CN109429666B - Segmented green Chinese onion harvester and harvesting method - Google Patents
Segmented green Chinese onion harvester and harvesting method Download PDFInfo
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- CN109429666B CN109429666B CN201811445406.5A CN201811445406A CN109429666B CN 109429666 B CN109429666 B CN 109429666B CN 201811445406 A CN201811445406 A CN 201811445406A CN 109429666 B CN109429666 B CN 109429666B
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D13/00—Diggers, e.g. potato ploughs
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D15/00—Digging machines with sieve graters but without conveying mechanisms
- A01D15/04—Digging machines with sieve graters but without conveying mechanisms with moving or vibrating grates
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D33/00—Accessories for digging harvesters
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D33/00—Accessories for digging harvesters
- A01D33/08—Special sorting and cleaning mechanisms
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D33/00—Accessories for digging harvesters
- A01D33/14—Lifting or lowering mechanisms for the tools
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Abstract
本发明涉及一种分段式大葱收获机及收获方法,其中分段式大葱收获机包括履带底盘、通过横向铰轴铰接在所述履带底盘后端的振动式挖掘装置,以及与履带底盘固接的扶葱杆,所述履带底盘上安装有带动振动式挖掘装置绕横向铰轴转动的推动装置和驱动履带底盘移动的发动机,所述扶葱杆伸至振动式挖掘装置中大葱通过路径的一侧。本发明具备挖掘、松土、拔取和铺放作业功能,并且实现了柔性清土松土和有序铺放;通过升降油缸的动作,根据不同的工作需要使挖掘铲上下运动,保证挖掘深度均匀性;通过马达驱动摇臂,带动筛土网振动,实现了破碎土块和清土,又使大葱逐渐向一侧移动,从而实现大葱的有序铺放。
The invention relates to a segmented green onion harvester and a harvesting method. The segmented green onion harvester includes a crawler chassis, a vibrating excavation device hinged to the rear end of the crawler chassis through a transverse hinge axis, and a vibrating excavation device fixedly connected to the crawler chassis. Onion supporting rod, the crawler chassis is equipped with a pushing device that drives the vibrating excavation device to rotate around the transverse hinge axis and an engine that drives the crawler chassis to move. The onion supporting rod extends to one side of the path where green onions pass through in the vibrating excavation device. . The invention has the functions of excavation, soil loosening, extraction and laying, and realizes flexible soil clearing, loosening and orderly laying; through the action of the lifting cylinder, the excavation shovel moves up and down according to different work needs to ensure uniform excavation depth. property; the motor drives the rocker arm to drive the soil screen to vibrate, thereby crushing soil clods and cleaning the soil, and gradually moving the green onions to one side, thereby achieving orderly laying of the green onions.
Description
技术领域Technical field
本发明涉及农业机械设备技术领域,尤其涉及到一种分段式大葱收获机及收获方法。The invention relates to the technical field of agricultural machinery and equipment, and in particular to a segmented green onion harvester and a harvesting method.
背景技术Background technique
我国是世界上最大的大葱生产区,收获方式一般为种植户自己收获或雇工收获,收获成本高,而且人工收获质量差。种植户自己收获一亩大葱平均需要8~10个工时,雇工收获大葱平均每亩需要500元左右,而机械化收获大葱平均每亩仅需要80元左右。如果实行大葱机械化收获,仅大葱收获一项工作,全国近800万亩大葱就可节省费用33亿元左右,大大降低了生产成本,从而可以促进全国大葱各项产业的大发展。my country is the largest green onion production area in the world. The harvesting method is generally harvested by the growers themselves or by hired workers. The harvesting cost is high and the quality of manual harvesting is poor. It takes growers an average of 8 to 10 working hours to harvest one acre of green onions by themselves. It takes an average of about 500 yuan per mu for hired workers to harvest green onions. However, the average cost of mechanized harvesting of green onions is only about 80 yuan per mu. If mechanized harvesting of green onions is implemented, the nearly 8 million acres of green onions nationwide can save about 3.3 billion yuan in just one task, greatly reducing production costs and promoting the development of various green onion industries across the country.
但是目前用于大葱收获的设备还不够成熟,申请号为201510632401.3的专利公开了一种大葱收获机,该收获机虽有振动挖掘铲,但没有振动抖土作用,导致大葱根部清土不完全。申请号为201720368228.5的专利公开了一种自走式大葱收获机,虽然实现了对土壤的碎土平整,但是并没有将大葱从土壤中挖掘出来,仍需要人工对其进行拔取、抖土,劳动量大,效率低。因而收获成为大葱全程机械化生产的薄弱环节,严重制约着大葱全程机械化的生产发展。However, the equipment currently used for harvesting green onions is not mature enough. The patent application number 201510632401.3 discloses a green onion harvester. Although the harvester has a vibrating digging shovel, it does not have the function of vibrating to shake the soil, resulting in incomplete soil removal from the roots of the green onions. The patent application number 201720368228.5 discloses a self-propelled green onion harvester. Although it achieves the leveling of the soil, it does not dig out the green onions from the soil. It still requires manual extraction, shaking of the soil, and labor. Large quantity, low efficiency. Therefore, harvesting has become a weak link in the full-process mechanized production of green onions, which seriously restricts the development of full-process mechanized production of green onions.
发明内容Contents of the invention
本发明针对现有技术的不足,提供一种分段式大葱收获机及收获方法,收获速度快,损伤率低,可以实现大葱的深层挖掘、柔性清土松土、有序铺放等一系列收获过程,进而提高了收获效率,减轻了劳动强度,提升了大葱收获机械化水平。In view of the shortcomings of the existing technology, the present invention provides a segmented green onion harvester and a harvesting method, which have fast harvesting speed and low damage rate, and can realize a series of deep excavation, flexible soil clearing and loosening, and orderly laying of green onions. The harvesting process thereby improves harvesting efficiency, reduces labor intensity, and improves the mechanization level of green onion harvesting.
本发明是通过如下技术方案实现的,提供一种分段式大葱收获机,包括履带底盘、通过横向铰轴铰接在所述履带底盘后端的振动式挖掘装置,以及与履带底盘固接的扶葱杆,所述履带底盘上安装有带动振动式挖掘装置绕横向铰轴转动的推动装置和驱动履带底盘移动的发动机,所述扶葱杆伸至振动式挖掘装置中大葱通过路径的一侧。The present invention is achieved through the following technical solutions. It provides a segmented green onion harvester, which includes a crawler chassis, a vibrating excavation device hinged to the rear end of the crawler chassis through a transverse hinge axis, and an onion support fixedly connected to the crawler chassis. The crawler chassis is equipped with a pushing device that drives the vibrating excavation device to rotate around the transverse hinge axis and an engine that drives the crawler chassis to move. The onion supporting rod extends to one side of the path where green onions pass through in the vibrating excavation device.
本方案通过设置履带底盘,提高了抓地能力,可以适应不同土壤的行驶条件,通过推动装置带动振动式挖掘装置绕横向铰轴转动,可以实现挖掘铲入土深度的调节,并可以在挖掘完毕后将振动式挖掘装置提起,方便整机移动,通过振动式挖掘装置将大葱挖掘,并利用振动将大葱携带的土块去除,通过扶葱杆扶住大葱并将大葱往一侧引导移动。This solution improves the ground gripping ability by setting up a crawler chassis and can adapt to the driving conditions of different soils. By driving the vibrating excavation device to rotate around the transverse hinge axis through the pushing device, the depth of the excavation shovel can be adjusted, and the depth of the excavation shovel can be adjusted after the excavation is completed. Lift the vibrating excavation device to facilitate the movement of the whole machine. Dig the green onions through the vibratory excavation device, and use vibration to remove the soil blocks carried by the green onions. Support the green onions with the onion support pole and guide the green onions to one side.
作为优化,所述振动式挖掘装置包括与履带底盘铰接的挖掘支架和安装在挖掘支架上的挖掘铲,所述挖掘铲包括与挖掘支架连接的铲柄,以及与铲柄固接的铲刀,铲刀为向上鼓起的圆弧形,铲柄上固接有位于铲刀后方的筛土板,所述筛土板的后端通过横轴铰接有筛土网,所述筛土网连接有驱动其振动的驱动装置。本方案在使用时,通过铲刀对大葱进行挖掘,随着收获机的移动,大葱及根部的土流动至筛土板上,并经过筛土板移动至筛土网上,利用筛土网的振动对大葱根部松土并对破碎的小土块进行分离,达到清土目的。As an optimization, the vibratory excavation device includes an excavation bracket articulated with the crawler chassis and an excavation shovel installed on the excavation bracket. The excavation shovel includes a shovel handle connected to the excavation bracket, and a shovel blade fixedly connected to the shovel handle. The shovel blade is in the shape of an arc that bulges upward. A soil screening plate located behind the shovel blade is fixedly connected to the shovel handle. The rear end of the soil screening plate is hinged with a soil screening mesh through a horizontal axis. The soil screening mesh is connected to The driving device that drives its vibration. When this solution is used, the green onions are excavated with a shovel. As the harvester moves, the soil on the green onions and roots flows to the sieve plate, and then moves through the sieve plate to the sieve mesh, using the vibration of the sieve mesh. Loosen the soil at the roots of the green onions and separate the broken small clods of soil to achieve the purpose of soil cleaning.
作为优化,所述驱动装置包括与挖掘支架固接的马达、与马达输出轴固接的偏心轮,以及穿设在所述偏心轮上且与马达输出轴偏心设置的销轴,所述销轴上套接有摇臂,所述摇臂与筛土网铰接。本优化方案通过马达带动偏心轮转动,偏心轮传动时通过摇臂带动筛土网上下往复移动,实现振动效果。As an optimization, the driving device includes a motor fixed to the excavation support, an eccentric wheel fixed to the motor output shaft, and a pin passing through the eccentric and eccentrically arranged with the motor output shaft. A rocker arm is connected to the upper sleeve, and the rocker arm is hingedly connected with the soil screen. This optimization plan uses a motor to drive the eccentric wheel to rotate. When the eccentric wheel is driven, the rocker arm drives the screen mesh to move up and down to achieve a vibration effect.
作为优化,所述摇臂包括安装在所述销轴上的带座轴承、与带座轴承的轴承座固接的上摇杆,以及一端伸至上摇杆内且与上摇杆螺纹连接的丝杆,所述丝杆的另一端通过螺纹连接下摇杆,所述下摇杆与筛土网铰接。本优化方案的摇臂结构可以通过转动丝杆调整丝杆伸入上摇杆和下摇杆的深度,实现摇臂长度的调节,从而实现筛土网倾斜角度的调整。As an optimization, the rocker arm includes a seated bearing installed on the pin, an upper rocker fixedly connected to the bearing seat of the seated bearing, and a wire with one end extending into the upper rocker and threadedly connected to the upper rocker. Rod, the other end of the screw rod is connected to the lower rocker through threads, and the lower rocker is hinged with the soil screen. The rocker arm structure of this optimization plan can adjust the depth of the screw rod into the upper rocker and the lower rocker by turning the screw rod to adjust the length of the rocker arm, thereby adjusting the inclination angle of the soil screen.
作为优化,所述筛土网包括套设在横轴上的连接套、与所述连接套固接的筛土轴,以及与筛土轴固接且相互间隔一定距离布置的若干筛土杆,各筛土杆沿筛土轴轴向分布,且各筛土杆的上表面形成斜面,所述斜面与筛土轴的夹角为0~5°。本优化方案通过筛土轴将筛土杆固接为一体,筛土杆与大葱根部碰撞将土块进行破碎,破碎的土块在相邻筛土杆之间漏下,达到清土目的;将筛土杆呈斜面排列,便于大葱向一侧移动,实现有序铺放,角度的范围设置,既保证了大葱向一侧移动,同时又避免了由于角度过大而导致大葱积聚,提高了大葱移动的顺畅性。As an optimization, the soil screening mesh includes a connecting sleeve set on the horizontal axis, a soil screening shaft fixedly connected to the connecting sleeve, and several soil screening rods fixedly connected to the soil screening shaft and arranged at a certain distance from each other. Each soil screening rod is axially distributed along the soil screening axis, and the upper surface of each soil screening rod forms a slope, and the angle between the slope and the soil screening axis is 0 to 5°. In this optimization plan, the soil screening rods are fixed into one body through the soil screening shaft. The soil screening rods collide with the roots of green onions to break the soil clods. The broken soil clods leak between adjacent soil screening rods to achieve the purpose of soil cleaning; The sifting rods are arranged in an inclined plane to facilitate the movement of green onions to one side and achieve orderly laying. The range of angles not only ensures that the green onions move to one side, but also avoids the accumulation of green onions due to excessive angles, improving the quality of green onions. Smoothness of movement.
作为优化,还包括固设在筛土板上方的导向板,以及固设在导向板前端且位于铲刀一侧的挡泥板,所述导向板在高度方向倾斜设置且上端朝外,导向板的后端向内偏移,导向板和扶葱杆分别位于大葱两侧。本优化方案通过设置导向板和挡泥板,使大葱和葱垄翻向一侧,导向板和扶葱杆的共同作用,进一步保证了大葱向一侧移动,从而保证了大葱铺放的整齐性。As an optimization, it also includes a guide plate fixed above the screen plate, and a mudguard fixed at the front end of the guide plate and located on one side of the blade. The guide plate is tilted in the height direction with the upper end facing outward. The rear end of the green onion is offset inward, and the guide plate and the onion supporting rod are located on both sides of the green onion. This optimization plan sets up guide plates and fenders to turn the green onions and green onion ridges to one side. The combined action of the guide plates and onion support poles further ensures that the green onions move to one side, thereby ensuring the neatness of the green onions. .
作为优化,所述挖掘支架上还安装有带动铲刀沿竖向移动的竖向推动装置。本优化方案通过竖向推动装置带动铲刀上下移动,实现铲刀入土深度的调节,可实现深层挖掘,避免大葱受损。As an optimization, the excavation bracket is also equipped with a vertical pushing device that drives the blade to move vertically. This optimization plan uses a vertical pushing device to drive the blade to move up and down to adjust the depth of the blade into the soil, enabling deep excavation and avoiding damage to the green onions.
作为优化,所述挖掘支架包括左支架和右支架;所述铲柄包括分别与左支架、右支架滑接的左滑板、右滑板,所述左滑板、右滑板分别通过倾斜设置的左拉板、右拉板固接横板,所述横板前端固接铲刀,横板后端固接筛土板;所述竖向推动装置包括分别安装在左支架、右支架上的左升降油缸、右升降油缸,所述左升降油缸、右升降油缸的活塞杆分别与左滑板、右滑板连接。本优化方案将挖掘支架分成两部分,提高了对挖掘铲支撑的稳定性,铲柄通过左滑板、右滑板与左支架、右支架滑接,并通过左升降油缸、右升降油缸进行驱动,保证了铲刀在上下移动时的平衡,避免铲刀发生倾斜,并且可以实现铲刀入土深度的连续调节。As an optimization, the excavation bracket includes a left bracket and a right bracket; the shovel handle includes a left sliding plate and a right sliding plate that are respectively slidably connected to the left bracket and the right bracket. The left sliding plate and the right sliding plate are respectively provided with an inclined left pull plate. , The right pull plate is fixedly connected to the horizontal plate, the front end of the horizontal plate is fixed to the blade, and the rear end of the horizontal plate is fixed to the screen plate; the vertical pushing device includes a left lifting cylinder installed on the left bracket and the right bracket respectively. Right lifting cylinder, the piston rods of the left lifting cylinder and the right lifting cylinder are connected to the left and right sliding plates respectively. This optimization plan divides the excavation support into two parts to improve the stability of the support for the excavation shovel. The shovel handle is slidably connected to the left bracket and right bracket through the left and right sliding plates, and is driven by the left and right lifting cylinders to ensure It ensures the balance of the blade when moving up and down, prevents the blade from tilting, and enables continuous adjustment of the depth of the blade into the soil.
作为优化,所述履带底盘包括与振动式挖掘装置铰接的车架和安装在车架上的导向轮、支重轮、支导轮,以及绕于导向轮、支重轮和支导轮上的履带,发动机固接在车架上,所述车架上还固接有由所述发动机驱动的液压油泵和变速箱,所述变速箱的输出轴上固接有位于车架上方的驱动轮,所述驱动轮位于履带内且与履带啮合,所述履带内还设有安装在车架上的履带张紧装置。本优化方案通过发动机同时带动变速箱和液压油泵工作,减小了占用空间,减轻了整机重量,由于驱动轮位于车架上方,使驱动轮带动履带转动时稳定性更好,并且支重轮由履带带动转动,提高了传力的效率,减小了传力损失;通过设置履带张紧装置,可以对履带进行张紧,进一步保证履带转动的可靠性。As an optimization, the crawler chassis includes a frame articulated with the vibrating excavation device and a guide wheel, a supporting wheel, and a support wheel installed on the frame, as well as a guide wheel, a supporting wheel, and a support wheel. The crawler track and the engine are fixed on the frame. The hydraulic oil pump and gearbox driven by the engine are also fixed on the frame. The output shaft of the gearbox is fixed on the drive wheel located above the frame. The driving wheel is located in the crawler track and meshes with the crawler track. The crawler track is also provided with a crawler track tensioning device installed on the frame. This optimization plan uses the engine to drive the gearbox and the hydraulic oil pump at the same time, which reduces the space occupied and the weight of the entire machine. Since the driving wheel is located above the frame, the driving wheel drives the crawler track to rotate with better stability, and the supporting wheel The rotation is driven by the crawler belt, which improves the efficiency of force transmission and reduces the loss of force transmission; by setting up the crawler belt tensioning device, the crawler belt can be tightened to further ensure the reliability of the crawler belt rotation.
一种大葱收获方法,包括准备调试阶段和挖掘阶段,具体如下:A green onion harvesting method includes a preparation and debugging stage and an excavation stage, as follows:
准备调试阶段,根据所要种植的大葱品种和土壤情况确定种植深度,根据种植深度,通过调整推动装置和竖向推动装置进行挖掘铲入土深度的调节;In the preparation and debugging stage, the planting depth is determined according to the variety of green onions to be planted and the soil conditions. According to the planting depth, the depth of the digging shovel into the soil is adjusted by adjusting the pushing device and the vertical pushing device;
挖掘阶段,挖掘铲入土深度调整完毕后,发动机带动履带转动,从而使整机向前行走,通过挖掘铲提升并分裂大葱的种植垄将大葱挖出,在整机前进的过程中,大葱由于惯性往后移动通过筛土板,通过挡泥板和导向板将整个葱垄和大葱翻向一侧,由土带着大葱一起流动,通过扶葱杆扶住并引导大葱上部,使大葱倒向一侧,同时,通过马达驱动摇臂,进而带动筛土网绕着横轴来回转动,实现筛土网的振动,利用筛土网的振动,使大葱根部土块被破碎,碎裂的小土块通过筛土杆之间的间隙落入地表,完成大葱根部的清土松土作业。In the excavation stage, after the depth of the digging shovel is adjusted, the engine drives the crawler tracks to rotate, causing the whole machine to move forward. The digging shovel lifts and splits the green onion planting ridges to dig out the green onions. As the machine moves forward, the green onions are moved forward due to inertia. Move backward through the sifting plate, turn the entire onion ridge and green onions to one side through the fender and guide plate, and let the soil flow with the green onions. Support and guide the upper part of the green onions through the onion support pole, so that the green onions fall to one side. side, at the same time, the motor drives the rocker arm, which in turn drives the soil screen to rotate back and forth around the horizontal axis to realize vibration of the soil screen. The vibration of the soil screen is used to break the soil clods at the roots of the green onions, and the small soil clods are broken. Falling into the ground through the gap between the soil sifting rods, the soil clearing and loosening operation of the green onion roots is completed.
本收获方法的收获速度快,收获效率高,减轻劳动强度,提升了大葱收获机械化水平,满足了大葱收获大规模化和机械化的迫切要求。This harvesting method has fast harvesting speed and high harvesting efficiency, reduces labor intensity, improves the mechanization level of green onion harvesting, and meets the urgent requirements for large-scale and mechanized green onion harvesting.
本发明的有益效果为:1、具备挖掘、松土、拔取和铺放作业功能,并且实现了柔性清土松土和有序铺放;2、通过升降油缸的动作,根据不同的工作需要使挖掘铲上下运动,保证挖掘深度均匀性;3、通过马达驱动摇臂,带动筛土网振动,实现了破碎土块和清土,又使大葱逐渐向一侧移动,从而实现大葱的有序铺放;4、采用自走式履带行走方式,抓地力好,动力发挥充分,减少燃油消耗。The beneficial effects of the invention are: 1. It has the functions of excavation, loosening, pulling and laying, and realizes flexible soil clearing, loosening and orderly laying; 2. Through the action of the lifting cylinder, it can be used according to different work needs. The excavation shovel moves up and down to ensure the uniformity of the excavation depth; 3. The motor drives the rocker arm to drive the soil screen to vibrate, thereby breaking the soil and clearing the soil, and gradually moving the green onions to one side, thereby achieving orderly spreading of the green onions. 4. It adopts self-propelled crawler walking mode, which has good grip, full power and reduces fuel consumption.
附图说明Description of drawings
图1是本发明整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明整体结构主视图(无护罩);Figure 2 is a front view of the overall structure of the present invention (without shield);
图3是本发明整体结构俯视图(无护罩);Figure 3 is a top view of the overall structure of the present invention (without shield);
图4是本发明整体结构左视图(无护罩);Figure 4 is a left side view of the overall structure of the present invention (without shield);
图5是本发明整体结构轴侧视图(无护罩);Figure 5 is a axial side view of the overall structure of the present invention (without shield);
图6是履带底盘主视图;Figure 6 is the front view of the crawler chassis;
图7是履带底盘俯视图;Figure 7 is a top view of the crawler chassis;
图8是履带底盘左视图;Figure 8 is a left view of the crawler chassis;
图9是履带底盘轴侧视图;Figure 9 is a side view of the crawler chassis axis;
图10是履带张紧装置轴侧视图;Figure 10 is a shaft side view of the track tensioner;
图11是振动式挖掘装置主视图;Figure 11 is a front view of the vibratory excavation device;
图12是振动式挖掘装置俯视图;Figure 12 is a top view of the vibrating excavation device;
图13是振动式挖掘装置左视图;Figure 13 is a left side view of the vibratory excavation device;
图14是振动式挖掘装置轴侧视图;Figure 14 is a axial side view of the vibrating excavation device;
图15是挖掘铲主视图;Figure 15 is the front view of the digging shovel;
图16是挖掘铲左视图;Figure 16 is a left side view of the digging shovel;
图17是挖掘铲俯视图;Figure 17 is a top view of the digging shovel;
图18是挖掘铲轴侧视图;Figure 18 is a side view of the digging shovel shaft;
图中所示:Shown in the picture:
1、履带底盘,2、振动式挖掘装置,3、扶葱杆,4、座椅,5、操作台,6、推动装置,7、水箱散热器,8、液压油散热器,9、油箱,10、消音器,11、空气滤清器,12、发动机护罩,13、偏心轮护罩,14、变速箱护罩,101、履带,102、车架,103、导向轮,104、支重轮,105、支导轮,106、履带张紧装置,107、驱动轮,108、蓄电池,109、变速箱,1010、发动机,1011、带张紧装置,1012、液压油泵,1013、多路换向阀,1014、活动爬梯,1015、液压泵安装座,1016、连接销,10601、支杆,10602、弹簧,10603、弹簧挡圈,10604、螺母,201、挖掘铲,202、摇臂,203、左支架,204、右支架,205、左升降油缸,206、马达,207、筛土网,208、筛土板,209、挡泥板,2010、导向板,2011、右升降油缸,20101、铲刀,20102、横板,20103、左滑板,20104、右滑板,20105、左拉板,20106、右拉板,20107、耳板。1. Crawler chassis, 2. Vibrating excavation device, 3. Support pole, 4. Seat, 5. Operation platform, 6. Propulsion device, 7. Water tank radiator, 8. Hydraulic oil radiator, 9. Fuel tank, 10. Muffler, 11. Air filter, 12. Engine guard, 13. Eccentric wheel guard, 14. Gearbox guard, 101. Track, 102. Frame, 103. Guide wheel, 104. Support weight Wheel, 105. Support wheel, 106. Track tensioning device, 107. Driving wheel, 108. Battery, 109. Gearbox, 1010. Engine, 1011. Belt tensioning device, 1012. Hydraulic oil pump, 1013. Multi-channel changer Directional valve, 1014, movable ladder, 1015, hydraulic pump mounting seat, 1016, connecting pin, 10601, support rod, 10602, spring, 10603, spring retaining ring, 10604, nut, 201, excavating shovel, 202, rocker arm, 203 , left bracket, 204, right bracket, 205, left lifting cylinder, 206, motor, 207, soil screen, 208, soil screening board, 209, fender, 2010, guide plate, 2011, right lifting cylinder, 20101, Blade, 20102, horizontal plate, 20103, left sliding plate, 20104, right sliding plate, 20105, left pulling plate, 20106, right pulling plate, 20107, ear plate.
具体实施方式Detailed ways
为能清楚说明本方案的技术特点,下面通过具体实施方式,对本方案进行阐述。In order to clearly explain the technical features of this solution, this solution will be described below through specific implementation methods.
如图1所示一种分段式大葱收获机,包括履带底盘1、通过横向铰轴铰接在所述履带底盘后端的振动式挖掘装置2,以及与履带底盘固接的扶葱杆3,所述履带底盘1上安装有带动振动式挖掘装置绕横向铰轴转动的推动装置6和驱动履带底盘移动的发动机1010,所述扶葱杆3伸至振动式挖掘装置中大葱通过路径的一侧,扶葱杆由圆管折弯而成,用来保持大葱往一边倒的趋势,推动装置6为翻转油缸,缸体通过连接销1016安装在履带底盘上,活塞杆与振动式挖掘装置铰接,通过翻转油缸的动作来调节振动式挖掘装置的高度。As shown in Figure 1, a segmented green onion harvester includes a crawler chassis 1, a vibrating excavation device 2 hinged to the rear end of the crawler chassis through a transverse hinge axis, and an onion support bar 3 fixedly connected to the crawler chassis. The crawler chassis 1 is equipped with a pushing device 6 that drives the vibrating excavation device to rotate around the transverse hinge axis and an engine 1010 that drives the crawler chassis to move. The onion supporting rod 3 extends to one side of the path where green onions pass through in the vibrating excavation device. The onion support rod is formed by bending a round tube and is used to maintain the tendency of the green onions to fall to one side. The pushing device 6 is a flip cylinder. The cylinder body is installed on the crawler chassis through the connecting pin 1016. The piston rod is articulated with the vibrating excavation device. By flipping The action of the oil cylinder is used to adjust the height of the vibrating excavation device.
履带底盘1包括与振动式挖掘装置铰接的车架102和安装在车架上的导向轮103、支重轮104、支导轮105,以及绕于导向轮、支重轮和支导轮上的履带101,发动机1010固接在车架上,所述车架上还固接有蓄电池108、由所述发动机驱动的液压油泵1012和变速箱109,液压油泵和变速箱分别位于发动机的两侧。变速箱的输入轴通过带传动与发动机输出轴连接,变速箱的输出轴上固接有位于车架上方的驱动轮107,所述驱动轮107位于履带内且与履带啮合。发动机与变速箱之间的传送带处设有带张紧装置1011,所述带张紧装置包括与车架固接的两张紧板和横向穿设在两张紧板上的张紧轴,所述张紧板上开设有供张紧轴穿过的竖向长孔,张紧轴上还通过螺纹连接有位于两张紧板外侧的定位螺母,两张紧板之间的张紧轴上套设有压于传送带上的张紧轮。The crawler chassis 1 includes a frame 102 articulated with the vibrating excavation device, a guide wheel 103, a supporting wheel 104, and a supporting guide wheel 105 installed on the frame, as well as a guide wheel, a supporting wheel, and a supporting guide wheel. The crawler track 101 and the engine 1010 are fixed on the frame. The battery 108, the hydraulic oil pump 1012 driven by the engine and the gearbox 109 are also fixed on the frame. The hydraulic oil pump and the gearbox are respectively located on both sides of the engine. The input shaft of the gearbox is connected to the engine output shaft through a belt drive. The output shaft of the gearbox is fixedly connected with a driving wheel 107 located above the vehicle frame. The driving wheel 107 is located in the crawler track and meshes with the crawler track. A belt tensioning device 1011 is provided on the conveyor belt between the engine and the gearbox. The belt tensioning device includes two tightening plates fixedly connected to the vehicle frame and a tensioning shaft transversely passing through the two tightening plates. The tensioning plate is provided with a vertical long hole for the tensioning shaft to pass through. The tensioning shaft is also threaded with a positioning nut located outside the two tensioning plates. The tensioning shaft between the two tensioning plates is sleeved. There is a tensioning wheel pressed against the conveyor belt.
液压油泵1012安装在车架上的液压泵安装座1015上,并通过皮带与发动机1010连接,作为油缸动力源,并且液压油泵1012通过油管与固接在车架右后端的多路换向阀1013连接。The hydraulic oil pump 1012 is installed on the hydraulic pump mounting seat 1015 on the frame and is connected to the engine 1010 through a belt as a power source for the oil cylinder. The hydraulic oil pump 1012 is connected to the multi-way reversing valve 1013 fixed on the right rear end of the frame through the oil pipe. connect.
驱动轮107为九齿驱动轮,将动力传至履带,支重轮为两个,位于履带底面直段的两端,支导轮为三个,位于两支重轮之间,导向轮位于支重轮上方,且导向轮与支重轮之间的履带为斜段。The drive wheel 107 is a nine-tooth drive wheel that transmits power to the crawler track. There are two support wheels located at both ends of the straight section of the crawler bottom. There are three support guide wheels located between the two heavy wheels. The guide wheels are located on the support wheels. The track above the heavy wheel and between the guide wheel and the supporting wheel is an inclined section.
履带内还设有安装在车架上的履带张紧装置106,履带张紧装置包括与车架相对固定设置的挡圈、穿过所述挡圈的螺杆,以及设置在所述螺杆上的螺母10604,所述螺母与挡圈之间的螺杆上套设有弹簧10602,螺母与弹簧之间设置弹簧挡圈10603,螺杆靠近螺母的一端固接有与螺杆同轴的支杆10601,所述支杆顶至导向轮的轮轴,所述车架上固设有供所述支杆穿过的张紧连接管。支杆靠近导向轮的一端固接有轴瓦中的下轴瓦,所述下轴瓦上开设有套于导向轮轮轴上的通孔。The crawler track is also provided with a crawler track tensioning device 106 installed on the vehicle frame. The crawler track tensioning device includes a retaining ring fixedly arranged relative to the vehicle frame, a screw rod passing through the retaining ring, and a nut provided on the screw rod. 10604. A spring 10602 is set on the screw between the nut and the retaining ring. A spring retaining ring 10603 is provided between the nut and the spring. A support rod 10601 coaxial with the screw is fixedly connected to one end of the screw close to the nut. The support The pole is pushed to the axle of the guide wheel, and a tensioning connecting pipe for the support rod to pass through is fixed on the frame. The lower bearing bush in the bearing bush is fixedly connected to one end of the support rod close to the guide wheel, and the lower bearing bush is provided with a through hole that is sleeved on the guide wheel axle.
车架右端固接有水箱散热器7,车架左端固接有液压油散热器8,水箱散热器7通过水循环对发动机进行冷却,保证发动机正常的工作温度,液压油散热器8完成对液压系统中液压油的冷却。A water tank radiator 7 is fixedly connected to the right end of the frame, and a hydraulic oil radiator 8 is fixed to the left end of the frame. The water tank radiator 7 cools the engine through water circulation to ensure the normal operating temperature of the engine. The hydraulic oil radiator 8 completes the control of the hydraulic system. Cooling of hydraulic oil.
发动机上端安装有空气滤清器11,以避免设备吸入带有杂质颗粒的空气,降低磨蚀和损坏的几率。发动机后端安装消音器10,用来降低噪音。发动机和变速箱上分别安装有发动机护罩12和变速箱护罩14,起保护及防尘作用。车架的前端还安装有座椅4、操作台5和油箱9,车架的左侧前端安装有活动爬梯1014,以方便工作人员上下车架。An air filter 11 is installed on the upper end of the engine to prevent the equipment from inhaling air with impurity particles and reduce the chance of abrasion and damage. A muffler 10 is installed at the rear end of the engine to reduce noise. An engine guard 12 and a gearbox guard 14 are respectively installed on the engine and gearbox to protect and prevent dust. The front end of the frame is also equipped with a seat 4, an operating platform 5 and a fuel tank 9. A movable ladder 1014 is installed at the left front end of the frame to facilitate workers to get on and off the frame.
振动式挖掘装置2包括与履带底盘铰接的挖掘支架和安装在挖掘支架上的挖掘铲201,所述挖掘铲201包括与挖掘支架连接的铲柄,以及与铲柄固接的铲刀20101,铲刀为向上鼓起的圆弧形,铲柄上固接有位于铲刀后方的筛土板208,所述筛土板208的后端通过横轴铰接有筛土网207,所述筛土网207连接有驱动其振动的驱动装置。The vibrating excavation device 2 includes an excavation bracket articulated with the crawler chassis and an excavation shovel 201 installed on the excavation bracket. The excavation shovel 201 includes a shovel handle connected to the excavation bracket, and a shovel blade 20101 fixedly connected to the shovel handle. The knife is in the shape of an upward bulging arc, and a soil screening plate 208 located behind the shovel blade is fixed to the shovel handle. The rear end of the soil screening plate 208 is hinged with a soil screening mesh 207 through a horizontal axis. The soil screening mesh 207 is connected with a driving device that drives its vibration.
驱动装置包括与挖掘支架固接的马达206、与马达输出轴固接的偏心轮,以及穿设在所述偏心轮上且与马达输出轴偏心设置的销轴,所述销轴上套接有摇臂202,所述摇臂202与筛土网207铰接,偏心轮处安装有偏心轮护罩13。本实施例的马达为液压马达,液压马达将液压油泵1012提供的压力转变为机械能,驱动摇臂202的动作。The driving device includes a motor 206 fixedly connected to the excavation support, an eccentric wheel fixedly connected to the motor output shaft, and a pin passing through the eccentric and eccentrically arranged with the motor output shaft. The pin is sleeved with Rocker arm 202, the rocker arm 202 is hingedly connected to the soil screen 207, and an eccentric wheel guard 13 is installed at the eccentric wheel. The motor in this embodiment is a hydraulic motor. The hydraulic motor converts the pressure provided by the hydraulic oil pump 1012 into mechanical energy to drive the movement of the rocker arm 202 .
摇臂包括安装在所述销轴上的带座轴承、与带座轴承的轴承座固接的上摇杆,以及一端伸至上摇杆内且与上摇杆螺纹连接的丝杆,所述丝杆的另一端通过螺纹连接下摇杆,所述下摇杆与筛土网铰接。The rocker arm includes a seated bearing installed on the pin, an upper rocker fixedly connected to the bearing seat of the seated bearing, and a screw rod with one end extending into the upper rocker and threadedly connected to the upper rocker. The other end of the rod is connected to a lower rocker through a thread, and the lower rocker is hingedly connected to the soil screen.
筛土网包括套设在横轴上的连接套、与所述连接套固接的筛土轴,以及与筛土轴固接且相互间隔一定距离布置的若干筛土杆,各筛土杆沿筛土轴轴向分布,且各筛土杆的上表面形成斜面,所述斜面与筛土轴的夹角为0~5°,筛土网用于对大葱根部松土及对破碎的小土块进行分离。The soil screening mesh includes a connecting sleeve set on the horizontal axis, a soil screening shaft fixedly connected to the connecting sleeve, and a plurality of soil screening rods fixedly connected to the soil screening shaft and arranged at a certain distance from each other. Each soil screening rod is arranged along the The soil screening shaft is axially distributed, and the upper surface of each soil screening rod forms a slope. The angle between the slope and the soil screening axis is 0 to 5°. The soil screening mesh is used to loosen soil at the roots of green onions and crush small soil. Blocks are separated.
在筛土板上方表面还固设有导向板2010,导向板前端固接有且位于铲刀一侧的挡泥板209,所述导向板在高度方向倾斜设置且上端朝外,导向板的后端向内偏移,导向板2010和扶葱杆3分别位于大葱两侧,挡泥板、导向板和扶葱杆的共同作用使大葱向一侧移动,挡泥板和导向板提供大葱底部的移动导向,扶葱杆为弧形,对大葱上部进行扶持和引导。A guide plate 2010 is also fixed on the upper surface of the screen plate. The front end of the guide plate is fixed with a fender 209 located on one side of the blade. The guide plate is tilted in the height direction with its upper end facing outward. The rear end of the guide plate is The end is offset inward, and the guide plate 2010 and the onion support rod 3 are respectively located on both sides of the green onion. The joint action of the fender, the guide plate and the onion support rod makes the green onion move to one side, and the fender and the guide plate provide support for the bottom of the green onion. Mobile guide, the onion support rod is curved to support and guide the upper part of the onion.
挖掘支架上还安装有带动铲刀沿竖向移动的竖向推动装置。挖掘支架包括左支架203和右支架204;所述铲柄包括分别与左支架、右支架滑接的左滑板20103、右滑板20104,所述左滑板、右滑板分别通过倾斜设置的左拉板20105、右拉板20106固接横板20102,所述横板前端固接铲刀20101,横板后端固接筛土板208;所述竖向推动装置包括分别安装在左支架203、右支架204上的左升降油缸205、右升降油缸2011,所述左升降油缸、右升降油缸的活塞杆分别与左滑板、右滑板连接,在左滑板和右滑板上均固接有与升降油缸活塞杆连接的耳板20107。The excavation support is also equipped with a vertical pushing device that drives the blade to move vertically. The excavation bracket includes a left bracket 203 and a right bracket 204; the shovel handle includes a left sliding plate 20103 and a right sliding plate 20104 that are respectively slidably connected to the left bracket and the right bracket. The left sliding plate and the right sliding plate are respectively provided with an inclined left pull plate 20105 , the right pull plate 20106 is fixedly connected to the horizontal plate 20102, the front end of the horizontal plate is fixed to the shovel 20101, and the rear end of the horizontal plate is fixed to the screen soil plate 208; the vertical pushing device includes respectively installed on the left bracket 203 and the right bracket 204 The left lifting cylinder 205 and the right lifting cylinder 2011 are connected to the left and right lifting cylinders. The piston rods of the left and right lifting cylinders are respectively connected to the left and right sliding plates. The left and right sliding plates are both fixedly connected to the piston rods of the lifting cylinders. The ear plate of 20107.
使用本实施例的收获机进行的一种大葱收获方法,包括准备调试阶段和挖掘阶段。A green onion harvesting method using the harvester of this embodiment includes a preparation and debugging stage and an excavation stage.
准备调试阶段,在确保机器安装无误后,根据所要种植的大葱品种和土壤情况确定种植深度,根据种植深度,通过调整翻转油缸、左升降油缸和右升降油缸进行挖掘铲入土深度的调节,使挖掘铲既能将大葱挖出,又能不伤葱,达到较好的工作效果。In the preparation and debugging stage, after ensuring that the machine is installed correctly, determine the planting depth according to the variety of green onions to be planted and the soil conditions. According to the planting depth, adjust the depth of the digging shovel into the soil by adjusting the flip cylinder, left lifting cylinder and right lifting cylinder to make the excavation The shovel can dig out the green onions without damaging them, achieving better working results.
挖掘阶段,挖掘铲入土深度调整完毕后,发动机带动履带转动,从而使整机向前行走,通过挖掘铲提升并分裂大葱的种植垄将大葱挖出,在整机前进的过程中,大葱由于惯性往后移动通过筛土板,通过挡泥板和导向板将整个葱垄和大葱翻向一侧,由土带着大葱一起流动,通过扶葱杆扶住并引导大葱上部,使大葱倒向一侧,同时,通过液压马达驱动摇臂,进而带动筛土网绕着横轴来回转动,实现筛土网的振动,利用筛土网振动时筛网杆与土块的碰撞使大葱根部土块被破碎,碎裂的小土块通过筛土杆之间的间隙落入地表,完成大葱根部的清土松土作业。筛土网筛土杆与挖掘铲面之间夹角逐渐减小,从而形成一个逐渐平行于地面的坡度,使得大葱在自重以及铲面震动的作用下,逐渐向一侧移动,并且大葱整体逐渐平行于地面,实现大葱的有序铺放。In the excavation stage, after the depth of the digging shovel is adjusted, the engine drives the crawler tracks to rotate, causing the whole machine to move forward. The digging shovel lifts and splits the green onion planting ridges to dig out the green onions. As the machine moves forward, the green onions are moved forward due to inertia. Move backward through the sifting plate, turn the entire onion ridge and green onions to one side through the fender and guide plate, and let the soil flow with the green onions. Support and guide the upper part of the green onions through the onion support pole, so that the green onions fall to one side. side, at the same time, the hydraulic motor drives the rocker arm, which in turn drives the screen mesh to rotate back and forth around the horizontal axis to achieve vibration of the screen mesh. When the soil mesh vibrates, the collision between the screen rod and the soil clods causes the soil clods at the roots of the green onions to be The broken and broken small soil clods fall to the surface through the gaps between the soil screening rods, completing the soil clearing and loosening operation at the roots of the green onions. The angle between the soil screen rod and the excavation shovel gradually decreases, forming a slope gradually parallel to the ground, causing the green onions to gradually move to one side under the action of their own weight and the vibration of the shovel surface, and the green onions as a whole gradually move to one side. Parallel to the ground, the green onions can be laid out in an orderly manner.
当然,上述说明也并不仅限于上述举例,本发明未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述;以上实施例及附图仅用于说明本发明的技术方案并非是对本发明的限制,参照优选的实施方式对本发明进行了详细说明,本领域的普通技术人员应当理解,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换都不脱离本发明的宗旨,也应属于本发明的权利要求保护范围。Of course, the above description is not limited to the above examples. Undescribed technical features of the present invention can be realized by or using existing technologies, and will not be described again. The above embodiments and drawings are only used to illustrate the technical solutions of the present invention and are not It is a limitation of the present invention, and the present invention has been described in detail with reference to the preferred embodiments. Those of ordinary skill in the art will understand that changes, modifications, modifications, modifications, modifications, etc. made by those of ordinary skill in the art are within the essential scope of the present invention. Additions or substitutions do not depart from the spirit of the present invention and shall also fall within the scope of the claims of the present invention.
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