CN205242848U - Adopt prefabricated assembled steel - concrete combination beam of high strength bolt connection - Google Patents
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 53
- 239000010959 steel Substances 0.000 title claims abstract description 53
- 239000004567 concrete Substances 0.000 title claims abstract description 40
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 23
- 239000002131 composite material Substances 0.000 claims abstract description 21
- 238000010276 construction Methods 0.000 claims description 16
- 239000011372 high-strength concrete Substances 0.000 claims description 5
- 238000005260 corrosion Methods 0.000 claims 1
- 230000036316 preload Effects 0.000 claims 1
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 238000000926 separation method Methods 0.000 abstract description 3
- 238000003466 welding Methods 0.000 abstract description 2
- 238000011161 development Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000009415 formwork Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004570 mortar (masonry) Substances 0.000 description 3
- 238000004873 anchoring Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910001341 Crude steel Inorganic materials 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 230000021715 photosynthesis, light harvesting Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种采用高强螺栓连接的预制装配式钢-混凝土组合梁,主要包括钢梁、预制钢筋混凝土板和抗剪螺栓连接副,其中通过在钢梁和预制混凝土板上预留合理的构造措施,采用抗剪螺栓连接副对钢梁和预制混凝土板进行连接,使得梁-板连接处相对于刚性连接的抗剪承载力降低不多的情况下,获得更大的延性和变形能力。当预制板需要更换时,可通过拆卸抗剪螺栓的螺帽,使得预制板和钢梁分离,进而实现预制板的拆卸和更换。本实用新型使用的所有构件均采用现场装配连接,减少了现场焊接工作和模板工程,提高了建筑工业化装配效率,实现了装配式组合结构的梁-板主体构件的可拆卸、分离和更换的功能,体现了建筑构件可拆改、节能环保的新型建筑理念。
The utility model discloses a prefabricated assembled steel-concrete composite beam connected by high-strength bolts, which mainly includes a steel beam, a prefabricated reinforced concrete slab and a shear bolt connection pair, in which reasonable The steel beam and the prefabricated concrete slab are connected by using the shear bolt connection pair, so that the beam-slab connection can obtain greater ductility and deformation capacity under the condition that the shear bearing capacity of the beam-slab connection is not much lower than that of the rigid connection . When the prefabricated slab needs to be replaced, the nuts of the shear bolts can be removed to separate the prefabricated slab from the steel beam, thereby realizing the removal and replacement of the prefabricated slab. All components used in the utility model are connected by on-site assembly, which reduces on-site welding work and template engineering, improves the efficiency of building industrialization assembly, and realizes the functions of detachment, separation and replacement of the beam-slab main components of the assembled composite structure , which embodies the new architectural concept of detachable building components, energy saving and environmental protection.
Description
技术领域technical field
本实用新型属于工程结构技术领域,具体适用于多高层装配式钢-混凝土组合结构梁-板楼盖结构体系和桥梁结构体系中。The utility model belongs to the technical field of engineering structures, and is particularly suitable for multi-high-rise assembled steel-concrete composite structure beam-slab floor structure systems and bridge structure systems.
背景技术Background technique
建筑业“十二五”规划提出要积极推动建筑工业化,而装配式建筑的发展正是实现建筑工业化的一大途径。目前国内装配式混凝土建筑由于其建造速度快、质量水平高等优势被一些工程项目采用,但是由于其生产成本较高、施工难度较大和不可拆改等劣势在许多建筑形式中无法满足设计或施工要求,在很大程度上限制了装配式混凝土建筑的发展。于此同时,我国是世界钢铁产量最大的国家。2014年,中国以8.2亿吨的粗钢产量位居世界第一,钢产量过剩不仅仅影响了国家经济发展而且造成资源的浪费。如何将过剩的钢材合理的利用,已经成为国家重大发展战略之一。发展钢结构建筑具有抗震性能好、建设速度快、钢材可回收利用的特点,符合绿色建筑和建筑工业化的要求。自2000年以来,钢结构的住宅、桥梁结构和特种结构等建筑形式在全国陆续开展建设,但由于经济和技术上多种原因,尤其是试点工程多数沿用现浇或装配式钢筋混凝土结构进行设计,钢结构的优势没有得到充分的发挥,进而影响了钢结构建筑体系特别是多高层钢结构住宅、桥梁结构和特种结构等的推广应用。The "Twelfth Five-Year Plan" of the construction industry proposes to actively promote the industrialization of construction, and the development of prefabricated buildings is a major way to realize the industrialization of construction. At present, domestic prefabricated concrete buildings are adopted by some engineering projects due to their advantages of fast construction speed and high quality level. However, due to their disadvantages such as high production cost, difficult construction and non-removable modification, they cannot meet the design or construction requirements in many building forms. , To a large extent, it limits the development of prefabricated concrete buildings. At the same time, my country is the country with the largest steel output in the world. In 2014, China ranked first in the world with 820 million tons of crude steel production. Excess steel production not only affects the country's economic development but also causes waste of resources. How to make rational use of excess steel has become one of the country's major development strategies. The development of steel structure buildings has the characteristics of good earthquake resistance, fast construction speed, and recyclable steel materials, which meet the requirements of green buildings and building industrialization. Since 2000, steel-structured houses, bridge structures, and special structures have been constructed throughout the country. However, due to various economic and technical reasons, most of the pilot projects are still designed with cast-in-place or fabricated reinforced concrete structures. However, the advantages of steel structures have not been fully utilized, which in turn has affected the popularization and application of steel structure building systems, especially multi-high-rise steel structure residences, bridge structures and special structures.
当前,在多高层钢结构住宅、桥梁结构和特种结构等中应用预制装配式构造连接形式已经成为国家推广的项目,钢结构体系在这些建筑设计中应用的多样性和使钢结构建筑能够更好地成为便于拆改、节能环保的绿色建筑已经成为当代结构设计工程师的主要探索方向,建立满足可持续发展需要的新型工业化装配式建筑体系。At present, the application of prefabricated structural connection forms in multi-high-rise steel structure residences, bridge structures and special structures has become a project promoted by the country. The diversity of steel structure systems in these building designs and the steel structure buildings can be better. It has become the main exploration direction of contemporary structural design engineers to become a green building that is easy to dismantle and modify, energy-saving and environmentally friendly, and establish a new type of industrialized prefabricated building system that meets the needs of sustainable development.
梁-板组合连接是多高层钢框架结构、桥梁结构和特种结构等体系的重要组成部分之一。以多高层钢框架结构为例,梁-板组合连接在框架结构中起到传递和分配内力以及保证结构整体性的作用,对于整个结构的受力与安全具有重大的影响。相对于传统的现浇混凝土组合板,采用装配式预制组合板可以减少混凝土湿作业工作量,缩短施工周期,大量的混凝土预制板的浇筑和加工都是在工厂预制完成,可省去施工现场的绑扎钢筋、支模、拆模等复杂的工序,加速施工进度,实现了钢结构和钢-混组合结构体系的工业化,在保证质量的前提下还降低施工对环境的影响。Beam-slab composite connection is one of the important components of multi-story steel frame structures, bridge structures and special structures. Taking the multi-story steel frame structure as an example, the beam-slab composite connection plays the role of transmitting and distributing internal forces and ensuring the integrity of the structure in the frame structure, which has a significant impact on the force and safety of the entire structure. Compared with the traditional cast-in-place concrete composite slab, the prefabricated prefabricated composite slab can reduce the workload of concrete wet work and shorten the construction period. The pouring and processing of a large number of concrete prefabricated panels are prefabricated in the factory, which can save the construction site. Complicated processes such as tying steel bars, supporting formwork, and removing formwork speed up the construction progress, realize the industrialization of steel structures and steel-concrete composite structural systems, and reduce the impact of construction on the environment while ensuring quality.
在大多数传统多高层住宅建筑中,一般采用现浇钢筋混凝土结构,为了避免其钢筋连接部位存在的应力集中现象,需要设置更加复杂的构造措施来保证其受力合理,导致材料用量大、构造复杂、设计困难、施工难度大和结构体型笨重,影响建筑美观和使用。寻求一种抗震性能好、建设速度快、建筑材料可回收利用的新型钢-混组合结构体系,发挥装配式钢结构和混凝土结构相结合的优势,以满足节能环保和建筑工业化的需求的问题越来越突出。In most traditional multi-high-rise residential buildings, cast-in-place reinforced concrete structures are generally used. In order to avoid the stress concentration phenomenon in the connection parts of the steel bars, more complex structural measures need to be set up to ensure that the force is reasonable, resulting in a large amount of materials and structural problems. Complicated, difficult to design, difficult to construct and bulky in structure, affecting the beauty and use of the building. Seeking a new type of steel-concrete composite structure system with good seismic performance, fast construction speed, and recyclable building materials, and taking advantage of the combination of prefabricated steel structures and concrete structures to meet the needs of energy conservation, environmental protection, and building industrialization are becoming more and more important. more prominent.
实用新型内容Utility model content
针对以上现有技术中存在的不足,本实用新型提供了一种构造简单、抗震性能优良、安装便捷高效、便于拆改、节能环保、美观坚固的预制装配式钢-混凝土组合梁。Aiming at the deficiencies in the prior art above, the utility model provides a prefabricated steel-concrete composite beam with simple structure, excellent anti-seismic performance, convenient and efficient installation, easy dismantling, energy saving, environmental protection, beautiful appearance and firmness.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种采用高强螺栓连接的预制装配式钢-混凝土组合梁,主要包括钢梁、预制钢筋混凝土板和抗剪螺栓连接副,其特征在于所述H型钢梁的内、外表面平行且上翼缘在关于腹板左右两边对称的位置预留孔洞。为了保证螺栓的抗剪承载力能充分发挥作用,在沿着钢梁轴线和垂直于梁轴线方向,预留孔洞的间距应满足相关规范和构造要求。A prefabricated assembled steel-concrete composite beam connected by high-strength bolts, mainly including a steel beam, a prefabricated reinforced concrete slab and a shear bolt connection pair, characterized in that the inner and outer surfaces of the H-shaped steel beam are parallel and the upper wing Holes are reserved at positions symmetrical to the left and right sides of the web. In order to ensure that the shear bearing capacity of the bolts can fully function, the spacing of the reserved holes along the axis of the steel beam and perpendicular to the axis of the beam should meet the relevant specifications and structural requirements.
所述抗剪螺栓连接副是由抗剪螺栓、螺帽和垫片组成。螺栓采用高强度摩擦型连接,通过施加预紧力以减少螺栓和钢梁翼缘板之间的滑移。The shear bolt connection pair is composed of shear bolts, nuts and washers. The bolts are connected by a high-strength friction type, and the slippage between the bolts and the steel beam flange plates is reduced by applying a pre-tightening force.
所述预制钢筋混凝土板预留与钢梁所设置螺栓孔相对应的用于放置抗剪螺栓连接副的通孔。The prefabricated reinforced concrete slab reserves through holes corresponding to the bolt holes provided by the steel beams for placing shear bolt connections.
所述对预制钢筋混凝土板预留通孔灌入无收缩自密实高强混凝土,其强度等级不低于预制钢筋混凝土板的混凝土等级。The through-hole reserved for the prefabricated reinforced concrete slab is filled with non-shrinkage self-compacting high-strength concrete whose strength grade is not lower than the concrete grade of the prefabricated reinforced concrete slab.
所述装配式组合梁的梁、板构件的可实现拆卸、分离和更换的功能。The beam and plate components of the assembled composite beam can realize the functions of disassembly, separation and replacement.
本实用新型的有益效果为:The beneficial effects of the utility model are:
与现有技术相比,本实用新型的优势体现在:Compared with the prior art, the advantages of the utility model are reflected in:
1、本实用新型采用高强螺栓连接的预制装配式钢-混凝土组合梁,所有构件均在工厂加工完成,运输至施工工地后,可在施工现场装配连接,减少了现场焊接工作和模板工程,保证了现场施工质量,提高了建筑工业化装配效率。1. The utility model adopts prefabricated assembled steel-concrete composite beams connected by high-strength bolts. All components are processed in the factory. After being transported to the construction site, they can be assembled and connected at the construction site, which reduces on-site welding work and form work, ensuring Improve the quality of on-site construction and improve the efficiency of building industrial assembly.
2、本实用新型通过在钢梁和预制混凝土板上预留经过合理设计的构造措施,采用抗剪螺栓连接副对钢梁和预制混凝土板进行连接,然后对预留通孔灌浆。灌入的砂浆为无收缩自密实高强混凝土,与抗剪螺栓连接副形成一个整体后共同受力,使得梁-板连接处相对于刚性连接的抗剪承载力降低不多的情况下,获得更大的延性和变形能力,且螺栓连接形式传力合理,即使在罕遇地震后修复和更换代价小,使得整体结构耗能能力和延性更加优越。2. The utility model reserves rationally designed structural measures on the steel beam and the prefabricated concrete slab, uses the shear bolt connection pair to connect the steel beam and the prefabricated concrete slab, and then grouts the reserved through hole. The poured mortar is non-shrinkage self-compacting high-strength concrete, which forms a whole with the shear bolt connection and then bears the force together, so that the shear bearing capacity of the beam-slab connection is not much lower than that of the rigid connection. Large ductility and deformation capacity, and reasonable force transmission in the form of bolt connection, even after rare earthquakes, the cost of repair and replacement is small, making the overall structure more superior in energy dissipation capacity and ductility.
3、本实用新型钢梁和混凝土板的连接采用高强度摩擦型螺栓,通过施加预紧力以减少螺栓和混凝土预制板之间的滑移,有效的约束了混凝土预制板的侧向位移。抗剪螺栓使用螺帽拧紧后锚固在钢梁上,可实现混凝土预制板被替换和拆卸的功能。当建筑结构遭受多遇地震或冲击作用时,建筑结构构件会发生一定程度的破坏如混凝土预制板开裂,但在主体结构可以继续使用的情况下,此时可通过拆卸抗剪螺栓上的螺帽,使得混凝土预制板和钢梁分离,进而实现混凝土预制板的拆卸分离、和更换。换下的受损混凝土预制板可回收、加固,循环再利用,体现了安装便捷高效、便于拆改和环保节能的建筑理念和思想。3. The connection between the steel beam and the concrete slab of the utility model adopts high-strength friction bolts, and by applying pre-tightening force to reduce the slip between the bolts and the concrete precast slab, the lateral displacement of the concrete precast slab is effectively restrained. The shear bolts are anchored on the steel beams after being tightened with nuts, which can realize the function of the concrete precast slab being replaced and disassembled. When the building structure is subjected to frequent earthquakes or impacts, the structural components of the building will be damaged to a certain extent, such as cracking of the prefabricated concrete slab. However, if the main structure can continue to be used, the nuts on the shear bolts can be , so that the concrete prefabricated slab is separated from the steel beam, and then the disassembly, separation and replacement of the concrete prefabricated slab are realized. The replaced damaged concrete prefabricated slabs can be recovered, reinforced, and recycled, reflecting the architectural concepts and ideas of convenient and efficient installation, easy dismantling and modification, and environmental protection and energy saving.
附图说明Description of drawings
图1为本实用新型的整体结构三维示意图;Fig. 1 is a three-dimensional schematic diagram of the overall structure of the utility model;
图2为本实用新型的整体俯视示意图;Fig. 2 is the overall top view schematic diagram of the utility model;
图3为本实用新型的整体侧视示意图;Fig. 3 is the overall side view schematic diagram of the utility model;
图4为本实用新型的混凝土预制板剖切三维示意图;Fig. 4 is the three-dimensional schematic diagram of the section of the concrete prefabricated panel of the present invention;
图5为本实用新型的钢梁三维示意图;Fig. 5 is a three-dimensional schematic diagram of a steel beam of the present invention;
图6为本实用新型的抗剪螺栓连接组件平面示意图。Fig. 6 is a schematic plan view of the shear bolt connection assembly of the present invention.
图中标号:1为H型钢梁,2为钢梁预留孔洞,3为预制钢筋混凝土板,4为抗剪螺栓,5为螺帽,6为垫片,7为灌浆混凝土,8为预制板预留通孔,9为抗剪螺栓连接副。Numbers in the figure: 1 is H-shaped steel beam, 2 is reserved hole for steel beam, 3 is prefabricated reinforced concrete slab, 4 is shear bolt, 5 is nut, 6 is spacer, 7 is grouted concrete, 8 is prefabricated Through holes are reserved for the plates, and 9 is the connection pair of shear bolts.
具体实施方式detailed description
以下结合附图和具体安装方法对本实用新型做进一步详细说明。Below in conjunction with accompanying drawing and specific installation method, the utility model is described in further detail.
本实用新型提供了一种采用高强螺栓连接的预制装配式钢-混凝土组合梁,如图1~3所示,结构体系主要构件包括H型钢梁1、预制钢筋混凝土板3和抗剪螺栓连接副9。The utility model provides a prefabricated assembled steel-concrete composite beam connected by high-strength bolts. As shown in Figures 1 to 3, the main components of the structural system include H-shaped steel beams 1, prefabricated reinforced concrete panels 3 and shear bolts Deputy 9.
如图4所示,H型钢梁1和预制钢筋混凝土板3之间通过可拆卸的抗剪螺栓连接副9进行装配连接。如图2和图5所示,预制钢筋混凝土板3和H型钢梁1均预留有孔洞,待抗剪螺栓连接副9安装完成后,将预制钢筋混凝土板3吊装到H型钢梁1上,然后对预制钢筋混凝土板3内通孔部分进行灌浆,灌入的混凝土砂浆为无收缩自密实高强混凝土,其强度等级不低于预制钢筋混凝土板的混凝土等级。As shown in FIG. 4 , the assembly connection between the H-shaped steel beam 1 and the prefabricated reinforced concrete slab 3 is performed through a detachable shear bolt connection pair 9 . As shown in Figure 2 and Figure 5, holes are reserved for the prefabricated reinforced concrete slab 3 and the H-shaped steel beam 1. After the installation of the shear bolt connection pair 9 is completed, the prefabricated reinforced concrete slab 3 is hoisted to the H-shaped steel beam 1 Then grout the through holes in the prefabricated reinforced concrete slab 3. The poured concrete mortar is non-shrinkage self-compacting high-strength concrete, and its strength grade is not lower than the concrete grade of the prefabricated reinforced concrete slab.
如图6所示,抗剪螺栓连接副9包括抗剪螺栓4、螺帽5和垫片6。抗剪螺栓4在钢梁1上翼缘以上的部分利用螺帽5及垫片6进行安装形成一个锚固作用,然后对钢梁1上翼缘以下的部分利用螺帽5及垫片6与钢梁进行连接紧固。当需要更换混凝土预制板3时,只需将抗剪螺栓4上的螺帽5依次拧下,即可将混凝土预制板3整体拆卸和更换。As shown in FIG. 6 , the shear bolt connection pair 9 includes shear bolts 4 , nuts 5 and washers 6 . The shear bolt 4 is installed on the part above the upper flange of the steel beam 1 by using the nut 5 and the washer 6 to form an anchoring effect, and then the part below the upper flange of the steel beam 1 is connected by the nut 5 and the washer 6 with the steel Beams are fastened. When the concrete prefabricated slab 3 needs to be replaced, it is only necessary to unscrew the nuts 5 on the shear bolts 4 sequentially, and the concrete prefabricated slab 3 can be disassembled and replaced as a whole.
至此,本实用新型技术方案具体为,提供一种可快速组装且有可拆改能力的预制装配式钢-混凝土组合梁。So far, the technical solution of the utility model is specifically to provide a prefabricated assembled steel-concrete composite beam that can be quickly assembled and has the ability to be disassembled and modified.
本实用新型结构的安装方法为:The installation method of the utility model structure is:
1、除需要现场对预制板通孔灌浆外,所有组成构件均在工厂预制完成,其中H型钢梁1上预留孔洞应满足规范和构造要求。预制钢筋混凝土板3上的预留孔洞的构造应与H型钢梁1上预留孔洞相对应和配套(图2和图5所示);1. Except for the on-site grouting of the through-holes of the prefabricated slabs, all components are prefabricated in the factory, and the holes reserved on the H-shaped steel beam 1 should meet the specifications and structural requirements. The structure of the reserved hole on the prefabricated reinforced concrete slab 3 should correspond to and match with the reserved hole on the H-shaped steel beam 1 (shown in Fig. 2 and Fig. 5);
2、将抗剪螺栓连接副9,每个预留孔洞需准备包括1个抗剪栓钉4、2个螺帽5和2个垫片6,在钢梁1上翼缘以上的部分利用螺帽5及垫片6进行安装形成一个锚固作用,然后对钢梁1上翼缘以下的部分利用螺帽5及垫片6与钢梁进行连接紧固(图4和图6所示);2. Connect the shear bolts to the pair 9. Each reserved hole needs to be prepared to include 1 shear bolt 4, 2 nuts 5 and 2 washers 6. Use the bolts above the upper flange of the steel beam 1 Install the cap 5 and the gasket 6 to form an anchoring effect, and then use the nut 5 and the gasket 6 to connect and fasten the part below the upper flange of the steel beam 1 with the steel beam (shown in Figure 4 and Figure 6);
3、将预制钢筋混凝土板3组装到H型钢梁1上,使得两者的预留孔洞能够对齐且上下贯通。抗剪螺栓连接副9也起到定位的作用,可以帮助梁-板构件的孔洞对齐(图1和图3所示);3. Assemble the prefabricated reinforced concrete slab 3 onto the H-shaped steel beam 1, so that the reserved holes of the two can be aligned and penetrate up and down. The shear bolt connection pair 9 also plays the role of positioning, which can help the holes of the beam-slab members to be aligned (shown in Fig. 1 and Fig. 3);
4、对预制钢筋混凝土板3内通孔进行灌浆,灌入的砂浆为无收缩自密实高强混凝土,最后形成预制装配式钢-混凝土组合梁(图1所示);4. Grouting the through holes in the prefabricated reinforced concrete slab 3, the poured mortar is non-shrinkage self-compacting high-strength concrete, and finally forms a prefabricated assembled steel-concrete composite beam (as shown in Figure 1);
5、若需对预制钢筋混凝土板3进行拆改,可通过拆卸抗剪螺栓4上的螺帽5,使得预制钢筋混凝土板3和H型钢梁1整体分离。重复2~4安装步骤,即可完成组合梁的再次拼装(图1~6所示)。5. If the prefabricated reinforced concrete slab 3 needs to be disassembled, the nut 5 on the shear bolt 4 can be removed to separate the prefabricated reinforced concrete slab 3 from the H-shaped steel beam 1 as a whole. Repeat 2-4 installation steps to complete the reassembly of the composite beam (shown in Figures 1-6).
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