CN109456780A - A kind of superheated steam anaerobic carbonization organic matter integrated system and method - Google Patents
A kind of superheated steam anaerobic carbonization organic matter integrated system and method Download PDFInfo
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- CN109456780A CN109456780A CN201811646004.1A CN201811646004A CN109456780A CN 109456780 A CN109456780 A CN 109456780A CN 201811646004 A CN201811646004 A CN 201811646004A CN 109456780 A CN109456780 A CN 109456780A
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- 238000003763 carbonization Methods 0.000 title claims abstract description 57
- 239000005416 organic matter Substances 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 25
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 157
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 46
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
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- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- OBOXTJCIIVUZEN-UHFFFAOYSA-N [C].[O] Chemical compound [C].[O] OBOXTJCIIVUZEN-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
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- -1 greasy filth Substances 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
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- 238000011068 loading method Methods 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The present invention relates to overheat steam technology fields, more particularly, to a kind of superheated steam anaerobic carbonization organic matter integrated system and method.The integrated system includes: feeding system, carbide furnace, discharge system, overhead steam boiler and exhaust treatment system;The feeding system is connected by the feed inlet of air exclusion mechanism and carbide furnace;The discharge system is connected by the discharge port of air exclusion mechanism and carbide furnace;The overhead steam boiler is connect with carbide furnace;The exhaust treatment system is connect with carbide furnace, and by the exhaust gas of air-introduced machine pump drainage carbide furnace, the exhaust treatment system can be heated the overhead steam boiler using the temperature of exhaust gas.The superheated steam anaerobic carbonization organic matter integrated system is ingenious in design, is conducive to promote and apply.
Description
Technical field
The present invention relates to overheat steam technology fields, comprehensive more particularly, to a kind of superheated steam anaerobic carbonization organic matter to be
System and method.
Background technique
It is generated in many Intermediates Industry production processes such as medicine intermediate, pesticide intermediate, printing and dyeing intermediate, food big
With high salt, the high-COD waste water of amount, the improvement discharge of such waste water are always the world-famous puzzle of wastewater from chemical industry industry.It is steamed by multiple-effect
The solid slag salt formed is dried in hair, embrane method filtering, spray, and waste liquid is formally only transformed into solid waste form, having substantially
There is no eliminate for the harmful organic matter of poison.It, can will be in slag salt currently, superheated steam anaerobic carbonization technology disclosed in the relevant technologies
Organic carbon cracking, to make dangerous waste slag salt become available industry byproduct or common solid waste, so that counter push away solution
The emission problem of high COD, industrial wastewater with high salt.But organic matter superheated steam is met in carbide furnace will high temperature cabonization
Cracking, but the prerequisite of high temperature cabonization cracking is " anaerobic ", certainly, this " anaerobic " condition refers to anoxic or oxygen deprivation, phase
To anaerobic, not absolute anaerobic.How superheated steam anaerobic carbonization cracking technology existing for prerequisite is guaranteed, it is ensured that overheat is steamed
Vapour can carbonization organic matter be effectively current technical problems to be solved.Meanwhile after superheated steam anaerobic carbonization cracking organic matter
A large amount of organic exhaust gas can be generated, organic matter includes the various organic matters in high salt, also including in electronic waste, greasy filth, sludge
Organic matter, component is sufficiently complex, if superheated steam is in carbonization treatment without the complete exhaust treatment system of a set of science
Organic matter while protecting environment, can generate new pollutant simultaneously and destroy atmospheric environment.
The information disclosed in the background technology section is intended only to deepen understanding of the general background technology to the present invention, and
It is not construed as recognizing or implying in any form that the information constitutes the prior art known to those skilled in the art.
Summary of the invention
The purpose of the present invention is to provide a kind of superheated steam anaerobic carbonization organic matter integrated system and methods, existing to solve
There is technical problem present in technology.
To achieve the goals above, the invention adopts the following technical scheme:
In a first aspect, the present invention provides a kind of superheated steam anaerobic carbonization organic matter integrated system, which is characterized in that packet
It includes: feeding system, carbide furnace, discharge system, overhead steam boiler and exhaust treatment system;The feeding system passes through air exclusion
The connection of the feed inlet of mechanism and carbide furnace;The discharge system is connected by the discharge port of air exclusion mechanism and carbide furnace;Institute
Overhead steam boiler is stated to connect with carbide furnace;The exhaust treatment system is connect with carbide furnace, passes through air-introduced machine pump drainage carbide furnace
Exhaust gas, the exhaust treatment system can heat the overhead steam boiler using the temperature of exhaust gas.
As a kind of further technical solution, the exhaust treatment system includes: the cyclone separator set gradually, rotation
Wind deduster, deodorization stove, waste heat boiler, air heat exchanger, half-dried chilling tower, Dry absorption device, bag filter, air inducing
Machine, spray column, absorption tower and chimney;The air inlet of the cyclone separator is to be processed in carbide furnace for connecting carbide furnace
Flue gas sequentially enters cyclone separator to material under the action of air-introduced machine, whirlwind removes for high temperature cabonization cracking generation under anaerobic
Dirt device, deodorization stove, waste heat boiler, overhead steam boiler, air heat exchanger, half-dried chilling tower, Dry absorption device, bag-type dust
Device, air-introduced machine, spray column, absorption tower and chimney.
As a kind of further technical solution, the feeding system includes: storage bin, bucket elevator, feeding passage, feeds intake
Storehouse, the stirring cage that feeds intake, Blowing stopper/unloading valve;The storage bin is set to the bottom of bucket elevator;The top of the bucket elevator is by sending
Material channel is connect with the storehouse that feeds intake, and the bucket elevator can be by material lifting to be processed in storage bin into feeding passage;It is described
The feed intake bottom in storehouse is connect with the feed inlet for the stirring cage that feeds intake;Related wind is set between the discharge port and carbide furnace of the stirring cage that feeds intake
Machine/unloading valve;Wherein, the bucket elevator, feeding passage, the storehouse that feeds intake, Blowing stopper/unloading valve collectively form the carbide furnace charging
The air exclusion mechanism of mouth position;The entrance of the discharge system is provided with Blowing stopper/unloading valve, the Blowing stopper/unloading valve
Constitute the air exclusion mechanism of the carbide furnace discharge port position.
As a kind of further technical solution, the Blowing stopper includes: casing, motor, blower transmission shaft and blower leaf
Piece;The casing internal has a cavity, and the casing has inlet port and outlet port, and the motor passes through blower transmission shaft band
Movable vane piece is rotated, and the gap between the fan blade and cavity inner surface is 0.1mm.The unloading valve gap is in 1mm
More than.
As a kind of further technical solution, the carbide furnace include: the first carbide furnace set gradually from top to bottom,
Second carbide furnace, third carbide furnace;The upper entrance of the first end of first carbide furnace is connect with Blowing stopper/unloading valve, is used
In the material that input is to be processed, the second end of the lower part outlet of the second end of first carbide furnace and second carbide furnace
Upper entrance connection, the lower part outlet of the first end of second carbide furnace and the top of the first end of the third carbide furnace enter
Mouth connection, the lower part outlet of the second end of the third carbide furnace are used to export the material after carbonization;First carbide furnace,
Two carbide furnaces, third carbide furnace are connect with overhead steam boiler respectively;First carbide furnace passes sequentially through cyclone separator, whirlwind
Deduster is connect with deodorization stove;Second carbide furnace passes sequentially through cyclone separator, cyclone dust collectors and deodorization stove and connects;Institute
It states third carbide furnace and passes sequentially through cyclone separator, cyclone dust collectors and deodorization stove connection.
As a kind of further technical solution, the discharge system includes: the first screw conveyor, the second helical feed
Machine and third screw conveyor;First screw conveyor is inclined to set, the lower end of first screw conveyor
Top is provided with the feed inlet connecting with Blowing stopper/unloading valve, and the lower part of the higher-end of first screw conveyor is provided with
Discharge port;Second screw conveyor is inclined to set, and first screw conveyor and first screw conveyor
Be arranged in parallel, the top of the lower end of second screw conveyor is provided with feed inlet, second screw conveyor compared with
High-end lower part is provided with discharge port, the feed inlet of the discharge port of first screw conveyor and second screw conveyor
It is connected by Blowing stopper;The third screw conveyor is in horizontally disposed, the third screw conveyor and second spiral
Conveyer is arranged in a crossed manner, and one end top of the third spiral transferring is provided with feed inlet, the feed inlet of the third spiral transferring with
The discharge port of second screw conveyor connects, and the bottom interval of the third screw conveyor is provided with the first discharge port, second
Discharge port and third discharge port.Described first, second, third and fourth, five screw conveyors and lag cooler can be designed as horizontal, incline
Inclined installation, lag cooler can also be designed as horizontal, tilting, rectilinear.
As a kind of further technical solution, it is provided between the feed inlet and discharge port of first screw conveyor
First water(-cooling) jacket, the first water(-cooling) jacket coaxial package is in the working cavity of first screw conveyor, and described first
The lower end lower part of water(-cooling) jacket is provided with water inlet, and the higher-end top of first water(-cooling) jacket is provided with water outlet;Institute
It states and is provided with the second water(-cooling) jacket between the feed inlet and discharge port of the second screw conveyor, the second water(-cooling) jacket coaxial sleeve
The lower end lower part of working cavity loaded on second screw conveyor, second water(-cooling) jacket is provided with water inlet, institute
The higher-end top for stating the second water(-cooling) jacket is provided with water outlet;First discharge port of the third screw conveyor goes out with second
It is provided with a third water(-cooling) jacket between material mouth, is set between the second discharge port and third discharge port of the third screw conveyor
It is equipped with a third water(-cooling) jacket, two third water(-cooling) jacket difference coaxial packages are in the work of the third screw conveyor
Cavity, one end lower part of the third water(-cooling) jacket are provided with water inlet, one end other end top of the third water(-cooling) jacket
It is provided with water outlet.
As a kind of further technical solution, the discharge system includes: the 4th screw conveyor, lag cooler and the 5th
Screw conveyor;4th screw conveyor is in horizontally disposed, the top setting of the first end of the 4th screw conveyor
There is the feed inlet connecting with Blowing stopper/unloading valve, the lower part of the second end of the 4th screw conveyor is provided with discharge port, institute
The discharge port for stating the 4th screw conveyor is connect with the feed inlet of the lag cooler, the discharge port of the lag cooler and the described 5th
The feed inlet of screw conveyor connects, and the 5th screw conveyor is in horizontally disposed, one end top of the 5th spiral transferring
It is provided with feed inlet, the bottom interval of the 5th screw conveyor is provided with the first discharge port, the second discharge port and third and goes out
Material mouth.
As a kind of further technical solution, it is provided between the feed inlet and discharge port of the 4th screw conveyor
4th water(-cooling) jacket, the 4th water(-cooling) jacket coaxial package is in the working cavity of the 4th screw conveyor, and the described 4th
The first end lower part of water(-cooling) jacket is provided with water inlet, and the second end top of the 4th water(-cooling) jacket is provided with water outlet;Institute
It states the 4th screw conveyor and the two sides of the 4th water(-cooling) jacket is provided with inspection socket;The lag cooler includes: pedestal, transmission
Motor, rolling stock, transmission gear, roller, feeding device and discharging device;The roller is set to described by rolling stock
On pedestal;The driving motor is connect by transmission gear with rolling stock;The first of one end of the feeding device and roller
End connection, the other end of the feeding device are connect with the discharge port of the 4th screw conveyor;The one of the discharging device
End is connect with the second end of roller, and the other end of the discharging device is connect with the feed inlet of the 5th spiral transferring;The rolling
Water cooling system is provided on cylinder, the water cooling system has inlet and outlet;The of 5th screw conveyor
Be provided with one the 5th water(-cooling) jacket between one discharge port and the second discharge port, the second discharge port of the 5th screw conveyor with
One the 5th water(-cooling) jacket is provided between third discharge port, two the 5th water(-cooling) jacket difference coaxial packages are in the described 5th
The working cavity of screw conveyor, one end lower part of the 5th water(-cooling) jacket are provided with water inlet, the 5th water(-cooling) jacket
One end other end top be provided with water outlet.
Second aspect, the side for the superheated steam anaerobic carbonization organic matter integrated system that the present invention also provides a kind of according to
Method comprising:
The superheated steam that overhead steam boiler generates puts into carbide furnace;
Material to be processed is continuously conveyed by feeding system to carbide furnace, passes through air exclusion mechanism when carbide furnace is run
Realize the environment inside it always in an opposite anaerobic;
Material after carbide furnace carbonization is collected by the way that discharge system is cooling;
Effect of the material to be processed flue gas that high temperature cabonization cracking generates under anaerobic in air-introduced machine in carbide furnace
Under sequentially enter cyclone separator, cyclone dust collectors, deodorization stove, waste heat boiler, overhead steam boiler, air heat exchanger, be partly anxious but unable to do any thing
Cold tower, Dry absorption device, bag filter, air-introduced machine, spray column, absorption tower and chimney.
By adopting the above technical scheme, the invention has the following beneficial effects:
Integrated system of the present invention can realize feeding in continuous material carbide furnace continuous work, continuous coo1ing discharging, to thoroughly realize
Smooth, the smooth execution of the continuous anaerobic carbonization of superheated steam.
Integrated system of the present invention makes carbide furnace guarantee that carbide furnace is in anaerobic working environment at runtime, by extraneous
Air and carbide furnace working cavity and oxygen-barrier, form opposite oxygen free condition, ensure that superheated steam high temperature anaerobic is carbonized
Core process perform effectively, to achieve the purpose that anaerobic carbonization organic matter.
The exhaust treatment system that integrated system of the present invention provides, can effectively, thoroughly solve the pollution of flue gas emission
Problem.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is that the carbonized by means of superheated steam organic matter vent gas treatment that the embodiment of the present invention one provides and thermal cycle utilize system
Structural schematic diagram;
Fig. 2 is the structural schematic diagram of feeding system provided by Embodiment 2 of the present invention;
Fig. 3 is the application schematic diagram of feeding system provided by Embodiment 2 of the present invention;
Fig. 4 is the front schematic view of Blowing stopper provided by Embodiment 2 of the present invention;
Fig. 5 is the side schematic view of Blowing stopper provided by Embodiment 2 of the present invention.
Fig. 6 is the status diagram of the first direction for the discharge system that the embodiment of the present invention three provides;
Fig. 7 is the status diagram of the second direction for the discharge system that the embodiment of the present invention three provides.
Fig. 8 is the structural schematic diagram for the discharge system that the embodiment of the present invention four provides.
Fig. 9 is the side view for the carbide furnace that the embodiment of the present invention five provides;
Figure 10 is the front view for the carbide furnace that the embodiment of the present invention five provides;
Figure 11 is the top view for the carbide furnace that the embodiment of the present invention five provides.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
Below in conjunction with attached drawing, detailed description of the preferred embodiments.It should be understood that this place is retouched
The specific embodiment stated is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
Embodiment one
As shown in connection with fig. 1, the present embodiment provides a kind of superheated steam anaerobic carbonization organic matter integrated systems, comprising: feeding
System 301, carbide furnace 302, discharge system 303, overhead steam boiler 308 and exhaust treatment system;The feeding system 301 passes through
The connection of the feed inlet of air exclusion mechanism and carbide furnace;The discharge system 303 is gone out by air exclusion mechanism and carbide furnace
Material mouth connection;The overhead steam boiler 308 is connect with carbide furnace;The exhaust treatment system is connect with carbide furnace, passes through air inducing
The exhaust gas of machine pump drainage carbide furnace, the exhaust treatment system can heat the overhead steam boiler using the temperature of exhaust gas.
For exhaust treatment system, which can be preferably a kind of carbonized by means of superheated steam organic matter tail
Gas disposal and thermal cycle utilize system.Specifically, which includes cyclone separator 304, the whirlwind set gradually
Deduster 305, waste heat boiler 307, overhead steam boiler 308, air heat exchanger 309, half-dried chilling tower 310, is done deodorization stove 306
Formula absorption plant 311, bag filter 312, air-introduced machine 313, spray column 314, absorption tower 315 and chimney 316;The whirlwind
The air inlet of separator 304 is for connecting carbide furnace 302, material to be processed pyrocarbon under anaerobic in carbide furnace 302
Change cracking generation flue gas and sequentially enters cyclone separator 304, cyclone dust collectors 305, deodorization stove under the action of air-introduced machine 313
306, waste heat boiler 307, overhead steam boiler 308, air heat exchanger 309, half-dried chilling tower 310, Dry absorption device 311, cloth
Bag dust collector 312, air-introduced machine 313, spray column 314, absorption tower 315 and chimney 316.In the present embodiment, overhead steam boiler 308
The superheated steam of generation puts into carbide furnace 302;Material to be processed is sent by feeding system 301 to carbide furnace 302, carbide furnace
302 be disposed after cooling conveying carried out by discharge system 303;Material to be processed is under anaerobic in carbide furnace 302
High temperature cabonization cracking generate flue gas sequentially entered under the action of air-introduced machine 313 cyclone separator 304, cyclone dust collectors 305,
Deodorization stove 306, waste heat boiler 307, overhead steam boiler 308, air heat exchanger 309, half-dried chilling tower 310, Dry absorption device
311, bag filter 312, air-introduced machine 313, spray column 314, absorption tower 315 and chimney 316.It is worth noting that above-mentioned each
A tail gas treatment device flexibly can be deleted or increase.
In the present embodiment, as a kind of further technical solution, the quantity and carbide furnace of the cyclone separator 304
302 quantity is identical, and the quantity of the cyclone dust collectors 305 is identical as the quantity of the cyclone separator 304, and each whirlwind removes
Dirt device 305 corresponds to a cyclone separator 304, a corresponding carbide furnace 302 connection of each cyclone separator 304.
In the present embodiment, as a kind of further technical solution, the bottom of the cyclone separator 304 connects a spiral shell
Rotation stirring cage is collected with carrying out dust conveying.Preferably, cyclone separator 304 by air inlet pipe, exhaust pipe, cylinder, cone,
Ash bucket and the spiral stirring cage of rewinding composition, using gas-solid mixture when making high speed rotation generated centrifugal force, by dust from
The dry type gas-solid separation equipment separated in air-flow.In flue gas containing specific gravity it is lighter be not carbonized material or partially carbonized object
Material and dust, being pumped into cyclone separator 304 by air inlet by air-introduced machine 313 first, (each layer of carbide furnace 302 corresponds to one
Cyclone separator 304), for gas-solid mixture when making the rotation of high speed tangent line, generated centrifugal force is by dust particles from flue gas
It separates, is collected respectively in the bottom of three cone cylinders, and the spiral stirring cage conveying for being concentrated through bottom is collected.By
The flue gas of 304 dedusting of cyclone separator, dust content are greatly decreased, a small amount of dust of Shang Hanyou more Specific gravity, by air-introduced machine 313
Cyclone dust collectors 305 are evacuated to by air outlet to be handled.
In the present embodiment, as a kind of further technical solution, the inside of the cyclone dust collectors 305 has an arteries and veins
Back flushing type filter core is rushed, the bottom of the cyclone dust collectors 305 connects a spiral stirring cage to carry out dust conveying and collect.Preferably,
Cyclone dust collectors 305 are as 304 working principle of cyclone separator, and structure is similar, and volume is bigger, inside cyclone dust collectors 305
Having installed pulse back blow filter core resistant to high temperature additional, (cyclone dust collectors 305 are internally provided with N branch candle filter, the filter element filtering
Device is connect with Pulse anti-blow device).Cyclone dust collectors 305 do further whirlwind to the flue gas from cyclone separator 304 and add
The dual dedusting of filter core.The filter core of dust has been adsorbed in pulse controlled compressed air (or nitrogen) timing blowback in the course of work,
The dust of three cyclone dust collectors 305 is all collected in respective cone base, and is concentrated through a spiral stirring cage of bottom
Carry out conveying collection.90% or more granule dust in flue gas is handled by cyclone separator 304 and cyclone dust collectors 305
It is captured, reduces dust pressure during subsequent fume treatment
In the present embodiment, as a kind of further technical solution, the deodorization stove 306 includes: dual firing chamber/RTO accumulation of heat
Formula heating power incinerator, the flue gas that the deodorization stove 306 comes out are delivered to the waste heat boiler 307.
Wherein, dual firing chamber's inner wall builds high temperature high-alumina abrasion-proof casting material and light heat insulation material, has fire resisting, anti-corrosion and prevents
Thermic load impact function, refractory material and shell are lined with insulating layer, and outer wall uses steel material, and dual firing chamber uses upper and lower two layers
Burner.There is dump door at the top of dual firing chamber, is made of cylinder and steel short circuit.The design of dump door, prevents incinerator
Inside there is detonation or the fortuitous events such as power failure occur, emergency opening discharges door, avoids equipment explosion, and follow-up equipment damage etc. is pernicious
Accident occurs.Flue gas after cyclone dust removal summarize from dual firing chamber lower part enter dual firing chamber (can also design from dual firing chamber top enter
Dual firing chamber), further high-temperature oxydation decomposes.Dual firing chamber is equipped with upper and lower two layers of burner, supply in furnace air, natural gas (coal,
Oil generation or biomass fuel).Flue gas stops 2S or more in dual firing chamber, and dual firing chamber's operating temperature guarantees two at 1100 DEG C or more
Dislike the thorough decomposition of English and organic matter.
Wherein, RTO heat accumulating type heating power incinerator (RTO heat accumulating type oxidation furnace, Regenerative Thermal
Oxidizer) main structure is made of combustion chamber, regenerative chamber and switching valve etc..Regenerative chamber has 2 or 2 or more.In all heat
Thermal effect highest (> 95%) in the power burning method of purification, purification effect are high (three Room > 99%).Flue gas after cyclone dust removal summarize into
Enter RTO furnace, by burning, heating to 760 DEG C or more, high temperature is at 850 DEG C or so.Organic matter (VOCs) in flue gas is oxidized to
Corresponding CO2And H2O, thus flue gas of evolving, while the heat discharged when recovered flue gas decomposition, for preheating the cigarette of subsequent entrance
Gas, to save the fuel consumption of flue gas heating.
In the present embodiment, as a kind of further technical solution, the saturated vapor that the waste heat boiler 307 generates is defeated
It send to the overhead steam boiler 308 and carries out heat source utilization, the waste heat boiler 307 is provided with denitrating system, the waste heat boiler
307 flue gases come out are delivered to overhead steam boiler 308.
Wherein, enter waste heat boiler 307 from 1100 DEG C of high-temperature flue gas that dual firing chamber comes out, 175 DEG C of recycling, 1.0MPa
Saturated vapor.Manufactured saturated vapor send to overhead steam boiler 308 and carries out heat source utilization.
Wherein, hot water heat exchanger or heat-conducting oil furnace can also be added after waste heat boiler 307, is played during administering tail gas
Heat energy utilization, energy-saving and emission-reduction effect.
Wherein, SNCR abbreviation selective non-catalytic reduction method denitrating technique.Since organic nitrogen may be contained in flue gas, generate
SNCR denitration device can be arranged in reasonable temperature window region in film wall-boiler re-entrant portion or exhaust uptake in NOx.
SNCR denitration efficiency is about 40~60% or so, sprays into ammonium hydroxide in waste heat boiler 307920 DEG C~1020 DEG C regions mouthful
Solution carries out SNCR denitration.Using ammonium hydroxide as the SNCR technological principle of reducing agent: CO (NH2)2+H2O=2NH3+CO;NH2+ NO=N2+
H2O;CO+NO=N2+H2O.Denitrating system includes: ammonia water tank, ammonium hydroxide delivery pump, ammonium hydroxide transfer pipeline, ammonia water spray gun etc..
Using urea as reducing agent denitration.Urea is nonflammable, explosion, tasteless, volatility is smaller than ammonium hydroxide, denitration efficiency
Reach 50% or so.Denitrating system includes: urea dissolving tank, delivery pump, control valve and pipeline, atomizing lance etc..Urea is made
High-temperature area is sprayed into for reducing agent, the urea of reducing agent decomposes (160 DEG C) rapidly as ammonia, and also primary with the NOx in flue gas
At N and H2O, 2NO+CO (NH2)2+1/2O2-2N2+CO2+2H2Flue gas after O denitration enters air heat exchanger 309, waste heat benefit
With.
In the present embodiment, as a kind of further technical solution, the superheated steam of the generation of overhead steam boiler 308
Be delivered to carbide furnace 302, the overhead steam boiler 308 includes: A furnace and B furnace, the A furnace and B furnace respectively with air heat exchanger
309 connections, the A furnace and B furnace are utilized respectively the fume afterheat that the waste heat boiler 307 comes out.Specifically, from waste heat boiler
307 850 DEG C or so of the flue gases come out enter the superheated steam that 308 UTILIZATION OF VESIDUAL HEAT IN of overhead steam boiler is made 850 DEG C, as mistake
The main energy sources of hot steam carbonization organic matter system are sent into 302 carbonization organic matter of carbide furnace.
Wherein, the present apparatus is that two overhead steam boilers 308 individually produce superheated steam, and be not involved in containing a large amount of C, N, CO,
CO2、NOx、SO2The burning of tail gas.By using independent deodorization stove 306 (dual firing chamber or RTO furnace) incineration tail gas, combustion chamber
Existing 850 DEG C of temperature, the temperature of RTO furnace also has 1100 DEG C of dual firing chamber's temperature, ensure that the thorough clean of tail gas burning, no
Generate dioxin;The independent production steam of overhead steam boiler 308 simultaneously, but 306 waste gas from incinerator of deodorization stove is made full use of to generate
The burner heating of a large amount of high temperature heat, overhead steam boiler 308 becomes auxiliary heating.
In the present embodiment, as a kind of further technical solution, from 750 DEG C or so of overhead steam boiler 308 out
High-temperature flue gas enters the heat exchange of air heat exchanger 309 and utilizes, and as dual firing chamber's oxygenating, (air heat exchanger 309 will return recycling hot-air
Receive hot-air and be delivered to deodorization stove 306), 100 DEG C~150 DEG C or so hot-airs are recycled for fuel gas buring and exhaust combustion oxygenating
With to reduce operating cost.
In the present embodiment, as a kind of further technical solution, dioxin-like chemical is 250 DEG C~500 DEG C humidity provinces
Between can synthesize again.Chilling tower main function is 550 DEG C of flue gas weak lye (PH below that air heat exchanger 309 comes
=10 or so) directly cooling.It flows through the flue gas in tower directly to contact with the liquid of the penetrating after atomization, the rapid vapour of the liquid of penetrating
A large amount of heat is taken away in change, and flue-gas temperature is able to be rapidly decreased to 200 DEG C or so, again so as to avoid dioxin-like chemical
It generates.It preferably, is corrosion-resistant high-temperature refractory material with smoke contacts face in half-dried 310 tower of chilling tower, shell is steel material.
Half-dried chilling tower 310 is matched simultaneously alkali liquid tank, delivery pump, nozzle.
In the present embodiment, as a kind of further technical solution, 200 DEG C or so of the cigarette of half-dried chilling tower 310 out
Pneumatic transmission enters the disposition of Dry absorption device 311.Literary mound before spraying into sack cleaner respectively using calcium hydroxide powder and active powdered carbon
In in flue, the acidic materials further removed in flue gas simultaneously adsorb the harmful substances such as most of dioxin.
Wherein, activated carbon adsorption.The injection reaction of active carbon venturi is equipped on the flue gas pipeline before sack cleaner
(the Dry absorption device 311 includes the active carbon venturi on the flue gas pipeline before being set to bag filter 312 to device
Injection reactor), active carbon is conveyed with pressure-air.By frequency control conveying capacity, powdered activated carbon is added into flue gas,
Dioxin-like chemical is easily tightly held by activated carbon under low temperature (200 DEG C), and active carbon mixes in flue with flue gas after spraying into, into
The preliminary absorption of row, mixed flue gas is adsorbed to filter bag surface even into sack cleaner, active carbon particle, in filter bag table
Face continues to adsorb harmful substance, significantly improves the removal rate of dioxin-like chemical.In addition, adding active carbon pair in flue gas
Mercury in removal flue gas is also highly effective.
Wherein, calcium hydroxide depickling.Calcium hydroxide dry powder depickling injection text is equipped on the flue gas pipeline before sack cleaner
(the Dry absorption device 311 includes the calcium hydroxide on the flue gas pipeline before being set to bag filter 312 to reactor in mound
Venturi reactor is sprayed in dry powder depickling), calcium hydroxide dry powder is conveyed with pressure-air.By frequency control conveying capacity, to flue gas
Middle addition calcium hydroxide dry powder, to achieve the purpose that deacidification.Calcium hydroxide dry powder mixes in flue with flue gas after spraying into, and carries out just
Step neutralizes absorbing reaction, and mixed flue gas enters sack cleaner, and slaked lime powder is adsorbed to filter bag surface, continues in filter bag surface
Neutralization reaction is carried out with micro acidic materials, improves the removal rate of sour gas.Slaked lime powder storage tank is anti-using closed structure
Only adsorb the water vapour agglomeration in air.
In the present embodiment, as a kind of further technical solution, flue gas is taken out after the disposition of Dry absorption device 311
Enter to bag filter 312 and is dusted absorption processing.Bag filter 312 is a kind of efficient dust-extraction unit, removes chalk dust removing
Partial size is at 0.05 μm or more, and efficiency of dust collection is up to 99% or more.In cleaner, sack cleaner is more compared to other cleaners
Tool advantage, especially using in dry method or semidry method deacidifying process, sack cleaner serves not only as cleaner, and removes smoke abatement
The reaction unit of other harmful substances matter in gas is the most critical equipment of vent gas treatment.So reasonably selecting and designing bag-type dusting
Filtration velocity, filter pocket material, purge mode and the control technology of device all will affect gas cleaning effect.
In the present embodiment, as a kind of further technical solution, air-introduced machine 313 is the cigarette that carbonized by means of superheated steam is cracked
Gas is pumped into each processing system of tail gas all the way, and the chimney 316 after feeding discharges.Air-introduced machine 313 by impeller, casing, into
The parts such as air port, adjusting door, rotating group form.For the economy for considering blower.Exhaust blower and negative-pressure detector interlock, automatic to adjust
Turn over speed is to ensure negative pressure in furnace.It is made of high temp anti-corrosion material, frequency control, rotation speed of fan can be adjusted as needed, it can
Energy saving 35%.
In the present embodiment, as a kind of further technical solution, for spray column 314 and absorption tower 315, this hair
The bright removal efficiency in view of guaranteeing flue gas middle acid substance, using second level washing absorption;It is removed by big yield spray washing
Sour gas in flue gas.To sour gas wet-treating, treatment effect can be improved, and reduce processing cost;In order to guarantee
The washing effect of scrubbing tower lye removes the sour gas such as hydrogen chloride therein, sulfur dioxide by washing to flue gas.From washing
It washs the waste water that tower comes out and enters conditioning tank after precipitation, squeeze into scrubbing tower, be recycled again after adjusting pH value.This
Design 314 material of spray column is carbon steel liner granite anti-corrosion, and acid resistant granite alkali high-temperature resistant result is outstanding, easy to operate, can
By property height, cost performance is high, has good resistance to most of soda acid and chemicals, is live heavy anticorrosive construction instantly
Important materials.315 material of absorption tower is carbon steel inside lining anti-corrosive coating, and absorption tower 315 is placed using two-stage filler, respectively advised
Whole filler and Bauer ring bulk loading filling material increase air-liquid exposure face, mix it strongly.Gas inlet temperature is 180 DEG C, warp
Outlet temperature is down to 40 DEG C or so after two-stage washing.
In the present embodiment, as a kind of further technical solution, the design of chimney 316 is according to " dangerous waste incineration is dirty
Contaminate control standard " (GB18484-2001) exposure draft strict implement.316 material Q235-B+ inside lining anti-corrosive coating of chimney, really
Protect the service life of chimney 316.The design of chimney 316 meets complete equipment applying working condition.By " solid pollution source exhaust in particle
Object measurement and the gaseous pollutant method of sampling " (GB/T16157-1996) requirement, permanent thieff hatch is set, and installs for adopting
The facility of sample and measurement.Lightning rod is set at the top of chimney 316, is connected with ground lightning arrester, ground resistance is less than 4 Ω.Carbonization
Flue gas afterwards passes through each processing section of tail gas, passes through chimney 316 after disposition to high-altitude qualified discharge.Heat is carried out again simultaneously
Energy makes full use of.
It is worth noting that:
1, this programme is not limited to medicine intermediate, pesticide intermediate, the intermediates such as intermediate, food processing of printing and dyeing produced
With high salt, the high-COD waste water generated in journey handles the organic carbon processing in (derivative) high COD slag salt of generation, also includes
The carbonization treatment of the intermediate organic matter such as the electronic wastes such as mobile phone, electric wire, cable, wiring board, sludge, greasy filth.
2, this programme vent gas treatment has used three sets of cyclone separators 304 and cyclone dust collectors 305 are corresponding front end mistakes
Three carbide furnaces 302 of hot steam.302 quantity of carbide furnace is not limited to 3, is also possible to 1,2 or 4 or more, so right
The cyclone separator 304 and cyclone dust collectors 305 answered do not limit to each 3 sets yet, may correspond to 302 number of units of carbide furnace yet and are adjusted
It is whole.
3, the denitrating technique scheme that this programme is mentioned is not limited to ammonium hydroxide or the urea high temperature denitration of SNCR, also includes: to urge
Change reduction, absorb and adsorb three classes, further includes Dry denitration and wet denitration;Selective catalytic reduction (SCR), solid absorption
Method, carbon reduction method, catalytic decomposition, electron beam irradiate (EBA), impulse electric corona plasma method (PPCP);Wet process have oxidizing process,
Absorption method etc..
4, this programme further includes without using denitration scheme, and there is no nitrogen oxidations to close in the detection of 302 cracking tail gas of carbide furnace
When object.
Embodiment two
In conjunction with shown in Fig. 2 to Fig. 5, the present embodiment provides a kind of feeding device (feedings of superheated steam anaerobic carbonization cracking
System) comprising: storage bin 1, bucket elevator 2, feeding passage 3, the storehouse 31 that feeds intake, the stirring cage that feeds intake 32 and discharger;The storage bin
1 is set to the bottom of bucket elevator 2;The top of the bucket elevator 2 is connect by feeding passage 3 with the storehouse 31 that feeds intake, the bucket elevator 2
It can be by material lifting to be processed in storage bin 1 into feeding passage 3;The bottom in the storehouse 31 that feeds intake and the stirring cage 32 that feeds intake
Feed inlet connection;The discharge port for feeding intake stirring cage 32 is connect with discharger, and the discharger is for connecting carbide furnace.Bucket elevator
2, " firewall " that feeding passage 3, the storehouse 31 that feeds intake, the stirring cage that feeds intake 32 form first of isolation air, break off oxygen.To carbide
Material is successively sent to the storehouse 31 that feeds intake by bucket elevator 2, and 32 continuous and quantitative of stirring cage that fed intake is sent backward.It is accumulated in the storehouse 31 that feeds intake
Material just play the role of " material envelope ", completely cut off outside air with material itself.Moreover, material is by the stirring cage 32 that feeds intake by unloading
Glassware (71/ unloading valve of Blowing stopper) is sent to carbide furnace, " firewall " for constituting second isolation air, breaking off oxygen.Into one
Step ground, 71/ unloading valve of Blowing stopper is the revolving speed that rotating vane in shell is automatically controlled by motor, to control inlet amount;In addition
The gap very little of rotating vane and housing cavity guarantees that outside air does not enter carbide furnace, material when material does not put into feed bin
Into when, further strengthen air exclusion effect.
Preferably, the discharger includes: Blowing stopper 71 or unloading valve.Preferably, the Blowing stopper 71 include: casing,
Motor, blower transmission shaft 712 and fan blade 711;The casing internal has a cavity, and the casing has feed inlet and goes out
Material mouth, the motor drive fan blade 711 to be rotated by blower transmission shaft 712, and the fan blade 711 be (blade
Outer profile) and cavity inner surface between gap be 0.1mm.The gap of unloading valve is 1mm or more.
Embodiment three
In conjunction with shown in Fig. 6 to Fig. 7, the present embodiment provides a kind of carbonized by means of superheated steam furnace continuous discharge cooling conveying devices
(discharge system) comprising: the first screw conveyor 15, the second screw conveyor 19 and third screw conveyor 20;Described
One screw conveyor 15 is inclined to set, and the top of the lower end of first screw conveyor 15 is provided with for steaming overheat
The feed inlet that material enters after vapour carbonization, the lower part of the higher-end of first screw conveyor 15 is provided with discharge port;It is described
Second screw conveyor 19 is inclined to set, and first screw conveyor 15 is parallel with first screw conveyor 15 sets
Set, the top of the lower end of second screw conveyor 19 is provided with feed inlet, second screw conveyor 19 it is higher
The lower part at end is provided with discharge port, the charging of the discharge port of first screw conveyor 15 and second screw conveyor 19
Mouth is connected by Blowing stopper 71;The third screw conveyor 20 in horizontally disposed, the third screw conveyor 20 with it is described
Second screw conveyor 19 is arranged in a crossed manner, and one end top of the third spiral transferring is provided with feed inlet, the third spiral transferring
Feed inlet connect with the discharge port of the second screw conveyor 19, the bottom interval of the third screw conveyor 20 is provided with
One discharge port, the second discharge port and third discharge port.Material after superheated steam high temperature cabonization is up to 600 DEG C or so, leads to
Cross the present embodiment can realize at the appointed time, 80 DEG C are dropped in the confined space hereinafter, facilitate discharging to collect, packaging, facilitate molten
Solution recycles.
In the present embodiment, it is preferable that be provided with first between the feed inlet and discharge port of first screw conveyor 15
Water(-cooling) jacket 151,151 coaxial package of the first water(-cooling) jacket are described in the working cavity of first screw conveyor 15
The lower end lower part of first water(-cooling) jacket 151 is provided with water inlet, and the higher-end top of first water(-cooling) jacket 151 is provided with
Water outlet.Preferably, first screw conveyor 15 is provided with inspection socket 16 in the two sides of first water(-cooling) jacket 151.
Preferably, the discharge port of first screw conveyor 15 is located at the surface of the feed inlet of second screw conveyor 19.
In the present embodiment, it is preferable that be provided with second between the feed inlet and discharge port of second screw conveyor 19
Water(-cooling) jacket 191,191 coaxial package of the second water(-cooling) jacket are described in the working cavity of second screw conveyor 19
The lower end lower part of second water(-cooling) jacket 191 is provided with water inlet, and the higher-end top of second water(-cooling) jacket 191 is provided with
Water outlet.Preferably, second screw conveyor 19 is provided with inspection socket 16 in the two sides of second water(-cooling) jacket 191.
Preferably, the discharge port of second screw conveyor 19 is located at the surface of the feed inlet of the third screw conveyor 20.
In the present embodiment, it is preferable that set between the first discharge port and the second discharge port of the third screw conveyor 20
It is equipped with a third water(-cooling) jacket 203, is provided between the second discharge port and third discharge port of the third screw conveyor 20
One third water(-cooling) jacket 203, two third water(-cooling) jackets 203 distinguish coaxial package in the third screw conveyor 20
Working cavity, one end lower part of the third water(-cooling) jacket 203 are provided with water inlet, one end of the third water(-cooling) jacket 203
Other end top is provided with water outlet.Preferably, first discharge port, second discharge port and the third discharge port point
It is not provided with pneumatic gate valve 201, and is connected to liquid reserve tank/material storing box/jumbo bag (can always be referred to as collection device 21).
Preferably, each screw conveyor is provided with drainage interface in the lower part of its first end.
For the water inlet of each water(-cooling) jacket and water outlet, it can use independent way of supplying water certainly can also
Using concentration cooling cycle way of supplying water.Such as:
1. the present embodiment further includes pump group, one end of the pump group is connect with water source, the other end and first third
The water inlet of water(-cooling) jacket 203 connects, the water outlet of first third water(-cooling) jacket 203 and second adjacent third water
The water inlet of coolant jacket 203 connects, the water outlet of second third water(-cooling) jacket 203 and the water inlet of the second water(-cooling) jacket 191
Connection, the water outlet of the second water(-cooling) jacket 191 are connect with the water inlet of the first water(-cooling) jacket 151, and the first water(-cooling) jacket 151 goes out
The mouth of a river is connect with water source.
2. the present embodiment further includes pump group, one end of the pump group is connect with cooling water source pond, and the other end is respectively with first
Water(-cooling) jacket, the second water(-cooling) jacket, the connection of third water(-cooling) jacket water inlet, and using hydraulic pressure the first water(-cooling) jacket, the second water
Coolant jacket, third water(-cooling) jacket water outlet hot water cooling water source pond is depressed by pipeline, utilize cooling column is unified to cool down.
It is worth noting that the quantity of screw conveyor (stirring cage) can be 1,2,3, even more quantity.It is cold
But the combination for the stirring cage, lag cooler of discharging can be stirring cage+lag cooler, be also designed to stirring cage+lag cooler+stirring cage, stirring cage quantity
It is unlimited, it is needed to carry out permutation and combination according to scene.Stirring cage design can be with level design, and band inclination angle is designed.Stirring cage is connected with each other,
It can be connected with straight line, multi-angle connection can also be intersected.71 position of Blowing stopper is not limited to the position designed in figure, in combination with existing
The specific layout in field, installs stirring cage quantity, different positions is selected to install;Blowing stopper 71 can be by motor, electrical automatic control
System, may be designed in weight (weight) formula Mechanical course.600 DEG C or so materials are applicable in the design of this device, same needle after carbonization
To 700~800 DEG C, 500 DEG C, 300 DEG C of materials below also this applicable device.
Example IV
As shown in connection with fig. 8, the present embodiment four provides a kind of cooling novel conveying device of carbonized by means of superheated steam furnace continuous discharge
(discharge system) comprising: the 4th screw conveyor 22, lag cooler 23 and the 5th screw conveyor 24;4th spiral transferring
Sending machine 22 is in be horizontally disposed with, after the top of the first end of the 4th screw conveyor 22 is provided with for making carbonized by means of superheated steam
The feed inlet that material enters, the lower part of the second end of the 4th screw conveyor 22 is provided with discharge port, the 4th spiral
The discharge port of conveyer 22 is connect by feeding device 231 with the feed inlet of the lag cooler 23, the discharging of the lag cooler 23
Mouth is connect with the feed inlet of the 5th screw conveyor 24, and the 5th screw conveyor 24 is in be horizontally disposed with, and the described 5th
One end top of spiral transferring is provided with feed inlet, and the feed inlet of the 5th spiral transferring and the discharge port of the lag cooler 23 connect
It connects, the bottom interval of the 5th screw conveyor 24 is provided with the first discharge port, the second discharge port and third discharge port.By
Material after superheated steam high temperature cabonization is up to 600 DEG C or so, can realize through this embodiment at the appointed time, the confined space
It inside drops to 80 DEG C and collects, packs hereinafter, facilitating and discharging, facilitate dissolution, recycle.
In the present embodiment, it is preferable that be provided with the 4th between the feed inlet and discharge port of the 4th screw conveyor 22
Water(-cooling) jacket, the 4th water(-cooling) jacket coaxial package is in the working cavity of the 4th screw conveyor 22, the 4th water
The first end lower part of coolant jacket is provided with water inlet, and the second end top of the 4th water(-cooling) jacket is provided with water outlet.It is preferred that
Ground, the 4th screw conveyor 22 are provided with inspection socket 16 in the two sides of the 4th water(-cooling) jacket.Preferably, the described 4th
The discharge port of screw conveyor 22 is located at the top of the feed inlet of the lag cooler 23, the discharging of the 4th screw conveyor 22
Mouth is connect by feeding device 231 with the feed inlet of the lag cooler 23.
In the present embodiment, it is preferable that the lag cooler 23 includes: pedestal 237, driving motor 238, rolling stock 239, passes
Moving gear 232, roller 233, feeding device 231 and discharging device 234;The roller 233 is set to institute by rolling stock 239
It states on pedestal 237;The driving motor 238 is connect by transmission gear 232 with rolling stock 239;The feeding device 231
One end is connect with the first end of roller 233, the discharging of the other end of the feeding device 231 and the 4th screw conveyor 22
Mouth connection;One end of the discharging device 234 is connect with the second end of roller 233, the other end of the discharging device 234 and institute
State the feed inlet connection of the 5th spiral transferring;Water cooling system is provided on the roller 233, the water cooling system has water inlet
Mouth 235 and water outlet 236.Preferably, the water cooling system includes: water cooling coil or the edge for being set to 233 center of roller
The cooling straight tube of the water of 233 circumferencial direction of roller setting.Preferably, the discharge port of the lag cooler 23 is located at the 5th spiral transferring
Send the surface of the feed inlet of machine 24.
Preferably, one the 5th water is provided between the first discharge port and the second discharge port of the 5th screw conveyor 24
It is cooling to be provided with one the 5th water for coolant jacket 241 between the second discharge port and third discharge port of the 5th screw conveyor 24
Set 241, two the 5th water(-cooling) jacket 241 difference coaxial packages are in the working cavity of the 5th screw conveyor 24, institute
One end lower part for stating the 5th water(-cooling) jacket 241 is provided with water inlet, one end other end top of the 5th water(-cooling) jacket 241
It is provided with water outlet.
Preferably, first discharge port, second discharge port and the third discharge port are respectively arranged with pneumatic insert
Plate valve 201, and it is connected to liquid reserve tank/material storing box/jumbo bag (can be understood as collection device 21).
Embodiment five
In conjunction with shown in Fig. 9 to Figure 11, the present embodiment provides a kind of (carbonizations of the continuous anaerobic carbonization running gear of superheated steam
Furnace), comprising: superheated steam pipeline assembly and the first carbide furnace 5 set gradually from top to bottom, the second carbide furnace 6, third carbonization
Furnace 7;The upper entrance of the first end of first carbide furnace 5 is connect with the outlet of feeding passage 3, first carbide furnace 5
The lower part outlet of second end connect with the upper entrance of the second end of second carbide furnace 6, the of second carbide furnace 6
The lower part outlet of one end is connect with the upper entrance of the first end of the third carbide furnace 7, the second end of the third carbide furnace 7
Lower part outlet connect with discharging mechanism.The continuous anaerobic carbonization running gear of the superheated steam, it can be achieved that organic waste into
Row superheated steam anaerobic carbonization, and the continuous anaerobic carbonization running gear of the superheated steam passes through the first carbide furnace of setting, the
Mutual cooperation between two carbide furnaces, third carbide furnace can thoroughly realize the continuous non-oxygen carbon of superheated steam by three-level carbonization
Smooth, the smooth execution changed.
In the present embodiment, it is preferable that the superheated steam pipeline assembly includes: superheated steam general pipeline 13, superheated steam branch
Pipe, exhaust main 14 and exhaust branch pipe;The superheated steam general pipeline 13 is by each superheated steam branch pipe respectively with described first
Carbide furnace 5, the second carbide furnace 6, third carbide furnace 7 connect, the exhaust main 14 by each exhaust branch pipe respectively with it is described
First carbide furnace 5, the second carbide furnace 6, third carbide furnace 7 connect.
Preferably, the exhaust branch pipe includes first exhaust branch pipe 141, second exhaust branch pipe 142 and third exhaust branch pipe
143, the first exhaust branch pipe 141 is connected to the middle part of first carbide furnace 5, and the second exhaust branch pipe 142 is connected to
The middle part of second carbide furnace 6, the third exhaust branch pipe 143 are connected to the middle part of third carbide furnace 7;The superheated steam
Branch pipe includes: the first superheated steam branch pipe 131, the second superheated steam branch pipe 132 and third superheated steam branch pipe 133, and described
One superheated steam branch pipe 131 is connected to the middle part of first carbide furnace 5, and the second superheated steam branch pipe 132 is connected to institute
The middle part of the second carbide furnace 6 is stated, the third superheated steam branch pipe 133 is connected to the middle part of third carbide furnace 7.
Preferably, the exhaust branch pipe is also designed to following scheme: be connected to each layer of carbide furnace front end or
End.The superheated steam branch pipe is also designed to following scheme: being connected to the front end or end of each layer of carbide furnace.
Preferably, certainly, exhaust branch pipe and superheated steam branch pipe can be independently arranged, can also gathers together and sets
Set, such as: exhaust branch pipe and superheated steam branch pipe can be set in one (such as: superheated steam branch pipe is located at center, and exhaust is propped up
Pipe coaxial package is in the periphery of superheated steam branch pipe).The organic matter in high organic matter or other materials in slag salt passes through first
Carbide furnace 5, the second carbide furnace 6, third carbide furnace 7, come into full contact with superheated steam, the organic exhaust gas warp after anaerobic carbonization cracking
It crosses exhaust branch pipe and imports exhaust main 14, be extracted at rear end deodorization stove high-temperature oxydation and cleaning using the centrifugal blower of exhaust emissions
Reason.
Preferably, first carbide furnace 5, the second carbide furnace 6, third carbide furnace 7 pass through the realization pair of frequency conversion speed-down machine
Its feeding main shaft is controlled.Preferably, the discharging device includes: water cooling stirring cage or lag cooler;The number of the water cooling stirring cage
Amount is one or more;The quantity of the lag cooler is one or more.Preferably, the water cooling stirring cage includes: water cooling
But set 92 and discharging stirring cage 91, the water(-cooling) jacket 92 are set in the discharging stirring cage 91, the first end of the water(-cooling) jacket 92
Bottom be provided with water inlet pipe, the top of the second end of the water(-cooling) jacket 92 is provided with outlet pipe.Preferably, the water is cooling
The quantity of set 92 is one or more, and multiple water(-cooling) jackets 92 are arranged at intervals at the discharging stirring cage 91.
Preferably, the bucket elevator 2 includes: scrapper conveyor or pipe chain machine.Preferably, the feeding passage 3 includes: updip
Access ramp, lower ramp way and augers 4;The entrance of the augers 4 is connect with the upper ramp way, described
The outlet of augers 4 and the lower ramp way;The upper ramp way is connect with the top of the bucket elevator 2, described
Lower ramp way is connect with the entrance of first carbide furnace 5.
Preferably, the carbide furnace operating unit further include: rack 8;Be provided in the rack 8 first load carrier,
Second load carrier and third load carrier are provided with first carbide furnace 5 on first load carrier, and described second holds
It is provided with second carbide furnace 6 on mounted mechanism, the third carbide furnace 7 is provided on the third load carrier.Preferably,
Diagonal brace 10 is provided in the rack 8.
Preferably, the continuous anaerobic carbonization running gear of the superheated steam further include: ladder 11, the ladder 11 have three layers
Ladder structure, has a half space between adjacent ladder structure, and the ladder 11 is set to the side of the rack 8.It is preferred that
The angle of ground, every layer of ladder structure and horizontal plane is 30 DEG C to 45 DEG C.Preferably, the continuous anaerobic carbonization operation dress of the superheated steam
It sets further include: be set to the fence of 11 side of ladder and the fence 12 of each layer of carbide furnace mounting platform surrounding;The fence 12
It include: railing and jack base, the railing is set on the jack base.
Preferably, the shell of each carbide furnace includes furnace body shell and furnace body inner casing, the furnace body shell and the furnace body
The inside air flue for being connected with superheated steam branch pipe is formed between inner casing.
Preferably, the internal air flue is provided with several stomatas along its length.
Preferably, each carbonization furnace body can not also designed enclosures, add insulating layer outside inner casing, guarantee enclosure interior work
It is minimized as temperature losses.Superheated steam air intake branch is directly installed in the inner casing of every layer of carbide furnace.
Preferably, each carbide furnace can also use double-screw type with single screw.
Such as: carbide furnace includes: furnace body shell, furnace body inner casing, the first output shaft, the second output shaft, gear-box, shaft coupling
The mechanical, electrical machine of device, frequency conversion speed-down;It is formed between the furnace body shell and the furnace body inner casing for being connected with superheated steam branch pipe
Internal air flue, the internal air flue are provided with several stomatas along its length.The motor passes through frequency conversion speed-down machine, shaft coupling
Device is connect with gear-box, and the gear-box exports axis connection, first output shaft and second with the first output shaft, second respectively
Output axis connection is located in the furnace body inner casing, and the two rotates synchronously.It is set on first output shaft, the second output shaft
It is equipped with helical blade structure.
In order to more thoroughly realize that organic waste comes into full contact with superheated steam.
Such as: it is provided between furnace body shell, furnace body inner casing in annular space (channel), which may act as logical in air inlet
Road, the corresponding superheated steam branch pipe connection of the inlet channel.The side (close to the side of discharge port) of the furnace body inner casing is set
It is equipped with gas outlet, which connect with exhaust branch pipe.Certainly, the inner surface of inlet channel is provided with several air inlets.
Certainly, the set-up mode of air inlet can there are many.Such as: the distribution of air inlet from its feed end to discharge end by
It is decrescence few.Another example is: the distribution of air inlet is in the small Normal Distribution Model of the sum of big, the both sides sectional area of the sum of intermediate cross-section product,
Its sectional area distribution function is as follows:
Wherein, f (x) is unit breathing area distribution function;If central point in inlet channel axial direction is origin, x be from
The coordinate value extended in the middle part of inlet channel to its both ends;Wherein, π is pi;Wherein, σ is related with the partial size D of material.The σ is
0.15D-0.55D.Superheated steam can in this way realized maximum at the middle part of middle part furnace chamber, be come into full contact with.
Embodiment six
The present embodiment six also provides a kind of method on the basis of above-mentioned each embodiment comprising:
The superheated steam that overhead steam boiler generates puts into carbide furnace;
Preferably, superheated steam is respectively enterd into the first carbide furnace, the second carbide furnace, using superheated steam pipeline assembly
Three carbide furnaces start to feed intake to heat each carbide furnace when temperature rises to 300 to 500 DEG C.
Material to be processed is continuously conveyed by feeding system to carbide furnace, passes through air exclusion mechanism when carbide furnace is run
Realize the environment inside it always in an opposite anaerobic;
Preferably, the treating material in storage bin is promoted using bucket elevator, bucket elevator utilizes frequency control control
Feeding speed processed, bucket elevator promote material and are put by charging line to feeding screw, and feeding screw utilizes frequency control control
Treating material is put into the first carbide furnace by system, and the carbonization material of the first carbide furnace is promoted by frequency conversion speed-down machine, and with mistake
Hot steam comes into full contact with, is carbonized, and is delivered to the second carbide furnace, the carbide of the second carbide furnace by the material that first-stage preliminary is carbonized
Material is promoted by frequency conversion speed-down machine, and is come into full contact with, is carbonized with superheated steam, is delivered to the by the material that second level is sufficiently carbonized
The carbonization material of three carbide furnaces, third carbide furnace is promoted by frequency conversion speed-down machine, and is come into full contact with, is carbonized with superheated steam, warp
It crosses the material that three-level is thoroughly carbonized to discharge by the frequency control of Blowing stopper, the material after carbonization is sent to discharging mechanism.
Preferably, present apparatus oxygen free condition refers to anoxic or oxygen deprivation, opposite anaerobic, not absolute anaerobic.Organic matter is in carbon
Change furnace in meet superheated steam will high temperature cabonization cracking, but high temperature cabonization cracking prerequisite be " anaerobic ".
To reach this purpose, the design that the present apparatus takes following isolation air, breaks off oxygen: 1. feeder, the storehouse that feeds intake, throwing
" firewall " that material stirring cage forms first of isolation air, breaks off oxygen.Material to be carbonized by feeder successively send to
Feed intake storehouse, and the stirring cage continuous and quantitative that fed intake is sent backward.The material for being accumulated in the storehouse that feeds intake just plays the role of " material envelope ", uses material
Isolation outside air itself.2. material is sent by Blowing stopper/unloading valve to carbide furnace by the stirring cage that feeds intake, constitute second every
Exhausted air, " firewall " for breaking off oxygen.Blowing stopper/unloading valve is the revolving speed that rotating vane in shell is automatically controlled by motor,
To control inlet amount;In addition the gap very little of rotating vane and housing cavity guarantees extraneous empty when material does not put into feed bin
Gas does not enter carbide furnace, when material enters, further strengthens air exclusion effect.3. material is by Blowing stopper/unload ash after carbonization
Valve is collected by 3. deslagging of cooling discharging system, " firewall " for constituting third road isolation air, breaking off oxygen.It discharges cold
But the slag notch of system is communicated with atmosphere, and Blowing stopper is not added, and air will be pumped down in carbide furnace, so last in carbide furnace
Slag notch installs Blowing stopper/unloading valve or (by 1,2,3 cooling stirring cages, or adds lag cooler group in discharging cooling system
At) first stirring cage slag notch and the feed inlet of second stirring cage (or lag cooler) Blowing stopper/unloading valve is installed.4. system opens
When dynamic, air-introduced machine just starts operation, keeps total system from carbide furnace to exhaust treatment system tiny structure.This design establishes carbonization
4th " firewall " of furnace working cavity and oxygen-barrier.When total system works, a small amount of air escape is inevitably had to carbonization
In furnace, in addition high temperature cabonization reaction can also generate partial oxidation, it, can be endlessly may deposit since air-introduced machine works always
Oxygen with organic exhaust gas pass through exhaust main arrange rear end exhaust treatment system, last high altitude discharge to atmosphere.
Material after carbide furnace carbonization is collected by the way that discharge system is cooling;
Preferably, using the 4th screw conveyor, lag cooler and the 5th screw conveyor by the high-temperature material water after carbonization
It is cold be cooled to 80 DEG C hereinafter, cooling after material bagging or put into hopper or collector.
Effect of the material to be processed flue gas that high temperature cabonization cracking generates under anaerobic in air-introduced machine in carbide furnace
Under sequentially enter cyclone separator, cyclone dust collectors, deodorization stove, waste heat boiler, overhead steam boiler, air heat exchanger, be partly anxious but unable to do any thing
Cold tower, Dry absorption device, bag filter, air-introduced machine, spray column, absorption tower and chimney are (referring in particular to above-described embodiment one
Description).
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (10)
1. a kind of superheated steam anaerobic carbonization organic matter integrated system characterized by comprising feeding system, carbide furnace, discharging
System, overhead steam boiler and exhaust treatment system;
The feeding system is connected by the feed inlet of air exclusion mechanism and carbide furnace;
The discharge system is connected by the discharge port of air exclusion mechanism and carbide furnace;
The overhead steam boiler is connect with carbide furnace;
The exhaust treatment system is connect with carbide furnace, by the exhaust gas of air-introduced machine pump drainage carbide furnace, the exhaust treatment system
The overhead steam boiler can be heated using the temperature of exhaust gas.
2. superheated steam anaerobic carbonization organic matter integrated system according to claim 1, which is characterized in that at the tail gas
Reason system includes: the cyclone separator set gradually, cyclone dust collectors, deodorization stove, waste heat boiler, air heat exchanger, is partly anxious but unable to do any thing
Cold tower, Dry absorption device, bag filter, air-introduced machine, spray column, absorption tower and chimney;The air inlet of the cyclone separator
Mouthful for connecting carbide furnace, high temperature cabonization cracking generates flue gas in air-introduced machine to material to be processed under anaerobic in carbide furnace
Under the action of sequentially enter cyclone separator, cyclone dust collectors, deodorization stove, waste heat boiler, overhead steam boiler, air heat exchanger,
Half-dried chilling tower, Dry absorption device, bag filter, air-introduced machine, spray column, absorption tower and chimney.
3. superheated steam anaerobic carbonization organic matter integrated system according to claim 2, which is characterized in that the feeding system
System includes: storage bin, bucket elevator, feeding passage, the storehouse that feeds intake, the stirring cage that feeds intake, Blowing stopper/unloading valve;The storage bin is set to
The bottom of bucket elevator;The top of the bucket elevator is connect by feeding passage with the storehouse that feeds intake, and the bucket elevator can be by storage bin
Interior material lifting to be processed is into feeding passage;The bottom in the storehouse that feeds intake is connect with the feed inlet for the stirring cage that feeds intake;The throwing
Expect to be provided with Blowing stopper/unloading valve between the discharge port and carbide furnace of stirring cage;Wherein, the bucket elevator, feeding passage, feed intake
Storehouse, Blowing stopper/unloading valve collectively form the air exclusion mechanism of the carbide furnace gating location;
The entrance of the discharge system is provided with Blowing stopper/unloading valve, and the Blowing stopper/unloading valve constitutes the carbonization furnace discharge
The air exclusion mechanism of mouth position.
4. superheated steam anaerobic carbonization organic matter integrated system according to claim 3, which is characterized in that the Blowing stopper
It include: casing, motor, blower transmission shaft and fan blade;The casing internal has a cavity, and the casing has feed inlet
And discharge port, the motor is rotated by blower transmission shaft band movable vane piece, between the fan blade and cavity inner surface
Gap be 0.1mm.
5. superheated steam anaerobic carbonization organic matter integrated system according to claim 3, which is characterized in that the carbide furnace
It include: the first carbide furnace, the second carbide furnace, third carbide furnace set gradually from top to bottom;The first of first carbide furnace
The upper entrance at end is connect with Blowing stopper/unloading valve, for inputting material to be processed, the second end of first carbide furnace
Lower part outlet is connect with the upper entrance of the second end of second carbide furnace, and the lower part of the first end of second carbide furnace goes out
Mouth is connect with the upper entrance of the first end of the third carbide furnace, and the lower part outlet of the second end of the third carbide furnace is used for
Material after output carbonization;First carbide furnace, the second carbide furnace, third carbide furnace are connect with overhead steam boiler respectively;Institute
It states the first carbide furnace and passes sequentially through cyclone separator, cyclone dust collectors and deodorization stove connection;Second carbide furnace passes sequentially through
Cyclone separator, cyclone dust collectors and deodorization stove connect;The third carbide furnace passes sequentially through cyclone separator, cyclone dust collectors
It is connect with deodorization stove.
6. superheated steam anaerobic carbonization organic matter integrated system according to claim 2, which is characterized in that the discharging system
System includes: the first screw conveyor, the second screw conveyor and third screw conveyor;First screw conveyor is inclined
Setting, the top of the lower end of first screw conveyor are provided with the feed inlet connecting with Blowing stopper/unloading valve, and described the
The lower part of the higher-end of one screw conveyor is provided with discharge port;Second screw conveyor is inclined to set, and described
One screw conveyor is arranged in parallel with first screw conveyor, the top setting of the lower end of second screw conveyor
There is feed inlet, the lower part of the higher-end of second screw conveyor is provided with discharge port, and first screw conveyor goes out
Material mouth is connect with the feed inlet of second screw conveyor by Blowing stopper;The third screw conveyor is in be horizontally disposed with,
The third screw conveyor and second screw conveyor are arranged in a crossed manner, and one end top of the third spiral transferring is provided with
The feed inlet of feed inlet, the third spiral transferring is connect with the discharge port of the second screw conveyor, the third screw conveyor
Bottom interval be provided with the first discharge port, the second discharge port and third discharge port.
7. superheated steam anaerobic carbonization organic matter integrated system according to claim 6, which is characterized in that
The first water(-cooling) jacket, first water(-cooling) jacket are provided between the feed inlet and discharge port of first screw conveyor
Coaxial package is provided in the working cavity of first screw conveyor, the lower end lower part of first water(-cooling) jacket into water
Mouthful, the higher-end top of first water(-cooling) jacket is provided with water outlet;
The second water(-cooling) jacket, second water(-cooling) jacket are provided between the feed inlet and discharge port of second screw conveyor
Coaxial package is provided in the working cavity of second screw conveyor, the lower end lower part of second water(-cooling) jacket into water
Mouthful, the higher-end top of second water(-cooling) jacket is provided with water outlet;
It is provided with a third water(-cooling) jacket between the first discharge port and the second discharge port of the third screw conveyor, described
A third water(-cooling) jacket, two third water coolings are provided between the second discharge port and third discharge port of three screw conveyors
But coaxial package is arranged set in the working cavity of the third screw conveyor, one end lower part of the third water(-cooling) jacket respectively
There is water inlet, one end other end top of the third water(-cooling) jacket is provided with water outlet.
8. superheated steam anaerobic carbonization organic matter integrated system according to claim 2, which is characterized in that the discharging system
System includes: the 4th screw conveyor, lag cooler and the 5th screw conveyor;4th screw conveyor is in horizontally disposed, institute
The top for stating the first end of the 4th screw conveyor is provided with the feed inlet connecting with Blowing stopper/unloading valve, the 4th spiral
The lower part of the second end of conveyer is provided with discharge port, the charging of the discharge port and the lag cooler of the 4th screw conveyor
Mouth connection, the discharge port of the lag cooler are connect with the feed inlet of the 5th screw conveyor, the 5th screw conveyor
In being horizontally disposed with, one end top of the 5th spiral transferring is provided with feed inlet, the bottom interval of the 5th screw conveyor
It is provided with the first discharge port, the second discharge port and third discharge port.
9. superheated steam anaerobic carbonization organic matter integrated system according to claim 8, which is characterized in that
The 4th water(-cooling) jacket, the 4th water(-cooling) jacket are provided between the feed inlet and discharge port of 4th screw conveyor
Coaxial package is provided in the working cavity of the 4th screw conveyor, the first end lower part of the 4th water(-cooling) jacket into water
Mouthful, the second end top of the 4th water(-cooling) jacket is provided with water outlet;4th screw conveyor is in the 4th water cooling
But the two sides covered are provided with inspection socket;
The lag cooler includes: pedestal, driving motor, rolling stock, transmission gear, roller, feeding device and discharging device;Institute
Roller is stated to be set on the pedestal by rolling stock;The driving motor is connect by transmission gear with rolling stock;Institute
The first end of one end and roller for stating feeding device connects, the other end of the feeding device and the 4th screw conveyor
Discharge port connection;The second end of one end of the discharging device and roller connects, the other end of the discharging device and described the
The feed inlet of five spiral transferrings connects;Water cooling system is provided on the roller, the water cooling system has water inlet and goes out
The mouth of a river;
It is provided with one the 5th water(-cooling) jacket between the first discharge port and the second discharge port of 5th screw conveyor, described
One the 5th water(-cooling) jacket, two the 5th water coolings are provided between the second discharge port and third discharge port of five screw conveyors
But coaxial package is arranged set in the working cavity of the 5th screw conveyor, one end lower part of the 5th water(-cooling) jacket respectively
There is water inlet, one end other end top of the 5th water(-cooling) jacket is provided with water outlet.
10. a kind of method of superheated steam anaerobic carbonization organic matter integrated system according to claim 1 to 9,
It is characterised by comprising:
The superheated steam that overhead steam boiler generates puts into carbide furnace;
Material to be processed is continuously conveyed by feeding system to carbide furnace, and carbide furnace is realized when running by air exclusion mechanism
Environment inside it always in an opposite anaerobic;
Material after carbide furnace carbonization is collected by the way that discharge system is cooling;
In carbide furnace material to be processed under anaerobic high temperature cabonization cracking generate flue gas under the action of air-introduced machine according to
It is secondary enter cyclone separator, cyclone dust collectors, deodorization stove, waste heat boiler, overhead steam boiler, air heat exchanger, half-dried chilling tower,
Dry absorption device, bag filter, air-introduced machine, spray column, absorption tower and chimney.
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