[go: up one dir, main page]

CN105834196A - Device for continuously conducting oxygen-free carbonization on organic waste through superheated steam - Google Patents

Device for continuously conducting oxygen-free carbonization on organic waste through superheated steam Download PDF

Info

Publication number
CN105834196A
CN105834196A CN201610327627.7A CN201610327627A CN105834196A CN 105834196 A CN105834196 A CN 105834196A CN 201610327627 A CN201610327627 A CN 201610327627A CN 105834196 A CN105834196 A CN 105834196A
Authority
CN
China
Prior art keywords
superheated steam
carbonization
organic waste
unit
temperature data
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610327627.7A
Other languages
Chinese (zh)
Other versions
CN105834196B (en
Inventor
符国华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Blue Green Environmental Protection Technology Co ltd
Original Assignee
Jiangsu Yier Plasma Science & Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Yier Plasma Science & Technology Co Ltd filed Critical Jiangsu Yier Plasma Science & Technology Co Ltd
Priority to CN201610327627.7A priority Critical patent/CN105834196B/en
Publication of CN105834196A publication Critical patent/CN105834196A/en
Application granted granted Critical
Publication of CN105834196B publication Critical patent/CN105834196B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • B09B3/45Steam treatment, e.g. supercritical water gasification or oxidation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Environmental & Geological Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

本发明涉及有机废弃物处理设备技术领域,尤其是涉及一种过热蒸汽连续无氧碳化有机废弃物的装置。该装置包括控制系统以及分别与控制系统通讯连接的送料单元、碳化单元、出料单元、第一旋风除尘器、第二旋风除尘器、脱臭炉、过热蒸汽发生器、第三旋风除尘器、导热油加温装置、排废风机和尾气终端处理系统。该装置可以补充现有焚烧技术处置危险有机废弃物技术中的很多不足,同时还可解决现有碳化技术单一,仅能使用简单的外热式或内热式热空气碳化技术的现状。

The invention relates to the technical field of organic waste treatment equipment, in particular to a device for continuous anaerobic carbonization of organic waste with superheated steam. The device includes a control system and a feeding unit, a carbonization unit, a discharge unit, a first cyclone dust collector, a second cyclone dust collector, a deodorizing furnace, a superheated steam generator, a third cyclone dust collector, and a heat conduction unit respectively connected to the control system. Oil heating device, exhaust fan and exhaust gas terminal treatment system. The device can supplement many deficiencies in the existing incineration technology for hazardous organic waste disposal, and can also solve the current situation that the existing carbonization technology is single and only simple external heating or internal heating hot air carbonization technology can be used.

Description

过热蒸汽连续无氧碳化有机废弃物的装置Device for continuous oxygen-free carbonization of organic waste with superheated steam

技术领域technical field

本发明涉及有机废弃物处理设备技术领域,尤其是涉及一种过热蒸汽连续无氧碳化有机废弃物的装置。The invention relates to the technical field of organic waste treatment equipment, in particular to a device for continuous anaerobic carbonization of organic waste with superheated steam.

背景技术Background technique

目前,我国碳化技术水平简单单一,多用于生物质的碳化,如木材、秸秆、稻壳、煤等有机物的碳化。碳化物的碳化效果要求不高。随着中国化工、农药、医药等行业的快速发展,每年产生大量的危险有机废弃物,很多废弃物通过简单的焚烧固然能销毁难降解的污染物,但同时会产生大量的剧毒气体二噁英及残渣、飞灰等废弃物。At present, the level of carbonization technology in my country is simple and single, and it is mostly used for the carbonization of biomass, such as the carbonization of organic matter such as wood, straw, rice husk, and coal. The carbonization effect of carbides is not very demanding. With the rapid development of China's chemical, pesticide, pharmaceutical and other industries, a large amount of hazardous organic waste is produced every year. Many wastes can be destroyed by simple incineration of pollutants that are difficult to degrade, but at the same time, a large amount of highly toxic gas dioxin will be produced. British and residue, fly ash and other waste.

全世界每年产生有机废弃物十亿吨以上,2015年我国危险废弃物产生量超6000万吨,截止2011年全国持危险废弃物经营许可证的单位约1500家,危险废弃物年处置量也只能超过900万吨以上,处置能力及处置技术远远不能满足现状,同时焚烧技术也不能完全处置所有的危险废弃物。例如高盐有机废弃物的焚烧,会缩短焚烧炉的使用寿命。因此,有机废弃物的处置行业急需引进更多的新技术。The world produces more than one billion tons of organic waste every year. In 2015, my country’s hazardous waste production exceeded 60 million tons. As of 2011, there were about 1,500 units with hazardous waste business licenses nationwide, and the annual disposal volume of hazardous waste was only It can exceed 9 million tons, and the disposal capacity and disposal technology are far from satisfying the status quo. At the same time, the incineration technology cannot completely dispose of all hazardous waste. For example, the incineration of high-salt organic waste will shorten the service life of the incinerator. Therefore, the organic waste disposal industry urgently needs to introduce more new technologies.

目前,现有碳化技术在处理机废弃物时存在诸多缺陷,所存在的客观缺点参看如下介绍:At present, the existing carbonization technology has many defects in the processing of machine waste, and the objective shortcomings are as follows:

一、现有过热蒸汽碳化炉的方式1. The way of the existing superheated steam carbonization furnace

将饱和蒸汽依次进入蓄热器、汽液分离器、过热炉、汽轮发电机组以及除氧器等结构组成,其过程复杂繁琐,过热蒸汽升温慢,效率低,很难应用于工业化生产,并处置有机垃圾。The saturated steam enters the heat accumulator, vapor-liquid separator, superheating furnace, turbogenerator and deaerator in sequence. Dispose of organic waste.

二、外热式连续碳化有机废弃物装置2. External heating continuous carbonization organic waste device

利用电加热燃烧生物质燃料或加热热媒体等方式外加热碳化炉,这些装置都有共同的缺点:能耗高;传热慢;碳化不均匀;利用热媒体在隔套腔体加热还存在着密封和热媒体泄漏等问题。Using electric heating to burn biomass fuel or heating heat medium to heat the carbonization furnace externally, these devices have common disadvantages: high energy consumption; Issues such as sealing and thermal media leakage.

三、外热式(或内加热)的批次式碳化装置3. External heating (or internal heating) batch type carbonization device

这种装置的缺点为:每次固定处理量很小;时间长;处理效率很低;批次式的碳化装置产生的废气多数直接排放大气,污染环境,或做简单的废气处理装置,效果一般。The disadvantages of this device are: the fixed treatment capacity is small each time; the time is long; the treatment efficiency is very low; most of the waste gas generated by the batch carbonization device is directly discharged into the atmosphere, polluting the environment, or as a simple waste gas treatment device, the effect is general .

四、内热式连续碳化装置4. Internal heating continuous carbonization device

利用加热空气对碳化炉内物料碳化,缺点为:热空气富含氧气,故不能使有机废弃物做到真正意义上的无氧碳化。热空气中富含氧气,接触有机废弃物容易燃烧,很多有机物熔点很低,故某种有机物一旦熔融,就会损坏碳化炉体及其内部的输送装置。The disadvantage of using heated air to carbonize the materials in the carbonization furnace is that the hot air is rich in oxygen, so the organic waste cannot be carbonized in the true sense without oxygen. The hot air is rich in oxygen, and it is easy to burn when exposed to organic waste. Many organic substances have very low melting points, so once certain organic substances melt, they will damage the carbonization furnace body and its internal conveying devices.

发明内容Contents of the invention

本发明的目的在于提供过热蒸汽连续无氧碳化有机废弃物的装置,以解决现有技术中存在的碳化技术单一、碳化效果差以及设备可靠性不高的技术问题。The object of the present invention is to provide a device for continuous anaerobic carbonization of organic waste with superheated steam, so as to solve the technical problems of single carbonization technology, poor carbonization effect and low equipment reliability in the prior art.

为解决上述技术问题,本发明提供一种过热蒸汽连续无氧碳化有机废弃物的装置,其包括控制系统以及分别与控制系统通讯连接的送料单元、碳化单元、出料单元、第一旋风除尘器、第二旋风除尘器、脱臭炉、过热蒸汽发生器、第三旋风除尘器、导热油加温装置、排废风机和尾气终端处理系统;所述送料单元与碳化单元、出料单元依次连接;所述碳化单元设有过热蒸汽进口端和废气出口端,所述过热蒸汽进口端与所述过热蒸汽发生器中的热交换部分连接,所述废气出口端与所述第一旋风除尘器、第二旋风除尘器以及脱臭炉依次连接,以及所述脱臭炉与过热蒸汽发生器的炉腔部分、第三旋风除尘器、导热油加温装置、排废风机和尾气终端处理系统依次连接。In order to solve the above technical problems, the present invention provides a device for continuous oxygen-free carbonization of organic waste with superheated steam, which includes a control system and a feeding unit, a carbonization unit, a discharging unit, and a first cyclone dust collector respectively connected to the control system by communication. , the second cyclone dust collector, deodorization furnace, superheated steam generator, the third cyclone dust collector, heat transfer oil heating device, exhaust fan and tail gas terminal treatment system; the feeding unit is connected with the carbonization unit and the discharging unit in sequence; The carbonization unit is provided with a superheated steam inlet port and a waste gas outlet port, the superheated steam inlet port is connected to the heat exchange part in the superheated steam generator, and the waste gas outlet port is connected to the first cyclone dust collector, the second The second cyclone dust collector and the deodorization furnace are connected sequentially, and the deodorization furnace is sequentially connected with the furnace cavity part of the superheated steam generator, the third cyclone dust collector, the heat transfer oil heating device, the exhaust fan and the tail gas terminal treatment system.

进一步地,所述碳化单元内设有碳化腔体,在碳化腔体内设有碳化螺旋送料器和过热蒸汽送汽装置;所述过热蒸汽送汽装置位于所述碳化单元的过热蒸汽进口端,且与过热蒸汽发生器的热交换部分连接;所述碳化单元上还设有压力测定装置,所述压力测定装置、碳化螺旋送料器分别与所述控制系统通讯连接。Further, the carbonization unit is provided with a carbonization cavity, and a carbonization screw feeder and a superheated steam delivery device are arranged in the carbonization cavity; the superheated steam delivery device is located at the superheated steam inlet end of the carbonization unit, and It is connected with the heat exchange part of the superheated steam generator; the carbonization unit is also equipped with a pressure measurement device, and the pressure measurement device and the carbonization screw feeder are respectively connected with the control system by communication.

进一步地,所述过热蒸汽发生器包括过热蒸汽燃烧炉、设置于过热蒸汽燃烧炉内的第一热交换器以及设置于过热蒸汽燃烧炉一端的第一燃烧器;所述第一热交换器的出口端与所述过热蒸汽送汽装置通过管道连接,且在两者之间的管道上分别设有第一温度数据采集口、第二温度数据采集口;所述第一温度数据采集口与第二温度数据采集口分别与控制系统通讯连接;所述第一燃烧器的进气端连接有第一天然气管道、第一空气管道,所述第一天然气管道上设有第一压力表和第一天然气进气阀,所述第一空气管道上设有第二压力表、第一空气进气阀和第一风机;所述过热蒸汽燃烧炉上设有第一炉温数据采集口,所述第一炉温数据采集口与控制系统通讯连接。Further, the superheated steam generator includes a superheated steam combustion furnace, a first heat exchanger disposed in the superheated steam combustion furnace, and a first burner disposed at one end of the superheated steam combustion furnace; the first heat exchanger The outlet end is connected to the superheated steam delivery device through pipelines, and the pipelines between the two are respectively provided with a first temperature data collection port and a second temperature data collection port; the first temperature data collection port and the second temperature data collection port The two temperature data collection ports are respectively connected to the control system by communication; the intake end of the first burner is connected with a first natural gas pipeline and a first air pipeline, and the first natural gas pipeline is provided with a first pressure gauge and a first A natural gas inlet valve, the first air pipeline is provided with a second pressure gauge, a first air inlet valve and a first fan; the superheated steam combustion furnace is provided with a first furnace temperature data collection port, and the first A furnace temperature data acquisition port communicates with the control system.

进一步地,所述第一热交换器的入口端连接有饱和蒸汽发生器;所述饱和蒸汽发生器与第一热交换器的入口端之间的通道上设有第六压力表,所述饱和蒸汽发生器上连接有安全阀、进水管道和出水管道,所述进水管道上设有进水阀和水表,所述出水管道上设有出水阀;所述饱和蒸汽发生器的一端设置有第二燃烧器,所述第二燃烧器的进气端连接有第二天然气管道、第二空气管道,所述第二天然气管道上设有第三压力表和第二天然气进气阀,所述第二空气管道上设有第二风机和第二空气空气阀。Further, the inlet end of the first heat exchanger is connected with a saturated steam generator; the channel between the saturated steam generator and the inlet end of the first heat exchanger is provided with a sixth pressure gauge, and the saturated steam generator The steam generator is connected with a safety valve, a water inlet pipe and a water outlet pipe, the water inlet pipe is provided with a water inlet valve and a water meter, and the water outlet pipe is provided with a water outlet valve; one end of the saturated steam generator is provided with a The second burner, the intake end of the second burner is connected with a second natural gas pipeline and a second air pipeline, the second natural gas pipeline is provided with a third pressure gauge and a second natural gas inlet valve, the The second air duct is provided with a second fan and a second air valve.

进一步地,所述脱臭炉的一端设置有第三燃烧器,所述第三燃烧器的进气端连接有第三天然气管道、第三空气管道,所述第三天然气管道上设有第四压力表和第三天然气进气阀,所述第三空气管道上设有第五压力表、第三空气进气阀和第三风机;所述脱臭炉上设有第二炉温数据采集口,所述第二炉温数据采集口与所述控制系统通讯连接。Further, one end of the deodorization furnace is provided with a third burner, the intake end of the third burner is connected with a third natural gas pipeline and a third air pipeline, and a fourth pressure gas pipeline is provided on the third natural gas pipeline. meter and the third natural gas inlet valve, the third air pipeline is provided with the fifth pressure gauge, the third air inlet valve and the third fan; the deodorization furnace is provided with the second furnace temperature data collection port, so The second furnace temperature data collection port is in communication connection with the control system.

进一步地,所述导热油加温装置连接有温控探头、进油阀和排油阀,且在导热油加温装置内设有第二热交换器,所述第二热交换器的进口端与第三旋风除尘器连接,所述第二热交换器的出口端与排废风机连接。Further, the heat transfer oil heating device is connected with a temperature control probe, an oil inlet valve and an oil discharge valve, and a second heat exchanger is arranged in the heat transfer oil heating device, and the inlet end of the second heat exchanger It is connected with the third cyclone dust collector, and the outlet end of the second heat exchanger is connected with the exhaust fan.

进一步地,所述排废风机与第二热交换器的出口端之间的管道上设有第三温度数据采集口,所述第三温度数据采集口与控制系统通讯连接。Further, a third temperature data collection port is provided on the pipeline between the exhaust fan and the outlet of the second heat exchanger, and the third temperature data collection port is connected to the control system in communication.

进一步地,所述尾气终端处理系统内设有活性碳吸附装置、脱硫装置以及脱硝装置中任意一种或几种组合。Further, any one or combination of activated carbon adsorption device, desulfurization device and denitrification device is installed in the tail gas terminal treatment system.

进一步地,所述尾气终端处理系统包括与排废风机相连的冷却塔和洗涤塔。Further, the tail gas terminal treatment system includes a cooling tower and a washing tower connected with the exhaust fan.

进一步地,所述送料单元包括设置于碳化单元一端的螺旋式送料机,所述螺旋式送料机的入口端设有自动放料装置;所述送料单元包括设置于碳化单元另一端的水冷式螺旋收料机,所述水冷式螺旋收料机连接有收料箱,所述水冷式螺旋收料机与碳化单元之间的管道上设有第四温度数据采集口,所述第四温度数据采集口与控制系统通讯连接。Further, the feeding unit includes a screw feeder arranged at one end of the carbonization unit, the inlet end of the screw feeder is provided with an automatic feeding device; the feeding unit includes a water-cooled screw feeder arranged at the other end of the carbonization unit. A material receiving machine, the water-cooled spiral material receiving machine is connected with a material receiving box, the pipeline between the water-cooling type spiral material receiving machine and the carbonization unit is provided with a fourth temperature data collection port, and the fourth temperature data collection port is The port communicates with the control system.

采用上述技术方案,本发明具有如下有益效果:本发明过热蒸汽连续无氧碳化有机废弃物的装置可以补充焚烧技术处置很多危险有机废弃物技术的不足,同时解决了目前碳化技术单一,仅能使用简单的外热式或内热式热空气碳化技术的现状。该装置能够连续大量处置有机废弃物,尤其针对高盐、高COD等危险有机废弃物技术优势更明显,经该装置碳化的有机废弃物还具有很高的资源化再利用的价值。该装置采用真正意义上的无氧碳化技术,故处置过程中不产生二噁英等危险废气。该装置属于高温常压设备,不使用国家法律限制的高压容器,设备安全可靠,操作简单,占地面积小,易于推广。By adopting the above-mentioned technical scheme, the present invention has the following beneficial effects: the device for continuous anaerobic carbonization of organic waste by superheated steam in the present invention can supplement the deficiency of incineration technology to dispose of many dangerous organic waste technologies, and at the same time solve the problem that the current carbonization technology is single and can only be used Current status of simple external or internal hot air carbonization technologies. The device can continuously dispose of a large amount of organic waste, especially for high-salt, high-COD and other hazardous organic wastes. The technical advantages are more obvious. The organic waste carbonized by the device also has a high value of resource recycling. The device adopts an oxygen-free carbonization technology in the true sense, so no dangerous waste gas such as dioxins will be produced during the disposal process. The device belongs to high-temperature and normal-pressure equipment, and does not use high-pressure vessels restricted by national laws. The equipment is safe and reliable, easy to operate, small in floor area, and easy to promote.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description These are some implementations of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without creative work.

图1为本发明实施例提供的过热蒸汽连续无氧碳化有机废弃物的装置的结构示意图。Fig. 1 is a schematic structural diagram of a device for continuous anaerobic carbonization of organic waste with superheated steam according to an embodiment of the present invention.

附图标记:Reference signs:

1-送料单元;2-碳化单元;3-出料单元;4-饱和蒸汽发生器;5-过热蒸汽发生器;6-第一旋风除尘器;7-第二旋风除尘器;8-脱臭炉;9-过热蒸汽燃烧炉;10-第三旋风除尘器;11-导热油加温装置;12-排废风机;13-尾气终端处理系统;14-全系统电气控制单元;15-热系统的检测、采集与控制单元;16-碳化螺旋送料器;17-过热蒸汽送汽装置;18-压力测定装置;19-第四温度数据采集口;20-进水阀;21-出水阀;22-第二燃烧器;23-安全阀;24-第一热交换器;25-第一炉温数据采集口;26-第一燃烧器;27-第一天然气进气阀;28-第一空气进气阀;29-蝶阀;30-蝶阀;31-第三燃烧器;32-第三天然气进气阀;33-第三空气进气阀;34-第二炉温数据采集口;35-蝶阀;36-温控探头;37-进油阀;38-排油阀;39-第三温度数据采集口;40-第一温度数据采集口;41-第二温度数据采集口;42-自动放料装置;43-收料箱;44-第一压力表;45-第四压力表;46-第五压力表;47-第二压力表;48-水表;49-第二热交换器;50-第二天然气进气阀;51-第三压力表;52-第二风机;53-第六压力表;54-控制阀门;55-第一风机;56-第三风机。1-feeding unit; 2-carbonization unit; 3-discharging unit; 4-saturated steam generator; 5-superheated steam generator; 6-first cyclone dust collector; 7-second cyclone dust collector; 8-deodorization furnace ;9-Superheated steam combustion furnace; 10-The third cyclone dust collector; 11-Heat transfer oil heating device; 12-Exhaust exhaust fan; 13-Tail gas terminal treatment system; Detection, acquisition and control unit; 16-carbonization screw feeder; 17-superheated steam delivery device; 18-pressure measuring device; 19-fourth temperature data collection port; 20-inlet valve; 21-outlet valve; 22- The second burner; 23-safety valve; 24-the first heat exchanger; 25-the first furnace temperature data collection port; 26-the first burner; 27-the first natural gas inlet valve; 28-the first air inlet Air valve; 29-butterfly valve; 30-butterfly valve; 31-third burner; 32-third natural gas inlet valve; 33-third air inlet valve; 34-second furnace temperature data collection port; 35-butterfly valve; 36-Temperature control probe; 37-Oil inlet valve; 38-Oil discharge valve; 39-Third temperature data collection port; 40-First temperature data collection port; 41-Second temperature data collection port; 42-Automatic discharge Device; 43-receiving box; 44-first pressure gauge; 45-fourth pressure gauge; 46-fifth pressure gauge; 47-second pressure gauge; 48-water meter; 49-second heat exchanger; 50- 51-the third pressure gauge; 52-the second fan; 53-the sixth pressure gauge; 54-control valve; 55-the first fan; 56-the third fan.

具体实施方式detailed description

下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

如图1所示,本实施例提供的过热蒸汽连续无氧碳化有机废弃物的装置,其包括控制系统以及分别与控制系统通讯连接的送料单元1、碳化单元2、出料单元3、第一旋风除尘器6、第二旋风除尘器7、脱臭炉8、过热蒸汽发生器5、第三旋风除尘器10、导热油加温装置11、排废风机12和尾气终端处理系统13;送料单元1与碳化单元2、出料单元3依次连接;碳化单元2设有过热蒸汽进口端和废气出口端,过热蒸汽进口端与过热蒸汽发生器5中的热交换部分连接,废气出口端与第一旋风除尘器6、第二旋风除尘器7以及脱臭炉8依次连接;其中,脱臭炉8与过热蒸汽发生器5的炉腔部分、第三旋风除尘器10、导热油加温装置11、排废风机12和尾气终端处理系统13依次连接。As shown in Figure 1, the device for continuous anaerobic carbonization of organic waste with superheated steam provided in this embodiment includes a control system and a feeding unit 1, a carbonization unit 2, a discharging unit 3, a first Cyclone dust collector 6, second cyclone dust collector 7, deodorization furnace 8, superheated steam generator 5, third cyclone dust collector 10, heat transfer oil heating device 11, exhaust fan 12 and exhaust gas terminal treatment system 13; feeding unit 1 It is connected with the carbonization unit 2 and the discharge unit 3 in sequence; the carbonization unit 2 is provided with a superheated steam inlet port and a waste gas outlet port, the superheated steam inlet port is connected with the heat exchange part in the superheated steam generator 5, and the waste gas outlet port is connected with the first cyclone The dust collector 6, the second cyclone dust collector 7 and the deodorization furnace 8 are connected in sequence; wherein, the deodorization furnace 8 is connected to the furnace cavity part of the superheated steam generator 5, the third cyclone dust collector 10, the heat transfer oil heating device 11, and the exhaust fan 12 and tail gas terminal treatment system 13 are sequentially connected.

本实施例提供的过热蒸汽连续无氧碳化有机废弃物的装置碳化效果好,碳化均匀,碳化效率高;而且该装置不产生二噁英、飞灰等有毒有害气体;同时上述设备还为高温常压设备,无法律限制的高压设备,操作简单,安全可靠,占地面积小,易于推广。The device for continuous anaerobic carbonization of organic waste with superheated steam provided in this embodiment has good carbonization effect, uniform carbonization, and high carbonization efficiency; moreover, the device does not produce toxic and harmful gases such as dioxin and fly ash; Pressure equipment, high-voltage equipment without legal restrictions, simple operation, safe and reliable, small footprint, easy to promote.

值得说明的是,对于控制系统而言,其具体形式并不局限,能够完成对上述各个部件自动化控制即可。举例说明:控制系统可分为全系统电气控制单元14和热系统的检测、采集与控制单元15;当然,为满足用户要求,还可搭配人机界面触摸屏,达到轻松操作的目的。此处不再一一赘述。It is worth noting that, for the control system, its specific form is not limited, as long as it can complete the automatic control of the above-mentioned components. For example: the control system can be divided into the electrical control unit 14 of the whole system and the detection, acquisition and control unit 15 of the thermal system; of course, in order to meet the user's requirements, it can also be equipped with a human-machine interface touch screen to achieve the purpose of easy operation. No more details here.

为了更加清楚地理解本实施中的各个部件的结构组成与工作原理,可参见如下优选实施例叙述。In order to understand more clearly the structural composition and working principle of each component in this implementation, please refer to the description of the following preferred embodiments.

本实施例的送料单元1包括设置于碳化单元2一端的螺旋式送料机,螺旋式送料机的入口端设有自动放料装置42;具体地,螺旋式送料机优选为绞笼送料机和带搅拌机的自动放料装置42,自动放料装置42的下端设有控制阀门54。在本实施例中显示的是水平式送料,当然也可设计成倾斜式螺旋送料,或交叉式两组或三组螺旋送料机,也可设计成垂直的斗式提升机加星型卸灰阀,具体主要根据用户场地情况和日处理量大小而确定机器高度,从而最终设计上料机构。The feeding unit 1 of the present embodiment includes a screw feeder arranged at one end of the carbonization unit 2, and the inlet end of the screw feeder is provided with an automatic feeding device 42; specifically, the screw feeder is preferably a cage feeder and a belt The automatic discharge device 42 of mixer, the lower end of automatic discharge device 42 is provided with control valve 54. What is shown in this embodiment is horizontal feeding, of course, it can also be designed as inclined screw feeding, or two or three sets of cross screw feeding machines, or it can be designed as vertical bucket elevator with star-shaped ash discharge valve Specifically, the height of the machine is determined mainly according to the site conditions of the user and the daily processing capacity, so as to finally design the feeding mechanism.

本实施例的送料单元1包括设置于碳化单元2另一端的水冷式螺旋收料机,水冷式螺旋收料机连接有收料箱43,水冷式螺旋收料机与碳化单元2之间的管道上设有第四温度数据采集口19,第四温度数据采集口19与控制系统通讯连接,其作用为用于检测温度并反馈至控制系统进行决策。其中,优选地,送料单元1为带夹套的水冷式的螺旋收料机。进一步地,碳化单元2即碳化腔体可根据碳化废弃物的难度及处理量设计成多个(1个,2个,3个等),上下相邻腔体首尾出料口与进料口垂直排放。The feeding unit 1 of the present embodiment includes a water-cooled spiral winder arranged at the other end of the carbonization unit 2, the water-cooled spiral winder is connected with a receiving box 43, and the pipeline between the water-cooled spiral winder and the carbonization unit 2 There is a fourth temperature data collection port 19 on the top, and the fourth temperature data collection port 19 communicates with the control system, and its function is to detect the temperature and feed it back to the control system for decision-making. Wherein, preferably, the feeding unit 1 is a jacketed water-cooled spiral winder. Further, the carbonization unit 2, that is, the carbonization chamber can be designed in multiples (1, 2, 3, etc.) according to the difficulty and processing capacity of the carbonized waste, and the first and last outlets of the upper and lower adjacent chambers are perpendicular to the inlet emission.

本实施例的碳化单元2在其内部设有高温的碳化腔体,在该碳化腔体内设有碳化螺旋送料器16和过热蒸汽送汽装置17;对应地,过热蒸汽送汽装置17位于碳化单元2的过热蒸汽进口端,且与过热蒸汽发生器5的热交换部分连接;此外,在碳化单元2上还设有压力测定装置18,压力测定装置18、碳化螺旋送料器16分别与控制系统通讯连接,从而实现自动控制有机废弃物的高温碳化。进一步地,碳化螺旋送料器16的数量可根据碳化废弃物的难度和处理量设计成1根到4根。The carbonization unit 2 of this embodiment is provided with a high-temperature carbonization chamber inside, and a carbonization screw feeder 16 and a superheated steam delivery device 17 are arranged in the carbonization chamber; correspondingly, the superheated steam delivery device 17 is located in the carbonization unit The superheated steam inlet port of 2 is connected with the heat exchange part of the superheated steam generator 5; in addition, a pressure measuring device 18 is also provided on the carbonization unit 2, and the pressure measuring device 18 and the carbonization screw feeder 16 communicate with the control system respectively Connection, so as to realize automatic control of high-temperature carbonization of organic waste. Further, the number of carbonization screw feeders 16 can be designed from 1 to 4 according to the difficulty and processing capacity of carbonized waste.

本实施例的过热蒸汽发生器5包括过热蒸汽燃烧炉9、设置于过热蒸汽燃烧炉9内的第一热交换器24以及设置于过热蒸汽燃烧炉9一端的第一燃烧器26;第一热交换器24的出口端与过热蒸汽送汽装置17通过管道连接,且在两者之间的管道上分别设有第一温度数据采集口40、第二温度数据采集口41;第一温度数据采集口40与第二温度数据采集口41分别与控制系统通讯连接,其作用为用于检测温度信息并反馈至控制系统中进行决策。The superheated steam generator 5 of the present embodiment comprises a superheated steam combustion furnace 9, a first heat exchanger 24 arranged in the superheated steam combustion furnace 9, and a first burner 26 arranged at one end of the superheated steam combustion furnace 9; The outlet port of the exchanger 24 is connected with the superheated steam delivery device 17 through a pipeline, and the pipeline between the two is respectively provided with a first temperature data collection port 40 and a second temperature data collection port 41; the first temperature data collection The port 40 and the second temperature data collection port 41 are respectively connected to the control system by communication, and are used to detect temperature information and feed it back to the control system for decision-making.

具体地,第一燃烧器26的进气端连接有第一天然气管道、第一空气管道,第一天然气管道上设有第一压力表44和第一天然气进气阀27,第一空气管道上设有第二压力表47、第一空气进气阀28和第一风机55;第一燃烧器26的点火方向朝向第一热交换器24,通过控制上述各个阀门、压力表以及风机实现对温度的控制。Specifically, the intake end of the first burner 26 is connected with a first natural gas pipeline and a first air pipeline, a first pressure gauge 44 and a first natural gas inlet valve 27 are arranged on the first natural gas pipeline, and a first natural gas inlet valve 27 is provided on the first air pipeline. A second pressure gauge 47, a first air intake valve 28 and a first blower fan 55 are provided; the ignition direction of the first burner 26 is towards the first heat exchanger 24, and the temperature can be adjusted by controlling the above-mentioned various valves, pressure gauges and blower fans. control.

此外,在过热蒸汽燃烧炉9上设有第一炉温数据采集口25,第一炉温数据采集口25与控制系统通讯连接,其作用同样为用于检测温度信息并反馈至控制系统中进行决策。In addition, a first furnace temperature data collection port 25 is provided on the superheated steam combustion furnace 9, and the first furnace temperature data collection port 25 is communicated with the control system, and its role is also to detect temperature information and feed it back to the control system for further processing. decision making.

本实施例中,若有饱和蒸汽源,可将饱和蒸汽源直接连通于过热蒸汽发生器5,这样就无需额外设置饱和蒸汽发生器4。否则,还需要在第一热交换器24的入口端连接有饱和蒸汽发生器4。In this embodiment, if there is a saturated steam source, the saturated steam source can be directly connected to the superheated steam generator 5, so that no additional saturated steam generator 4 is required. Otherwise, a saturated steam generator 4 needs to be connected to the inlet end of the first heat exchanger 24 .

具体地,饱和蒸汽发生器4与第一热交换器24的入口端之间的通道上设有第六压力表53,而且在饱和蒸汽发生器4上还连接有安全阀23、进水管道和出水管道,进水管道上设有进水阀20和水表48,出水管道上设有出水阀21;此外,饱和蒸汽发生器4的一端设置有第二燃烧器22,第二燃烧器22的进气端连接有第二天然气管道、第二空气管道,第二天然气管道上设有第三压力表51和第二天然气进气阀50,第二空气管道上设有第二风机52。通过控制各个阀门、压力表与风机实现调节点火过程。Specifically, the channel between the saturated steam generator 4 and the inlet of the first heat exchanger 24 is provided with a sixth pressure gauge 53, and the saturated steam generator 4 is also connected with a safety valve 23, an inlet pipe and The water outlet pipe is provided with a water inlet valve 20 and a water meter 48 on the water inlet pipe, and the water outlet pipe is provided with a water outlet valve 21; in addition, one end of the saturated steam generator 4 is provided with a second burner 22, and the inlet of the second burner 22 The gas end is connected with a second natural gas pipeline and a second air pipeline. The second natural gas pipeline is provided with a third pressure gauge 51 and a second natural gas inlet valve 50. The second air pipeline is provided with a second blower fan 52 . The ignition process is adjusted by controlling various valves, pressure gauges and fans.

其中,饱和蒸汽是指在一个大气压下,温度为100℃的蒸汽。饱和水蒸汽可以通过提高压力来提高温度,压力达22Mpa,临界温度为373℃,超过此温度后,及时提高压力也无法生成更高的温度。Wherein, saturated steam refers to steam at a temperature of 100° C. under one atmospheric pressure. Saturated water vapor can increase the temperature by increasing the pressure. The pressure reaches 22Mpa, and the critical temperature is 373°C. After exceeding this temperature, even if the pressure is increased in time, a higher temperature cannot be generated.

对应地,过热蒸汽可以在正常压力下达到1000℃以上的高温。过热蒸汽与加热空气的蒸发速度比较实验结果,160℃以上的过热蒸汽蒸发速度比高温空气快。从社会效益、经济效益上讲,过热蒸汽有机物可以达到更好的效果。Correspondingly, superheated steam can reach a high temperature above 1000°C under normal pressure. The experimental results of comparing the evaporation speed of superheated steam and heated air show that the evaporation speed of superheated steam above 160 ℃ is faster than that of high temperature air. In terms of social and economic benefits, superheated steam organic matter can achieve better results.

本实施例的第一旋风除尘器6、第二旋风除尘器7以及第三旋风除尘器10可分别对应包括蝶阀29、蝶阀30以及蝶阀35,上述这些蝶阀可设计成星型卸灰阀,可设计成手动或自动控制,也可设计成两个联动,此处并不局限。The first cyclone dust collector 6, the second cyclone dust collector 7 and the third cyclone dust collector 10 of this embodiment can respectively include butterfly valve 29, butterfly valve 30 and butterfly valve 35. These butterfly valves can be designed as star-shaped ash discharge valves, which can be It can be designed as manual or automatic control, and it can also be designed as two linkages, which is not limited here.

本实施例在脱臭炉8的一端设置有第三燃烧器31,第三燃烧器31的进气端连接有第三天然气管道、第三空气管道,第三天然气管道上设有第四压力表45和第三天然气进气阀32,第三空气管道上设有第五压力表46、第三空气进气阀33和第三风机56;此外,在脱臭炉8上设有第二炉温数据采集口34,第二炉温数据采集口34与控制系统通讯连接。In this embodiment, a third burner 31 is arranged at one end of the deodorization furnace 8, and the intake end of the third burner 31 is connected with a third natural gas pipeline and a third air pipeline, and a fourth pressure gauge 45 is arranged on the third natural gas pipeline. and the third natural gas inlet valve 32, the third air pipeline is provided with the fifth pressure gauge 46, the third air inlet valve 33 and the third blower fan 56; Port 34, the second furnace temperature data collection port 34 is connected with the control system in communication.

本实施例中导热油加温装置11连接有温控探头36、进油阀37和排油阀38,且在导热油加温装置11内设有第二热交换器49,第二热交换器49的进口端与第三旋风除尘器10连接,第二热交换器49的出口端与排废风机12连接。第二热交换器49优选为呈迂回的弯折状。进一步地,以上导热油加温装置,只是余热利用的一种方法及装置,也可接入其它余热使用的装置。In this embodiment, the heat transfer oil heating device 11 is connected with a temperature control probe 36, an oil inlet valve 37 and an oil discharge valve 38, and a second heat exchanger 49 is arranged in the heat transfer oil heating device 11, and the second heat exchanger The inlet end of 49 is connected to the third cyclone dust collector 10 , and the outlet end of the second heat exchanger 49 is connected to the exhaust fan 12 . The second heat exchanger 49 is preferably bent in a meandering shape. Furthermore, the above heat transfer oil heating device is only a method and device for utilizing waste heat, and it can also be connected to other devices for using waste heat.

本实施例中排废风机12与第二热交换器49的出口端之间的管道上设有第三温度数据采集口39,第三温度数据采集口39与控制系统通讯连接。In this embodiment, a third temperature data collection port 39 is provided on the pipeline between the exhaust fan 12 and the outlet of the second heat exchanger 49, and the third temperature data collection port 39 is connected to the control system by communication.

本实施例的尾气终端处理系统13内设有活性碳吸附装置、脱硫装置以及脱硝装置中任意一种或几种组合。其中,活性碳吸附装置主要是根据所处理的有机废弃物的不同而最终排放的尾气成分的不同而设计。当然,尾气终端处理系统13的具体形式并不局限,可选择采用现有技术中的冷却塔和洗涤塔结构,即,尾气终端处理系统13包括与排废风机相连的冷却塔和洗涤塔。The tail gas terminal treatment system 13 of this embodiment is equipped with any one or combination of activated carbon adsorption device, desulfurization device and denitrification device. Among them, the activated carbon adsorption device is mainly designed according to the different organic wastes to be processed and the final exhaust gas components to be different. Of course, the specific form of the tail gas terminal treatment system 13 is not limited, and the cooling tower and scrubber structure in the prior art can be selected, that is, the tail gas terminal treatment system 13 includes a cooling tower and a scrubber connected to the exhaust fan.

本实施过热蒸汽连续无氧碳化有机废弃物的装置的工作过程为:The working process of the device for implementing the continuous oxygen-free carbonization of organic waste with superheated steam is as follows:

将待处理的有机废弃物通过自动放料装置42,经送料单元1送入碳化单元2内,螺旋式送料机既推进物料,又同时起到将物料均匀接触过热蒸汽的作用,从而保证碳化均匀。The organic waste to be processed is sent into the carbonization unit 2 through the automatic feeding device 42 through the feeding unit 1. The screw feeder not only pushes the material, but also plays the role of evenly contacting the material with superheated steam, so as to ensure uniform carbonization. .

开机时,首先打开自来水进水阀20、第二空气进气阀、第二天然气进气阀50、第二风机52以及压力表控制进入量,启动第二燃烧器22,饱和蒸汽发生器4工作,安全阀23过载保护。启动过热蒸汽发生器5,打开第一天然气进气阀27,第一空气进气阀28,第一风机55以及压力表控制输入量。过热蒸汽燃烧炉9对进入第一热交换器24的饱和水蒸汽进行加温,制成的过热蒸汽温度由第一炉温数据采集口25控制。而且其产生的过热蒸汽通过过热蒸汽送汽装置17送入碳化单元2,第一温度数据采集口40、第二温度数据采集口41与热系统的检测、采集与控制单元15、全系统电气控制单元14联动控制系统运行。进一步地,碳化单元2即碳化腔体数量可根据所处置的有机废弃物的碳化难度和处理量设计成多个(1个,2个,3个等),上下相邻的两个碳化炉首尾出料口与进料口垂直排放。When starting up, first open the tap water inlet valve 20, the second air inlet valve, the second natural gas inlet valve 50, the second blower fan 52 and the pressure gauge to control the intake, start the second burner 22, and the saturated steam generator 4 works , Safety valve 23 overload protection. Start the superheated steam generator 5, open the first natural gas inlet valve 27, the first air inlet valve 28, the first fan 55 and the pressure gauge to control the input volume. The superheated steam combustion furnace 9 heats the saturated steam entering the first heat exchanger 24 , and the temperature of the produced superheated steam is controlled by the first furnace temperature data acquisition port 25 . And the superheated steam that it produces is sent into the carbonization unit 2 through the superheated steam sending device 17, the detection of the first temperature data collection port 40, the second temperature data collection port 41 and thermal system, collection and control unit 15, the electric control of the whole system The unit 14 is linked to control the operation of the system. Further, the carbonization unit 2, that is, the number of carbonization chambers can be designed in multiples (1, 2, 3, etc.) according to the carbonization difficulty and processing capacity of the organic waste to be disposed of. The discharge port and the feed port are vertically discharged.

压力测定装置18、螺旋式送料机与控制系统联动,有机废弃物高温碳化。螺旋式送料机数量可根据所处置的有机废弃物的碳化难度及处理量设计成一根到四根产生的干馏瓦斯经第一旋风除尘器6、第二旋风除尘器7送入脱臭炉8进行燃烧。The pressure measurement device 18, the screw feeder and the control system are linked to carbonize the organic waste at high temperature. The number of screw feeders can be designed as one to four according to the carbonization difficulty and processing capacity of the organic waste to be disposed of. The carbonized gas generated is sent to the deodorization furnace 8 through the first cyclone dust collector 6 and the second cyclone dust collector 7 for combustion. .

打开第三天然气进气阀32,第三空气进气阀33,第三风机56以及压力表参与控制,打开第三燃烧器31,设定脱臭炉8温度850~1100℃,由第二炉温数据采集口34联动控制系统运行,启动脱臭炉8对送入的废气燃烧,洁净处理。洁净处理后的废气送入过热蒸汽燃烧炉9进行二次燃烧,过热蒸汽燃烧炉9的炉温由第一炉温数据采集口25、第一温度数据采集口40与第二温度数据采集口41联动控制系统运行。二次洁净处理的废气经第三旋风除尘器10进入导热油加温装置11,然后经第二热交换器49,由排废风机12送入尾气终端处理系统13。导热油加温装置11是将经二次燃烧的尾气的余热充分利用,可以加温导热油,也可以接入饱和蒸汽装置;或者单独加热温水或接入其他需要加热的装置。导热油的循环加温工作,同时由进油阀37,排油阀38,温控探头36,高温油泵及其它辅助装置配合。尾气终端处理系统13可根据碳化的有机废弃物不同,最终尾气排放检测数据的结果,进行常规设计和配置。Open the third natural gas inlet valve 32, the third air inlet valve 33, the third blower fan 56 and the pressure gauge to participate in the control, open the third burner 31, set the temperature of the deodorization furnace 8 to 850-1100 ° C, and set the temperature of the deodorization furnace 8 to 850-1100 ° C. The data collection port 34 is linked to the operation of the control system, and the deodorization furnace 8 is started to burn the incoming waste gas for clean treatment. The exhaust gas after the cleaning treatment is sent to the superheated steam combustion furnace 9 for secondary combustion. The linkage control system runs. The exhaust gas from the secondary cleaning treatment enters the heat transfer oil heating device 11 through the third cyclone dust collector 10 , and then is sent to the exhaust gas terminal treatment system 13 by the exhaust fan 12 through the second heat exchanger 49 . The heat transfer oil heating device 11 fully utilizes the waste heat of the tail gas after secondary combustion, can heat the heat transfer oil, and can also be connected to a saturated steam device; or it can heat warm water alone or connect to other devices that need to be heated. The circulating heating work of the heat transfer oil is coordinated by the oil inlet valve 37, the oil discharge valve 38, the temperature control probe 36, the high temperature oil pump and other auxiliary devices. The tail gas terminal treatment system 13 can be conventionally designed and configured according to the different carbonized organic wastes and the results of the final tail gas emission detection data.

综上,本实施例主要采用的技术手段总结如下:In summary, the technical means mainly adopted in this embodiment are summarized as follows:

一、根据有机废弃物碳化所需的温度,选择300℃-1000℃范围内的过热蒸汽送入碳化炉(碳化单元)内,使碳化炉内的物料与过热蒸汽充分均匀的混合接触。进一步地,过热蒸汽是将普通饱和水蒸汽加热脱水而成,升温快,成本很低。因为是直接接触有机废弃物故碳化速度快,效率高。1. According to the temperature required for the carbonization of organic waste, superheated steam in the range of 300°C-1000°C is selected and sent into the carbonization furnace (carbonization unit), so that the materials in the carbonization furnace and the superheated steam are fully and evenly mixed and contacted. Furthermore, the superheated steam is obtained by heating and dehydrating ordinary saturated steam, and the temperature rises quickly and the cost is very low. Because it is in direct contact with organic waste, the carbonization speed is fast and the efficiency is high.

二、将水通过饱和蒸汽发生器制成100℃以上的饱和水蒸汽送入过热蒸汽发生器,利用天然气燃烧加热,通过内部的换热器系统快速制成1000℃左右的过热蒸汽。2. Water is passed through the saturated steam generator to make saturated steam above 100°C and sent to the superheated steam generator, which is heated by natural gas combustion and quickly made into superheated steam at about 1000°C through the internal heat exchanger system.

三、根据有机废弃物碳化所需的特定温度,通过温度采集控制系统将特定100℃~1000℃区间温度的过热蒸汽送入碳化炉,碳化有机废弃物。3. According to the specific temperature required for the carbonization of organic waste, the superheated steam with a specific temperature range of 100°C to 1000°C is sent into the carbonization furnace through the temperature acquisition and control system to carbonize the organic waste.

四、过热蒸汽送入碳化炉内,使炉内的有机废弃物与过热蒸汽充分的混合接触。4. The superheated steam is sent into the carbonization furnace, so that the organic waste in the furnace is fully mixed and contacted with the superheated steam.

五、碳化炉内的螺旋推进器,除推进有机废弃物前行作用外,同时还将有机废弃物充分均匀的暴露在过热蒸汽中,使有机废弃物充分均匀高效碳化。5. The screw propeller in the carbonization furnace not only pushes the organic waste forward, but also fully and evenly exposes the organic waste to the superheated steam, so that the organic waste is fully and evenly carbonized efficiently.

六、为保证本装置为无氧碳化,将碳化炉设计为负压碳化炉,通过抽真空装置和进出料密封装置来完成,保证空气不进入碳化炉内,送入碳化炉的过热蒸汽为脱水的高温汽体也是不含氧气,所以本装置为真正意义的无氧碳化炉。6. In order to ensure that the device is anaerobic carbonization, the carbonization furnace is designed as a negative pressure carbonization furnace, which is completed by a vacuum device and an inlet and outlet sealing device to ensure that air does not enter the carbonization furnace, and the superheated steam sent into the carbonization furnace is dehydration. The high-temperature gas does not contain oxygen, so this device is a real oxygen-free carbonization furnace.

七、碳化炉内螺旋推进器进一步确保了碳化的有机废弃物充分、混合、直接接触过热蒸汽。7. The screw propeller in the carbonization furnace further ensures that the carbonized organic waste is fully mixed and directly exposed to superheated steam.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.

Claims (10)

1. the device of a superheated steam continuous anaerobic carbonization organic waste, it is characterised in that The feeding unit that including control system and is connected with control system communication respectively, carbonation unit, Discharging unit, the first cyclone dust collectors, the second cyclone dust collectors, deodorization stove, superheated steam are sent out Raw device, the 3rd cyclone dust collectors, conduction-oil warming device, waste discharge blower fan and tail gas terminal processes System;
Described feeding unit is sequentially connected with carbonation unit, discharging unit;
Described carbonation unit is provided with superheated steam entrance point and waste gas outlet end, described superheated steam Entrance point is connected with the heat exchange section in described superheated steam generator, described waste gas outlet end It is sequentially connected with described first cyclone dust collectors, the second cyclone dust collectors and deodorization stove, and,
Furnace chamber part, the 3rd cyclone dust collectors of described deodorization stove and superheated steam generator, lead Deep fat heating apparatus, waste discharge blower fan and tail gas terminal processing system are sequentially connected with.
Superheated steam the most according to claim 1 continuous anaerobic carbonization organic waste Device, it is characterised in that be provided with carbonization cavity in described carbonation unit, sets in carbonization cavity Carbonization feeding screw and superheated steam is had to send vapour device;
Described superheated steam send the superheated steam entrance point that vapour device is positioned at described carbonation unit, and It is connected with the heat exchange section of superheated steam generator;
Pressure measuring unit, described pressure measuring unit, carbonization it is additionally provided with on described carbonation unit Feeding screw is connected with described control system communication respectively.
Superheated steam the most according to claim 2 continuous anaerobic carbonization organic waste Device, it is characterised in that described superheated steam generator includes superheated steam combustion furnace, setting The first heat exchanger in superheated steam combustion furnace and be arranged at superheated steam combustion furnace one First burner of end;
The port of export of described first heat exchanger and described superheated steam send vapour device to pass through pipeline Connect, and on pipeline between, be respectively equipped with the first temperature data acquisition mouth, the second temperature Degrees of data acquisition port;Described first temperature data acquisition mouth and the second temperature data acquisition mouth are respectively It is connected with control system communication;
The inlet end of described first burner connects the first natural gas line, the first air hose Road, described first natural gas line is provided with the first Pressure gauge and the first natural gas intake valve, institute State the first air duct and be provided with the second Pressure gauge, the first air inlet valve and the first blower fan;
Described superheated steam combustion furnace is provided with the first furnace temperature data acquisition mouth, described first furnace temperature Data acquisition mouth is connected with control system communication.
Superheated steam the most according to claim 3 continuous anaerobic carbonization organic waste Device, it is characterised in that the arrival end of described first heat exchanger connects has saturated vapor to occur Device;
Set on passage between the arrival end of described saturated steam generator and the first heat exchanger Having the 6th Pressure gauge, described saturated steam generator connects to be had safety valve, inlet channel and goes out Waterpipe, described inlet channel is provided with water intaking valve and water meter, and described outlet conduit is provided with out Water valve;
One end of described saturated steam generator is provided with the second burner, described second burner Inlet end connect have the second natural gas line, the second air duct, described second natural gas tube Road is provided with the 3rd Pressure gauge and the second natural gas intake valve, and described second air duct is provided with Second blower fan and the second air valve.
Superheated steam the most according to claim 4 continuous anaerobic carbonization organic waste Device, it is characterised in that one end of described deodorization stove is provided with the 3rd burner, the described 3rd The inlet end of burner connects the 3rd natural gas line, the 3rd air duct, described 3rd day So feed channel is provided with the 4th Pressure gauge and the 3rd natural gas intake valve, described 3rd air duct It is provided with the 5th Pressure gauge, the 3rd air inlet valve and the 3rd blower fan;
Described deodorization stove is provided with the second furnace temperature data acquisition mouth, described second furnace temperature data acquisition Mouth is connected with described control system communication.
Superheated steam the most according to claim 3 continuous anaerobic carbonization organic waste Device, it is characterised in that described conduction-oil warming device connect have temperature probe, inlet valve and Draining valve, and in conduction-oil warming device, it is provided with the second heat exchanger, described second heat exchange The entrance point of device and the 3rd cyclone dust collectors connect, the port of export of described second heat exchanger and row Useless blower fan connects.
Superheated steam the most according to claim 6 continuous anaerobic carbonization organic waste Device, it is characterised in that the pipe between described waste discharge blower fan and the port of export of the second heat exchanger Road is provided with the 3rd temperature data acquisition mouth, described 3rd temperature data acquisition mouth and control system Communication connects.
Superheated steam the most according to claim 1 continuous anaerobic carbonization organic waste Device, it is characterised in that be provided with in described tail gas terminal processing system activated carbon adsorption unit, Any one or a few combination in desulfurizer and denitrification apparatus.
Superheated steam the most according to claim 1 continuous anaerobic carbonization organic waste Device, it is characterised in that described tail gas terminal processing system includes cold with what waste discharge blower fan was connected But tower and scrubbing tower.
Superheated steam the most according to claim 1 continuous anaerobic carbonization organic waste Device, it is characterised in that described feeding unit includes being arranged at the spiral of carbonation unit one end Feeder, the arrival end of described spiral feeder is provided with automatic discharging device;
Described feeding unit includes the Water-cooled screw collecting machine being arranged at the carbonation unit other end, Described Water-cooled screw collecting machine connects rewinding case, described Water-cooled screw collecting machine and carbonization Pipeline between unit is provided with the 4th temperature data acquisition mouth, described 4th temperature data acquisition Mouth is connected with control system communication.
CN201610327627.7A 2016-05-17 2016-05-17 The device of the continuous anaerobic carbonization organic waste of superheated steam Active CN105834196B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610327627.7A CN105834196B (en) 2016-05-17 2016-05-17 The device of the continuous anaerobic carbonization organic waste of superheated steam

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610327627.7A CN105834196B (en) 2016-05-17 2016-05-17 The device of the continuous anaerobic carbonization organic waste of superheated steam

Publications (2)

Publication Number Publication Date
CN105834196A true CN105834196A (en) 2016-08-10
CN105834196B CN105834196B (en) 2018-09-04

Family

ID=56592722

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610327627.7A Active CN105834196B (en) 2016-05-17 2016-05-17 The device of the continuous anaerobic carbonization organic waste of superheated steam

Country Status (1)

Country Link
CN (1) CN105834196B (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106398727A (en) * 2016-10-31 2017-02-15 新奥生态环境治理有限公司 Heating device for carbonization of garbage
WO2018040264A1 (en) * 2016-08-31 2018-03-08 广东新生环保科技股份有限公司 Organic polymer waste material treatment device
CN108102674A (en) * 2017-12-22 2018-06-01 江苏民和机械制造有限公司 Carbonized by means of superheated steam stove
CN109456778A (en) * 2018-12-29 2019-03-12 江苏亿尔等离子体科技有限公司 The continuous anaerobic carbonization pyrolysis furnace new device of superheated steam and method
CN109456779A (en) * 2018-12-29 2019-03-12 江苏亿尔等离子体科技有限公司 The continuous anaerobic carbonization cracking furnace installation of superheated steam and method
CN109456780A (en) * 2018-12-29 2019-03-12 江苏亿尔等离子体科技有限公司 A kind of superheated steam anaerobic carbonization organic matter integrated system and method
CN109937096A (en) * 2017-11-03 2019-06-25 董平年 A kind of cracking reduction conversion reaction processing equipment of domestic organic garbage

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1696246A (en) * 2004-05-12 2005-11-16 小野达实 Heat treatment unit using superheated steam
CN102061181A (en) * 2009-11-13 2011-05-18 余式正 Incineration-free low-temperature waste carbonization furnace and comprehensive utilization thereof
CN102719257A (en) * 2012-06-26 2012-10-10 段伟 Device for treating food garbage through superheated steam
CN103703104A (en) * 2011-07-19 2014-04-02 株式会社万世 Apparatus and method for carbonizing organic material
CN205628892U (en) * 2016-05-17 2016-10-12 江苏亿尔等离子体科技有限公司 Continuous anaerobic carbonization organic waste's of superheated steam device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1696246A (en) * 2004-05-12 2005-11-16 小野达实 Heat treatment unit using superheated steam
CN102061181A (en) * 2009-11-13 2011-05-18 余式正 Incineration-free low-temperature waste carbonization furnace and comprehensive utilization thereof
CN103703104A (en) * 2011-07-19 2014-04-02 株式会社万世 Apparatus and method for carbonizing organic material
CN102719257A (en) * 2012-06-26 2012-10-10 段伟 Device for treating food garbage through superheated steam
CN205628892U (en) * 2016-05-17 2016-10-12 江苏亿尔等离子体科技有限公司 Continuous anaerobic carbonization organic waste's of superheated steam device

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018040264A1 (en) * 2016-08-31 2018-03-08 广东新生环保科技股份有限公司 Organic polymer waste material treatment device
CN106398727A (en) * 2016-10-31 2017-02-15 新奥生态环境治理有限公司 Heating device for carbonization of garbage
CN106398727B (en) * 2016-10-31 2020-04-10 刘艳 Heating device for garbage carbonization
CN109937096A (en) * 2017-11-03 2019-06-25 董平年 A kind of cracking reduction conversion reaction processing equipment of domestic organic garbage
CN108102674A (en) * 2017-12-22 2018-06-01 江苏民和机械制造有限公司 Carbonized by means of superheated steam stove
CN109456778A (en) * 2018-12-29 2019-03-12 江苏亿尔等离子体科技有限公司 The continuous anaerobic carbonization pyrolysis furnace new device of superheated steam and method
CN109456779A (en) * 2018-12-29 2019-03-12 江苏亿尔等离子体科技有限公司 The continuous anaerobic carbonization cracking furnace installation of superheated steam and method
CN109456780A (en) * 2018-12-29 2019-03-12 江苏亿尔等离子体科技有限公司 A kind of superheated steam anaerobic carbonization organic matter integrated system and method
CN109456778B (en) * 2018-12-29 2023-09-01 江苏亿尔等离子体科技有限公司 Novel device and method for superheated steam continuous anaerobic carbonization cracking furnace
CN109456779B (en) * 2018-12-29 2023-09-05 江苏亿尔等离子体科技有限公司 Superheated steam continuous anaerobic carbonization cracking furnace device and method

Also Published As

Publication number Publication date
CN105834196B (en) 2018-09-04

Similar Documents

Publication Publication Date Title
CN105834196B (en) The device of the continuous anaerobic carbonization organic waste of superheated steam
CN103528067B (en) Domestic garbage pyrolysis and low heat value pyrolysis gas combustion integrative technique
CN203938658U (en) The integrated system of a kind of biomass gas purifying and combustion tail gas residual heat recovery
CN106006799B (en) Method and device for carbonizing printing and dyeing intermediate production wastewater by superheated steam
CN105217916A (en) A kind of innoxious sludge carbonization treatment process and process system thereof
CN110395865A (en) A low-temperature smoldering pyrolysis device for sludge with automatic control and monitoring
CN112097261A (en) Organic solid waste smoldering treatment and flue gas purification device
CN104073297A (en) Integrated system for purifying biomass fuel gas and recycling combustion tail gas waste heat
CN105439408A (en) Sludge electricity generation system and electricity generation method thereof
CN201310895Y (en) Municipal domestic refuse drying pretreatment device
CN110395866A (en) A low-temperature smoldering pyrolysis device for sludge
CN104121570A (en) Combined energy-saving environment-friendly biomass fuel boiler
CN106001050B (en) The device and method of carbonized by means of superheated steam organic waste heat recovery
CN205628892U (en) Continuous anaerobic carbonization organic waste's of superheated steam device
CN205653405U (en) Superheated steam carbide furnace
CN205893035U (en) Low heat value mud " three change " processing apparatus
CN106479529A (en) A kind of heat accumulating type metallic honeycomb bodies electronic gas refuse pyrolysis system
CN108102674A (en) Carbonized by means of superheated steam stove
CN207196916U (en) A kind of environmental protection energy-saving boiler
CN116697359A (en) Folding three-effect fire grate process
CN102878818A (en) Heat supply system using waste heat in self-absorption type negative-pressure adjustable heat carrier furnace
CN203286573U (en) Salty waste water burning system
CN202808709U (en) Sludge drying, pyrolysis gasifying and incinerating integrated treatment system
CN106497583A (en) A kind of cone-type spiral regenerative gas electronic waste pyrolysis system
CN106482113A (en) A kind of heat accumulating type deflection plate electronic gas refuse pyrolysis system

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20231205

Address after: 225400 Hanzhuang Road, Huangqiao Industrial Park, Taixing City, Taizhou City, Jiangsu Province

Patentee after: Fu Rong

Address before: 215300 Hanzhuang Road, Huangqiao Industrial Park, Taixing City, Taizhou City, Jiangsu Province

Patentee before: JIANGSU YIER PLASMA SCIENCE & TECHNOLOGY Co.,Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20241014

Address after: 225400 Han Zhuang Road, Huangqiao Economic Development Zone, Taixing City, Taizhou City, Jiangsu Province

Patentee after: Jiangsu Blue Green Environmental Protection Technology Co.,Ltd.

Country or region after: China

Address before: 225400 Hanzhuang Road, Huangqiao Industrial Park, Taixing City, Taizhou City, Jiangsu Province

Patentee before: Fu Rong

Country or region before: China