CN109405999B - A simulation experiment device for monitoring the temperature change of the outer wall of coal gasifier - Google Patents
A simulation experiment device for monitoring the temperature change of the outer wall of coal gasifier Download PDFInfo
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Abstract
一种对煤气化炉外壁温度变化监测的模拟实验装置,包括:模拟炉(1)、加热装置组(2)、第一固定调节装置(3)、温度监测固定装置(4)、温度检测装置(5)、隔离箱(7)、支撑台(8)、加热控制器组(13)、电源连接装置(14)等。通过加热装置组(2)对模拟炉(1)加热以模拟煤气化炉不同工作状态下温度变化,提供了一种可以在实验室环境下探究对煤气化炉外壁温度变化实时监测的装置,为探究煤气化炉外壁温度监测提供了实验条件,为科研人员对探寻实时监测煤气化炉外壁温度变化的监测方法上创造了条件。
A simulation experiment device for monitoring the temperature change of the outer wall of a coal gasification furnace, comprising: a simulation furnace (1), a heating device group (2), a first fixed adjusting device (3), a temperature monitoring and fixing device (4), and a temperature detection device (5), isolation box (7), support table (8), heating controller group (13), power connection device (14), etc. The simulation furnace (1) is heated by the heating device group (2) to simulate the temperature change of the coal gasifier under different working conditions, and a device for real-time monitoring of the temperature change of the outer wall of the coal gasifier is provided in a laboratory environment, which is Exploring the temperature monitoring of the outer wall of the coal gasifier provides experimental conditions and creates conditions for researchers to explore the monitoring method for real-time monitoring of the temperature change of the outer wall of the coal gasifier.
Description
技术领域technical field
本发明涉及煤气化炉温度检测监测领域,具体涉及一种对煤气化炉外壁温度变化监测的模拟实验装置。The invention relates to the field of temperature detection and monitoring of coal gasification furnaces, in particular to a simulation experiment device for monitoring temperature changes of outer walls of coal gasification furnaces.
背景技术Background technique
煤气化炉是水煤浆气化装置中的重要反应设备,气化炉中的燃烧室在操作时温度达到1000-1700℃,一般情况下,煤气化炉在正常工作时,炉壁温度达到200℃左右,然而燃烧室炉内衬耐火砖在高温时会溶蚀、受热气体和熔渣的冲刷,使得耐火砖不断变薄,在某些情况下由于砌砖的缺陷,耐火砖会脱落,气体通过砖缝侵入使得气化炉炉壁表面温度升高至300℃甚至更高,这种情况下受压的气化炉金属外壁强度降低,气化炉炉壁就会受力变形。因此为了保证气化炉正常、安全、有效地运行,需要对炉壁表面温度进行实时监测,在温度升高时进行报警,由于局部耐火砖脱落的位置是随机的,因而必须对炉壁表面每一点的温度实时监测,每个温度监测点反应的是炉外壁检测点的温度情况,据此可判断耐火砖的实际厚薄及更换状态。然而,气化炉直径约3米,表面积太大,目前气化炉炉壁的表面测温主要有三种测量方法:传统的表面热电偶、气化炉表面电缆测温和红外热像仪,但是热电偶往往无法覆盖整个表面炉壁、电缆测温无法准确定位、红外热像仪成本昂贵且工作环境不超过50℃,这使得当前煤气化炉外壁温度监测依然是未能很好地找到解决办法。The coal gasifier is an important reaction equipment in the coal-water slurry gasification device. The temperature of the combustion chamber in the gasifier reaches 1000-1700 °C during operation. Generally, when the coal gasifier is in normal operation, the furnace wall temperature reaches 200 ℃, but the refractory bricks lining the combustion chamber furnace will be corroded at high temperature, washed by heated gas and slag, making the refractory bricks continue to thin. The intrusion of the brick joints makes the surface temperature of the gasifier furnace wall rise to 300°C or even higher. In this case, the strength of the metal outer wall of the gasifier under pressure is reduced, and the gasifier furnace wall will be deformed by force. Therefore, in order to ensure the normal, safe and effective operation of the gasifier, it is necessary to monitor the temperature of the furnace wall surface in real time, and alarm when the temperature rises. Real-time monitoring of the temperature at one point, each temperature monitoring point reflects the temperature of the detection point on the outer wall of the furnace, based on which the actual thickness and replacement status of the refractory bricks can be judged. However, the diameter of the gasifier is about 3 meters, and the surface area is too large. At present, there are three main measurement methods for the surface temperature measurement of the gasifier furnace wall: traditional surface thermocouple, gasifier surface cable measurement temperature and infrared thermal imager, but Thermocouples are often unable to cover the entire surface of the furnace wall, the cable temperature measurement cannot be accurately positioned, the infrared thermal imager is expensive and the working environment does not exceed 50 °C, which makes the current temperature monitoring of the outer wall of the coal gasifier still unable to find a good solution. .
随着分布式光纤测温技术的发展,分布式光纤测温系统利用拉曼散射原理和光时域反射技术,通过光纤中反斯托克斯的光强受温度影响的变化而得出检测点的温度及位置,在工业现场已经有所应用,然而受限于光纤涂覆层耐温强度的影响,分布式光纤测温系统并不能直接应用在煤气化炉外壁的温度监测上,因而需要提供一种实验室下的模拟煤气化炉外壁温度变化的实验装置,进而开展煤气化炉外壁温度检测监测的实验探究,而由于光纤价格较低,并且可以在煤气化炉外壁进行全覆盖,若分布式光纤测温技术可以在煤气化炉外壁测温上得到应用将为该领域带来很大便利。With the development of distributed optical fiber temperature measurement technology, the distributed optical fiber temperature measurement system uses the Raman scattering principle and optical time domain reflection technology to obtain the detection point through the change of the anti-Stokes light intensity in the optical fiber affected by temperature. Temperature and location have been used in industrial sites. However, due to the influence of the temperature resistance of the optical fiber coating, the distributed optical fiber temperature measurement system cannot be directly applied to the temperature monitoring of the outer wall of the coal gasifier. Therefore, it is necessary to provide a It is an experimental device to simulate the temperature change of the outer wall of the coal gasifier in the laboratory, and then carry out the experimental exploration of the temperature detection and monitoring of the outer wall of the coal gasification furnace. The application of optical fiber temperature measurement technology in the temperature measurement of the outer wall of coal gasifier will bring great convenience to this field.
发明内容SUMMARY OF THE INVENTION
针对上述存在的问题,本发明之目的即实现上述“很大便利”。In view of the above-mentioned problems, the purpose of the present invention is to achieve the above-mentioned "great convenience".
为实现本发明之目的,本发明提供了一种对煤气化炉外壁温度变化监测的模拟实验装置,它包括模拟炉且在该模拟炉外部环形一周等距设置有用于固定测温光纤的第一固定调节装置,在该模拟炉内设置有加热装置组,该模拟炉与该加热装置组均置于支撑台的台面相应位置处;In order to achieve the purpose of the present invention, the present invention provides a simulation experiment device for monitoring the temperature change of the outer wall of a coal gasification furnace. A fixed adjustment device, a heating device group is arranged in the simulated furnace, and the simulated furnace and the heating device group are both placed at the corresponding positions of the table top of the support table;
所述的支撑台为圆饼状,且在该支撑台台面中心设置有与上述模拟炉底部等大的圆形凹槽且该凹槽84用于放置上述模拟炉,在该凹槽内设置有用于放置上述加热装置组的空心柱孔,该空心柱孔下部相应设置有用于供电线进入的第一洞孔;The support table is in the shape of a round cake, and the center of the support table is provided with a circular groove that is the same size as the bottom of the above-mentioned simulated furnace, and the
在该支撑台边缘同时设置有凹轨,该凹轨内设置有温度监测固定装置,通过该温度监测固定装置固定与上述模拟炉外壁紧贴用于对与该模拟炉进行温度监测的温度检测装置;A concave rail is also arranged on the edge of the support table, and a temperature monitoring and fixing device is arranged in the concave rail. The temperature monitoring and fixing device is used to fix the temperature detection device that is in close contact with the outer wall of the above-mentioned simulated furnace and used for temperature monitoring with the simulated furnace. ;
在该支撑台且位于上述凹槽底部设置有配合供电线接入并对上述加热装置组进行加热的线管,所述线管底部设置有第二洞孔;On the support table and at the bottom of the above-mentioned groove, a wire pipe is provided for connecting with the power supply line and for heating the above-mentioned heating device group, and the bottom of the wire pipe is provided with a second hole;
在上述支撑台和上述模拟炉外设置有立体保护隔离箱,该隔离箱至少一侧设置观察窗,在该隔离箱的底部设置有排线孔,在该隔离箱的底部四角设置有支撑脚,同时在该隔离箱的底面中心设置有与上述第二洞孔相对应的第三洞孔;A three-dimensional protective isolation box is arranged outside the above-mentioned support table and the above-mentioned simulated furnace, at least one side of the isolation box is provided with an observation window, the bottom of the isolation box is provided with a cable hole, and the four corners of the bottom of the isolation box are provided with support feet. At the same time, a third hole corresponding to the above-mentioned second hole is arranged in the center of the bottom surface of the isolation box;
上述加热装置组通过供电线经所述线管与设置在上述隔离箱外部的加热控制器组相连,该加热控制器组与电源连接装置相连接。The above-mentioned heating device group is connected with a heating controller group arranged outside the above-mentioned isolation box through a power supply line through the line pipe, and the heating controller group is connected with the power connection device.
进一步,所述模拟炉采用耐高温氮化硼材质一次成型方式形成,该模拟炉内径不小于一米且该模拟炉内部隔成四个等分空间。Further, the simulated furnace is formed by one-time molding of high temperature resistant boron nitride material, the inner diameter of the simulated furnace is not less than one meter, and the interior of the simulated furnace is divided into four equal spaces.
进一步,所述加热装置组中至少有两组加热装置是相互独立可调的。Further, at least two sets of heating devices in the heating device group are independently adjustable.
进一步,所述的第一固定调节装置在上述模拟炉一周等距设置时每一周至少设置三个,在该模拟炉的外壁至少设置二周;Further, when the above-mentioned simulated furnace is equidistantly arranged in one circle, at least three of the first fixed adjustment devices are set in each circle, and at least two circles are set on the outer wall of the simulated furnace;
所述第一固定调节装置包括与上述模拟炉炉壁通过打孔插入方式固定的第一固定座,该第一固定座呈底部实心,中上部开有第一条形口,该第一固定调节装置还包括第一调节螺母该第一调节螺母底部设置有半开口状缺口,所述第一调节螺母与第一固定座通过螺洞旋拧方式配合。The first fixing and adjusting device includes a first fixing seat that is fixed to the furnace wall of the simulated furnace by means of punching and inserting. The device further includes a first adjusting nut. The bottom of the first adjusting nut is provided with a semi-opening notch, and the first adjusting nut and the first fixing seat are screwed together through a screw hole.
进一步,所述支撑台采用采用热传导性较差的陶瓷材料一次性成型制成。Further, the support table is made by one-time molding using a ceramic material with poor thermal conductivity.
进一步,所述温度监测固定装置设置包括与上述凹轨相匹配的底座,方形立杆并在该立杆处设置有第二固定调节装置;Further, the temperature monitoring fixing device is provided with a base matching the above-mentioned concave rail, a square vertical pole and a second fixing adjusting device is arranged on the vertical pole;
所述的第二固定调节装置包括第二固定座,在该第二固定座分别设置有固定上述立杆的第四洞孔与固定上述温度检测装置的第五洞孔且该第四洞孔与该第五洞孔开口方向互相垂直;The second fixing and adjusting device includes a second fixing seat, and a fourth hole for fixing the vertical rod and a fifth hole for fixing the temperature detecting device are respectively arranged on the second fixing seat, and the fourth hole is connected with the above-mentioned temperature detection device. The opening directions of the fifth holes are perpendicular to each other;
所述第四洞孔设置有通过螺洞旋拧方式配合调节的第二调节螺母,所述第五洞孔设置有通过螺洞旋拧方式配合调节的第三调节螺母。The fourth hole is provided with a second adjusting nut that is adjusted by screwing, and the fifth hole is provided with a third adjusting nut that is adjusted by screwing.
进一步,所述的温度检测装置采用基于热电偶类型的测温棒。Further, the temperature detection device adopts a temperature measuring rod based on a thermocouple type.
进一步,所述隔离箱采用不锈钢材质制成且顶部可拆卸,与该隔离箱匹配的观察窗采用耐高温抗压透明玻璃材质。Further, the isolation box is made of stainless steel with a removable top, and the observation window matched with the isolation box is made of high temperature resistant and pressure resistant transparent glass material.
进一步,该实验装置的使用方法如下:Further, the use method of this experimental device is as follows:
第一步,打开上述隔离箱顶部并将上述模拟炉、加热装置组、支撑台、温度监测固定装置相应放置在该隔离箱内,同时使得第二洞孔与第三洞孔对齐;The first step is to open the top of the above-mentioned isolation box and place the above-mentioned simulated furnace, heating device group, support table, and temperature monitoring fixture in this isolation box accordingly, and simultaneously make the second hole and the third hole align;
第二步,将供电线通过线管与加热装置组分别相连,并将供电线与设置在上述隔离箱外部的加热控制器组及电源连接装置相应连接;In the second step, the power supply line is respectively connected to the heating device group through the line pipe, and the power supply line is correspondingly connected to the heating controller group and the power supply connection device arranged outside the above-mentioned isolation box;
第三步,将测温光纤通过设置在上述隔离箱上的排线孔导入该隔离箱内,并通过上述第一固定调节装置将测温光纤环形缠绕并固定在上述模拟炉外壁,进一步将多余测温光纤从该排线孔导出;In the third step, the temperature-measuring optical fiber is introduced into the isolation box through the wiring hole provided on the isolation box, and the temperature-measuring optical fiber is annularly wound and fixed on the outer wall of the simulation furnace through the first fixing and adjusting device, and the excess The temperature measuring fiber is exported from the cable hole;
第四步,将上述温度检测装置的测温端顶住所需观测位置并由上述温度监测固定装置及设置在该温度监测固定装置上的第二固定调节装置进行固定;The fourth step is to hold the temperature measuring end of the above-mentioned temperature detection device against the required observation position and fix it by the above-mentioned temperature monitoring fixing device and the second fixing adjusting device arranged on the temperature monitoring fixing device;
第五步,关闭上述隔离箱顶部,对上述加热装置组进行供电加热,当上述温度检测装置温度显示温度达200℃时保持该加热功率;The fifth step is to close the top of the above-mentioned isolation box, to supply power to the above-mentioned heating device group, and to maintain the heating power when the temperature of the above-mentioned temperature detection device shows that the temperature reaches 200 °C;
第六步,调整上述加热装置组中独立加热装置功率,使得该独立加热装置对应加热的模拟炉外壁的温度检测点达到300℃时停止加热并保持该加热功率;The sixth step is to adjust the power of the independent heating device in the above-mentioned heating device group, so that when the temperature detection point of the simulated furnace outer wall corresponding to the heating of the independent heating device reaches 300°C, the heating is stopped and the heating power is maintained;
第七步,通过测温光纤检测系统进行温度测量,并观察所采用的的测温光纤在300℃下的测温定位效果,The seventh step is to measure the temperature through the temperature-measuring optical fiber detection system, and observe the temperature-measuring positioning effect of the temperature-measuring optical fiber used at 300°C.
当所采用的的测温光纤在300℃下不能有效测量时,更换不同类型测温光纤,并重复上述步骤;When the temperature measuring fiber used cannot be effectively measured at 300°C, replace the temperature measuring fiber with a different type, and repeat the above steps;
当所采用的的测温光纤在300℃下正常工作提供有效测量时,观察固定在上述模拟炉外壁的测温光纤的温度变化并计算不同温度所对应的位置;When the used temperature measuring fiber works normally at 300°C to provide effective measurement, observe the temperature change of the temperature measuring fiber fixed on the outer wall of the above simulation furnace and calculate the positions corresponding to different temperatures;
第八步,停止对上述加热装置组的加热,待上述温度检测装置测得温度恢复至室温时,打开上述隔离箱顶部,标记上述模拟炉外壁不同温度测试点位置所对应测温光纤位置,取出该测温光纤进一步分析处理;The eighth step, stop the heating of the above-mentioned heating device group, and when the temperature measured by the above-mentioned temperature detection device returns to room temperature, open the top of the above-mentioned isolation box, mark the position of the temperature-measuring optical fiber corresponding to the position of the different temperature test points on the outer wall of the above-mentioned simulated furnace, and take it out. The temperature measuring fiber is further analyzed and processed;
第九步,调整测温光纤距离模拟炉外壁距离,进一步重复上述实验,观察分析并进一步处理,探究测温光纤与模拟炉外壁之间距离变化对测温及定位的影响。The ninth step, adjust the distance between the temperature measuring fiber and the outer wall of the simulated furnace, repeat the above experiment, observe, analyze and further process, and explore the influence of the change in the distance between the temperature measuring fiber and the outer wall of the simulated furnace on the temperature measurement and positioning.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、本发明提供了一种模拟煤气化炉外壁温度变化的模拟实验装置,通过加热装置组对模拟炉加热以模拟煤气化炉不同工作状态下温度变化,提供了一种可以在实验室环境下探究对煤气化炉外壁温度变化实时监测的装置,为探究煤气化炉外壁温度监测提供了实验条件,更便于科研人员对探寻实时监测煤气化炉外壁温度变化的监测方法上提供了便利;1. The present invention provides a simulation experiment device for simulating the temperature change of the outer wall of the coal gasifier. The simulation furnace is heated by the heating device group to simulate the temperature change of the coal gasifier in different working states, and a simulation experiment device that can be used in a laboratory environment is provided. Exploring the device for real-time monitoring of the temperature change of the outer wall of the coal gasifier provides experimental conditions for exploring the temperature monitoring of the outer wall of the coal gasifier, and it is more convenient for researchers to explore the monitoring method for the real-time monitoring of the temperature change of the outer wall of the coal gasifier;
2、本发明通过在加热装置组中设置相互独立的加热装置,该加热装置组与设置有等分隔间的模拟炉的配合可以使得该模拟炉外壁表现出不同的温差变化,这样就为模拟现场煤气化炉局部升温创造了条件;2. In the present invention, independent heating devices are arranged in the heating device group, and the cooperation of the heating device group and the simulated furnace with equal compartments can make the outer wall of the simulated furnace show different temperature difference changes, which is a simulation site. The local heating of the coal gasifier creates conditions;
3、本发明通过加热装置组对模拟炉加热,模拟了煤气化炉正常工作的表面温度,这为探究具有不同耐温性能涂覆层的测温光纤在实际监测中的工作效率创造了条件;3. The present invention heats the simulated furnace through the heating device group, simulating the normal working surface temperature of the coal gasification furnace, which creates conditions for exploring the working efficiency of temperature measuring fibers with different temperature-resistant coating layers in actual monitoring;
4、本发明通过温度监测固定装置和温度检测装置的配合,通过温度检测装置测得的实时温度与测温光纤测得温度实时比对,为测温光纤测量结果的准确性提供了参考依据;4. In the present invention, through the cooperation of the temperature monitoring fixture and the temperature detection device, the real-time temperature measured by the temperature detection device is compared in real time with the temperature measured by the temperature-measuring optical fiber, which provides a reference for the accuracy of the temperature-measuring optical fiber measurement results;
5、通过设置在模拟炉外壁的第一固定装置,为探究测温光纤受距离监测点位置影响效果创造了条件;5. By setting the first fixing device on the outer wall of the simulated furnace, conditions are created for exploring the effect of the temperature measuring fiber affected by the position of the distance monitoring point;
6、通过设置隔离箱,不仅在一定程度上防止实验中热量的散失,还能降低实验中局部设备升温失效可能给的实验人员带来的损伤,以及减少高温实验对周围环境造成的影响。6. By setting the isolation box, it not only prevents the loss of heat in the experiment to a certain extent, but also reduces the damage to the experimenter that may be caused by the heating failure of local equipment in the experiment, and reduces the impact of high temperature experiments on the surrounding environment.
说明书附图Instruction drawings
图1示意了本发明一种对煤气化炉外壁温度变化监测的模拟实验装置的系统示意图;Fig. 1 illustrates the system schematic diagram of a simulation experiment device of the present invention for monitoring the temperature change of the outer wall of a coal gasifier;
图2示意了本发明一种对煤气化炉外壁温度变化监测的模拟实验装置中模拟炉的结构示意图;Fig. 2 illustrates the structural representation of the simulated furnace in a simulated experimental device for monitoring the temperature change of the outer wall of the coal gasifier according to the present invention;
图3示意了本发明一种对煤气化炉外壁温度变化监测的模拟实验装置中支撑台的结构示意图;3 is a schematic diagram showing the structure of a support table in a simulation experiment device for monitoring the temperature change of the outer wall of a coal gasifier according to the present invention;
图4示意了本发明一种对煤气化炉外壁温度变化监测的模拟实验装置中温度监测固定装置的结构示意图;4 illustrates a schematic structural diagram of a temperature monitoring fixture in a simulated experimental device for monitoring the temperature change of the outer wall of a coal gasifier according to the present invention;
图5示意了本发明一种对煤气化炉外壁温度变化监测的模拟实验装置中第一固定调节装置的结构示意图;Fig. 5 is a schematic diagram showing the structure of the first fixed adjustment device in the simulation experiment device for monitoring the temperature change of the outer wall of the coal gasifier according to the present invention;
图6示意了本发明一种对煤气化炉外壁温度变化监测的模拟实验装置中第二固定调节装置的结构示意图。FIG. 6 is a schematic structural diagram of the second fixed adjustment device in a simulation experiment device for monitoring the temperature change of the outer wall of a coal gasifier according to the present invention.
1、模拟炉(隔间);2、加热装置组;3、第一固定调节装置;4、温度监测固定装置;5、温度检测装置;6、观察窗;7、隔离箱;8、支撑台;9、排线孔;10、支撑脚;11、线管;12、第三洞孔;13、加热控制器组;14、电源连接装置;31、第一固定座;32、第一条形口;33、半开口状缺口;34、第一调节螺母;41、底座;42、立杆;43、第二固定调节装置;431、第三调节螺母;432、第五洞孔;433、第四洞孔;434、第二调节螺母;435、第二固定座。1. Simulated furnace (compartment); 2. Heating device group; 3. The first fixed adjustment device; 4. Temperature monitoring and fixing device; 5. Temperature detection device; 6. Observation window; 7. Isolation box; 8. Support table ;9, cable hole; 10, support foot; 11, wire pipe; 12, the third hole; 13, heating controller group; 14, power connection device; 31, the first fixing seat; 32, the first bar mouth; 33, semi-open notch; 34, the first adjusting nut; 41, the base; 42, the vertical rod; 43, the second fixed adjusting device; 431, the third adjusting nut; 432, the fifth hole; 433, the first Four holes; 434, the second adjusting nut; 435, the second fixing seat.
具体实施方式Detailed ways
下面根据图1-6对本发明的具体实施方式进一步解释The specific embodiments of the present invention are further explained below according to FIGS. 1-6
实施例一:Example 1:
它包括模拟炉1,在该模拟炉1外部环形一周等距设置有用于固定测温光纤的第一固定调节装置3,在该模拟炉1内设置有加热装置组2,该模拟炉1与该加热装置组2均置于支撑台8的台面相应位置处;It includes a
所述的支撑台8为圆饼状,在该支撑台8台面中心设置有与上述模拟炉1底部等大的圆形凹槽84且该凹槽84用于放置上述模拟炉1,在该凹槽84内设置有用于放置上述加热装置组2的空心柱孔83,该空心柱孔83下部相应设置有用于供电线进入的第一洞孔81;The supporting table 8 is in the shape of a round cake, and a
在该支撑台8边缘同时设置有凹轨85,该凹轨85内设置有温度监测固定装置4,通过该温度监测固定装置4固定与上述模拟炉1外壁紧贴用于对与该模拟炉1进行温度监测的温度检测装置5;A
在该支撑台8且位于上述凹槽84底部设置有配合供电线接入并对上述加热装置组2进行加热的线管11,所述线管11底部设置有第二洞孔82;On the support table 8 and at the bottom of the above-mentioned
在上述支撑台8和上述模拟炉1外设置有立体保护隔离箱7,该隔离箱7至少一侧设置观察窗6,在该隔离箱7的底部设置有排线孔9,在该隔离箱7的底部四角设置有支撑脚10,同时在该隔离箱的底面中心设置有与上述第二洞孔82相对应的第三洞孔12;A three-dimensional protection isolation box 7 is provided outside the above-mentioned support table 8 and the above-mentioned
上述加热装置组2通过供电线经所述线管11与设置在上述隔离箱7外部的加热控制器组13相连,该加热控制器组13与电源连接装置14相连接。The above-mentioned
进一步,所述模拟炉1采用耐高温氮化硼材质一次成型方式形成,该模拟炉1内径设置为1米、高度为0.8米且该模拟炉1内部隔成四个等分空间。Further, the
进一步,所述加热装置组2中至少有两组加热装置是相互独立可调的,该加热装置组中的加热装置采用市场上现有的热电偶配套加热控制设备,且该热电偶可采用铂铑-铂铑材质热电偶或者抗氧化钨铼热电偶等,亦可采用红外加热管及其配套加热控制设备。Further, there are at least two sets of heating devices in the
进一步,所述的第一固定调节装置3在上述模拟炉1一周等距设置时每一周至少设置三个,在该模拟炉1的外壁至少设置二周,;Further, the first
所述第一固定调节装置3包括与上述模拟炉1炉壁通过打孔插入方式固定的第一固定座31,该第一固定座31呈底部实心,中上部开有第一条形口32,该第一固定调节装置3还包括第一调节螺母34该第一调节螺母34底部设置有半开口状缺口33,所述第一调节螺母34与第一固定座31通过螺洞旋拧方式配合;The first fixing and adjusting
所述第一固定调节装置3采用与上述模拟炉1材质相同的氮化硼材料通过模具成型,且第一固定座31内径为1厘米,长度为3厘米,其第一条形口32、第一调节螺母34、螺孔等可灵活掌握在此不再赘述。The first fixing and adjusting
进一步,所述支撑台(8)采用热传导性较差的陶瓷材料一次性成型制成;Further, the support table (8) is made by one-time molding of ceramic material with poor thermal conductivity;
所述的支撑台8内径至少1.5米,厚度为0.1米,设置在该支撑台8内的第一洞孔81、第二洞孔82、空心柱孔83、凹槽84、凹轨85等可由该技术领域人员灵活掌握,其中为便于供电线与上述加热装置组2的配合供热,该第二洞孔82的内径应不低于5厘米。The support table 8 has an inner diameter of at least 1.5 meters and a thickness of 0.1 meters. The
进一步,所述温度监测固定装置4设置包括与上述凹轨85相匹配的底座41,方形立杆42并在该立杆42处设置有第二固定调节装置43;Further, the temperature
所述的第二固定调节装置43包括第二固定座435,在该第二固定座435分别设置有固定上述立杆42的第四洞孔433与固定上述温度检测装置5的第五洞孔432且该第四洞孔433与该第五洞孔432开口方向互相垂直;The second fixing and adjusting
所述第四洞孔433设置有通过螺洞旋拧方式配合调节的第二调节螺母434,所述第五洞孔432设置有通过螺洞旋拧方式配合调节的第三调节螺母431;The
所述的底座41及方形立杆42采用不锈钢材质制成,所述第二固定调节装置43采用氮化硼等耐温材料通过模具成型或3D打印等其它方式一次成型,具体尺寸根据上述凹轨85的宽度设计。The
进一步,所述的温度检测装置5采用基于热电偶类型的测温棒。Further, the
进一步,所述隔离箱7采用不锈钢材质制成为长2米、宽2米、高1.2米、厚度为0.5厘米且该隔离箱7顶部可拆卸,与该隔离箱7匹配的观察窗6采用耐高温抗压透明玻璃材质。Further, the isolation box 7 is made of stainless steel and is made into a length of 2 meters, a width of 2 meters, a height of 1.2 meters, a thickness of 0.5 centimeters, and the top of the isolation box 7 is detachable, and the
该实验装置的使用方法如下:The experimental setup is used as follows:
第一步,打开上述隔离箱7顶部并将上述模拟炉1、加热装置组2、支撑台8、温度监测固定装置4相应放置在该隔离箱7内,同时使得第二洞孔82与第三洞孔12对齐;The first step is to open the top of the above-mentioned isolation box 7 and place the above-mentioned
第二步,将供电线通过线管11与加热装置组2分别相连,并将供电线与设置在上述隔离箱7外部的加热控制器组13及电源连接装置14相应连接;In the second step, the power supply line is respectively connected with the
第三步,将测温光纤通过设置在上述隔离箱7上的排线孔9导入该隔离箱7内,并通过上述第一固定调节装置3将测温光纤环形缠绕并固定在上述模拟炉1外壁,进一步将多余测温光纤从该排线孔9导出;In the third step, the temperature-measuring optical fiber is introduced into the isolation box 7 through the wiring hole 9 provided on the isolation box 7, and the temperature-measuring optical fiber is annularly wound and fixed in the above-mentioned
第四步,将上述温度检测装置5的测温端顶住所需观测位置并由上述温度监测固定装置4及设置在该温度监测固定装置4上的第二固定调节装置43进行固定;In the 4th step, the temperature measuring end of the above-mentioned
第五步,关闭上述隔离箱7顶部,对上述加热装置组2进行供电加热,当上述温度检测装置5温度显示温度达200℃时保持该加热功率;The 5th step, close the top of above-mentioned isolation box 7, carry out power supply heating to above-mentioned
第六步,调整上述加热装置组2中独立加热装置功率,使得该独立加热装置对应加热的模拟炉1外壁的温度检测点达到300℃时停止加热并保持该加热功率;The sixth step is to adjust the power of the independent heating device in the above-mentioned
第七步,通过测温光纤检测系统进行温度测量,并观察所采用的的测温光纤在300℃下的测温定位效果,The seventh step is to measure the temperature through the temperature-measuring optical fiber detection system, and observe the temperature-measuring positioning effect of the temperature-measuring optical fiber used at 300°C.
当所采用的的测温光纤在300℃下不能有效测量时,更换不同类型测温光纤,并重复上述步骤;When the temperature measuring fiber used cannot be effectively measured at 300°C, replace the temperature measuring fiber with a different type, and repeat the above steps;
当所采用的的测温光纤在300℃下正常工作提供有效测量时,观察固定在上述模拟炉1外壁的测温光纤的温度变化并计算不同温度所对应的位置;When the adopted temperature measuring fiber works normally at 300°C to provide effective measurement, observe the temperature change of the temperature measuring fiber fixed on the outer wall of the above-mentioned
第八步,停止对上述加热装置组2的加热,待上述温度检测装置5测得温度恢复至室温时,打开上述隔离箱7顶部,标记上述模拟炉1外壁不同温度测试点位置所对应测温光纤位置,取出该测温光纤进一步分析处理;The eighth step, stop the heating of the above-mentioned
第九步,调整测温光纤距离模拟炉1外壁距离,进一步重复上述实验,观察分析并进一步处理,探究测温光纤与模拟炉1外壁之间距离变化对测温及定位的影响。The ninth step is to adjust the distance between the temperature measuring fiber and the outer wall of the
需要说明的是,本实施例中采用高温氮化硼材质代替金属材料制作模拟炉1,这是由于氮化硼具有良好的导热性,其热导率与不锈钢相当,耐热达2000℃以上等优势同时也是良好的绝缘材料和散热材料便于模拟炉1的外壁迅速升温,若采用红外加热管加热亦可采用不锈钢材料代替;供电线应具有耐温涂层;所述电源连接装置14可采用插头与供电板方式供电,模拟路1内壁也可以根据加热效率需要在各隔离等分区间之间适当设置隔热膜,其他可由该技术领域人员灵活掌握的设计参数再次不再一一赘述。It should be noted that in this embodiment, high-temperature boron nitride material is used instead of metal material to make the
本发明的工作原理:The working principle of the present invention:
通过本发明设置的加热装置组2对模拟炉1进行加热,进而模拟煤气化炉不同工作状态的外壁温度变化,而随着光纤技术的发展,分布式拉曼光纤测温技术利用拉曼散射原理和光时域反射技术,根据反斯托克斯光的强度受温度影响的变化可准确定位检测点的温度,而目前测温光纤的应用主要受限于测温光纤涂覆层的性能影响,因而本发明提供了一种模拟煤气化炉外壁温度变化的实验装置以探究更适合的测温光纤以及探究相应符合耐温条件的测温光纤在煤气化炉的现场应用方法,在此需要说明的是,由于分布式光纤测温定位系统已部分应用于工业生产现场,因而分布式光纤测温定位系统在本发明中未做详细说明,本发明所述测温光纤即为分布式测温定位系统中所配套采用的测温光纤。The
以上所述的仅是本发明的实施例,方案中公知的具体方法或特性等常识在此未作过多的描述。应当指出,对于本技术领域人员来说,在不脱离本发明的前提下,还可以进行若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以权力要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above descriptions are only examples of the present invention, and common knowledge such as well-known specific methods or characteristics in the solutions are not described too much here. It should be pointed out that for those skilled in the art, without departing from the present invention, several modifications and improvements can also be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect and effect of the present invention. Utility of Patents. The scope of protection claimed in the present application shall be subject to the content of the claims, and the specific implementation manners and other descriptions in the description can be used to interpret the content of the claims.
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