CN109661889B - A cassava combine harvester - Google Patents
A cassava combine harvester Download PDFInfo
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- CN109661889B CN109661889B CN201811635420.1A CN201811635420A CN109661889B CN 109661889 B CN109661889 B CN 109661889B CN 201811635420 A CN201811635420 A CN 201811635420A CN 109661889 B CN109661889 B CN 109661889B
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- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 title claims abstract description 70
- 241000658379 Manihot esculenta subsp. esculenta Species 0.000 title 1
- 230000005540 biological transmission Effects 0.000 claims abstract description 193
- 240000003183 Manihot esculenta Species 0.000 claims abstract description 69
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims abstract 5
- 230000007704 transition Effects 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 208000032370 Secondary transmission Diseases 0.000 claims description 2
- 208000032369 Primary transmission Diseases 0.000 claims 1
- 239000002689 soil Substances 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 4
- 241000196324 Embryophyta Species 0.000 abstract 2
- 244000061456 Solanum tuberosum Species 0.000 description 10
- 235000002595 Solanum tuberosum Nutrition 0.000 description 10
- 238000009412 basement excavation Methods 0.000 description 7
- 238000003306 harvesting Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 210000005069 ears Anatomy 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000013340 harvest operation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D13/00—Diggers, e.g. potato ploughs
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D17/00—Digging machines with sieving and conveying mechanisms
- A01D17/08—Digging machines with sieving and conveying mechanisms with shaker type screens
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D33/00—Accessories for digging harvesters
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D33/00—Accessories for digging harvesters
- A01D33/08—Special sorting and cleaning mechanisms
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Harvesting Machines For Root Crops (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种农业机械,具体是一种木薯联合收获机。The invention relates to an agricultural machine, in particular to a cassava combine harvester.
背景技术Background technique
我国木薯的种植规模不断扩大,但其机械化收获水平缺很低,大部分依靠人工作业完成,少数地区实现了半机械化的木薯收获,劳动强度大,生产成本高。针对目前我国木薯机械化水平低、人工收获费时费力、效率低等问题,设计一种工作效率高的木薯收获机。The planting scale of cassava in my country continues to expand, but the level of mechanized harvesting is very low, most of which rely on manual work, and a few areas have realized semi-mechanized cassava harvesting, which is labor-intensive and production costs are high. Aiming at the low level of mechanization of cassava in my country, time-consuming and labor-intensive manual harvesting, and low efficiency, a cassava harvester with high working efficiency is designed.
中国专利201610419084.1公开了一种木薯收获机,其前纵梁前端设置有强制输送轮,强制输送轮通过夹持带、带轮与电动机相连,电动机通过液压泵与液压马达相连,夹持带尾部还设置有切薯刀,强制输送轮两侧下方设置有挖掘铲,挖掘铲通过限深轮与液压缸相连,液压缸与机体固定,切薯刀下方设置有土薯分离装置,土薯分离装置通过主传动轴、变速器与薯块运输装置相连,薯块运输装置与薯块箱相连,薯块箱前侧设置有驾驶室,机架底部设置有履带底盘,该发明能一次性完成木薯挖掘、夹持输送、薯茎分离及去土收集等工序;夹持输送机构能有效降低挖掘阻力,降低了机器动力要求;收获过程耗用人工少,显著提高了生产效率。缺点在于:1.挖掘铲工作时,受到的阻力大,无法很好的疏松土壤;2.另外木薯块输送装置只是直接将附带有土壤的木薯输送到薯块箱中;3.木薯收集箱无法活动,木薯收获机结束工作后,还是需要人工去将木薯从收集箱中取出,并没有自动卸载功能;4.夹持作用仅能适应沙壤土,而对于南方红壤黏土易板结的特点,夹持过程中容易出现断薯情况,损失率高,降低了机器实用性。Chinese patent 201610419084.1 discloses a cassava harvester. The front end of the front longitudinal beam is provided with a forced conveying wheel. The forced conveying wheel is connected to the motor through the clamping belt and the pulley. The motor is connected to the hydraulic motor through the hydraulic pump. A potato cutter is installed, and a digging shovel is installed under both sides of the forced conveying wheel. The digging shovel is connected to the hydraulic cylinder through the depth-limiting wheel, and the hydraulic cylinder is fixed to the machine body. The main transmission shaft and the transmission are connected with the potato piece transportation device, the potato piece transportation device is connected with the potato piece box, the driver's cab is arranged on the front side of the potato piece box, and the crawler chassis is arranged at the bottom of the frame. The invention can complete cassava excavation, clamping Holding transportation, potato stem separation and soil removal and collection; the holding and conveying mechanism can effectively reduce the excavation resistance and reduce the power requirements of the machine; the harvesting process consumes less labor and significantly improves production efficiency. The disadvantages are: 1. When the digging shovel is working, the resistance it receives is large, and the soil cannot be well loosened; 2. In addition, the cassava block conveying device only directly transports the cassava with soil into the potato block box; 3. The cassava collection box cannot activities, after the cassava harvester finishes working, it still needs to manually remove the cassava from the collection box, and there is no automatic unloading function; 4. The clamping function can only adapt to sandy loam, and for the characteristics of southern red soil clay that is easy to harden, the clamping process Potato breakage is easy to occur in the process, and the loss rate is high, which reduces the practicability of the machine.
发明内容Contents of the invention
为了克服上述现有技术存在的不足,本发明提供了一种木薯联合收获机,具有自动切割土壤、疏松后挖掘,在输送过程中进行振动使土壤与木薯的充分分离,以及自动卸载木薯等,省时省力,大大提高了工作效率。In order to overcome the deficiencies in the above-mentioned prior art, the present invention provides a cassava combine harvester, which has the functions of automatically cutting the soil, digging after loosening, vibrating during the conveying process to fully separate the soil from the cassava, and automatically unloading the cassava, etc. Save time and effort, greatly improve work efficiency.
本发明的技术方案是:Technical scheme of the present invention is:
一种木薯联合收获机,包括挖掘装置、振动输送装置、卸料装置和传动机构,所述的挖掘装置、振动输送装置和卸料装置从前往后依次安装在机架上,机架底部设有转动地轮,前端设有牵引架,牵引架的上侧设有传动机构,所述的挖掘装置前侧机架上还设有切盘。A cassava combine harvester, comprising excavating device, vibrating conveying device, unloading device and transmission mechanism, described excavating device, vibrating conveying device and unloading device are installed on the frame successively from front to back, and the bottom of the frame is provided with The ground wheel is rotated, the front end is provided with a traction frame, the upper side of the traction frame is provided with a transmission mechanism, and a cutting disc is also provided on the front frame of the excavating device.
所述的挖掘装置,由挖掘铲、过渡板、摆动杆和偏心轮组成,所述的挖掘铲的两边分别设置有安装耳,安装耳的中部通过活动轴安装在机架上,安装耳的上部则通过摆动轴与摆动杆一端连接,摆动杆的另一端设置有偏心套,偏心套内通过偏心轮与转动轴连接,转动轴连接在机架上,所述的挖掘铲为65Mn调质处理的钢板材料制作而成,其的外侧呈倒装的w字形结构,内侧设置有过渡板,过渡板朝向振动输送装置。The excavating device is composed of an excavating shovel, a transition plate, a swing lever and an eccentric wheel. Mounting ears are respectively arranged on both sides of the excavating shovel. The swing shaft is connected to one end of the swing rod, and the other end of the swing rod is provided with an eccentric sleeve, the eccentric sleeve is connected to the rotating shaft through the eccentric wheel, and the rotating shaft is connected to the frame. The excavating shovel is 65Mn quenched and tempered It is made of steel plate material, and its outer side is an inverted w-shaped structure, and its inner side is provided with a transition plate, which faces the vibrating conveying device.
所述的振动输送装置,包括输送筛、一级输送架、二级输送架、液压缸、输送筛支撑轴、一级输送振动轴、二级输送旋转轴和三级输送旋转轴,所述的输送筛支撑轴、一级输送振动轴分别通过轴承从前往后方向依次间隔安装在机架的一级输送架上,一级输送架安装在机架前部,所述的二级输送架通过二级输送旋转轴连接在一级输送架后端部,二级输送旋转轴、三级输送旋转轴分别安装在二级输送架的前后位置上,所述的输送筛绕设在输送筛支撑轴、一级输送振动轴、二级输送旋转轴及三级输送旋转轴上,输送筛的两侧边沿托靠在机架内侧的滚动筒体上,所述的三级输送旋转轴上均匀安装有驱动梅花胶轮,驱动梅花胶轮与输送筛的横向网杆接触,由驱动梅花胶轮带动输送筛运行,所述的一级输送振动轴两端分别安装有第四传动链轮,第四传动链轮内侧的一级输送振动轴上均匀安装有椭圆形的振动轮,一级输送振动轴通过椭圆形的振动轮与输送筛接触,所述的二级输送架上侧横杆与液压缸的一端连接,液压缸的另一端与机架上侧的支架连接。The vibrating conveying device includes a conveying screen, a primary conveying frame, a secondary conveying frame, a hydraulic cylinder, a conveying screen support shaft, a primary conveying vibration shaft, a secondary conveying rotating shaft and a tertiary conveying rotating shaft. The supporting shaft of the conveying screen and the first-stage conveying vibration shaft are respectively installed on the first-stage conveying frame of the frame at intervals from the front to the rear through the bearing, the first-stage conveying frame is installed on the front of the frame, and the second-stage conveying frame passes through the second The first-stage conveying rotating shaft is connected to the rear end of the first-stage conveying frame, and the second-stage conveying rotating shaft and the third-stage conveying rotating shaft are respectively installed on the front and rear positions of the second-stage conveying frame. On the first-stage conveying vibration shaft, the second-stage conveying rotating shaft and the third-stage conveying rotating shaft, the edges of both sides of the conveying screen rest on the rolling cylinder inside the frame, and the third-stage conveying rotating shaft is evenly equipped with driving Plum blossom rubber wheel, the driving plum blossom rubber wheel is in contact with the horizontal mesh rod of the conveying screen, and the driving plum blossom rubber wheel drives the conveying screen to run. The two ends of the primary conveying vibration shaft are respectively equipped with a fourth transmission sprocket and a fourth transmission chain Oval vibrating wheels are evenly installed on the first-stage conveying vibration shaft inside the wheel, and the first-stage conveying vibrating shaft contacts the conveying screen through the oval-shaped vibrating wheel. Connection, the other end of the hydraulic cylinder is connected with the bracket on the upper side of the frame.
所述的卸料装置,包括木薯装卸斗、升降液压缸和料斗支撑架,所述的木薯装卸斗一侧设置有竖立墙,竖立墙的两侧分别设有升降液压缸,升降液压缸的一端与竖立墙活动连接,另一端与料斗支撑架连接,所述的料斗支撑架设置在机架一侧,木薯装卸斗托放在机架上,木薯装卸斗的竖立墙与料斗支撑架相互靠贴,竖立墙顶端通过横轴与料斗支撑架连接。The unloading device includes a cassava loading and unloading bucket, a lifting hydraulic cylinder, and a hopper support frame. One side of the cassava loading and unloading bucket is provided with a vertical wall, and the two sides of the vertical wall are respectively equipped with a lifting hydraulic cylinder. One end of the lifting hydraulic cylinder It is movably connected with the vertical wall, and the other end is connected with the hopper support frame. The hopper support frame is arranged on one side of the frame, the cassava loading and unloading bucket bracket is placed on the frame, and the vertical wall of the cassava loading and unloading bucket and the hopper support frame are attached to each other , the top of the vertical wall is connected with the hopper support frame through the horizontal shaft.
所述的传动机构,包括传动万向节、万向节传动轴、第一传动链条、第二传动链条、第三传动链条、第一传动链轮、第二传动齿轮、第三传动链轮、第四传动链轮、第五传动链轮、第六传动链轮、第七传动链轮、第八传动链轮和第九传动齿轮,所述的第一传动链轮与第九传动齿轮均分别安装在万向节传动轴的两端、第二传动齿轮安装在转动轴上,第三传动链轮安装在机架的轴上,第四传动链轮、第五传动链轮均分别安装在一级输送振动轴两端,第六传动链轮、第七传动链轮均分别安装在二级输送旋转轴上,第八传动链轮安装在三级输送旋转轴两端,所述的第一传动链条连接在第一传动链轮、第三传动链轮、第四传动链轮上,第九传动齿轮与第二传动齿轮相啮合,第二传动链条连接在第五传动链轮、第六传动链轮上,第三传动链条连接在第七传动链轮、第八传动链轮上,所述的传动万向节通过变速箱与万向节传动轴连接,传动万向节与拖拉机的动力装置相连接,拖拉机动力装置带动传动万向节转动,传动万向节通过变速箱带动万向节传动轴转动,万向节传动轴通过第九传动齿轮带动第二传动齿轮转动,进而带动偏心轮运行,同时万向节传动轴通过第一传动链轮分别带动第一传动链条、进而逐级带动第二传动链条、第三传动链条运行,第一传动链条、第二传动链条、第三传动链条分别带动相应的装置运行。The transmission mechanism includes a transmission universal joint, a universal joint transmission shaft, a first transmission chain, a second transmission chain, a third transmission chain, a first transmission sprocket, a second transmission gear, a third transmission sprocket, The fourth transmission sprocket, the fifth transmission sprocket, the sixth transmission sprocket, the seventh transmission sprocket, the eighth transmission sprocket and the ninth transmission gear, the first transmission sprocket and the ninth transmission gear are respectively Installed on both ends of the universal joint transmission shaft, the second transmission gear is installed on the rotating shaft, the third transmission sprocket is installed on the shaft of the frame, the fourth transmission sprocket and the fifth transmission sprocket are respectively installed on a The sixth transmission sprocket and the seventh transmission sprocket are respectively installed on the two ends of the second-stage transmission vibration shaft, and the eighth transmission sprocket is installed on both ends of the third-stage transmission rotation shaft. The first transmission The chain is connected to the first transmission sprocket, the third transmission sprocket, and the fourth transmission sprocket, the ninth transmission gear is meshed with the second transmission gear, and the second transmission chain is connected to the fifth transmission sprocket, the sixth transmission chain On the wheel, the third transmission chain is connected to the seventh transmission sprocket and the eighth transmission sprocket. The transmission universal joint is connected to the transmission shaft of the universal joint through the gearbox, and the transmission universal joint is connected to the power unit of the tractor. connection, the tractor power unit drives the transmission universal joint to rotate, the transmission universal joint drives the universal joint transmission shaft to rotate through the gearbox, the universal joint transmission shaft drives the second transmission gear to rotate through the ninth transmission gear, and then drives the eccentric wheel to run, At the same time, the universal joint transmission shaft drives the first transmission chain through the first transmission sprocket, and then drives the second transmission chain and the third transmission chain to run step by step. The first transmission chain, the second transmission chain and the third transmission chain respectively drive The corresponding device operates.
所述的传动链条、传动链轮及传动齿轮均设有两套,分别安装在机架的两侧。The transmission chain, the transmission sprocket and the transmission gear are all provided with two sets, which are installed on both sides of the frame respectively.
本发明的有益效果在于:The beneficial effects of the present invention are:
1.挖掘铲的工作方式为挖掘的同时不断振动以减小挖掘阻力,疏松土壤,便于后续木薯的输送及收获。1. The working method of the digging shovel is to continuously vibrate while digging to reduce the digging resistance, loosen the soil, and facilitate the subsequent transportation and harvesting of cassava.
2.木薯输送链排的工作方式为振动、筛分、输送,及将夹杂着大量土壤的木薯通过在输送链排上不同的振动,进行土壤、木薯的分离,通过两级筛分,逐渐分离干净,只留下木薯最终输送至木薯装卸斗。2. The working method of the cassava conveyor chain row is vibration, screening, and transportation, and the cassava mixed with a large amount of soil is separated from the soil and cassava through different vibrations on the conveyor chain row, and gradually separated through two-stage screening Clean, leaving only the cassava and finally transported to the cassava loading and unloading bucket.
3.木薯装卸斗通过自动卸料,减少了人工捡拾木薯及装车作业环节。3. The cassava loading and unloading bucket is automatically unloaded, which reduces manual cassava picking and loading operations.
4.本发明完全实现了机械化的流水线式作业,实现了木薯在田间的自动挖掘、泥与薯的自动分离输送以及自动卸料装车等收获作业。4. The present invention fully realizes the mechanized assembly line operation, and realizes harvest operations such as automatic excavation of cassava in the field, automatic separation and transportation of mud and potatoes, automatic unloading and loading.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明的爆炸图;Fig. 2 is an explosion diagram of the present invention;
图3为本发明的传动机构示意图;Fig. 3 is the transmission mechanism schematic diagram of the present invention;
图4为本发明的侧视图;Fig. 4 is a side view of the present invention;
图5为本发明的输送装置及摆动杆爆炸图;Fig. 5 is an exploded view of the conveying device and the swing rod of the present invention;
图6为图5的A局部放大图;Fig. 6 is a partial enlarged view of A in Fig. 5;
图7为本发明的驱动齿轮安装结构示意图;Fig. 7 is a schematic diagram of the drive gear installation structure of the present invention;
图8为本发明的第一传动链条安装结构示意图。Fig. 8 is a schematic diagram of the installation structure of the first transmission chain of the present invention.
图中:1机架、2转动地轮、3牵引架、4挖掘铲、5过渡板、6摆动杆、7偏心轮、8活动轴、9摆动轴、10转动轴、11输送筛、12一级输送架、13二级输送架、14液压缸、15输送筛支撑轴、16一级输送振动轴、17二级输送旋转轴、18三级输送旋转轴、19驱动梅花胶轮、20振动轮、21横杆、22支架、23木薯装卸斗、24升降液压缸、25料斗支撑架、26竖立墙、27横轴、28传动万向节、29万向节传动轴、30第一传动链条、31第二传动链条、32第三传动链条、33第一传动链轮、34第二传动齿轮、35第三传动链轮、36第四传动链轮、37第五传动链轮、38第六传动链轮、39第七传动链轮、40第八传动链轮、41第九传动齿轮、42变速箱、43切盘。In the figure: 1 frame, 2 rotating ground wheel, 3 traction frame, 4 digging shovel, 5 transition plate, 6 swing lever, 7 eccentric wheel, 8 movable shaft, 9 swing shaft, 10 rotating shaft, 11 conveying screen, 12 a Level conveying frame, 13 secondary conveying frame, 14 hydraulic cylinder, 15 conveying screen support shaft, 16 primary conveying vibration shaft, 17 secondary conveying rotating shaft, 18 tertiary conveying rotating shaft, 19 driving plum flower rubber wheel, 20 vibrating wheel . 31 second transmission chain, 32 third transmission chain, 33 first transmission sprocket, 34 second transmission gear, 35 third transmission sprocket, 36 fourth transmission sprocket, 37 fifth transmission sprocket, 38 sixth transmission Sprocket wheel, 39 the seventh transmission sprockets, 40 the eighth transmission sprockets, 41 the ninth transmission gears, 42 gearboxes, 43 cutting discs.
具体实施方式Detailed ways
下面将结合附图与具体实施方式对本发明作进一步详细的描述。The present invention will be further described in detail in conjunction with the accompanying drawings and specific embodiments.
如图1至8所示,一种木薯联合收获机,包括挖掘装置、振动输送装置、卸料装置和传动机构,所述的挖掘装置、振动输送装置和卸料装置从前往后依次安装在机架1上,机架1底部设有转动地轮2,前端设有牵引架3,牵引架3的上侧设有传动机构,所述的挖掘装置前侧机架1上还设有切盘43。As shown in Figures 1 to 8, a cassava combine harvester includes an excavating device, a vibrating conveying device, a discharge device and a transmission mechanism. On the frame 1, the bottom of the frame 1 is provided with a rotating ground wheel 2, the front end is provided with a traction frame 3, the upper side of the traction frame 3 is provided with a transmission mechanism, and the front frame 1 of the excavating device is also provided with a cutting disc 43 .
如图1至5所示,所述的挖掘装置,由挖掘铲4、过渡板5、摆动杆6和偏心轮7组成,所述的挖掘铲4的两边分别设置有安装耳,安装耳的中部通过活动轴8安装在机架1上,安装耳的上部则通过摆动轴9与摆动杆6一端连接,摆动杆6的另一端设置有偏心套,偏心套内通过偏心轮7与转动轴10连接,转动轴10连接在机架1上,偏心轮7通过摆动杆6带动挖掘铲4不断振动的同时深入木薯的根部进行振动挖掘,以达到最佳的挖掘效果,所述的挖掘铲4为65Mn调质处理的钢板材料制作而成,其的外侧呈倒装的w字形结构,可以针对粘性大,易板结的泥土进行连续挖掘,减少挖掘阻力等,其内侧设置有过渡板5,过渡板5朝向振动输送装置,挖掘铲4将挖掘出来的木薯通过过渡板5进入到振动输送装置中。As shown in Figures 1 to 5, the excavating device is composed of an excavating shovel 4, a transition plate 5, a swing rod 6, and an eccentric wheel 7. The two sides of the excavating shovel 4 are respectively provided with mounting ears, and the middle of the mounting ears Installed on the frame 1 through the movable shaft 8, the upper part of the mounting ear is connected with one end of the swing rod 6 through the swing shaft 9, and the other end of the swing rod 6 is provided with an eccentric sleeve, and the eccentric sleeve is connected with the rotating shaft 10 through the eccentric wheel 7 , the rotating shaft 10 is connected on the frame 1, and the eccentric wheel 7 drives the digging shovel 4 to vibrate continuously through the swing rod 6, and goes deep into the root of cassava to carry out vibratory excavation to achieve the best digging effect. The described digging shovel 4 is 65Mn It is made of quenched and tempered steel plate material, and its outer side is an inverted w-shaped structure, which can be used for continuous excavation of highly viscous and easy-to-harden soil, reducing excavation resistance, etc., and its inner side is provided with a transition plate 5 Towards the vibrating conveying device, the excavating shovel 4 enters the excavated cassava through the transition plate 5 into the vibrating conveying device.
如图1至7所示,所述的振动输送装置,包括输送筛11、一级输送架12、二级输送架13、液压缸14、输送筛支撑轴15、一级输送振动轴16、二级输送旋转轴17和三级输送旋转轴18,所述的输送筛支撑轴15、一级输送振动轴16分别通过轴承从前往后方向依次间隔安装在机架1的一级输送架12上,一级输送架12安装在机架1前部,所述的二级输送架13通过二级输送旋转轴17连接在一级输送架12后端部,二级输送旋转轴17、三级输送旋转轴18分别安装在二级输送架13的前后位置上,所述的输送筛11绕设在输送筛支撑轴15、一级输送振动轴16、二级输送旋转轴17及三级输送旋转轴18上,输送筛11的两侧边沿托靠在机架1内侧的滚动筒体上,所述的三级输送旋转轴18上均匀安装有驱动梅花胶轮19,驱动梅花胶轮19与输送筛11的横向网杆接触,由驱动梅花胶轮19带动输送筛11运行,所述的一级输送振动轴16两端分别安装有第四传动链轮36,第四传动链轮36内侧的一级输送振动轴16上均匀安装有椭圆形的振动轮20,一级输送振动轴16通过椭圆形的振动轮20与输送筛11接触,椭圆形的振动轮20转动时通过高低起伏式波动从而使输送筛11产生振动输送的效果作用,从过渡板5上进入到输送筛11上的木薯在输送筛11的振动输送下,将木薯上粘附的泥土抖动并从输送筛11的网隙中落下,从而将泥土从木薯身上去除干净,以达到清洁木薯的效果,所述的二级输送架13上侧横杆21与液压缸14的一端连接,液压缸14的另一端与机架1上侧的支架22连接,二级输送架13以二级输送旋转轴17为轴心,能够带动二级输送架13的后端升起,二级输送架13后端折叠升高后,为木薯装卸斗23的卸料让出空间。As shown in Figures 1 to 7, the vibrating conveying device includes a conveying screen 11, a primary conveying frame 12, a secondary conveying frame 13, a hydraulic cylinder 14, a conveying screen support shaft 15, a primary conveying vibration shaft 16, The first-stage conveying rotating shaft 17 and the third-stage conveying rotating shaft 18, the conveying screen support shaft 15 and the first-stage conveying vibration shaft 16 are respectively installed on the first-stage conveying frame 12 of the frame 1 at intervals from the front to the rear through bearings, The primary conveying frame 12 is installed on the front part of the frame 1, and the secondary conveying frame 13 is connected to the rear end of the primary conveying frame 12 through the secondary conveying rotating shaft 17. The secondary conveying rotating shaft 17 and the tertiary conveying rotating shaft The shafts 18 are respectively mounted on the front and rear positions of the secondary conveying frame 13, and the conveying screen 11 is wound around the conveying screen support shaft 15, the primary conveying vibration shaft 16, the secondary conveying rotating shaft 17 and the tertiary conveying rotating shaft 18 On the top, the two side edges of the conveying screen 11 rest on the rolling cylinder inside the frame 1, and the three-stage conveying rotating shaft 18 is evenly equipped with driving plum blossom rubber wheels 19, and the driving plum blossom rubber wheels 19 and the conveying screen 11 The horizontal net rods contact with each other, and the driving plum blossom rubber wheel 19 drives the conveying screen 11 to run. The two ends of the first-stage conveying vibration shaft 16 are respectively equipped with a fourth transmission sprocket 36, and the first-stage conveying on the inside of the fourth transmission sprocket 36 An oval vibrating wheel 20 is evenly installed on the vibrating shaft 16, and the primary conveying vibrating shaft 16 is in contact with the conveying screen 11 through the oval vibrating wheel 20. 11 produces the effect of vibration conveying, the cassava that enters on the conveying sieve 11 from the transition plate 5 is under the vibrating conveying of the conveying sieve 11, shakes the earth adhering to the cassava and falls from the mesh gap of the conveying sieve 11, thereby The soil is removed from the cassava to achieve the effect of cleaning the cassava. The upper cross bar 21 of the secondary conveying frame 13 is connected with one end of the hydraulic cylinder 14, and the other end of the hydraulic cylinder 14 is connected with the support on the upper side of the frame 1. 22 connections, the secondary conveying frame 13 takes the secondary conveying rotating shaft 17 as the axis, can drive the rear end of the secondary conveying frame 13 to rise, and after the secondary conveying frame 13 rear end folds and rises, it is the cassava loading and unloading bucket 23 Unloading to make room.
如图1、2、3、4和5所示,所述的卸料装置,包括木薯装卸斗23、升降液压缸24和料斗支撑架25,所述的木薯装卸斗23一侧设置有竖立墙26,竖立墙26的两侧分别设有升降液压缸24,升降液压缸24的一端与竖立墙26活动连接,另一端与料斗支撑架25连接,所述的料斗支撑架25设置在机架1一侧,木薯装卸斗23托放在机架1上,木薯装卸斗23的竖立墙26与料斗支撑架25相互靠贴,竖立墙26顶端通过横轴27与料斗支撑架25连接,在升降液压缸24升起木薯装卸斗23卸料时,木薯装卸斗23以横轴27为翻转支撑,升起的木薯装卸斗23从竖立墙26的顶端倒料,万便于将木薯原料倒入木薯运输汽车的车厢内。As shown in Figures 1, 2, 3, 4 and 5, the described unloading device includes a cassava loading and unloading bucket 23, a lifting hydraulic cylinder 24 and a hopper support frame 25, and one side of the cassava loading and unloading bucket 23 is provided with a vertical wall 26. Lifting hydraulic cylinders 24 are respectively provided on both sides of the vertical wall 26. One end of the lifting hydraulic cylinder 24 is movably connected to the vertical wall 26, and the other end is connected to the hopper support frame 25. The hopper support frame 25 is set on the frame 1 On one side, the cassava loading and unloading bucket 23 is supported on the frame 1, the vertical wall 26 of the cassava loading and unloading bucket 23 is close to the hopper support frame 25, and the top of the vertical wall 26 is connected with the hopper support frame 25 through a horizontal shaft 27. When the cassava loading and unloading bucket 23 is raised by the cylinder 24 to unload, the cassava loading and unloading bucket 23 is supported by the horizontal axis 27, and the raised cassava loading and unloading bucket 23 is discharged from the top of the vertical wall 26, so that the cassava raw materials can be poured into the cassava transport vehicle. in the compartment.
如图1、2、3、4、5和8所示,所述的传动机构,包括传动万向节28、万向节传动轴29、第一传动链条30、第二传动链条31、第三传动链条32、第一传动链轮33、第二传动齿轮34、第三传动链轮35、第四传动链轮36、第五传动链轮37、第六传动链轮38、第七传动链轮39、第八传动链轮40和第九传动齿轮41,所述的第一传动链轮33与第九传动齿轮41均分别安装在万向节传动轴29的两端、第二传动齿轮34安装在转动轴10上,第三传动链轮35安装在机架1的轴上,第四传动链轮36、第五传动链轮37均分别安装在一级输送振动轴16两端,第六传动链轮38、第七传动链轮39均分别安装在二级输送旋转轴17上,第八传动链轮40安装在三级输送旋转轴18两端,所述的第一传动链条30连接在第一传动链轮33、第三传动链轮35、第四传动链轮36上,第九传动齿轮41与第二传动齿轮34相啮合,第二传动链条31连接在第五传动链轮37、第六传动链轮38上,第三传动链条32连接在第七传动链轮39、第八传动链轮40上,所述的传动万向节28通过变速箱42与万向节传动轴29连接,传动万向节28与拖拉机的动力装置相连接,拖拉机动力装置带动传动万向节28转动,传动万向节28通过变速箱42带动万向节传动轴29转动,万向节传动轴29通过第九传动齿轮41带动第二传动齿轮34转动,进而带动偏心轮7运行,同时万向节传动轴29通过第一传动链轮33分别带动第一传动链条30、进而逐级带动第二传动链条31、第三传动链条32运行,第一传动链条30、第二传动链条31、第三传动链条32分别带动相应的装置运行。As shown in Figures 1, 2, 3, 4, 5 and 8, the transmission mechanism includes a transmission universal joint 28, a universal joint transmission shaft 29, a first transmission chain 30, a second transmission chain 31, a third transmission chain Transmission chain 32, first transmission sprocket 33, second transmission gear 34, third transmission sprocket 35, fourth transmission sprocket 36, fifth transmission sprocket 37, sixth transmission sprocket 38, seventh transmission sprocket 39. The eighth transmission sprocket 40 and the ninth transmission gear 41, the first transmission sprocket 33 and the ninth transmission gear 41 are respectively installed on both ends of the universal joint transmission shaft 29, and the second transmission gear 34 is installed On the rotating shaft 10, the third transmission sprocket 35 is installed on the shaft of the frame 1, the fourth transmission sprocket 36, and the fifth transmission sprocket 37 are respectively installed at both ends of the primary conveying vibration shaft 16, and the sixth transmission sprocket The sprocket 38 and the seventh transmission sprocket 39 are respectively installed on the secondary transmission rotating shaft 17, the eighth transmission sprocket 40 is installed on the two ends of the third transmission rotation shaft 18, and the first transmission chain 30 is connected to the On a drive sprocket 33, the 3rd drive sprocket 35, the 4th drive sprocket 36, the 9th drive gear 41 is meshed with the 2nd drive gear 34, and the 2nd drive chain 31 is connected on the 5th drive sprocket 37, the 4th drive sprocket On the six transmission sprockets 38, the third transmission chain 32 is connected on the seventh transmission sprocket 39 and the eighth transmission sprocket 40, and the transmission universal joint 28 is connected with the universal joint drive shaft 29 through a gearbox 42, The transmission universal joint 28 is connected with the power unit of the tractor, the tractor power unit drives the transmission universal joint 28 to rotate, the transmission universal joint 28 drives the universal joint transmission shaft 29 to rotate through the gearbox 42, and the universal joint transmission shaft 29 passes through the first The nine transmission gear 41 drives the second transmission gear 34 to rotate, and then drives the eccentric wheel 7 to run, while the universal joint drive shaft 29 respectively drives the first transmission chain 30 through the first transmission sprocket 33, and then drives the second transmission chain 31 step by step 1. The third transmission chain 32 runs, and the first transmission chain 30, the second transmission chain 31, and the third transmission chain 32 respectively drive corresponding devices to run.
所述的传动链条、传动链轮及传动齿轮均设有两套,分别安装在机架1的两侧。Described transmission chain, transmission sprocket wheel and transmission gear are all provided with two sets, are installed in the both sides of frame 1 respectively.
工作原理:working principle:
拖拉机通过后端的边拉杆与机架1前端的牵引架3连接,拖拉机动力装置通过传动万向节28传递到变速箱42,挖掘铲4在变速箱42的带动下通过振动减小阻力的挖掘方式对木薯进行挖掘,挖掘出的木薯通过木薯过渡板5,运输到输送筛11上,在一级输送振动轴16的作用下将输送筛11上的木薯通过振动的方式进行土薯分离,土薯分离后的木薯被输送到木薯装卸斗23,待木薯装卸斗23装满后,通过拖拉机液压装置带动液压缸14,升起二级输送架13后端,才能升起木薯装卸斗23卸载木薯进而使得木薯滑落至木薯运输汽车车厢内,完成木薯的收获过程。The tractor is connected to the traction frame 3 at the front end of the frame 1 through the side tie rod at the rear end, the power device of the tractor is transmitted to the gearbox 42 through the transmission universal joint 28, and the excavating shovel 4 is driven by the gearbox 42 to reduce resistance through vibration. The cassava is excavated, and the excavated cassava passes through the cassava transition plate 5 and is transported to the conveying screen 11. Under the action of the first-stage conveying vibration shaft 16, the cassava on the conveying screen 11 is vibrated to separate the soil and potato. The separated cassava is transported to the cassava loading and unloading bucket 23. After the cassava loading and unloading bucket 23 is full, the hydraulic cylinder 14 is driven by the hydraulic device of the tractor, and the rear end of the secondary conveying frame 13 is raised to lift the cassava loading and unloading bucket 23 to unload the cassava. The cassava is made to slide into the compartment of the cassava transport vehicle to complete the cassava harvesting process.
针对南方红土壤容易板结情况,切盘43靠自身的重量深入土壤,并在拖拉机的牵引向前运行中对土壤进行纵向切割作用,切断土壤后,以减小土壤对挖掘铲4的阻力,便于挖掘,同时切盘43兼具有切草减小前进阻力的作用。In view of the easy hardening of southern red soil, the cutting disc 43 penetrates into the soil by its own weight, and longitudinally cuts the soil when the tractor is pulled forward. Excavation, simultaneously cutting disc 43 has concurrently the effect of cutting grass and reducing forward resistance.
以上通过示例描述,但本发明并不限于上述公开的特定形式,应当理解到,本领域的技术人员对本发明技术方案的所有变形或者替换,均不脱离本发明技术方案的精神和保护范围。The above is described by way of example, but the present invention is not limited to the specific forms disclosed above. It should be understood that all modifications or replacements of the technical solution of the present invention by those skilled in the art will not depart from the spirit and protection scope of the technical solution of the present invention.
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CN110809981A (en) * | 2019-12-02 | 2020-02-21 | 中国热带农业科学院农业机械研究所 | Full-automatic cassava combine harvester |
CN111512764B (en) * | 2020-06-05 | 2024-04-12 | 中国农业大学 | A small self-propelled full-width seedling harvester |
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CN204762130U (en) * | 2015-08-04 | 2015-11-18 | 兰州伟士达机械科技有限公司 | Move shovel potato digger |
CN206100935U (en) * | 2016-08-31 | 2017-04-19 | 山东胜伟园林科技有限公司 | Dig formula of pulling out cassava combine harvester |
CN107484485A (en) * | 2016-06-13 | 2017-12-19 | 谷家淑 | Cassava harvester |
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CN203537830U (en) * | 2013-04-16 | 2014-04-16 | 甘肃农业大学 | Packed type potato combined harvester |
CN204762130U (en) * | 2015-08-04 | 2015-11-18 | 兰州伟士达机械科技有限公司 | Move shovel potato digger |
CN107484485A (en) * | 2016-06-13 | 2017-12-19 | 谷家淑 | Cassava harvester |
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