-way clear side device (F) are equal
Cloth saves the space of whole device using circumferentially layout in the surrounding of circumferentially feed device (A).
Circumferentially feed device (A) include rotation rack (1), blanking sliding rail (2), driving motor (3), bottom plate of turntable (4),
Transmission shaft (5), clamping machine arm (6), electric driving force module (7).Rotation rack (1) bottom is equipped with driving motor (3), top
It installs bottom plate of turntable (4)；Blanking sliding rail (2) is mounted on the periphery of rotation rack (1), the top opening direction of blanking sliding rail (2)
Cutting device (B)；Driving motor (3) is connect by transmission shaft (5) with bottom plate of turntable (4), and is based on servo-control system, by
PLC controls the intermittent rotation of bottom plate of turntable (4)；Four groups of clamping machine arms (6) and electric driving force mould are fixed on bottom plate of turntable (4)
Block (7).Every group of clamping machine arm (6) includes three axis cylinders (8), fixture mounting blocks (9), two-way clamping mold (10).Wherein, it presss from both sides
Tool mounting blocks (9) is mounted on the connection of one end on the sliding rail of three axis cylinder (8) ends, the bottom of fixture mounting blocks (9) and two-way
Clamp mold (10) connection.Whole circumference formula feed device (A), which is realized, Das Hua ﹑ Ya Zhu ﹑ clear side carrying out Jie Duan ﹑ to wirerope
Automatic transmitting when four procedures, the wirerope in processing are sliding by being clamped in blanking sliding rail (2) for clamping machine arm (6)
It is dynamic, prevent wirerope from phenomena such as tangled up and knotted occur in transmission process between different processes.When completing final step process, folder
It holds mechanical arm (6) and unclamps wirerope, wirerope is skidded off by gravity by the bottom opening of blanking sliding rail (2), and processing is completed.
Two-way wire-sending device (B) includes wire-sending device bottom plate (11), idler wheel mounting rack (12), drawing-inroller (13), auxiliary cunning
Take turns (14), shaft coupling (15), stepper motor (16), motor mounting plate (17).Idler wheel mounting rack (12) and motor mounting plate (13)
It is mounted on wire-sending device bottom plate (11)；Drawing-inroller (13) and auxiliary pulley (14) are mounted in pairs in idler wheel mounting rack (12)
On two sides, transmission power is connected by belt between different drawing-inroller (13)；Stepper motor (16) is mounted on motor mounting plate
(17) coaxially connected by shaft coupling (15) and drawing-inroller (13) on, transmit power；Same column drawing-inroller (13) and auxiliary pulley
(14) it is meshed, compresses wirerope, and pulse is issued to control stepper motor (16) rotation, stepper motor by PLC control program
(16) by shaft coupling (15) driving drawing-inroller (13), the frictional force generated is compressed by engagement and carrys out steel conveying rope, passes through control
The umber of pulse that PLC processed is issued guarantees the revolution of drawing-inroller (13), to guarantee the delivered length of wirerope.Whole wire-sending device
Effect is to realize the conveying of wirerope in a rolling manner by stepper motor (16) and drawing-inroller (13), improves transmission rate
And save space.
Two-way cutting device (C) includes including cutting device lathe (18), sliding rail rack (19), pusher cylinder (20), line
Property sliding rail (21), truncation sliding block (22), cutter (23), wirerope pressure plate (24).Wherein, sliding rail rack (19) is pacified by bolt
On cutting device lathe (18)；Pusher cylinder (20) and linear slide rail (21) are installed by respective mounting plate with bolt
On sliding rail rack (19)；Truncation sliding block (22) is mounted on the sliding rail on sliding rail rack (19), can do vertical sliding motion；Cutter
(23) bottom of truncation sliding block (22) is mounted on by screw；Wirerope pressure plate (24) is mounted on cutting device machine by bolt
On bed (18), it is located in front of sliding rail rack (19), after conveying given length, wirerope pressure plate (24) is risen, V-arrangement thereon
Slot carries out stepping up to position to two-way wirerope.The working principle of entire cutting device, wirerope are defeated by wire-sending device (B's)
It send, into blanking sliding rail (2), after the suitable length of conveying, wirerope pressure plate (24) accommodates wirerope, pusher cylinder
(20) truncation sliding block (22) thrust is given, cutter (23) vertical movement in truncation sliding block (22) is driven to complete to cut wirerope
It is disconnected.
Two-way turk device (D) includes turk device bottom plate (25), module mounting plate (26), lower end thrust application module
(27), upper end thrust cylinder (28), fixture mounting plate (29), upper end-fixture sliding block (30), lower end fixture slide block (31), wirerope
Fixture (32), turk formed punch (33), turk thrust block (34).Two module mounting plates (26) are bolted to be mounted on and beat
On embossing device bottom plate (25)；Lower end thrust applies module (27) and is mounted on turk device bottom plate (25), and is located at two modules
Between mounting plate (26)；Fixture mounting plate (29) is mounted on the leading flank of module mounting plate (26)；Two pairs of wire cable clamps (32)
It is separately mounted to upper end-fixture sliding block (30), in lower end fixture slide block (31), upper and lower fixture slide block can be in fixture mounting plate (29)
On sliding rail in carry out vertical direction on sliding.
It includes pusher cylinder (35), sliding block (36), transmission rod (37), latch segment (38) that lower end thrust, which applies module (27),.
Wherein, pusher cylinder (35) pushes the sliding block (36) on sliding rail to travel forward；One end of transmission rod (37) is connect with sliding block (36),
The other end is connect with lower end fixture slide block (31), is based on two power bar stress and trigonometric sine principle, pusher cylinder (35) is given
Sliding block (36) lesser horizontal thrust, which is converted into, gives lower end fixture slide block (31) big upward thrust, has precision height, applies
The feature that power is big and stability is strong.After lower end fixture slide block (30) is pushed to suitable position, latch segment (38) insertion is slided
Block (36) front end, transmission rod (37) is locked, and then fixed lower end fixture slide block (31), is prevented because of cylinder and rotation
The activity of gap caused by the reasons such as secondary precision deficiency.Upper end thrust cylinder (28) is mounted on module mounting plate by cylinder bottom plate
(26) top, by pushing upper end-fixture sliding block (30) to give wirerope upper end-fixture (32) downward thrust.It is pushed away by lower end
Power applies module (27) and upper end thrust cylinder (28) gives the opposite thrust of upper and lower fixture, chucking power is formed, to wirerope
It is gripped.Turk thrust block (34) is mounted on module mounting plate (26) trailing flank, gives beating for turk formed punch (33)
Flower power, turk formed punch (33) apply active force to the end of wirerope after truncation, carry out turk processing.
Vertical die-casting machine (E) is the standard die casting machine that producer provides.Since wirerope size is smaller, pass through circumferentially feeding
When device (A) conveys, it is understood that there may be the error of 1mm or so in the different notch for surely enter precisely intoing mold, needs passively
Position wirerope.Therefore, it is provided with V-shaped groove in the lower mould notch of vertical die-casting machine (E), when upper mold pushes, is positioned by V-shaped groove,
It will be in wirerope press-in die.
Two-way clear side device (F) includes device chassis (39), module mounting frame (40), pusher cylinder (41), orientation sliding rail
(42), formed punch mounting plate (43), deburring formed punch (44), two-way Burr removal mold plate (45).Wherein, module mounting frame (40) is logical
Bolt is crossed to be fixedly mounted on device chassis (39)；Pusher cylinder (41) and orientation sliding rail (42) are mounted by means of bolts on mould
The top of block mounting rack (40) and leading flank；Formed punch mounting plate (43) is mounted on the sliding block of orientation sliding rail (42)；Unhairing dot punch
Head (44) is mounted on formed punch mounting plate (43)；Two-way Burr removal mold plate (45) is mounted on device chassis (39), and corresponding
Immediately below deburring formed punch (44).The working method of whole device pushes the sliding block on sliding rail, band by pusher cylinder (41)
Dynamic deburring formed punch (44) move downward, and deburring formed punch (44) and two-way Burr removal mold (45) plate form shearing effectiveness, right
Wirerope after die casting carries out deburring.
Compared with prior art, the present invention realizes completely new function:
(1) it significantly improves processing speed: two-way synchronous processing being carried out to wirerope, i.e., each process is assembled with two-way
Processing stations, such as: the bilateral of the idler wheel mounting rack (12) of two-way wire-sending device (B) installs drawing-inroller (13), clamping machine arm (6)
Two-way clamping mold (10), two-way cutting device (C) truncation sliding block (22) have double flute mouth, install two cutters (23),
The upper end-fixture sliding block (30) of two-way turk device (D), lower end fixture slide block (31) installation respectively two pairs of wire cable clamps (32),
Two-way clear side device (F) installs two deburring formed punches (44), and there are two sheared edges for two-way Burr removal mold plate (45) tool.Per small
When about process 800, when coping with large batch of production requirement, be substantially reduced the production cycle.
(2) product size processed increases: blanking sliding rail (2) is located at the circumferentially lower part feed device (A) surrounding, top
End opening is towards two-way cutting device (C), feed opening of the bottom end opening towards lathe.When wirerope transmits between each process,
The truncation end of the wirerope is clamped by clamping machine arm (6), the sliding in blanking sliding rail (2) of the main body of the wirerope,
The processing dimension for increasing product, is also prevented from and phenomena such as tangled up and knotted occurs.When the wirerope completes the process, in gravity
Under effect, skidded off automatically by the bottom end opening of blanking sliding rail (2).The wire digging line rope within 3000mm can be produced, reply is different
Product size demand, improve production range.
(3) turk force application structure optimizes: lower end thrust applies module (27) and includes pusher cylinder (35), sliding block (36), passes
Power bar (37), latch segment (38).Wherein, pusher cylinder (35) pushes the sliding block (36) on sliding rail to travel forward；Transmission rod (37)
One end connect with sliding block (36), the other end is connect with lower end fixture slide block (31), former based on two power bar stress and trigonometric sine
Reason, by pusher cylinder (35) give sliding block (36) lesser horizontal thrust be converted into give lower end fixture slide block (31) it is biggish to
On thrust, have the characteristics that precision is high, force is big and stability is strong.When lower end fixture slide block (30) is pushed to suitable position
It postpones, latch segment (38) is inserted into sliding block (36) front end, transmission rod (37) is locked, and then fixed lower end fixture slide block
(31), gap activity caused by preventing because of the reasons such as cylinder and revolute pair precision deficiency, improves the success rate of turk processing.
Detailed description of the invention
Fig. 1 integrally assembles three-dimensional figure.
Fig. 2 entirety assembling plan view.
Fig. 3 .1 circumferentially feed device three-dimensional figure.
Fig. 3 .2 circumferentially feed device main view.
Fig. 3 .3 circumferentially feeding device top view.
Fig. 4 .1 clamping machine arm, three-D figure.
Fig. 4 .2 clamping machine arm main view.
Fig. 5 .1 two-way wire-sending device three-dimensional figure.
Fig. 5 .2 two-way wire-sending device main view.
Fig. 5 .3 two-way wire-sending device top view.
Fig. 6 .1 two-way cutting device three-dimensional figure.
Fig. 6 .2 two-way cutting device main view.
Fig. 6 .3 two-way cutting device left view.
Fig. 7 .1 two-way turk device three-dimensional figure.
Fig. 7 .2 two-way turk device main view.
Fig. 7 .3 two-way turk device left view.
The left cross-sectional view of Fig. 7 .4 two-way turk device.
Fig. 8 .1 two-way clear side device three-dimensional figure.
Fig. 8 .2 two-way clear side device main view.
Fig. 8 .3 two-way clear side device left view.
In figure: A. circumferentially feed device, B. two-way wire-sending device, C. two-way cutting device, D. two-way turk device, E.
Vertical die-casting machine, F. two-way clear side device, 1. rotation racks, 2. blanking sliding rails, 3. driving motors, 4. bottom plate of turntable, 5. transmissions
Axis, 6. clamping machine arms, 7. electric driving force modules, 8. 3 axis cylinders, 9. fixture mounting blocks, 10. two-ways clamp mold, and 11. send
Line apparatus bottom plate, 12. idler wheel mounting racks, 13. drawing-inrollers, 14. auxiliary pulleys, 15. shaft couplings, 16. stepper motors, 17. motors
Mounting plate, 18. cutting device lathes, 19. sliding rail racks, 20. pusher cylinders, 21. linear slide rails, 22. truncation sliding blocks, 23. cut
Knife, 24. wirerope pressure plates, 25. turk device bottom plates, 26. module mounting plates, 27. lower end thrusts apply module, 28. upper ends
Thrust cylinder, 29. fixture mounting plates, 30. upper end-fixture sliding blocks, 31. lower end fixture slide blocks, 32. wire cable clamps, 33. turks
Formed punch, 34. turk thrust blocks, 35. pusher cylinders, 36. sliding blocks, 37. transmission rods, 38. latch segments, 39. device chassis, 40.
Module mounting frame, 41. pusher cylinders, 42. orientation sliding rails, 43. formed punch mounting plates, 44. deburring formed punches.
Specific embodiment
The present invention is specifically described below in conjunction with attached drawing:
As shown in 1 ﹑ Fig. 2 of figure, by circumferentially feed device, (A) ﹑ two-way is sent the automatic two-way processing integrated machine of wire digging line rope
Line apparatus (B) ﹑ two-way cutting device (C) ﹑ two-way turk device (D) ﹑ vertical die-casting machine (E) ﹑ two-way clear side device (F) composition:
Circumferentially feed device (A) completes transmitting of the wirerope between each process；Two-way wire-sending device (B) completion exists to wirerope
Conveying in initial procedure；Two-way cutting device (C) completes the truncation of the wirerope to conveying appropriate length；Two-way turk device
(D) turk to the truncated end of the wirerope after truncation is completed；The turk end of wirerope is pressed in vertical die-casting machine (E) completion
Casting；Two-way clear side device (F) completes the clear side process to wirerope.
As shown in Fig. 3 .1 ﹑ Fig. 3 .2 ﹑ Fig. 3 .3, circumferentially feed device (A) is based on servo-control system, is controlled and is driven by PLC
Dynamic motor (3) drive the intermittent rotation of bottom plate of turntable (4), are equipped with four groups of clamping machine arms (6) on bottom plate of turntable (4).?
After two-way wire-sending device (B) conveys the wirerope of given length, the end of wirerope is clamped by clamping machine arm (6),
It is transmitted between each manufacturing procedure；The main body of wirerope enters in blanking sliding rail (2), prevents wirerope from passing between different processes
Occurs phenomena such as tangled up and knotted during defeated；When complete processing after, clamping machine arm (6) relaxation, wirerope by gravity by
The bottom opening of blanking sliding rail (2) skids off, and completes processing.
As shown in Fig. 4 .1 ﹑ Fig. 4 .2, clamping machine arm (6) is by the flexible of three axis cylinder (8) drive control machinery arm lengths；
Fixture mounting blocks (9) vertical shift on the sliding rail of mechanical arm tail end completes the tune different to the height of station in different processes
Section adapts to；Two-way clamping mold (10) clamps the wirerope for the measured length that two-way wire-sending device (B) conveys.It completes to cut
Duan ﹑ is Daed after four procedure of Hua ﹑ Ya Zhu ﹑ clear side, and two-way clamps mold (10) and unclamps wirerope, and by circumferentially feed device (A)
Turning effort under reset, carry out the processing to next wirerope.
As shown in Fig. 5 .1 ﹑ Fig. 5 .2 ﹑ Fig. 5 .3, two-way wire-sending device (B) mainly passes through stepper motor (16) and bilateral feeding
Wheel (13) realizes the conveying of wirerope in a rolling manner.Pulse is issued by PLC control program to control stepper motor
(16) it rotates, drives the drawing-inroller (13) being meshed and auxiliary pulley (14) to rotate, and compress the frictional force generated by engagement
Carry out steel conveying rope.By the revolution of control stepper motor (16) rotation, ensure that the delivered length of wirerope.
As shown in Fig. 6 .1 ﹑ Fig. 6 .2 ﹑ Fig. 6 .3, wirerope is delivered to two-way cutting device (C) by two-way wire-sending device (B),
After conveying given length, wirerope pressure plate (24) is risen, and V-shaped groove thereon carries out stepping up to position to two-way wirerope.It is double
Road cutting device (C) provides power by cylinder (20), pushes truncation sliding block (22) vertical movement, and then cutter (23) is driven to complete
Truncation to the wirerope after conveying given length.Wirerope after truncation enters in blanking sliding rail (2), and by clamping machine arm
(6) truncated end is clamped, next station is sent to.
As shown in Fig. 7 .1 ﹑ Fig. 7 .2 ﹑ Fig. 7 .3 ﹑ Fig. 7 .4, two-way turk device (D) completes cutting to the wirerope after truncation
The turk of the broken ends of fractured bone is processed.After wirerope is transferred to processing stations by clamping machine arm (6), wire cable clamp (32) is pushed away in upper and lower side
Power carries out stepping up to fix under the action of applying module to wirerope；Make at this point, turk formed punch (33) applies wirerope truncated end
Firmly, turk head is formed, convenient for the positioning of die casting.Upper end-fixture sliding block (30) gives motive force by upper end thrust cylinder (28),
Lower end fixture slide block (31) applies module (27) by lower end thrust and gives motive force.Wherein, lower end thrust applies module (27)
Pusher cylinder (35) pushes the sliding block (36) on sliding rail to travel forward；One end of transmission rod (37) is connect with sliding block (36), another
End is connect with lower end fixture slide block (31), is based on two power bar stress and trigonometric sine principle, is given pusher cylinder (35) to sliding block
(36) lesser horizontal thrust, which is converted into, gives lower end fixture slide block (31) biggish upward thrust, has precision height, force
Big and strong stability feature.After lower end fixture slide block (30) is pushed to suitable position, latch segment (38) is inserted into sliding block
(36) front end locks transmission rod (37), and then fixed lower end fixture slide block (31), prevents because of cylinder and revolute pair
The activity of gap caused by the reasons such as precision deficiency.
As shown in Fig. 8 .1 ﹑ Fig. 8 .2 ﹑ Fig. 8 .3, two-way clear side device (F) includes device chassis (39), module mounting frame
(40), pusher cylinder (41), orientation sliding rail (42), formed punch mounting plate (43), deburring formed punch (44), two-way Burr removal mold plate
(45).Pusher cylinder (41) push sliding rail on sliding block, drive deburring formed punch (44) move downward, deburring formed punch (44) with
Two-way Burr removal mold (45) plate forms shearing effectiveness, carries out deburring to the wirerope after die casting.After processing is completed, it presss from both sides
Mechanical arm (6) relaxation is held, wirerope is skidded off by gravity by the bottom opening of blanking sliding rail (2), and entire manufacturing procedure is completed.
Claims (8)
1. two-way wirerope automates processing integrated machine, it is characterised in that: the all-in-one machine includes that circumferentially (A) ﹑ is bis- for feed device
Road wire-sending device (B) ﹑ two-way cutting device (C) ﹑ two-way turk device (D) ﹑ vertical die-casting machine (E) and two-way clear side device (F)；
Wherein, circumferentially former dish structure centered on feed device (A), positioned at the center of the automatic processing integrated machine of entire wirerope；
Two-way wire-sending device (B) and two-way cutting device (C) are fixed on together on wire-sending device mounting plate, and mounting plate is fixed on type
On material bracket；Two-way wire-sending device (B), two-way turk device (D), vertical die-casting machine (E), two-way clear side device (F) are evenly arranged on
The circumferentially surrounding of feed device (A) saves the space of whole device using circumferentially layout.
2. two-way wirerope according to claim 1 automates processing integrated machine, it is characterised in that: circumferentially feed device
It (A) include rotation rack (1), blanking sliding rail (2), driving motor (3), bottom plate of turntable (4), transmission shaft (5), clamping machine arm
(6), electric driving force module (7)；Rotation rack (1) bottom is equipped with driving motor (3), and bottom plate of turntable (4) are installed at top；Blanking
Sliding rail (2) is mounted on the periphery of rotation rack (1), and the top opening of blanking sliding rail (2) is towards cutting device (B)；Driving motor
(3) it is connect by transmission shaft (5) with bottom plate of turntable (4), and is based on servo-control system, by between PLC control bottom plate of turntable (4)
Formula of having a rest rotation；Four groups of clamping machine arms (6) and electric driving force module (7) are fixed on bottom plate of turntable (4)；Every group of clamping machine arm
It (6) include three axis cylinders (8), fixture mounting blocks (9), two-way clamping mold (10)；Wherein, fixture mounting blocks (9) are mounted on three
One end connection on the sliding rail of axis cylinder (8) end, the bottom of fixture mounting blocks (9) are connect with two-way clamping mold (10)；It is whole
A circumferentially feed device (A) realizes the automatic biography to wirerope when progress Jie Duan ﹑ Das Hua ﹑ Ya Zhu ﹑ four procedure of clear side
It passs, the wirerope in processing is clamped in sliding in blanking sliding rail (2) by clamping machine arm (6), prevents wirerope in difference
Occurs tangled up and knotted phenomenon between process in transmission process；When completing final step process, clamping machine arm (6) unclamps steel wire
Rope, wirerope are skidded off by gravity by the bottom opening of blanking sliding rail (2), and processing is completed.
3. two-way wirerope according to claim 1 automates processing integrated machine, it is characterised in that: two-way wire-sending device
It (B) include wire-sending device bottom plate (11), idler wheel mounting rack (12), drawing-inroller (13), auxiliary pulley (14), shaft coupling (15), step
Into motor (16), motor mounting plate (17)；Idler wheel mounting rack (12) and motor mounting plate (13) are mounted on wire-sending device bottom plate
(11) on；Drawing-inroller (13) and auxiliary pulley (14) are mounted in pairs on the two sides of idler wheel mounting rack (12), different feedings
It takes turns and transmission power is connected by belt between (13)；Stepper motor (16) is mounted on motor mounting plate (17), passes through shaft coupling
(15) coaxially connected with drawing-inroller (13), transmit power；Same column drawing-inroller (13) and auxiliary pulley (14) are meshed, and compress steel wire
Rope, and pulse is issued to control stepper motor (16) rotation by PLC control program, stepper motor (16) is driven by shaft coupling (15)
Dynamic drawing-inroller (13) compress the frictional force generated by engagement and carry out steel conveying rope, guaranteed by the umber of pulse that control PLC issues
The revolution of drawing-inroller (13), to guarantee the delivered length of wirerope；The effect of whole wire-sending device is to pass through stepper motor
(16) and drawing-inroller (13) realizes the conveying of wirerope in a rolling manner.
4. two-way wirerope according to claim 1 automates processing integrated machine, it is characterised in that: two-way cutting device
It (C) include including cutting device lathe (18), sliding rail rack (19), pusher cylinder (20), linear slide rail (21), truncation sliding block
(22), cutter (23), wirerope pressure plate (24)；Wherein, sliding rail rack (19) is mounted on cutting device lathe by bolt
(18) on；Pusher cylinder (20) and linear slide rail (21) are mounted on sliding rail rack (19) by respective mounting plate with bolt；
Truncation sliding block (22) is mounted on the sliding rail on sliding rail rack (19), can do vertical sliding motion；Cutter (23) is mounted on by screw
The bottom of sliding block (22) is truncated；Wirerope pressure plate (24) is mounted on cutting device lathe (18) by bolt, is located at sliding rail
In front of bracket (19), after convey given length, wirerope pressure plate (24) rise, V-shaped groove thereon to two-way wirerope into
Row steps up to position；The working principle of entire cutting device, wirerope passes through the conveying of wire-sending device (B), into blanking sliding rail
(2), after the suitable length of conveying, wirerope pressure plate (24) accommodates wirerope, and pusher cylinder (20) gives truncation sliding block
(22) thrust drives cutter (23) vertical movement in truncation sliding block (22) to complete the truncation to wirerope.
5. two-way wirerope according to claim 1 automates processing integrated machine, it is characterised in that: two-way turk device
(D) include turk device bottom plate (25), module mounting plate (26), lower end thrust apply module (27), upper end thrust cylinder (28),
Fixture mounting plate (29), upper end-fixture sliding block (30), lower end fixture slide block (31), wire cable clamp (32), turk formed punch (33),
Turk thrust block (34)；Two module mounting plates (26), which are bolted, to be mounted on turk device bottom plate (25)；Lower end
Thrust applies module (27) and is mounted on turk device bottom plate (25), and is located between two module mounting plates (26)；Fixture peace
Loading board (29) is mounted on the leading flank of module mounting plate (26)；Two pairs of wire cable clamps (32) are separately mounted to upper end-fixture sliding block
(30), in lower end fixture slide block (31), upper and lower fixture slide block can carry out vertical direction in the sliding rail on fixture mounting plate (29)
On sliding.
6. two-way wirerope according to claim 5 automates processing integrated machine, it is characterised in that: lower end thrust applies mould
Block (27) includes pusher cylinder (35), sliding block (36), transmission rod (37), latch segment (38)；Wherein, pusher cylinder (35), which pushes, slides
Sliding block (36) on rail travels forward；One end of transmission rod (37) is connect with sliding block (36), the other end and lower end fixture slide block
(31) it connects, is based on two power bar stress and trigonometric sine principle, gives pusher cylinder (35) to sliding block (36) lesser level and push away
Power, which is converted into, gives lower end fixture slide block (31) big upward thrust, has the characteristics that precision is high, force is big and stability is strong；
After lower end fixture slide block (30) is pushed to suitable position, latch segment (38) is inserted into sliding block (36) front end, by transmission rod
(37) it is locked, and then fixed lower end fixture slide block (31), is prevented because the reasons such as cylinder and revolute pair precision deficiency are made
At gap activity；Upper end thrust cylinder (28) is mounted at the top of module mounting plate (26) by cylinder bottom plate, on pushing
Give wirerope upper end-fixture (32) downward thrust in end fixture slide block (30)；Apply module (27) and upper end by lower end thrust
Thrust cylinder (28) gives the opposite thrust of upper and lower fixture, forms chucking power, grips to wirerope；Turk thrust
Module (34) is mounted on module mounting plate (26) trailing flank, gives the turk power of turk formed punch (33), and turk formed punch (33) is right
The end of wirerope applies active force after truncation, carries out turk processing.
7. two-way wirerope according to claim 1 automates processing integrated machine, it is characterised in that: vertical die-casting machine (E)
The standard die casting machine provided for producer；It is provided with V-shaped groove in the lower mould notch of vertical die-casting machine (E), when upper mold pushes, passes through V
The positioning of shape slot, will be in wirerope press-in die.
8. two-way wirerope according to claim 1 automates processing integrated machine, it is characterised in that: two-way clear side device
(F) include device chassis (39), module mounting frame (40), pusher cylinder (41), orientation sliding rail (42), formed punch mounting plate (43),
Deburring formed punch (44), two-way Burr removal mold plate (45)；Wherein, module mounting frame (40) is mounted by means of bolts on device
On chassis (39)；Pusher cylinder (41) and orientation sliding rail (42) be mounted by means of bolts on module mounting frame (40) top and
Leading flank；Formed punch mounting plate (43) is mounted on the sliding block of orientation sliding rail (42)；Deburring formed punch (44) is mounted on formed punch installation
On plate (43)；Two-way Burr removal mold plate (45) is mounted on device chassis (39), and it is corresponding deburring formed punch (44) just under
Side；The working method of whole device pushes the sliding block on sliding rail by pusher cylinder (41), drives deburring formed punch (44) downward
Movement, deburring formed punch (44) and two-way Burr removal mold (45) plate form shearing effectiveness, go to the wirerope after die casting
Burr processing.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811437470.9A CN109594377B (en) | 2018-11-28 | 2018-11-28 | Double-circuit wire rope automated processing all-in-one |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811437470.9A CN109594377B (en) | 2018-11-28 | 2018-11-28 | Double-circuit wire rope automated processing all-in-one |
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| CN109594377B CN109594377B (en) | 2020-10-27 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110814227A (en) * | 2019-12-13 | 2020-02-21 | 上海蓝恩控制系统有限公司 | Full-automatic tangent line equipment of making patterns |
| CN110844234A (en) * | 2019-12-13 | 2020-02-28 | 上海蓝恩控制系统有限公司 | Full-automatic joint die-casting, product labeling and terminal detection equipment |
| CN113695492A (en) * | 2021-10-27 | 2021-11-26 | 极限人工智能(北京)有限公司 | Steel wire preloading crimping device |
| CN118342016A (en) * | 2024-06-15 | 2024-07-16 | 君威钢绳索具(徐州)有限公司 | Deburring machine for steel wire rope |
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| CN106736211A (en) * | 2016-12-12 | 2017-05-31 | 长兴志能自动化机械设备有限公司 | A kind of Workpiece tilting device of automatic welding machine |
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| CN103009062A (en) * | 2012-11-13 | 2013-04-03 | 宁波汽车软轴软管有限公司 | Steel wire rope peeling, lining-removing and patterning all-in-one machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110814227A (en) * | 2019-12-13 | 2020-02-21 | 上海蓝恩控制系统有限公司 | Full-automatic tangent line equipment of making patterns |
| CN110844234A (en) * | 2019-12-13 | 2020-02-28 | 上海蓝恩控制系统有限公司 | Full-automatic joint die-casting, product labeling and terminal detection equipment |
| CN110844234B (en) * | 2019-12-13 | 2024-06-11 | 上海蓝恩控制系统有限公司 | Full-automatic joint die-casting, product labeling and terminal detection equipment |
| CN113695492A (en) * | 2021-10-27 | 2021-11-26 | 极限人工智能(北京)有限公司 | Steel wire preloading crimping device |
| CN118342016A (en) * | 2024-06-15 | 2024-07-16 | 君威钢绳索具(徐州)有限公司 | Deburring machine for steel wire rope |
| CN118342016B (en) * | 2024-06-15 | 2024-10-22 | 君威钢绳索具(徐州)有限公司 | Deburring machine for steel wire rope |
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| CN109594377B (en) | 2020-10-27 |
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