CN118342016B - Deburring machine for steel wire rope - Google Patents
Deburring machine for steel wire rope Download PDFInfo
- Publication number
- CN118342016B CN118342016B CN202410771595.4A CN202410771595A CN118342016B CN 118342016 B CN118342016 B CN 118342016B CN 202410771595 A CN202410771595 A CN 202410771595A CN 118342016 B CN118342016 B CN 118342016B
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- steel wire
- wire rope
- plate
- limiting
- sliding seat
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 142
- 239000010959 steel Substances 0.000 title claims abstract description 142
- 230000000670 limiting effect Effects 0.000 claims abstract description 69
- 239000007788 liquid Substances 0.000 claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 238000001816 cooling Methods 0.000 claims abstract description 20
- 230000003647 oxidation Effects 0.000 claims abstract description 5
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 5
- 238000003801 milling Methods 0.000 claims description 21
- 238000009434 installation Methods 0.000 claims description 16
- 238000002347 injection Methods 0.000 claims description 14
- 239000007924 injection Substances 0.000 claims description 14
- 230000003064 anti-oxidating effect Effects 0.000 claims description 12
- 239000010687 lubricating oil Substances 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 3
- 230000001050 lubricating effect Effects 0.000 abstract description 19
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 13
- 238000005507 spraying Methods 0.000 abstract description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 6
- 235000017491 Bambusa tulda Nutrition 0.000 description 6
- 241001330002 Bambuseae Species 0.000 description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 6
- 239000011425 bamboo Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 238000003754 machining Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/12—Trimming or finishing edges, e.g. deburring welded corners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/12—Trimming or finishing edges, e.g. deburring welded corners
- B23C3/126—Portable devices or machines for chamfering edges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention provides a steel wire rope deburring machine, and belongs to the technical field of steel wire rope deburring. The invention comprises a frame and a plurality of steel wire ropes, wherein a left-right driving mechanism and a front-back driving mechanism are arranged on the frame, and a motor is arranged on the front-back driving mechanism, and the invention further comprises: the positioning clamping assembly, the chamfering deburring assembly and the oxidation-resistant cooling assembly; the sectional positioning and fixing of the steel wire ropes are realized through the cooperation of the rear positioning plate, the lower clamping head and the front positioning plate, the secondary limiting of the steel wire ropes is realized through the cooperation of the limiting cylinder and the sliding seat, the shaking and the shifting of the steel wire ropes are effectively reduced, the lubricating liquid in the sliding seat and the limiting cylinder can cool the surfaces of the steel wire ropes, the spraying of the lubricating liquid is realized through the cooperation of the strong magnetic block and the magnetic plate, the end chamfer of the steel wire ropes is lubricated and protected, the temperature in the processing process of the steel wire ropes is reduced, and the resistance and the damage risk in the processing process are reduced through the spraying of the lubricating liquid.
Description
Technical Field
The invention relates to the technical field of deburring of steel wire ropes, in particular to a deburring machine for steel wire ropes.
Background
The steel wire rope is made of steel wires which are spirally wound around a rope core and filled with grease, and has the advantages of high strength, good flexibility, impact resistance, light dead weight and the like. These advantages make wire ropes a key component for carrying, lifting and transporting, and have been widely used in various fields of coal, metallurgy, transportation, construction, harbor, travel, etc. After a plurality of steel wires are twisted into a steel wire rope by a common steel wire rope production enterprise, the steel wire rope is sometimes cut into one section according to the specification required by a customer, then two ends of each section of steel wire rope are sealed, the steel wire rope is prevented from being scattered, and the sealing of two ends of each steel wire rope is rough machined, has different sizes, multiple burrs and is not attractive in shape, so that deburring treatment is required to be carried out on the two ends of each section of steel wire rope.
The prior art wire rope deburring machine has the following defects when in use: firstly, many existing deburring machines use simple clamps to fix steel wire ropes, the clamps cannot adapt to the steel wire ropes with different diameters and shapes, so that the clamping is not stable enough, and the steel wire ropes slide or shake easily in the treatment process, so that the deburring precision and efficiency are affected; secondly, the wire rope needs to be lubricated during the machining process to reduce friction and abrasion, however, the existing deburring machine lacks a mechanism for carrying out targeted lubrication treatment on the chamfer, which can lead to the wire rope being subjected to larger friction force during the machining process, the machining quality and the service life of the wire rope being affected, even if some deburring machines are provided with cooling and lubricating systems, the two systems are often independent and cannot work cooperatively to achieve the best effect, for example, the cooling system may not be capable of effectively reducing the temperature of the milling cutter and the wire rope, and the lubricating system may not be capable of uniformly smearing lubricating liquid on the chamfer.
How to invent a wire rope deburring machine to improve the problems becomes a problem to be solved urgently by the person skilled in the art.
Disclosure of Invention
In order to remedy the above-mentioned shortcomings, the present invention provides a wire rope deburring machine which aims to improve the problems mentioned in the background above.
The invention is realized in the following way:
The invention provides a steel wire rope deburring machine, which comprises a frame and a plurality of steel wire ropes, wherein a left driving mechanism, a right driving mechanism, a front driving mechanism and a rear driving mechanism are arranged on the frame, a motor is arranged on the front driving mechanism and the rear driving mechanism, two ends of the left driving mechanism and the right driving mechanism are fixedly provided with mounting side plates, and the deburring machine further comprises:
positioning and clamping assembly: the positioning clamping assembly is arranged between the two mounting side plates and is used for positioning a plurality of steel wire ropes;
Chamfering deburring assembly: the chamfering and deburring assembly is arranged at the output end of the motor and is used for removing burrs on the steel wire rope and chamfering the end part of the steel wire rope;
An oxidation-resistant cooling assembly: the anti-oxidation cooling assembly is arranged inside the chamfering deburring assembly and is used for cooling and anti-oxidation treatment of the steel wire rope.
Preferably, the location clamping assembly includes a plurality of spacing cardboard and two preceding locating plates and the back locating plate of installation connection between the curb plate, be provided with a plurality of locating holes on preceding locating plate and the back locating plate correspondingly, a plurality of the both ends of spacing cardboard are provided with assorted lug and recess respectively, a plurality of spacing cardboard passes through lug and recess joint and connects into a whole, should whole slip sets up between preceding locating plate and back locating plate, install around the locating hole on the lateral wall of preceding locating plate and be connected with a plurality of installation poles, the tip fixed mounting of installation pole has down the chuck.
Preferably, the positioning and clamping assembly further comprises an air cylinder, the air cylinder is fixedly arranged at the upper ends of the front positioning plate and the rear positioning plate, the lower clamping head is arranged in a U shape, a notch matched with the end part of the lower clamping head is formed in the limiting clamping plate, the output end of the air cylinder is fixedly connected with the upper side wall of the limiting clamping plate, the upper clamping head matched with the steel wire rope is arranged on the lower side wall of the limiting clamping plate, the lower clamping head is positioned in the middle of the front positioning plate and the rear positioning plate, and anti-slip lines are formed in the side wall of the upper clamping head, which is contacted with the steel wire rope.
Preferably, the chamfering deburring assembly comprises a rotary drum and a plurality of mounting blocks, the rotary drum is fixedly mounted at the output end of the motor, the rotary drum is in a cylindrical shape, the mounting blocks are fixedly arranged on the rotary drum, sliding seats are slidably connected inside the mounting blocks, electromagnets are fixedly mounted on the inner walls of the upper portions of the mounting blocks, connecting springs are mounted and connected at the lower ends of the electromagnets, the end portions of the connecting springs are fixedly connected with the upper side walls of the sliding seats, and storage batteries are arranged inside the electromagnets.
Preferably, the quantity of installation piece is three at least, the quantity of sliding seat and installation piece equals, the cross-section of sliding seat is the U font, the inside of sliding seat is provided with spacing section of thick bamboo, the tip fixedly connected with connecting axle of spacing section of thick bamboo, a plurality of sliding seat is annular equidistance along the inner chamber of rotary drum and distributes, and connecting spring is in under the initial state spacing section of thick bamboo and wire rope between have the clearance.
Preferably, the sliding seat is asymmetrically arranged, the height of the end part of the sliding seat, which is close to the motor, is larger than the height of the end part of the sliding seat, which is far away from the motor, the end part of the sliding seat, which is close to the motor, is provided with a chamfering milling groove for chamfering the steel wire rope, at least one connecting shaft is fixedly connected with the sliding seat through a limiting cylinder, the rest of the limiting cylinders are rotationally connected with the sliding seat through the connecting shaft, and the limiting cylinders are hollow.
Preferably, the anti-oxidation cooling assembly comprises a cavity arranged in the sliding seat and used for storing lubricating oil, and a liquid guide support arranged in the middle of the inner side wall of the chamfer milling groove, the liquid guide support is in a hollow cylindrical arrangement, a reset spring is fixedly connected to the top end of the inner wall of the liquid guide support, a magnetic plate is fixedly connected to the end part of the reset spring, the magnetic plate is in sliding connection with the inner cavity of the liquid guide support, and the magnetic plate is located between the inner side wall and the outer side wall of the chamfer milling groove in an initial state.
Preferably, the anti-oxidation cooling assembly further comprises a strong magnetic block which is close to the motor and fixedly connected with the connecting shaft, a liquid injection pipe is connected at the upper end of the sliding seat in a penetrating manner, the connecting shaft which is close to the motor is arranged in a hollow manner and is connected with the inner cavity of the limiting cylinder in a penetrating manner, the inclination angle of the side wall of the strong magnetic block is parallel to that of the magnetic plate, the strong magnetic block is arranged eccentrically, the magnetic plate and the far end of the strong magnetic block are arranged in different polarity magnetic manner, the magnetic force between the magnetic plate and the far end of the strong magnetic block is larger than the elastic force of a reset spring, a notch which is matched with the liquid injection pipe is formed in the upper end of the installation block, and a sealing plug is arranged at the end of the liquid injection pipe.
The beneficial effects of the invention are as follows:
The rear positioning plate, the lower clamping head and the front positioning plate are matched to realize the sectional positioning and fixing of a plurality of groups of steel wire ropes, and the limiting barrel and the sliding seat are matched to realize the secondary limiting of the steel wire ropes, so that the shaking and the deflection of the steel wire ropes are effectively reduced; the end part of the steel wire rope is subjected to chamfering treatment by utilizing the sliding seat and the chamfering milling groove on the rotary drum, meanwhile, burrs are removed by the fixing effect of part of the limiting cylinders, the rest of the limiting cylinders play a guiding role, lubricating liquid is conveyed into the sliding seat and the limiting cylinders through the liquid injection pipe, so that the surface of the steel wire rope is uniformly cooled, the injection of the lubricating liquid is realized through the cooperation of the strong magnetic block and the magnetic plate, the chamfer part of the end part of the steel wire rope is lubricated and protected, and the processing efficiency and quality are improved; the area that thicker wire rope contacted with spacing section of thick bamboo is bigger, and this can lead to bigger frictional force to influence the rotational speed of spacing section of thick bamboo, simultaneously through the spacing effect of spacing section of thick bamboo, the position of corresponding chamfer milling flutes department also can change thereupon, has ensured that wire rope of different specifications can all obtain suitable chamfer burring and lubrication cooling effect.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of the overall structure of a steel wire rope deburring machine according to an embodiment of the present invention;
fig. 2 is a schematic diagram of a connection structure between a front positioning plate, a rear positioning plate and an installation side plate of a steel wire rope deburring machine according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a positioning and clamping assembly of a steel wire rope deburring machine according to an embodiment of the present invention;
fig. 4 is an enlarged schematic view of a structure of a wire rope deburring machine shown in fig. 3 according to an embodiment of the present invention;
Fig. 5 is a schematic diagram of a distribution structure of a lower chuck of a steel wire rope deburring machine according to an embodiment of the present invention;
Fig. 6 is a schematic structural diagram of a chamfering and deburring assembly of a steel wire rope deburring machine according to an embodiment of the present invention;
fig. 7 is a schematic view of a steel wire rope processing structure of a steel wire rope deburring machine according to an embodiment of the present invention;
FIG. 8 is a schematic cross-sectional view of a mounting block and a sliding seat of a wire rope deburring machine according to an embodiment of the present invention;
fig. 9 is a schematic cross-sectional structure of a chamfering and deburring assembly of a steel wire rope deburring machine according to an embodiment of the present invention;
FIG. 10 is an enlarged schematic view of the structure of the steel wire rope deburring machine shown in FIG. 9B according to the embodiment of the present invention;
FIG. 11 is a schematic view of the internal structure of a mounting block of a steel wire rope deburring machine according to an embodiment of the present invention;
FIG. 12 is a schematic view of the structure of FIG. 11C of a wire rope deburring machine according to an embodiment of the present invention;
fig. 13 is a schematic view of the internal structure of a sliding seat of a steel wire rope deburring machine according to an embodiment of the present invention;
fig. 14 is a schematic diagram of an internal front view structure of a movable seat of a wire rope deburring machine according to an embodiment of the present invention.
In the figure: 1. a frame; 2. a left-right driving mechanism; 3. a front-rear driving mechanism; 4. a motor; 5. installing a side plate; 6. a limiting clamping plate; 7. a rotating drum; 8. a mounting block; 9. a sliding seat; 10. a wire rope; 11. a cylinder; 12. a strong magnetic block; 501. a front positioning plate; 502. a rear positioning plate; 601. an upper chuck; 602. a lower chuck; 603. a mounting rod; 801. an electromagnet; 802. a connecting spring; 901. a limiting cylinder; 902. a connecting shaft; 903. chamfering and milling grooves; 904. a magnetic plate; 905. a liquid guide bracket; 906. a return spring; 907. and a liquid injection pipe.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention.
1-5, A wire rope deburring machine, including frame 1 and a plurality of wire rope 10, be provided with left and right actuating mechanism 2 and front and back actuating mechanism 3 on the frame 1, be provided with motor 4 on the front and back actuating mechanism 3, but the control is moved about actuating mechanism 3 through controlling actuating mechanism 2 control front and back actuating mechanism 3, but the control is motor 4 back and forth movement through actuating mechanism 3, and the both ends of controlling actuating mechanism 2 are all fixed mounting has installation curb plate 5, still include:
positioning and clamping assembly: the positioning and clamping assembly is arranged between the two mounting side plates 5 and is used for positioning a plurality of steel wire ropes 10;
Chamfering deburring assembly: the chamfering and deburring assembly is arranged at the output end of the motor 4 and is used for removing burrs on the steel wire rope 10 and chamfering the end part of the steel wire rope;
An oxidation-resistant cooling assembly: the anti-oxidation cooling assembly is arranged in the chamfering deburring assembly and is used for cooling and anti-oxidation treatment of the steel wire rope 10;
further, the positioning and clamping assembly comprises a plurality of limiting clamping plates 6, and a front positioning plate 501 and a rear positioning plate 502 which are installed and connected between two installation side plates 5, wherein a plurality of positioning holes are correspondingly formed in the front positioning plate 501 and the rear positioning plate 502, two ends of the limiting clamping plates 6 are respectively provided with matched convex blocks and grooves, the limiting clamping plates 6 are connected into a whole through the convex blocks and the grooves in a clamping manner, the positioning of steel wire ropes 10 with different numbers can be adapted in this way, the whole is arranged between the front positioning plate 501 and the rear positioning plate 502 in a sliding manner, a plurality of installation rods 603 are installed and connected around the positioning holes in the side wall of the front positioning plate 501, and the end parts of the installation rods 603 are fixedly provided with lower clamping heads 602;
It should be noted that: the positioning clamping assembly further comprises an air cylinder 11, the air cylinder 11 is fixedly arranged at the upper ends of the front positioning plate 501 and the rear positioning plate 502, the lower clamping head 602 is U-shaped, a notch matched with the end part of the lower clamping head 602 is formed in the limiting clamping plate 6, the output end of the air cylinder 11 is fixedly connected with the upper side wall of the limiting clamping plate 6, the lower side wall of the limiting clamping plate 6 is fixedly connected with an upper clamping head 601 matched with the steel wire rope 10, the air cylinder 11 can control the limiting clamping plate 6 to move downwards integrally, the upper clamping head 601 can be driven to press the steel wire rope 10 downwards, the lower clamping head 602 arranged in a U-shaped mode is matched with the lower clamping head 602 to finish positioning the steel wire rope 10, the lower clamping head 602 is positioned in the middle between the front positioning plate 501 and the rear positioning plate 502, and anti-slip lines are formed in the side wall of the upper clamping head 601 contacted with the steel wire rope 10, so that the steel wire rope 10 is prevented from sliding during processing;
Referring to fig. 6-14, the chamfering deburring assembly comprises a rotary drum 7 and a plurality of mounting blocks 8, wherein the rotary drum 7 is fixedly arranged at the output end of a motor 4, the rotary drum 7 is in a cylindrical shape, the mounting blocks 8 are fixedly arranged on the rotary drum 7, a sliding seat 9 is slidably connected inside the mounting blocks 8, an electromagnet 801 is fixedly arranged at the inner wall of the upper part of the mounting blocks 8, a connecting spring 802 is arranged at the lower end of the electromagnet 801, the end part of the connecting spring 802 is fixedly connected with the upper side wall of the sliding seat 9, the connecting spring 802 plays the roles of buffering and resetting, the moving state of the sliding seat 9 can be controlled through the electromagnet 801, and then a storage battery is arranged inside the electromagnet 801 to adapt to steel wire ropes 10 with different specifications, so that continuous electrifying of the electromagnet 801 in the rotating process is ensured;
Further, the number of the installation blocks 8 is at least three, the number of the sliding seats 9 is equal to that of the installation blocks 8, through the arrangement, the end parts of the steel wire ropes 10 in the rotating drum 7 can be further positioned, the machining precision is improved, the section of the sliding seats 9 is U-shaped, a limiting cylinder 901 is arranged in the sliding seats 9, the end parts of the limiting cylinder 901 are fixedly connected with a connecting shaft 902, the sliding seats 9 are distributed in an annular equidistant manner along the inner cavity of the rotating drum 7, gaps exist between the limiting cylinder 901 and the steel wire ropes 10 in an initial state of the connecting springs 802, and the steel wire ropes 10 can normally fall into the rotating drum 7 when the motor 4 moves forwards;
It should be noted that: the sliding seat 9 is asymmetrically arranged, the height of the end part of the sliding seat 9 close to the motor 4 is larger than that of the end part of the sliding seat 9 far away from the motor 4, a chamfering milling groove 903 for chamfering the steel wire rope 10 is arranged at the end part of the sliding seat 9 close to the motor 4, the end part of the steel wire rope 10 can be chamfered through the chamfering milling groove 903, at least one connecting shaft 902 is fixedly connected with the sliding seat 9 through a limiting cylinder 901, the fixed limiting cylinder 901 is used for removing burrs on the surface of the steel wire rope 10, the rest limiting cylinders 901 are rotatably connected with the sliding seat 9 through the connecting shafts 902, the limiting cylinders 901 rotate under the action of friction force with the surface of the steel wire rope 10, and the limiting cylinders 901 are arranged in a hollow mode;
further, the anti-oxidation cooling assembly comprises a cavity for storing lubricating oil and a liquid guide support 905 which is arranged in the sliding seat 9 and is arranged in the middle of the inner side wall of the chamfer milling groove 903, the liquid guide support 905 is in a hollow cylindrical shape, so that lubricating oil can be conveniently output and a magnetic force transmission path can be provided, a reset spring 906 is fixedly connected to the top end of the inner wall of the liquid guide support 905, a magnetic plate 904 is fixedly connected to the end part of the reset spring 906, the magnetic plate 904 is in sliding connection with the inner cavity of the liquid guide support 905, the magnetic plate 904 in an initial state of the reset spring 906 is positioned between the inner side wall and the outer side wall of the chamfer milling groove 903, the situation that the magnetic plate 904 is worn is avoided, and the chamfering precision of the steel wire rope 10 is ensured;
It should be noted that: the anti-oxidation cooling assembly further comprises a strong magnetic block 12 which is close to the connecting shaft 902 of the motor 4 and fixedly connected with the connecting shaft 902, the upper end of the sliding seat 9 is in through connection with a liquid injection pipe 907, lubricating liquid can be conveyed into the sliding seat 9 through the liquid injection pipe 907, the connecting shaft 902 which is close to the motor 4 is arranged in a hollow mode and is in through connection with the inner cavity of the limit cylinder 901, the lubricating liquid entering the sliding seat 9 enters the limit cylinder 901 through the connecting shaft 902, further, the steel wire rope 10 in the rotary cylinder 7 can be cooled, the side wall inclination angle of the strong magnetic block 12 is arranged in parallel with the magnetic plate 904, the strong magnetic block 12 is arranged in an eccentric mode, the magnetic plate 904 and the far end of the strong magnetic block 12 are in different polarity magnetic arrangement, the magnetic force between the magnetic plate 904 and the far end of the strong magnetic block 12 is larger than the elastic force of the reset spring 906, when the limiting cylinder 901 which is rotationally connected with the sliding seat 9 rotates, the connecting shaft 902 at the position can drive the strong magnetic block 12 to rotate, when the far end of the strong magnetic block 12 rotates to the position of the liquid guide bracket 905, at the moment, under the action of magnetic force between the far end of the strong magnetic block 12 and the magnetic plate 904, the magnetic plate 904 overcomes the elastic force of the reset spring 906, along with the continuous rotation of the limiting cylinder 901 (gradually reduced magnetic force), the magnetic plate 904 can be gradually reset, in the process, lubricating liquid can flow out from the hollowed position of the liquid guide bracket 905 and be outwards pushed out by the magnetic plate 904 to be sprayed to the end chamfer of the steel wire rope 10 in the resetting process, so as to lubricate and prevent oxidation treatment of the chamfer position, the upper end of the mounting block 8 is provided with a notch matched with the liquid injection pipe 907, and the end of the liquid injection pipe 907 is provided with a sealing plug, so that the lubricating oil is prevented from leaking out.
The working principle of the steel wire rope deburring machine is as follows: firstly, a plurality of steel wire ropes 10 sequentially pass through a rear positioning plate 502, a lower chuck 602 and a front positioning plate 501, then, an air cylinder 11 is used for controlling a limiting clamping plate 6 to move downwards as a whole, so that an upper chuck 601 can be driven to press down the steel wire ropes 10, the lower chuck 602 arranged in a U shape is matched with the steel wire ropes 10 to finish positioning treatment of a plurality of groups of steel wire ropes 10, consistency and precision of treatment results of the steel wire ropes 10 are ensured, the steel wire ropes 10 can be effectively fixed in a segmented manner through the segmented matching of the rear positioning plate 502, the lower chuck 602 and the front positioning plate 501, the unstable condition of a long span is avoided, the segmented matching can reduce the integral stress concentration of the steel wire ropes 10, the influence of stress on the steel wire ropes 10 is reduced, the possibility of bending and vibration is reduced, meanwhile, the segmented matching can also reduce shaking and offset of the steel wire ropes 10, each positioning plate and each chuck play a role in fixing and clamping, the steel wire ropes 10 can maintain stable positions, the stable precision and stable positions in the chamfering and directions of the steel wire ropes 10 can be ensured, and the consistency of treatment can be improved;
The rear positioning plate 502, the lower clamping head 602 and the front positioning plate 501 are matched in a sectional mode, so that the stress suffered by the steel wire rope 10 can be obviously reduced, shaking and offset are reduced, stable processing is ensured, interference factors which possibly cause the reduction of processing quality are avoided, the processing effect and quality control of the steel wire rope 10 are very important, the sliding of the steel wire rope 10 during processing is avoided due to the anti-slip lines arranged on the side wall of the upper clamping head 601 which is contacted with the steel wire rope 10, the quick adjustment and fixation of the positioning clamping assembly can be realized through the control of the air cylinder 11, the steel wire ropes 10 with different specifications can be further positioned, the operation is relatively simple, the repeated processing tasks can be conveniently performed, and the production efficiency is improved;
after the positioning of the steel wire ropes 10 is finished, the front-back driving mechanism 3 can be controlled to move left and right by the left-right driving mechanism 2 so as to sequentially process a plurality of groups of steel wire ropes 10, after the rotating drum 7 is aligned with the steel wire ropes 10, the motor 4 can be controlled to move forwards by the front-back driving mechanism 3, because a gap exists between the limiting drum 901 in an initial state of the connecting spring 802 and the steel wire ropes 10, when the motor 4 moves forwards, the steel wire ropes 10 can normally fall into the rotating drum 7, and as the motor 4 continuously moves forwards, when the steel wire ropes 10 fall into the limiting drum 901, the electromagnet 801 can be electrified, the limiting drum 901 is moved to a certain distance (a smaller distance) from the surface of the steel wire ropes 10 by controlling the electrified intensity, at this time, the inner end of the sliding seat 9 can limit the steel wire rope 10, when the end part of the steel wire rope 10 is jointed with the inner end of the sliding seat 9, the power-on strength of the electromagnet 801 can be increased, the limiting cylinder 901 is controlled to be propped against the surface of the steel wire rope 10, the chamfer milling groove 903 can slide to the end part of the steel wire rope 10, the secondary limiting of the steel wire rope 10 can be realized through the cooperation of the electromagnet 801 and the limiting cylinder 901, the jointing of the end part of the steel wire rope 10 and the sliding seat 9 can be ensured, the stability of the steel wire rope 10 is further enhanced, the contact of the end part of the steel wire rope 10 and the chamfer milling groove 903 can be ensured through secondary positioning, the chamfer milling groove 903 can completely cover the end part of the steel wire rope 10, and therefore more accurate and uniform treatment effect can be realized, and the treatment quality is improved;
After the end part of the steel wire rope 10 is fixed by the limiting cylinder 901 and the chamfering milling groove 903, the motor 4 is started, the rotating cylinder 7 starts to rotate, chamfering treatment can be carried out on the end part of the steel wire rope 10 through the chamfering milling groove 903 at the sliding seat 9 rotating along with the rotating cylinder 7, at the moment, one group of limiting cylinders 901 are fixed relative to the rotating cylinder 7 and are used for removing burrs on the steel wire rope 10, so that the surface smoothness of the steel wire rope 10 can be ensured, the interference of the burrs on subsequent use or processing processes is avoided, the product quality is improved, the rest limiting cylinders 901 rotate relative to the rotating cylinder 7 to play a guiding role, rotate relative to the rotating cylinder 7 and can rotate along the surface of the steel wire rope 10, the steel wire rope 10 is ensured to maintain the correct position and direction in the chamfering treatment process, and the treatment accuracy and consistency are improved;
During the treatment process, the steel wire rope 10 may generate heat, and the lubricating liquid can be conveyed into the sliding seat 9 through the liquid injection pipe 907 in advance, the lubricating liquid entering the sliding seat 9 can enter the limiting cylinder 901 through the connecting shaft 902, the lubricating liquid in the limiting cylinder 901 can uniformly cool the surface of the steel wire rope 10, and the temperature of the steel wire rope 10 can be kept in a lower range through the cooling treatment, so that the stability and the shape of the steel wire rope 10 are maintained, the risk of thermal deformation is reduced, and the treatment accuracy and consistency are improved;
Because the side wall inclination angle of the strong magnetic block 12 is parallel to the magnetic plate 904, the strong magnetic block 12 is eccentrically arranged, the magnetic force between the magnetic plate 904 and the far end of the strong magnetic block 12 is larger than the elasticity of the return spring 906, when the limiting cylinder 901 rotationally connected with the sliding seat 9 rotates, the connecting shaft 902 at the position can drive the strong magnetic block 12 to rotate, when the far end of the strong magnetic block 12 rotates to the liquid guide bracket 905, at the moment, under the action of the magnetic force of the far end of the strong magnetic block 12 and the magnetic plate 904, the magnetic plate 904 overcomes the elasticity of the return spring 906, and the magnetic plate 904 gradually resets along with the continuous rotation of the limiting cylinder 901 (the magnetic force gradually reduces), and in the process, the lubricating liquid can flow out from the hollowed part of the liquid guide bracket 905 and be outwards pushed out by the magnetic plate 904 to be sprayed to the end chamfer of the steel wire rope 10, on the one hand, the sprayed lubricating liquid can form a layer of lubricating film at the end chamfer of the steel wire rope 10 so as to reduce friction between the steel wire rope 10 and the chamfer 903, the friction between the steel wire rope 10 and the chamfer groove is reduced, the friction performance of the steel wire rope 10 is reduced, the friction performance is reduced, the surface is further reduced, the surface is more easily damaged, the surface is more easily, the surface is more damaged, the surface is more difficult to be damaged, and the surface is more difficult to be damaged;
It should be noted that: the thicker steel wire rope 10 (the diameter of the steel wire rope 10 is larger) is larger in contact area with the limiting cylinder 901, so that larger friction force is caused, the rotating speed of the limiting cylinder 901 is influenced, meanwhile, the position of the corresponding chamfer milling groove 903 is changed along with the limiting effect of the limiting cylinder 901 (the surface of the steel wire rope 10), the friction force is increased due to the increase of the contact area along with the increase of the diameter of the steel wire rope 10, more heat is further generated, at the moment, more lubricating liquid can be sprayed out through the interaction of the strong magnetic block 12 and the magnetic plate 904, so that the steel wire rope 10 is effectively cooled, the self-adaptive spraying quantity of the lubricating liquid can be adjusted according to the specification of the steel wire rope 10, the steel wire rope 10 is ensured to be fully lubricated and cooled in the chamfering process, meanwhile, the larger contact area allows the limiting cylinder 901 to adaptively adjust the contact force with the steel wire rope 10 according to the specification of the steel wire rope 10, so that the cutting depth and the chamfer milling groove 903 are influenced, the chamfer size with high adaptability can ensure that the chamfer can meet different chamfering requirements regardless of the diameter change of the steel wire rope 10;
After the processing is finished, the motor 4 and the rotary drum 7 are controlled to retreat through the front and rear driving mechanism 3, meanwhile, the electromagnet 801 is powered off, the limiting cylinder 901 returns to the initial position under the action of the elastic force of the connecting spring 802 so as to process the next group of steel wire ropes 10, the following processing is repeated, and after the whole processing is finished, the cylinder 11 is controlled to move upwards so as to draw out the steel wire ropes 10 after deburring.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
It should be noted that, specific model specifications of the motor need to be determined by selecting a model according to actual specifications of the device, and a specific model selection calculation method adopts the prior art in the field, so detailed description is omitted.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, and various modifications and variations may be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (2)
1. The utility model provides a wire rope deburring machine, includes frame (1) and a plurality of wire rope (10), be provided with on frame (1) about actuating mechanism (2) and front and back actuating mechanism (3), be provided with motor (4) on front and back actuating mechanism (3), both ends of controlling actuating mechanism (2) all fixed mounting have installation curb plate (5), its characterized in that still includes:
positioning and clamping assembly: the positioning and clamping assembly is arranged between the two mounting side plates (5) and is used for positioning a plurality of steel wire ropes (10);
the positioning clamping assembly comprises a plurality of limiting clamping plates (6) and a front positioning plate (501) and a rear positioning plate (502) which are connected between two mounting side plates (5) in a mounting manner, wherein a plurality of positioning holes are correspondingly formed in the front positioning plate (501) and the rear positioning plate (502), two ends of each limiting clamping plate (6) are respectively provided with a matched lug and a matched groove, the limiting clamping plates (6) are connected into a whole through the lugs and the grooves in a clamping manner, the whole is arranged between the front positioning plate (501) and the rear positioning plate (502) in a sliding manner, a plurality of mounting rods (603) are mounted around the positioning holes in the side wall of the front positioning plate (501), and a lower chuck (602) is fixedly mounted at the end part of each mounting rod (603);
chamfering deburring assembly: the chamfering and deburring assembly is arranged at the output end of the motor (4) and is used for removing burrs on the steel wire rope (10) and chamfering the end part of the steel wire rope;
The chamfering deburring assembly comprises a rotary drum (7) and a plurality of mounting blocks (8), wherein the rotary drum (7) is fixedly arranged at the output end of a motor (4), the rotary drum (7) is in a cylindrical shape, the mounting blocks (8) are fixedly arranged on the rotary drum (7), sliding seats (9) are slidably connected inside the mounting blocks (8), electromagnets (801) are fixedly arranged at the inner wall of the upper part of the mounting blocks (8), connecting springs (802) are arranged at the lower ends of the electromagnets (801), the end parts of the connecting springs (802) are fixedly connected with the upper side walls of the sliding seats (9), and storage batteries are arranged inside the electromagnets (801);
the number of the installation blocks (8) is at least three, the number of the sliding seats (9) is equal to that of the installation blocks (8), the cross sections of the sliding seats (9) are U-shaped, limiting cylinders (901) are arranged in the sliding seats (9), the end parts of the limiting cylinders (901) are fixedly connected with connecting shafts (902), a plurality of the sliding seats (9) are distributed in an annular equidistant mode along the inner cavity of the rotary drum (7), and gaps exist between the limiting cylinders (901) and the steel wire ropes (10) when the connecting springs (802) are in an initial state;
The sliding seat (9) is asymmetrically arranged, the height of the end part of the sliding seat (9) close to the motor (4) is larger than that of the end part of the sliding seat (9) far away from the motor (4), a chamfering milling groove (903) for chamfering a steel wire rope (10) is formed in the end part of the sliding seat (9) close to the motor (4), at least one connecting shaft (902) is fixedly connected with the sliding seat (9) through a limiting cylinder (901), the rest limiting cylinders (901) are rotationally connected with the sliding seat (9) through connecting shafts (902), and the limiting cylinders (901) are hollow;
an oxidation-resistant cooling assembly: the anti-oxidation cooling assembly is arranged in the chamfering deburring assembly and is used for cooling and anti-oxidation treatment of the steel wire rope (10);
The anti-oxidation cooling assembly comprises a cavity used for storing lubricating oil and a liquid guide bracket (905) arranged in the middle of the inner side wall of the chamfer milling groove (903) and arranged in a sliding seat (9), the liquid guide bracket (905) is in a hollowed cylindrical shape, a reset spring (906) is fixedly connected to the top end of the inner wall of the liquid guide bracket (905), a magnetic plate (904) is fixedly connected to the end part of the reset spring (906), the magnetic plate (904) is in sliding connection with the inner cavity of the liquid guide bracket (905), and the magnetic plate (904) in an initial state of the reset spring (906) is positioned between the inner side wall and the outer side wall of the chamfer milling groove (903);
The anti-oxidation cooling assembly further comprises a strong magnetic block (12) which is close to the motor (4) and fixedly connected to the connecting shaft (902), a liquid injection pipe (907) is connected to the upper end of the sliding seat (9) in a penetrating mode, the connecting shaft (902) which is close to the motor (4) is arranged in a hollow mode and is connected with the inner cavity of the limiting cylinder (901) in a penetrating mode, the side wall inclination angle of the strong magnetic block (12) is arranged in parallel with the magnetic plate (904), the strong magnetic block (12) is arranged in an eccentric mode, the magnetic plates (904) and the far ends of the strong magnetic block (12) are arranged in different polarity magnetic modes, the magnetic force between the magnetic plate (904) and the far ends of the strong magnetic block (12) is larger than the elastic force of the reset spring (906), a notch which is matched with the liquid injection pipe (907) is arranged at the upper end of the mounting block (8), and a sealing plug is arranged at the end of the liquid injection pipe (907).
2. The steel wire rope deburring machine according to claim 1, characterized in that the positioning clamping assembly further comprises an air cylinder (11), the air cylinder (11) is fixedly arranged at the upper ends of the front positioning plate (501) and the rear positioning plate (502), the lower clamping head (602) is arranged in a U shape, a notch matched with the end part of the lower clamping head (602) is formed in the limiting clamping plate (6), the output end of the air cylinder (11) is fixedly connected with the upper side wall of the limiting clamping plate (6), an upper clamping head (601) matched with the steel wire rope (10) is arranged on the lower side wall of the limiting clamping plate (6), the lower clamping head (602) is positioned in the middle between the front positioning plate (501) and the rear positioning plate (502), and anti-skid grains are formed in the side wall of the upper clamping head (601) contacted with the steel wire rope (10).
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| CN202410771595.4A CN118342016B (en) | 2024-06-15 | 2024-06-15 | Deburring machine for steel wire rope |
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| CN202410771595.4A CN118342016B (en) | 2024-06-15 | 2024-06-15 | Deburring machine for steel wire rope |
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| CN118682599B (en) * | 2024-08-27 | 2025-06-24 | 张家港保税区恒隆钢管有限公司 | A deburring device for engine common rail tube processing |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103372671A (en) * | 2012-04-24 | 2013-10-30 | 江苏兴龙金属制品股份有限公司 | Deburring machine for steel wire rope |
| CN109594377A (en) * | 2018-11-28 | 2019-04-09 | 北京工业大学 | Two-way wirerope automates processing integrated machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110467051B (en) * | 2019-08-27 | 2020-09-11 | 天长市润源金属制品有限公司 | Steel wire rope winding equipment capable of removing burrs |
| CN214869345U (en) * | 2020-12-24 | 2021-11-26 | 安徽金美亚新型建材有限公司 | An outer wall burr cleaning device for pipe pile production and processing |
| CN219212598U (en) * | 2023-01-05 | 2023-06-20 | 沈阳黎明机电设备发展有限责任公司 | Steel wire rope end polishing device |
| CN219093868U (en) * | 2023-02-06 | 2023-05-30 | 元创科技股份有限公司 | Steel wire rope burr detection and removal device |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103372671A (en) * | 2012-04-24 | 2013-10-30 | 江苏兴龙金属制品股份有限公司 | Deburring machine for steel wire rope |
| CN109594377A (en) * | 2018-11-28 | 2019-04-09 | 北京工业大学 | Two-way wirerope automates processing integrated machine |
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