CN109382975A - Manufacturing method and diaphragm forming die with AG+AR+AF function display screen - Google Patents
Manufacturing method and diaphragm forming die with AG+AR+AF function display screen Download PDFInfo
- Publication number
- CN109382975A CN109382975A CN201811233132.3A CN201811233132A CN109382975A CN 109382975 A CN109382975 A CN 109382975A CN 201811233132 A CN201811233132 A CN 201811233132A CN 109382975 A CN109382975 A CN 109382975A
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- CN
- China
- Prior art keywords
- diaphragm
- heat
- window region
- manufacturing
- web plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C2045/1486—Details, accessories and auxiliary operations
- B29C2045/14868—Pretreatment of the insert, e.g. etching, cleaning
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of manufacturing method and diaphragm forming die with AG+AR+AF function display screen, manufacturing method include that diaphragm is molded by thermal softening, diaphragm sizing, shell;Wherein, it is heated in bating step in diaphragm, by heat-insulated web plate, the window region in the middle part of diaphragm is made to be in different heated environments from the deformed area of shell combination of edge, with when deformed area reaches set temperature, the temperature and deformed area temperature of window region have the temperature difference of setting value.Diaphragm forming die includes upper die and lower die and can protrude into the mobile heating device between upper die and lower die, and lower die includes the film fixing structure fixed for diaphragm and the diaphragm sizing die cavity with typified form;Heat-insulated web plate is additionally provided in lower die, heat-insulated web plate is used to block the window region formation of diaphragm.The invention has the advantages that manufacturing method process is succinct, diaphragm window region light transmittance protection is good;Diaphragm forming die structure is simple, function is reliable, to ensure that diaphragm window region light transmittance provides guarantee.
Description
Technical field
The present invention relates to a kind of automobile-used electronic display manufacturing technologies, in particular to a kind of to have the function of that AG+AR+AF is aobvious
The manufacturing method and diaphragm forming die of display screen.
Background technique
With the continuous development of technology, touch screen or windows be protected panel are widely applied;Such as mobile phone, palm electricity
Brain, automatic navigator, laptop, the ATM of financial circles, automatic card dispenser and the self-help registration terminal of hospital
Equal electronic products.Various windows be protected screens also proposed special optical requirement to the performance of plated film, such as existing protection panels
It is some special to make it have after the re-surface generally carried out using the substrate surfaces such as some glass, PMMA, PC, PMMA+PC
Effect.There is high transparency and low reflection with anti-dazzle effect, anti reflection glass including anti-glare glass vision panel protection screen
Effect and anti-fingerprint glass have the effect of anti-fingerprint, resist it is dirty.Present trend is to have both above-mentioned three proofings effect
Protection screen, the i.e. display screen with AG+AR+AF optical function have been more and more widely used.It applies in the safety such as such as automobile
The PMMA+PC diaphragm that generallys use in more demanding equipment is made, and this kind of protective film can be adopted directly from the market
Purchase is customized by specialized factory, and uses mature IML technology by three proofings functional membrane in form shell injection moulding process
Diaphragm and shell are formed into one.Before diaphragm and form shell form one, need first to heat and soften diaphragm, high pressure at
It type and cuts out, finally, diaphragm is placed in the injection mold of shell, in shell injection molding process, diaphragm is integrally formed in
On shell.Since the diaphragm after heating and softening has plastic deformation in forming process, lead to have the diaphragm of three proofings function saturating
The decline of light rate, haze value increase influence visual effect.For this reason, it may be necessary to improve.
Summary of the invention
The first object of the present invention is that window region light transmittance declines not in type-approval process for diaphragm in the prior art
Foot, provides a kind of manufacturing method with AG+AR+AF function display screen, is added by the subregion that heat-insulated web plate forms dual temperature control
Thermal effect, it is ensured that while deformed area reaches plastic deformation temperatures, window region be lower than deformed area desired temperature, to avoid or
Reduce window region deformation, eliminates or reduce window region light transmittance decline hidden danger, it is ensured that translucent effect.Second purpose of the invention is to mention
For a kind of diaphragm forming die, in diaphragm thermal histories, the window region and deformed area of diaphragm have the temperature difference of setting value, with
Ensure in diaphragm forming process and molding rear hatch area light transmittance is held essentially constant.
To realize that the first purpose, the present invention adopt the following technical scheme that.
A kind of manufacturing method with AG+AR+AF function display screen, including diaphragm is by thermal softening, diaphragm sizing and shell
The step of injection molding, and diaphragm and shell are formed by one by shell injection molding;Wherein, the step of diaphragm is by thermal softening
In, by the heat-insulated web plate being arranged between diaphragm and heating device, make the window region and shell combination of edge in the middle part of diaphragm
Deformed area is in different heated environments, to form the partition heating effect in two kinds of different temperatures regions, and reaches in deformed area and sets
When determining temperature, the temperature and deformed area temperature of window region have the temperature difference of setting value.
Using the method for the present invention of preceding solution, due to being heated in softening process in diaphragm, by being arranged in diaphragm
Heat-insulated web plate between heating device makes window region and the deformed area of shell combination of edge in the middle part of diaphragm be in different heated
Environment, to form the partition heating effect in two kinds of different temperatures regions, and when deformed area reaches set temperature, the temperature of window region
Degree has the temperature difference of setting value with deformed area temperature.Thus while ensuring to reach plastic deformation temperatures in deformed area, window
Area's temperature be lower than deformed area temperature, to avoid or reduce window region deformation, eliminate or reduce window region light transmittance decline hidden danger, really
Protect translucent effect.
Preferably, the diaphragm is completed in high-pressure molding mold by thermal softening and diaphragm sizing;The heating device
In removable frame.Heating device is arranged by diaphragm modular system, when needing to heat diaphragm, protrudes into the upper and lower of die opening state
Between mould, after the completion of heating, heating device is exited, and upper and lower mould molds in time, to reduce mold complexity, and ensures that diaphragm is fixed
Type effect.
It is further preferred that the heating device uses ceramic heat form.To utilize the low of existing ceramic heat technology
Warm heating feature eliminates diaphragm and overheats hidden danger, it is ensured that heating process safety, temperature control are reliable.
It is formed it is further preferred that the diaphragm is oppressed by high pressure gas.To avoid to diaphragm formed physical impact and
Mechanical friction, it is ensured that surface is intact, further ensures that window region light transmittance.And shaper structure is simple, processing cost is low.
Preferably, the setting value of the temperature difference is more than or equal to 20 DEG C.To select the different temperature difference according to diaphragm unlike material,
Ensure that deformed area sizing is reliable, window region light transmittance does not reduce.
To realize that the second purpose, the present invention adopt the following technical scheme that.
A kind of diaphragm forming die including upper die and lower die and can protrude into the mobile heating unit between upper die and lower die,
The lower die includes the film fixing structure fixed for diaphragm and the diaphragm sizing die cavity with typified form;It is also set in lower die
There is heat-insulated web plate, heat-insulated web plate is used to block the window region formation of diaphragm.
Using this mold of preceding solution, using being partially obstructed to radiant heat for web plate, make blocked area by
The received heat that heat is less than unshielding area makes the window region temperature in the middle part of the diaphragm being blocked to form partition heating effect
Lower than the temperature in edge deformation area, with when deformed area temperature reaches plastic deformation temperatures requirement, window region temperature is lower than plasticity
Deformation temperature, so in type-approval process, plastic deformation only is generated in deformed area, and window region seldom deforms or indeformable, really
It protects the decline of window region light transmittance seldom or does not decline.
Preferably, the upper mold is equipped with high pressure stomata, and in molding state, the diaphragm of high pressure stomata and lower die is formed
Die cavity connection.To make its deformed area generate plastic deformation by gas urges diaphragm, membrane surface is intact, further really
The light transmittance for protecting window region does not decline.
Preferably, the heating device is ceramic heating device.To utilize existing ceramic heat technology, temperature is relatively
It is low and the characteristics of convenient for control, avoid the occurrence of superheating phenomenon, it is ensured that heating process safety, temperature control are reliable.
Preferably, the film fixing structure includes at least two positioning pins, diaphragm support frame and diaphragm press box;Positioning pin
It is fixedly connected on diaphragm support frame, diaphragm support frame upper surface constitutes diaphragm support face, and diaphragm support frame is enclosed in described fixed
Pattern plate periphery, positioning pin are used to be threaded through the positioning hole of diaphragm;The diaphragm press box is for being pressed in the diaphragm.It is closing
After mould, diaphragm is fixed by press box and support frame by upper mold by the frame region for being located at deformed area periphery, positioning pin
Ensure that window zone position is accurate, it is ensured that shaping area relative position and shape are accurate, cut mold excision deformed area by carrying after molding
External redundance.Its structure is simple, reliable product quality.
It is further preferred that the heat-insulated web plate is fixedly connected on the diaphragm press box, heat-insulated web plate is by extension
The bar shaped supporting leg stretched is fixedly connected with the diaphragm press box;Heavy platform is formed on the inside of the diaphragm press box;The bar shaped supporting leg branch
Support is fixedly connected in the heavy platform, and through screw.When loading and unloading diaphragm, baffle and press box are installed or be removed simultaneously,
Non-cutting time is reduced, diaphragm shaping efficiency is improved;Meanwhile the heavy platform on the inside of diaphragm press box, heat-insulated web plate can be made to conceal in diaphragm
It in press box, reduces baffle and heating device interferes hidden danger, it is ensured that diaphragm forming process safety.
The invention has the advantages that manufacturing method process is succinct, diaphragm window region light transmittance protection is good;Diaphragm molding
Mould structure is simple, function is reliable, to ensure that diaphragm window region light transmittance provides guarantee.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of diaphragm forming die in the present invention.
Fig. 2 is the structural schematic diagram of heat-shielding net plate in diaphragm forming die of the present invention.
Fig. 3 is the structural schematic diagram in the present invention after diaphragm sizing.
Fig. 4 is the partial structure diagram of diaphragm forming die in the present invention.
The figures above is also used to illustrate the method for the present invention.
Specific embodiment
The present invention will be further described below with reference to the drawings, but does not therefore limit the present invention to the implementation
Among example range.
Embodiment 1, referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, a kind of manufacturing method with AG+AR+AF function display screen, including
The step of diaphragm 1 is molded by thermal softening, the sizing of diaphragm 1 and shell, and diaphragm 1 and shell are formed one by shell injection molding
Body;In the step of diaphragm 1 is by thermal softening, by the heat-insulated web plate 3 being arranged between diaphragm 1 and heating device 2, make diaphragm 1
The window region 1a at middle part is in different heated environments from the deformed area 1b of shell combination of edge, to form two kinds of different temperatures regions
Partition heating effect, and when deformed area 1b reaches set temperature, the temperature of window region 1a has with deformed area 1b temperature to be set
The temperature difference of definite value.
Wherein, the diaphragm 1 is formed by thermal softening and diaphragm 1 and is completed in high-pressure molding mold;The heating device 2
It is located at high-pressure molding mold side, and can extend into high-pressure molding mold.The heating device 2 uses ceramic heat form.
The diaphragm 1 is oppressed by high pressure gas and is formed.The setting value of the temperature difference is more than or equal to 20 DEG C.
In this method implementation process, further include will have the membrane cutting of AG+AR+AF optical function at be sized rule
Lattice, and location hole punching is carried out, then, partition heating and high pressure air-pressure forming are carried out in same mold by this method;Again into
Row clout is cut, and the diaphragm 1 after sizing is cut into the shape and size being adapted with injection-moulded housing;Finally, will cut
Sizing diaphragm is placed in the injection mold of form shell, by being molded the molding diaphragm for making have AG+AR+AF optical function and view
Window shell is combined into one.
Embodiment 2, referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, a kind of diaphragm forming die, for being located at diaphragm modular system,
Diaphragm with AG+AR+AF optical function is heated and is formed;Including upper mold 4 and lower die, and 4 He of upper mold can be protruded into
The heating device 2 being made of between lower die ceramic heating device, upper mold 4 are fixedly connected on upper die holder 5, and the lower die includes using
It is formed die cavity in the fixed film fixing structure of diaphragm 1 and diaphragm with typified form 6;Heat-insulated web plate 3 is additionally provided in lower die,
Heat-insulated web plate 3 is used to block the window region 1a formation of diaphragm 1;Heating device 2 is in the machine for being located at modular system moved horizontally
On frame, to protrude between upper mold 4 and lower die the partition heating for carrying out two kinds of temperature regions to AG+AR+AF diaphragm, after exiting,
The molding of upper mold 4 and lower die is carried out, be fitted in its middle part on typified form 6 by high pressure gas pressure diaphragm, to realize
Molding and sizing.
Wherein, the upper mold 4 is equipped with high pressure stomata, and in molding state, the diaphragm of high pressure stomata and lower die is formed
Die cavity connection.The film fixing structure includes at least two positioning pins 7, diaphragm support frame 8 and diaphragm press box 9;The present embodiment
Positioning pin 7 by four settings, four positioning pins 7 are respectively fixedly connected on four angles of diaphragm support frame 8, diaphragm support frame
8 upper surfaces constitute 1 supporting surface of diaphragm, and diaphragm support frame 8 is enclosed in 6 periphery of typified form, typified form 6 and diaphragm support
Frame 8 is fixedly connected on lower die holder 10, and positioning pin 7 is used to be through the positioning hole of diaphragm 1, fixes 1 position of diaphragm;It is described
Diaphragm press box 9 is for being pressed in the diaphragm 1.The heat-insulated web plate 3 is fixedly connected on the diaphragm press box 9, heat-insulated web plate 3
It is fixedly connected by outwardly extending bar shaped supporting leg 3a with the diaphragm press box 9.Heavy platform is formed on the inside of the diaphragm press box 9;
The bar shaped supporting leg 3a is supported in the heavy platform, and is fixedly connected by screw.
This diaphragm forming die is by reasonable parameter setting, as between 3 three of diaphragm 1, heating device 2 and heat-insulated web plate
Distance parameter, the window area relationship of heat-insulated 3 area of web plate and diaphragm 1, the mesh mesh number of heat-insulated web plate 3, mesh are distributed shape
The parameters such as formula, mesh form can make the film with AG+AR+AF optical function of different size such as thickness, coating distribution equal-specification
The received heat of the window region 1a of piece 1 is less than deformed area 1b received heat, and then when deformed area 1b reaches plastic deformation temperatures, window
Area 1a and deformed area 1b has 20 DEG C or more of the temperature difference, to adapt to the touch screen window of the multiple fields as introduced in background technique
Product.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that those skilled in the art without
It needs creative work according to the present invention can conceive and makes many modifications and variations.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical solution, all should be within the scope of protection determined by the claims.
Claims (10)
1. a kind of manufacturing method with AG+AR+AF function display screen, including diaphragm (1) by thermal softening, diaphragm (1) sizing and
The step of shell is molded, and diaphragm (1) and shell are formed by one by shell injection molding;It is characterized in that, in diaphragm (1)
In the step of thermal softening, by the heat-insulated web plate (3) being arranged between diaphragm (1) and heating device (2), make in diaphragm (1)
The window region (1a) in portion is in different heated environments from the deformed area (1b) of shell combination of edge, to form Liang Zhong different temperatures area
The partition heating effect in domain, and when deformed area (1b) reaches set temperature, temperature and deformed area (1b) temperature of window region (1a)
Spend the temperature difference with setting value.
2. the manufacturing method according to claim 1 with AG+AR+AF function display screen, which is characterized in that the diaphragm
(1) it is completed in high-pressure molding mold by thermal softening and diaphragm (1) sizing;The heating device (2) is in removable frame.
3. the manufacturing method according to claim 2 with AG+AR+AF function display screen, which is characterized in that the heating
Device (2) uses ceramic heat form.
4. the manufacturing method according to claim 2 with AG+AR+AF function display screen, which is characterized in that the diaphragm
(1) it is oppressed and is formed by high pressure gas.
5. the manufacturing method according to claim 1 with AG+AR+AF function display screen, in the setting value of the temperature difference
More than or equal to 20 DEG C.
6. a kind of diaphragm forming die, including upper mold (4) and lower die, and the movable type between upper mold (4) and lower die can be protruded into
Heating device (2), which is characterized in that the lower die includes the film fixing structure fixed for diaphragm (1) and has stock mould
The diaphragm sizing die cavity of plate (6);It is additionally provided in lower die heat-insulated web plate (3), heat-insulated web plate (3) is used for the window region to diaphragm (1)
(1a) formation is blocked.
7. diaphragm forming die according to claim 6, which is characterized in that the upper mold (4) is equipped with high pressure stomata,
Molding state, high pressure stomata are connected to the diaphragm of lower die sizing die cavity.
8. diaphragm forming die according to claim 6, which is characterized in that the heating device (2) is ceramic heat dress
It sets.
9. diaphragm forming die according to claim 6, which is characterized in that the film fixing structure includes at least two
Positioning pin (7), diaphragm support frame (8) and diaphragm press box (9);Positioning pin (7) is fixedly connected on diaphragm support frame (8), diaphragm
Support frame (8) upper surface constitutes diaphragm (1) supporting surface, and diaphragm support frame (8) is enclosed in the typified form (6) periphery, positions
Pin (7) is used to be threaded through the positioning hole of diaphragm (1);The diaphragm press box (9) is for being pressed in the diaphragm (1).
10. diaphragm forming die according to claim 9, which is characterized in that the heat-insulated web plate (3) is fixedly connected on institute
It states on diaphragm press box (9), heat-insulated web plate (3) connects by the way that outwardly extending bar shaped supporting leg (3a) and the diaphragm press box (9) are fixed
It connects;Heavy platform is formed on the inside of the diaphragm press box (9);The bar shaped supporting leg (3a) is supported in the heavy platform, and passes through screw
It is fixedly connected.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811233132.3A CN109382975A (en) | 2018-10-18 | 2018-10-18 | Manufacturing method and diaphragm forming die with AG+AR+AF function display screen |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811233132.3A CN109382975A (en) | 2018-10-18 | 2018-10-18 | Manufacturing method and diaphragm forming die with AG+AR+AF function display screen |
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CN109382975A true CN109382975A (en) | 2019-02-26 |
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ID=65427504
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CN201811233132.3A Pending CN109382975A (en) | 2018-10-18 | 2018-10-18 | Manufacturing method and diaphragm forming die with AG+AR+AF function display screen |
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Citations (7)
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JPH06285906A (en) * | 1993-03-31 | 1994-10-11 | Nissha Printing Co Ltd | Transfer film pressing device and manufacture of simultaneously transferred molded piece |
CN202271510U (en) * | 2011-10-24 | 2012-06-13 | 赫比(上海)通讯科技有限公司 | Heating equipment special for bright silver thin film |
CN202781576U (en) * | 2012-03-21 | 2013-03-13 | 蔡维杰 | Film forming machine capable of adjusting distance between material heating position and forming die |
JP2014133320A (en) * | 2013-01-08 | 2014-07-24 | Mitsubishi Gas Chemical Co Inc | Method for producing air-pressure molded article |
CN104029334A (en) * | 2013-03-07 | 2014-09-10 | 松下电器产业株式会社 | In-mold Injection Molding Method, Molded Part Manufactured By The Same And In-mold Injection Molding Device |
CN203973941U (en) * | 2014-06-30 | 2014-12-03 | 圣美精密工业(昆山)有限公司 | A kind of high-temperature injection mould |
JP5965087B1 (en) * | 2016-02-10 | 2016-08-03 | 三菱樹脂株式会社 | Manufacturing method of film insert molded product |
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2018
- 2018-10-18 CN CN201811233132.3A patent/CN109382975A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06285906A (en) * | 1993-03-31 | 1994-10-11 | Nissha Printing Co Ltd | Transfer film pressing device and manufacture of simultaneously transferred molded piece |
CN202271510U (en) * | 2011-10-24 | 2012-06-13 | 赫比(上海)通讯科技有限公司 | Heating equipment special for bright silver thin film |
CN202781576U (en) * | 2012-03-21 | 2013-03-13 | 蔡维杰 | Film forming machine capable of adjusting distance between material heating position and forming die |
JP2014133320A (en) * | 2013-01-08 | 2014-07-24 | Mitsubishi Gas Chemical Co Inc | Method for producing air-pressure molded article |
CN104029334A (en) * | 2013-03-07 | 2014-09-10 | 松下电器产业株式会社 | In-mold Injection Molding Method, Molded Part Manufactured By The Same And In-mold Injection Molding Device |
CN203973941U (en) * | 2014-06-30 | 2014-12-03 | 圣美精密工业(昆山)有限公司 | A kind of high-temperature injection mould |
JP5965087B1 (en) * | 2016-02-10 | 2016-08-03 | 三菱樹脂株式会社 | Manufacturing method of film insert molded product |
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Application publication date: 20190226 |