CN108978849A - A kind of steel frame mechanization assembly type balcony - Google Patents
A kind of steel frame mechanization assembly type balcony Download PDFInfo
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- CN108978849A CN108978849A CN201810808233.2A CN201810808233A CN108978849A CN 108978849 A CN108978849 A CN 108978849A CN 201810808233 A CN201810808233 A CN 201810808233A CN 108978849 A CN108978849 A CN 108978849A
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- E—FIXED CONSTRUCTIONS
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- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
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Abstract
本发明公开了一种钢框架机械化组装式阳台,本发明采用改善阳台的施工技术,大量的工作均在工厂预制完成,现场只需将预制构件与钢框架进行机械化组装。钢框架机械化组装式阳台基本构成包括悬挑梁、预应力索、压型钢板等构件;对传统的现浇阳台施工工艺的质的改革,预应力技术与型钢悬挑梁相结合,使阳台更加轻盈,保证地震作用下的安全,震后可实现自复位,大大减少了震后修复成本,体现了钢结构易装配、延性好的优点;与传统现浇阳台相比,它具有安全性能高,环境污染小,安全事故少和工程造价低等诸多优点。采用此种的钢框架结构具有成本造价低,环境污染少的特点。
The invention discloses a steel frame mechanized assembled balcony. The invention adopts the construction technology for improving the balcony, a large amount of work is prefabricated in a factory, and only the prefabricated components and the steel frame need to be mechanized assembled on site. The basic composition of the steel frame mechanized assembled balcony includes cantilever beams, prestressed cables, profiled steel plates and other components; the qualitative reform of the traditional cast-in-place balcony construction technology, the combination of prestressed technology and steel cantilever beams, makes the balcony more Lightweight, ensuring safety under earthquakes, self-resetting after earthquakes, greatly reducing post-earthquake repair costs, reflecting the advantages of easy assembly and good ductility of steel structures; compared with traditional cast-in-place balconies, it has high safety performance, It has many advantages such as little environmental pollution, few safety accidents and low construction cost. The steel frame structure adopted has the characteristics of low cost and low environmental pollution.
Description
技术领域technical field
本发明涉及一种钢框架机械化组装式阳台,属于土木工程技术领域。The invention relates to a steel frame mechanized assembled balcony, which belongs to the technical field of civil engineering.
背景技术Background technique
阳台作为住宅楼的唯一室外空间,创造了使居住者随时可自由地与大自然直接交融的条件,在心理上得到进一步的解放。阳台的设置,使居住空间变得丰富,内外交流直接,视野开阔,室内温度和阳光调节自然灵活,深受居住者的欢迎。阳台已经成为住宅楼不可或缺的一部分。但另一方面考虑,阳台无论在建筑和结构处理乃至施工难度上都比一般房间复杂,为了获得狭小的室外接触空间,结构设计与施工均造成了较大的困难,迫切需要一种可以实现机械化施工的建造工艺,提高阳台的施工进度,减少造价,并能保证阳台使用过程中的安全性。As the only outdoor space of the residential building, the balcony creates the conditions for the residents to communicate with nature freely at any time, and further liberates them psychologically. The setting of balconies enriches the living space, direct communication between inside and outside, broad vision, natural and flexible adjustment of indoor temperature and sunlight, and is very popular among residents. Balconies have become an integral part of residential buildings. But on the other hand, the balcony is more complex than ordinary rooms in terms of architectural and structural processing and even construction difficulty. In order to obtain a small outdoor contact space, structural design and construction have caused greater difficulties, and there is an urgent need for a mechanized The construction technology of the construction improves the construction progress of the balcony, reduces the cost, and can ensure the safety of the balcony during use.
近年来,阳台已经不仅仅是住宅楼的需求,为缓解办公人员的紧张工作情绪,为其提供随时可以自由地与大自然直接交融的条件,越来越多的办公楼也需要阳台。而既有建筑后装配阳台还没有切实可行的施工方法,在不久的将来,在保证安全的前提下,可实现既有建筑后装配的阳台施工方法必将成为工程施工领域的重点研究内容。In recent years, balconies are not only the demand of residential buildings. In order to relieve the tension of office workers and provide them with the conditions to directly blend with nature at any time, more and more office buildings also need balconies. However, there is no feasible construction method for the post-assembly of balconies in existing buildings. In the near future, under the premise of ensuring safety, the construction method of balconies that can realize post-assembly of existing buildings will become a key research content in the field of engineering construction.
发明内容Contents of the invention
本发明提出了一种属于土木工程技术领域的一种钢框架机械化组装式阳台。其目的在于改善阳台的施工技术,大量的工作均在工厂预制完成,现场只需将预制构件与钢框架进行机械化组装,可将施工现场安全保障较少的农民工转移到安全的工厂中工作,使农民工转变为技术工人。另外,工厂室内预制构件,可以减少混凝土搅拌、浇筑、养护对空气的污染,降低建筑施工对PM2.5的贡献率,是对阳台施工工艺的一次质的改革。The invention provides a steel frame mechanized assembled balcony belonging to the technical field of civil engineering. Its purpose is to improve the construction technology of the balcony. A lot of work is prefabricated in the factory. The site only needs to mechanize the assembly of the prefabricated components and the steel frame, which can transfer the migrant workers with less security on the construction site to work in a safe factory. Transform migrant workers into skilled workers. In addition, the indoor prefabricated components of the factory can reduce air pollution caused by concrete mixing, pouring, and maintenance, and reduce the contribution rate of building construction to PM2.5, which is a qualitative reform of the balcony construction process.
机械化组装式阳台可实现标准化生产,施工企业可以在专业生产阳台配件的企业预制标准尺寸的阳台构件。这样既为施工企业减少了施工步骤,又为专业生产阳台配件的企业创造了价值。在此过程中,由于生产配件的企业是批量化生产,可以大大提高资源利用率,减少资源消耗、减少建筑垃圾的产生。Mechanized assembled balconies can achieve standardized production, and construction companies can prefabricate standard-sized balcony components in companies specializing in the production of balcony accessories. This not only reduces construction steps for construction companies, but also creates value for companies specializing in the production of balcony accessories. In this process, since the enterprises that produce accessories are mass-produced, it can greatly improve resource utilization, reduce resource consumption, and reduce construction waste generation.
预应力技术与型钢悬挑梁相结合,改变了传统的笨重的混凝土悬挑梁,使阳台更加轻盈,在地震作用下,质量轻的组装式阳台吸收更小的地震能量;在悬挑梁与钢框架柱发生较小的转角时,受拉预应力索可以使悬挑梁恢复到初始位置,对于减小震后维修难度起到一定的积极作用。The combination of prestressing technology and section steel cantilever beams has changed the traditional bulky concrete cantilever beams and made the balcony lighter. Under the earthquake, the light-weight assembled balcony can absorb less seismic energy; When the steel frame column has a small rotation angle, the tensioned prestressed cable can restore the cantilever beam to its original position, which plays a positive role in reducing the difficulty of post-earthquake maintenance.
预应力的施加使钢框架结构的悬挑阳台能够得到较高的安全系数。机械化组装式阳台的主要优点:(1)工厂预制、现场组装,减少施工工期,降低建筑施工对环境的污染,有助于农民工转变为技术工人;(2)批量化生产预制构件,可以大大提高资源利用率,减少资源消耗、减少建筑垃圾的产生,有利于推进我国住宅产业化进程;(3)地震作用下预应力索受拉产生变形,可以使型钢悬挑梁恢复到初始位置,对于减小震后维修难度起到一定的积极作用。The application of prestress enables the cantilevered balcony of the steel frame structure to obtain a higher safety factor. The main advantages of mechanized assembled balconies: (1) factory prefabrication and on-site assembly, reducing the construction period, reducing the environmental pollution of construction, and helping migrant workers to transform into skilled workers; (2) mass production of prefabricated components can greatly Improving the utilization rate of resources, reducing resource consumption, and reducing the generation of construction waste are conducive to promoting the process of housing industrialization in my country; (3) Under the action of earthquakes, prestressed cables are deformed under tension, which can restore the steel cantilever beams to their original positions. Reducing the difficulty of post-earthquake maintenance plays a certain positive role.
所述一种钢框架机械化组装式阳台,连接步骤:首先型钢悬挑梁与梁端封板在工厂预制并焊接为一体,在工厂完成在压型钢板上浇筑轻质混凝土楼板并完成养护,采用吊装设备将预制悬挑梁垂直于钢框架柱安置,将预应力索穿过型钢悬挑梁两侧的梁端封板、钢框架柱及柱端封板的预留孔洞,此时利用全站仪测试预制悬挑梁是否与钢框架柱垂直,确保垂直后,在梁端封板及柱端封板的外侧利用永久锚具对预应力索施加预应力并进行锚固;悬挑梁安装后,将预制轻质混凝土压型钢板采用螺栓或焊接的方式与悬挑梁进行连接;连接后应确保压型钢板上的轻质混凝土楼板与混凝土楼板平齐。The steel frame mechanized assembled balcony, the connection steps: first, the steel cantilever beam and the beam end sealing plate are prefabricated and welded as a whole in the factory, and the lightweight concrete floor is poured on the profiled steel plate in the factory and the maintenance is completed. The hoisting equipment places the prefabricated cantilever beam perpendicular to the steel frame column, and passes the prestressed cable through the reserved holes of the beam end sealing plate, steel frame column and column end sealing plate on both sides of the steel cantilever beam. Test whether the prefabricated cantilever beam is perpendicular to the steel frame column. After ensuring the verticality, use permanent anchors to apply prestress to the prestressed cable on the outside of the beam end sealing plate and column end sealing plate and perform anchoring; after the cantilever beam is installed, The prefabricated lightweight concrete profiled steel plate is connected to the cantilever beam by means of bolts or welding; after connection, the lightweight concrete floor on the profiled steel plate should be flush with the concrete floor.
所述一种钢框架机械化组装式阳台,悬挑梁与钢框架柱连接完毕后,根据业主要求装配半封闭防护栏杆或全封闭玻璃幕墙,则关于钢框架的机械化组装式阳台施工完毕。For the steel frame mechanized assembled balcony, after the cantilever beams and steel frame columns are connected, semi-enclosed protective railings or fully enclosed glass curtain walls are assembled according to the owner's requirements, and the construction of the steel frame mechanized assembled balcony is completed.
所述一种钢框架机械化组装式阳台,楼板采用装配式压型钢板楼面板也可采用太空板等楼面板。楼面板应具有足够的刚度并与悬挑梁接触紧密,并与混凝土板平齐。The steel frame mechanized assembled balcony, the floor plate adopts the prefabricated profiled steel plate floor plate, and can also use space plate and other floor plates. The floor slab should be sufficiently rigid and in close contact with the cantilever beams and flush with the concrete slab.
本发明的有益效果是,在上述一种钢框架机械化组装式阳台中,所采用的悬挑梁、轻质混凝土压型钢板都是预制构件,可以在工厂加工,施工现场进行组装,这样的施工方法可以解决装配式钢框架结构阳台施工复杂的难题。The beneficial effect of the present invention is that, in the above-mentioned mechanized assembled balcony with steel frame, the cantilever beams and light-weight concrete profiled steel plates used are all prefabricated components, which can be processed in the factory and assembled on the construction site. The method can solve the difficult problem of complex construction of the prefabricated steel frame structure balcony.
所述一种钢框架机械化组装式阳台,完全采用预制构件进行现场组装,取消了施工现场浇筑混凝土的传统方式,有效的保证了施工质量,完全避免了混凝土浇筑造成的环境污染,实现现场施工的“无水、无火、无尘”的三无标准,减少了火灾等危害事故的发生。本发明在构件拆除时,可以高效的回收利用,减少了建筑垃圾,真正的实现了绿色环保的理念,是一种绿色的,可持续发展的钢框架阳台施工工艺。The steel frame mechanized assembled balcony is completely assembled on-site with prefabricated components, which cancels the traditional method of pouring concrete on the construction site, effectively guarantees the construction quality, completely avoids environmental pollution caused by concrete pouring, and realizes on-site construction. The three no standards of "no water, no fire, and no dust" have reduced the occurrence of fire and other hazardous accidents. When the components are dismantled, the present invention can efficiently recycle, reduce construction waste, truly realize the concept of green environmental protection, and is a green and sustainable steel frame balcony construction process.
所述一种钢框架机械化组装式阳台,预应力技术与型钢悬挑梁相结合,实现了震后悬挑梁的自复位,大大减少了震后修复成本;提高阳台悬挑梁与钢框架结构连接处的抗震性能,从而提高钢框架结构体系的抗震性能。The steel frame mechanized assembled balcony, the combination of prestressing technology and section steel cantilever beam, realizes the self-resetting of the cantilever beam after the earthquake, greatly reduces the post-earthquake repair cost; improves the balcony cantilever beam and steel frame structure The anti-seismic performance of the connection, thereby improving the anti-seismic performance of the steel frame structure system.
本发明提出的一种钢框架机械化组装式阳台是对传统的钢框架结构建筑阳台的颠覆,体现了钢框架结构的易装配、延性好的优点。与传统的钢框架结构阳台相比,它具有安全性能高,环境污染小,安全事故少和工程造价低等诸多优点。The steel frame mechanized assembled balcony proposed by the invention is a subversion of the traditional steel frame structure building balcony, and embodies the advantages of easy assembly and good ductility of the steel frame structure. Compared with the traditional steel frame structure balcony, it has many advantages such as high safety performance, less environmental pollution, less safety accidents and low engineering cost.
附图说明Description of drawings
图1是本发明的悬挑梁所用的型钢示意图Fig. 1 is the used section steel schematic diagram of cantilever beam of the present invention
图2是本发明的悬挑梁拆分示意图Fig. 2 is the split schematic diagram of cantilever beam of the present invention
图3是本发明的悬挑梁与钢框架柱的拆分示意图Fig. 3 is the split schematic diagram of cantilever beam and steel frame column of the present invention
图4是本发明的组装后的阳台悬挑梁示意图Fig. 4 is a schematic view of the balcony cantilever beam after assembly of the present invention
图5是本发明的轻质混凝土压型钢板拆分示意图Fig. 5 is the split schematic diagram of lightweight concrete profiled steel plate of the present invention
图6是本发明的机械化组装式阳台拆分示意图Fig. 6 is a schematic diagram of dismantling of the mechanized assembled balcony of the present invention
图7是本发明的带有组装阳台的钢框架结构体系示意图Fig. 7 is the schematic diagram of the steel frame structure system with assembled balcony of the present invention
图中1.型钢悬挑梁,2.梁端封板,3.预应力索,4.永久锚具,5.柱端封板,6.钢框架柱,7.钢框架梁,8.混凝土楼板,9.压型钢板,10.轻质混凝土楼板。In the figure 1. steel cantilever beam, 2. beam end seal plate, 3. prestressed cable, 4. permanent anchorage, 5. column end seal plate, 6. steel frame column, 7. steel frame beam, 8. concrete Floor, 9. Profiled steel plate, 10. Lightweight concrete floor.
具体实施方式Detailed ways
下面结合附图对本发明进行详细说明:The present invention is described in detail below in conjunction with accompanying drawing:
如附图1所示,本发明所述的一种钢框架机械化组装式阳台中,悬挑梁所采用的型钢1,图中给出的是工字钢,另外也可根据实际受力情况选用其他形式的钢材;As shown in accompanying drawing 1, in a kind of steel frame mechanized assembled balcony according to the present invention, the section steel 1 adopted by the cantilever beam, the I-beam shown in the figure, can also be selected according to the actual stress situation other forms of steel;
如附图2所示,本发明所述的一种钢框架机械化组装式阳台中,所述组装式阳台悬挑梁的组成:悬挑梁主要由型钢悬挑梁1、梁端封板2、预应力索3及永久锚具4所组成,其中梁端封板2在工厂预制时,根据选用的预应力索3不同,预留不同大小的空洞,方便组装时预应力索3的贯穿;As shown in Figure 2, in a steel frame mechanized assembled balcony according to the present invention, the composition of the assembled balcony cantilever beam: the cantilever beam is mainly composed of a section steel cantilever beam 1, a beam end sealing plate 2, It is composed of prestressed cables 3 and permanent anchorages 4, wherein when the beam end sealing plate 2 is prefabricated in the factory, holes of different sizes are reserved according to the selected prestressed cables 3, so as to facilitate the penetration of the prestressed cables 3 during assembly;
如附图3所示,本发明所述的一种钢框架机械化组装式阳台中,首先型钢悬挑梁1与梁端封板2在工厂预制并焊接为一体,在工厂完成在压型钢板9上浇筑轻质混凝土楼板10并完成养护,采用吊装设备将预制悬挑梁垂直于钢框架柱6安置,将预应力索3穿过型钢悬挑梁1两侧的梁端封板2、钢框架柱6及柱端封板5的预留孔洞,此时利用全站仪测试预制悬挑梁是否与钢框架柱6垂直,确保垂直后,在梁端封板2及柱端封板5的外侧利用永久锚具4将预应力索3进行锚固;As shown in Figure 3, in a steel frame mechanized assembled balcony according to the present invention, firstly, the profiled steel cantilever beam 1 and the beam end sealing plate 2 are prefabricated and welded together in the factory, and the profiled steel plate 9 is completed in the factory. The lightweight concrete floor slab 10 is poured on top and the maintenance is completed. The prefabricated cantilever beam is placed perpendicular to the steel frame column 6 by hoisting equipment, and the prestressed cable 3 is passed through the beam end sealing plate 2 and the steel frame on both sides of the steel cantilever beam 1. Reserved holes for column 6 and column end sealing plate 5. At this time, use a total station to test whether the prefabricated cantilever beam is perpendicular to the steel frame column 6. Utilize the permanent anchor 4 to anchor the prestressed cable 3;
如附图4所示,本发明所述的一种钢框架机械化组装式阳台中,按照上述安装顺序将阳台两侧的悬挑梁安装到位;As shown in accompanying drawing 4, in a kind of steel frame mechanized assembled balcony according to the present invention, the cantilever beams on both sides of the balcony are installed in place according to the above installation sequence;
如附图5所示,本发明所述的一种钢框架机械化组装式阳台中,根据施工的实际尺寸在工厂浇筑轻质混凝土楼板10,压型钢板9作为永久性底模,组成轻质混凝土压型钢板;As shown in accompanying drawing 5, in a kind of steel frame mechanized assembly type balcony according to the present invention, light concrete floor slab 10 is poured in factory according to the actual size of construction, and profiled steel plate 9 is used as permanent bottom formwork to form lightweight concrete Pressure plate;
如附图6所示,本发明所述的一种钢框架机械化组装式阳台中,悬挑梁安装后,将预制轻质混凝土压型钢板采用螺栓或焊接的方式与悬挑梁进行连接,连接后应确保压型钢板9与型钢悬挑梁连接紧密,其上的轻质混凝土楼板10与混凝土楼板8平齐;As shown in Figure 6, in a steel frame mechanized assembled balcony according to the present invention, after the cantilever beam is installed, the prefabricated lightweight concrete profiled steel plate is connected to the cantilever beam by means of bolts or welding. Finally, it should be ensured that the profiled steel plate 9 is closely connected with the profiled steel cantilever beam, and the lightweight concrete floor 10 on it is flush with the concrete floor 8;
如附图7所示,本发明所述的一种钢框架机械化组装式阳台中,将需要组装阳台的钢框架按照上述步骤组装后,形成带有组装式阳台的钢框架结构体系。As shown in Figure 7, in a steel frame mechanized assembled balcony according to the present invention, the steel frame that needs to be assembled to the balcony is assembled according to the above steps to form a steel frame structure system with an assembled balcony.
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Cited By (3)
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CN111206676A (en) * | 2020-03-02 | 2020-05-29 | 龙元明筑科技有限责任公司 | An integral prefabricated balcony module suitable for beam-through steel frame |
CN113718570A (en) * | 2021-08-25 | 2021-11-30 | 长江勘测规划设计研究有限责任公司 | Prefabricated prefabricated steel-concrete mixed cantilever structure system and construction method for widening roads |
CN115773016A (en) * | 2022-12-15 | 2023-03-10 | 金陵科技学院 | A new type of prefabricated cantilevered frame beam and its application method for expanding the space of existing educational buildings |
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CN206128281U (en) * | 2016-07-22 | 2017-04-26 | 中民筑友科技投资有限公司 | Balcony board installation node |
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CN111206676A (en) * | 2020-03-02 | 2020-05-29 | 龙元明筑科技有限责任公司 | An integral prefabricated balcony module suitable for beam-through steel frame |
CN111206676B (en) * | 2020-03-02 | 2025-03-21 | 龙元明筑科技有限责任公司 | An integral prefabricated balcony module suitable for beam-through steel frame |
CN113718570A (en) * | 2021-08-25 | 2021-11-30 | 长江勘测规划设计研究有限责任公司 | Prefabricated prefabricated steel-concrete mixed cantilever structure system and construction method for widening roads |
CN115773016A (en) * | 2022-12-15 | 2023-03-10 | 金陵科技学院 | A new type of prefabricated cantilevered frame beam and its application method for expanding the space of existing educational buildings |
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Application publication date: 20181211 |