CN108533011B - A kind of manufacturing method of dust free room - Google Patents
A kind of manufacturing method of dust free room Download PDFInfo
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- CN108533011B CN108533011B CN201810406710.2A CN201810406710A CN108533011B CN 108533011 B CN108533011 B CN 108533011B CN 201810406710 A CN201810406710 A CN 201810406710A CN 108533011 B CN108533011 B CN 108533011B
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- 239000000428 dust Substances 0.000 title claims abstract description 117
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H5/00—Buildings or groups of buildings for industrial or agricultural purposes
- E04H5/02—Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/12—Flooring or floor layers made of masses in situ, e.g. seamless magnesite floors, terrazzo gypsum floors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/30—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/89—Arrangement or mounting of control or safety devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/28—Arrangement or mounting of filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2110/00—Control inputs relating to air properties
- F24F2110/10—Temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F7/00—Ventilation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F7/00—Ventilation
- F24F2007/005—Cyclic ventilation, e.g. alternating air supply volume or reversing flow direction
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Atmospheric Sciences (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Building Environments (AREA)
Abstract
The invention discloses a kind of manufacturing methods of the productions dust free rooms such as IC chip, photovoltaic chip.Dust free room of the invention, including air-conditioner set and the sealing space surrounded by heat-insulation wall plate, the bottom of above-mentioned sealing space is provided with level support platform, is provided with air intake cover at the top of sealing space, which is connected to by blast pipe with air-conditioner set；It is connected to by air-exhausting duct with air-conditioner set around air intake cover.The manufacturing method of dust free room of the invention, comprising the following steps: step A, dust free room is built；Step B, dedusting；Step C, air cleaning；Step D, laying floor.The present invention improves the temperature uniformity inside dust free room, realizes effective heat preservation of dust free room.
Description
Present patent application is for application No. is 2016104948695 divisional application, the applyings date of original application
Are as follows: 2016-06-27, invention and created name are as follows: a kind of dust free room and its construction method.
Technical field
The present invention relates to civil construction project fields, more specifically to a kind of IC chip, photovoltaic
The productions such as chip dust free room and its construction method.
Background technique
Dust free room (Clean Room), also known as clean room, refer to by within the scope of certain space in air particulate, have
Evil air, the contaminant exclusions such as bacterium, and by room temperature, cleanliness, room pressure, air velocity and air flow method, noise
Vibration and illumination, Electrostatic Control give specially designed room in a certain range of needs.It is the base of contamination control
Plinth controls Airborne particulate concentration, to reach Particulate Cleanliness degree rank appropriate.Due to IC chip, solar energy
Photovoltaic chip etc. is very high to environmental requirement in production, it usually needs under dustless environment, and controls the clean of surrounding air
Therefore cleanliness and temperature and humidity, are required to make existing production line reach purification, are usually wanted just qualified product can be produced
One dust free room of first construction.
The temperature and humidity of dust free room is controlled and is adjusted by combined type purification air-conditioner.However, as science and technology is maked rapid progress
Development, the line width of the especially development of integrated circuit production technology, IC Chip Production develops to by 0.45 micron
0.11 micron, or even developed from micron order to nanoscale, the slight change of environment temperature may influence production technology, cause into
The decline of product rate；Simultaneously as requirement of its production technology to cleanliness is very high, so that exhaust air rate is bigger in dust free room, it is dustless
The control of indoor bulk temperature is relatively difficult.To sum up, this dust free room needs to control by high-precision temperature, to eliminate temperature
Change the influence to production.
Currently, China's building total energy consumption alreadys exceed the 30% of non-renewable energy total quantity consumed, it is the first to occupy energy consumption, and build
Still risen year by year with the ratio that can account for China's energy consumption, building energy conservation have become the energy-efficient major fields of the whole society it
One, wherein building external wall energy-saving heat preservation is one of the emphasis of present building energy conservation consumption reduction.By being analyzed above it is found that dust free room makes
With, needing to carry out indoor temperature by air-conditioner set in the process stringent control, and the power consumption of air-conditioner set occupy it is dustless
More than half of the wastage in bulk or weight energy in the use process of room, therefore, the thermal insulation property of materials for wall is energy-saving in dust free room
Key point.
There are mainly three types of the power save modes of existing building building enclosure: exterior insulation, exterior wall internal insulation and sandwich heat preservation.
These three heat preserving modes respectively have the advantages of advantage and disadvantage, exterior insulation to be to can be effectively avoided the generation of cold-heat bridge, effectively
Main structure is protected, disadvantage thereof however is that organic insulation board its fire protecting performance being widely used at present is relatively bad, and its
Difficulty of construction is relatively large；The advantages of exterior wall internal insulation, is to construct relatively easy, and cost is lower, its right disadvantage it is also obvious that
The mode of exterior wall internal insulation is taken to be difficult to avoid that the generation of cold-heat bridge, the junction of wall and insulating layer is also easy to produce moisture condensation, mouldy
Phenomena such as；The advantages of sandwich heat preservation, is that the requirement to thermal insulation material is especially lower to the intensity requirement of thermal insulation material, lacks
Point is not to be avoided that the generation of cold-heat bridge, constructional difficulties.
It is existing a large amount of open about different types of materials for wall in the prior art, such as patent publication No.: CN
103603459A, publication date: on February 26th, 2014, invention and created name are as follows: a kind of Novel plastic thermal-insulation wallboard, this application
A kind of Novel plastic thermal-insulation wallboard is disclosed, by plastic plate as core, outer surface smoothes out mortar and is made, including plastics plate core
The outer surface of body, wire mesh sheet, screed, plastic plate core is equipped with protrusion, and wire mesh sheet is fixed in protrusion, in metal
Mortar is sprayed on silk netting forms screed.The utilization of waste plastic building materialsization may be implemented in this application, improves resource utilization.
But on the one hand cause the integral strength of wallboard lower as core using plastic plate in this application, another aspect wallboard
Thermal insulation property can not meet the higher occasion of thermal requirements.
For another example patent publication No.: 103526872 A of CN, publication date: on 01 22nd, 2014, invention and created name are as follows: one
Kind composite thermal insulation energy-saving lightweight concrete wall panel and preparation method thereof, it is mixed that this application discloses a kind of composite thermal insulation energy-saving lightweights
Solidifying cob wall plate and preparation method thereof, including one piece of air entrained concrete core plate, in two tables of air entrained concrete core plate maximum area
It is bonded with wallboard composite cover on face, by preparing slurry, prepares framework of steel reinforcement, preparing air entrained concrete core plate can finally make
Standby wallboard out.The wallboard of this application has good building energy conservation effect, and the wallboard prepared is built-in with framework of steel reinforcement, has
There are good sound insulation value and High anti bending strength, calcium silicate board veneer lightweight wall plate meets the requirement of wall function comprehensively, is ring
It protects, energy conservation, benefit is given up, circular economy creates favorable conditions.But this application is disadvantageous in that: the reinforcing bar built in wallboard
Frame be easy to cause the generation of cold-heat bridge, is unfavorable for the integral heat insulation of wallboard.
In conclusion how to build a kind of good dust free room of thermal insulation property, it is in the prior art that realization is energy-saving
The technical problem of urgent need to resolve.
Summary of the invention
1. technical problems to be solved by the inivention
It is an object of the invention to overcome the above problem in the prior art, a kind of manufacturing method of dust free room is provided,
The temperature uniformity inside dust free room is improved, effective heat preservation of dust free room is realized.
2. technical solution
In order to achieve the above objectives, technical solution provided by the invention are as follows:
Dust free room of the invention, including air-conditioner set and the sealing space surrounded by heat-insulation wall plate, above-mentioned sealing space
Bottom is provided with level support platform, is provided with air intake cover at the top of sealing space, which passes through blast pipe and air-conditioner set
Connection；It is connected to by air-exhausting duct with air-conditioner set around air intake cover.
Dust free room in use, needs to carry out strict control, one of them to indoor temperature by air-conditioner set
Important technology index is the indoor temperature uniformity of dust free room, i.e., different location carries out temperature detection in dust free room room, is compared
Whether temperature value keeps relatively uniform at indoor different location, consistent to bulk temperature in dust free room room in production process to meet
The requirement of property, it is ensured that the qualification rate and consistency of product.The air inlet of existing dust free room is being usually situated directly in exhaust outlet just
Top, fresh air are flowed from air inlet to underface, and the exhaust outlet immediately below air inlet directly drains room air, with this
Indoor air circulation is carried out, guarantees dustless indoor temperature control within the specified range, indoor air flowing master dustless at this time
Lower layer's stream mode is presented, seldom there is flow perturbation between different zones.But inventor is by indoor to dust free room more
Point temperature detection discovery, by the way of above-mentioned air circulation, the indoor temperature uniformity of dust free room is unsatisfactory, how ingenious
Overcome this problem, is the project that inventor pays close attention to and studies always.In the present invention, inventor has found by experiment simulation,
Air intake cover is arranged in the top of sealing space, which is connected to by blast pipe with air-conditioner set, passes through air draft around air intake cover
Pipe is connected to air-conditioner set, can dexterously solve the problems, such as that dust free room room temperature uniformity is bad, concrete principle is as follows: new
Wind is discharged downwards first along air intake cover, thus be full of entire sealing space, then around air intake cover air-exhausting duct attraction
Under, larger steering in the horizontal direction occurs for the fresh air that flows downwards, finally flows upwards from below again, and then from air inlet
Air-exhausting duct around cover is discharged, and in the above process, fresh air is full of downwards entire sealing space first, and horizontal direction then occurs
It turns to and the steering of vertical direction greatly promotes so that the air in entire sealing space has carried out sufficient disturbance and mixing
Temperature uniformity, indoor air flowing dustless at this time is mainly in turbulent condition, and the temperature in dust free room at different location is inclined
Difference can be well controlled.
It further being improved as dust free room of the invention, the air intake cover is the channel of aperture flaring from top to bottom,
And air intake cover under shed is to the height of upper opening: height=1:6.2~8.4 of sealing space, the aperture of air intake cover under shed: close
Width=1:1.4~2.7 in space are sealed, are provided at least eight air outlets, and above-mentioned at least eight at the top of the sealing space
A air outlet surrounds air intake cover circumferential direction equidistantly distributed, and each air outlet passes through air-exhausting duct and is connected to air-conditioner set.
In the present invention, air intake cover is set as the channel of aperture flaring from top to bottom, is conducive to fresh air along bell mouth shape
Air intake cover flows downwards in diffusion type, so that fresh air can fully flow to entire dust free room from the beginning, favorably
In the air mixing of different location in dust free room, temperature uniformity in dust free room is further increased.In the present invention, sealing space
Top is provided at least eight air outlets, and above-mentioned at least eight air outlet surrounds air intake cover circumferential direction equidistantly distributed, above-mentioned to set
It sets, dustless indoor air symmetrically is drained around air intake cover, the moderate area of local air is avoided to occur.Hair
Bright people is before determining using technical solution of the present invention, primary concern is that passing through the tune of bell mouth shape air intake cover opening angle
The whole promotion to realize temperature uniformity, however, it was found that function and effect are not obvious.Hereafter, inventor passes through multiple digital simulation
It is found with experiment, guarantees that dustless room air sufficiently disturb, the key that mixes is adjustment air intake cover size and sealing space ruler
Ratio between very little, specifically: the height of setting air intake cover under shed to upper opening: height=1:6.2 of sealing space~
8.4, the aperture of air intake cover under shed: width=1:1.4~2.7 of sealing space, using the above number ratios be specifically arranged into
The size of fan housing can form effective disturbance, mixing to dustless room air, the promotion of temperature uniformity in dust free room is imitated
Fruit is significant, finds by on-site test, is designed using the structure of air intake cover in the present invention, the temperature in dust free room room at different location
Degree deviation can control well within the scope of ± 0~0.15 DEG C.
It is further improved as dust free room of the invention, the upper opening of the air intake cover is provided with sealing plate, above-mentioned
At least four groups of air inlets are provided on sealing plate, every group of air inlet includes using sealing plate center point as center of circle circumferential direction equidistantly distributed
Several air inlets, above-mentioned at least four groups of air inlets are arranged with concentric circles, and closer to sealing plate center point adjacent two
Group air inlet surrounds that the distance between circumference value is smaller, and each air inlet passes through blast pipe and is connected to air-conditioner set, and air inlet
Air intake filter is provided on pipe.
Since air outlet is distributed around air intake cover, it is discharged downwards further away from the air inlet of sealing plate center point new
The easier air outlet by around air intake cover of wind siphons away, and be easy to cause a large amount of fresh airs without in horizontal direction and vertical direction
It sufficiently turns to and is sucked away, so that being unable to ensure dustless room air forms sufficiently disturbance, mixing, and in the present invention, setting is got over
It is smaller that the distance between circumference value is surrounded close to sealing plate center point two adjacent groups air inlet, so that more fresh airs are from close to close
The position of sealing plate central point is discharged downwards, and the fresh air of position discharge herein is needed by larger in horizontal direction and vertical direction
Deflecting and flowing stroke, could be siphoned away by the air outlet around air intake cover, be conducive to expand air agitation in dust free room, mixed
The region of conjunction.
The construction method of dust free room of the invention, comprising the following steps:
Step A, dust free room is built: being surrounded sealing space by heat-insulation wall plate, is installed 0.3 in the bottom of above-mentioned sealing space
The level support platform of~0.5m high；Furred ceiling is set at the top of sealing space, and air intake cover is fixed on above-mentioned furred ceiling, then
Blast pipe, air-exhausting duct and air-conditioner set are installed, the construction of dust free room is completed；Wherein: air intake cover is assembled by multiple modules；
Step B, dedusting: first to dust free room inside carry out hand sweeping, then by dust catcher to dust free room inside into
All objects surface inside dust free room is finally at least wiped an alcohol by row dust suction；
Step C, air cleaning: by blast pipe to being passed through the fresh air after filtration, purification inside dust free room, while passing through row
Air inside dust free room is discharged air hose, keeps 1~1.5h；
Step D, the epoxy resin of liquid: being poured into the ground of dust free room by laying floor, after epoxy resin solidification, is made
The ground for obtaining dust free room forms horizontal epoxy coating floor；Wherein: being added in the epoxy resin of the liquid and account for it
The graphite powder of quality 10~15%.
In the present invention, when step D laying floor, after the epoxy resin of liquid is poured into the ground of dust free room, pass through gravity flow
It puts down so that the ground of dust free room forms horizontal epoxy coating floor, in which: the epoxy resin under liquid condition is dissipated in paving
Automatic trickling after to ground, this trickling is not arbitrariness, and liquid-state epoxy resin looks for low-lying district simultaneously on ground automatically
Filled and led up, finally by full wafer ground trickle at as mirror surface it is smooth after it is static, condensation and solidify, whole process is independent of manpower
Wiping.Wherein: being added to the graphite powder for accounting for its quality 10~15% in the epoxy resin of liquid, pass through conductive graphite
The heat and reduce electrostatic that powder can be discharged glibly on floor.
Construction method as dust free room of the invention is further improved, and the heat-insulation wall plate includes inside and outside two layers
Clamping plate and the filler material between inside and outside two laminated plank, inside and outside two laminated plank are equidistantly equipped with respectively on opposite surface
Lug boss and recessed portion, and be spaced apart between lug boss and recessed portion.
In actual use, temperature locating for inside and outside two laminated plank often differs huge to existing heat-insulation wall plate, by normal
After year use, under the action of rising-heat contracting-cold, it is often easy to happen problem of Cracking between inside and outside two laminated plank and filler material, this
And the technological deficiency always existed in the prior art.Inventor has found after studying in view of the above technical defects, problem
Have its source in: since heat-insulation wall plate has stronger heat insulation function, throughout the year in, it is outer not to be that interior laminated plank temperature is higher than
Laminated plank is exactly that outer laminated plank temperature is higher than interior laminated plank, and this phenomenon is alternately, cold by long-term alternate heat expansion
After contracting effect, eventually leads to and crack between inside and outside two laminated plank and filler material.In order to overcome the above problem, inventor's warp
Cross test of many times, it has unexpectedly been found that using on the opposite surface of inside and outside two laminated plank distinguish spaced set lug boss and
Recessed portion, and the technological means that will be spaced apart between lug boss and recessed portion, can be efficiently against inside and outside in heat-insulation wall plate
Problem of Cracking between two laminated planks and filler material, inventor think after analyzing, and are spaced using between lug boss and recessed portion
The form of distribution can more efficiently adapt to inside and outside two laminated plank alternate thermal expansion and cold contraction effect for a long time, so that inside and outside two
Resiliency between laminated plank and filler material greatly reinforces；Moreover, the setting of lug boss and recessed portion, increases filler material and folder
Contact area between plate, so that the binding force between clamping plate and filler material gets a promotion.
Construction method as dust free room of the invention is further improved, and is provided with edge between inside and outside two laminated plank
The symmetrical braced frame in heat-insulation wall plate center line two sides, the braced frame is the frame structure of cuboid, and is propped up
Diagonal line is connected by a connecting rod on each face of support frame frame.
In the present invention, diagonal line is connected by a connecting rod on each face of braced frame, so that braced frame
Each face is respectively formed on firm triangular support structure, and when pouring filler material, braced frame is directly wrapped in by filler material
Inside, so that forming an entirety along the symmetrical braced frame in heat-insulation wall plate center line two sides and inside and outside two laminated plank.It is cold
Bridge, heat bridge are the southern and northern different calls to same thing phenomenon: being primarily referred to as in building envelope and extraneous progress
When heat conducts, since the heat transfer coefficient at certain positions in building enclosure is significantly greater than other positions, so that heat is intensively
It is quickly transmitted from these positions, to increase the air-conditioning of building, heating load and energy consumption, it can be common that armored concrete
Indoor appearance moisture condensation frost, people are referred to as cold bridge or heat bridge in winter for lintel, collar tie beam.And in the present invention, two supports
Frame is symmetrical along heat-insulation wall plate center line, so that the not formed knot being extended continuously along heat-insulation wall plate thickness direction of braced frame
Structure effectively prevents the generation of cold bridge, heat bridge.
Construction method as dust free room of the invention is further improved, and the preparation step of the heat-insulation wall plate is such as
Under:
Step 1: splint construction:
The component of following parts by weight is mixed: 10~15 parts of lime, 50~65 parts of gypsum, 30~35 parts of polytetrafluoroethylene (PTFE),
Be added water, stir into dry slurry, be then injected into clamping plate mould, roll-forming, then at 220~255 DEG C, 2.2~
Steam-cured 5~7h under the conditions of 2.5MPa obtains clamping plate after cooling demoulding, finally successively to clamping plate sprinkling maintenance 3~4 days, supports naturally
Shield 5~7 days, obtains clamping plate finished product；
Step 2: main filler material production:
Mixture A is added in blender, water is added, mixture A is made to stir 5 under 150~180 revs/min of revolving speed
~7 minutes, obtain mixture A slurry；Wherein: mixture A is comprised the following components in parts by weight: the basalt of 3~5mm of partial size is broken
Bottom ash after 20~25 parts of stone, 10~15 parts of cement, 20~25 parts of flyash, 25~30 parts of slag micropowder, consumer waste incineration
35~45 parts；
Step 3: filler material is once filled:
Firstly, clamping plate finished surface is scrubbed, the two sides of heat-insulation wall plate mould inside are fixed on, symmetrically by braced frame
It is fixed on the two sides of heat-insulation wall plate mould inside center line；
Then, a plastic foamboard is chosen, then plastic foamboard is fixed on vertically in heat-insulation wall plate mould inside
On heart line, and one layer of grid cloth is posted respectively on plastic foamboard two sides opposite with braced frame；
Finally, heat-insulation wall plate mold is fixed on shake table, the vibrating motor of shake table lower part installation is opened, makes vibration electricity
Machine is with the vibration frequency sustained vibration of 800~1200Hz, while the mixing prepared to heat-insulation wall plate mould inside casting step 2
Object A slurry, until heat-insulation wall plate mould inside fills mixture A slurry；It waits 2~3 minutes, when heat-insulation wall plate mould inside is mixed
Close object A slurry liquid level decline after, vibrating motor is adjusted to the vibration frequency sustained vibration with 2500~2750Hz, continue to
Heat-insulation wall plate mould inside pour mixture A slurry will be protected until heat-insulation wall plate mould inside fills mixture A slurry again
Warm wallboard mould is removed from shake table, carries out natural curing；
Step 4: the secondary filling of filler material:
Firstly, mixture B is ground, wherein mixture B is comprised the following components in parts by weight: waste glass powder 30~
40 parts, 30~35 parts of bottom ash after consumer waste incineration, 30~35 parts of slag micropowder, 30~35 parts of auxiliary agent, the auxiliary agent include
The component of following parts by weight: 30~35 parts of anhydrous sodium sulphate, 20~25 parts of boron ore powder, 10~15 parts of copper ore, 20~25 parts of magnesium chloride,
20~30 parts of sodium aluminate, 10~15 parts of sepiolite powder；
Smashed mixture B is put into blender, water is added, makes revolving speed of the mixture B at 150~180 revs/min
Lower stirring 30~35 minutes, obtains mixture B slurry；
Then, mixture B slurry is granulated to form mixture B particle, control the balling-up partial size of mixture B particle 2~
Between 3.5mm, baking mixture B particle；
Finally, heat-insulation wall plate mold is fixed on shake table again, make vibrating motor with the vibration frequency of 200~250Hz
The a certain amount of mixture B particle for being heated to 300~350 DEG C is sprinkled into the foamed plastics of heat-insulation wall plate mould inside by sustained vibration
On plate, foamed plastics intralamellar part is mixed object B particle and burns staggered through channel from top to bottom, by heat-insulation wall plate mold from vibration
It is removed on dynamic platform；
Step 5: filler material is filled three times:
Firstly, mixture C is added in blender, water is added, makes mixture C under 150~180 revs/min of revolving speed
Stirring 30~35 minutes, obtains mixture C slurry；Wherein: mixture C comprises the following components in parts by weight: husky 30~35 parts, water
20~25 parts of bottom ash, latex after 10~15 parts of mud, 15~20 parts of flyash, 15~20 parts of slag micropowder, consumer waste incineration
10~15 parts of powder, 10~15 parts of hydroxypropyl methyl cellulose, 10~15 parts of carborundum powder, 3~5 parts of tartaric acid, the short fibre of polypropylene
3~5 parts of dimension, 3~5 parts of odium stearate and 3~5 parts of triethanolamine；
Then, on heat-insulation wall plate mold two sides parallel with plastic foamboard and the bottom of heat-insulation wall plate mold
It is separately connected a guided wave probe on face, is popped one's head in by three guided waves import 27~35KHz to heat-insulation wall plate mould inside respectively
Ultrasonic wave, mixture C slurry is filled into foamed plastics intralamellar part along the through channel of foamed plastics intralamellar part, then to guarantor
Warm wallboard mould carries out natural curing；
Finally, the spray water on the plastic foamboard of heat-insulation wall plate mould inside, is then concentrated by magnetron to foam
5~7min of electromagnetic wave that plastic plate emits 2450~2500MHZ is demoulded after heat-insulation wall plate mold natural air drying 2~3 days
To heat-insulation wall plate finished product.
Currently, the main product of China's external wall outer insulation material is that polystyrene foam plate and polystyrene extruded sheet etc. have
The advantages of machine thermal insulation material, these organic insulation materials is that excellent thermal insulation performance, price are low, but there is also critical defects, are exactly
They belong to combustible material, have the risk for causing fire.In the prior art, answering there are also a kind of middle layer thermal retardation form
Wallboard is closed, this kind of combined wall board mainly reaches heat insulation function by the way that stomata is arranged in the intermediate layer, in order to improve middle layer
One-tenth porosity is generally used as pore former using hydrogen peroxide, foaming agent and egg white etc. in the prior art, but finds through actual use, all
Highly desirable pore-forming effect cannot be reached.The heat-insulation wall plate preparation step used in the present invention proposes a kind of completely new centre
The internal forming hole method of layer, substantially process are as follows: preparing partial size first in the mixture B particle of 2~3.5mm, by mixture B particle
Heating, is sprinkled on the plastic foamboard of heat-insulation wall plate mould inside, in foamed plastics intralamellar part by hot mixture B particle
Staggered through channel is burnt, mixture C slurry will be then filled in through channel and is formed after object C slurry solidification to be mixed
Firm middle layer, it is finally by heating middle layer, another typical material plastic grain remaining in middle layer is evaporated, it leaves steady
Fixed honeycomb-like pores, to reach ideal heat insulation effect；And in the present invention, by middle layer by the middle part of thermal insulation material
It is divided into two parts, the thermal coefficient of middle layer is extremely low, largely avoided the generation of cold bridge, heat bridge.
Construction method as dust free room of the invention is further improved, external splint surface coat one layer 2~
The preparation step of the coating A of 3mm thickness, coating A are as follows: by cerium oxide, aluminium hydroxide, calcium carbonate, iron oxide in molar ratio 4:
4:1:2 carries out ingredient and grinds, and the powder after grinding is calcined 180~250min in 1300~1500 DEG C of air atmosphere,
Obtain powder A；Into powder A, addition accounts for 80~85% liquid-containing binder of powder A mass ratio, 20~25% stabilizer, 30
~45% acrylate, 10~12% fire retardant and 7~9% dispersing agent are mixed to get coating A.
According to the length of wavelength, sunlight can be divided into ultraviolet light, visible light and infrared ray, and the wavelength of ultraviolet light is less than
400nm accounts for about the 5% of total solar energy；Visible wavelength accounts for about the 45% of total solar energy in 400~760nm；And it is infrared
The wavelength of line is greater than 760nm, accounts for about the 50% of total solar energy.As it can be seen that solar energy focuses primarily upon visible region and infrared region.
Solar radiant heat is entered the room by sunny slope, especially east, west to window and exterior wall and roofing, to cause indoor mistake
Heat, therefore these positions are also building summer heat-insulated key position.The reflectivity of exterior wall coating materials is higher, wall face reflection
Solar heat it is more, and absorb solar heat it is fewer, that is to say, that the heat to indoor conduction is fewer, summer
Air conditioner load is lower.The exterior coating A prepared in the present invention, emissivity are 0.85~0.92, can reduce building surface
And internal temperature, be particularly suitable for that Xia Redong is cold and hot summer and warm winter region, constitute Low emissivity heat transfer structure, improve building structure every
Thermal effect, to achieve the purpose that reduce air conditioner refrigerating energy consumption, energy saving.
Construction method as dust free room of the invention is further improved, the cement the preparation method is as follows:
Step 1., electric furnace phosphoric slag, slag micropowder are mixed and be ground to specific surface area be 380~450m2The composite powder of/kg
A；
Step 2., gypsum, auxiliary material, calcium oxide are mixed and be ground to specific surface area be 550~600m2The composite powder of/kg
B；
3., by composite powder A and composite powder B step mixes to obtain the cement.
In the present invention, the specific surface area of composite powder A is 380~450m2The specific surface area of/kg, composite powder B be 550~
600m2/ kg, above-mentioned specific surface area numberical range can preferably improve the activity of gained phosphorus slag ultra-sulphate cement, and cost
It is relatively easy to control.
Construction method as dust free room of the invention is further improved, the waste glass powder be by cullet in
It is calcined 5~8 hours at 950~975 DEG C, is then ground to 30~70 μm of partial size of powder B, finally addition accounts for powder into powder B
Last 3~5% zinc stearate of B mass ratio, 3~5% dioctadecylamines, 2~3% Dispersant MFs and 1~2% methyl-silicone oil mix
Conjunction is dried.
In the present invention, the waste glass powder added in mixture B particle is prepared by the above method, is conducive to mixture B particle
Balling-up effect, and improve the hardness of mixture B particle.
3. beneficial effect
Using technical solution provided by the invention, compared with prior art, there is following remarkable result:
(1) good by design thermal insulation property the invention mainly relates to building a kind of good dust free room of thermal insulation property
Used in dustless room materials for wall, dust free room inside can not only effectively be kept the temperature, be conducive to high-precision temperature in dust free room
Degree control, eliminates as much as influence of the temperature change to production, is better able to realize energy-saving target.
(2) heat-insulation wall plate prepared in the present invention, is practically free of any flammable organic matter, reaches fire prevention A1 completely
Grade has heat preservation, sound insulation, intensity high, fire prevention, environmentally friendly, the moisture-proof and overall merits such as quick for installation, is novel environmental protection and energy saving material
Material, thermal coefficient (25 ± 2 DEG C of mean temperature): 0.05~0.08W/ (mk), compression strength: 15.4~20.8MPa.
(3) the heat-insulation wall plate preparation step used in the present invention proposes a kind of completely new middle layer inside forming hole method,
Substantially process is as follows: preparing partial size first in the mixture B particle of 2~3.5mm, mixture B particle is heated, by hot
Mixture B particle is sprinkled on the plastic foamboard of heat-insulation wall plate mould inside, burns staggered perforation in foamed plastics intralamellar part
Channel will then fill mixture C slurry and form firm middle layer after object C slurry solidification to be mixed in through channel,
It is finally by heating middle layer, another typical material plastic grain remaining in middle layer is evaporated, leave stable honeycomb gas
Hole, to reach ideal heat insulation effect；And in the present invention, the middle section of thermal insulation material is divided into two by middle layer
Point, the thermal coefficient of middle layer is extremely low, largely avoided the generation of cold bridge, heat bridge.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the structural schematic diagram of the dust free room of embodiment 1；
Fig. 2 is the structural schematic diagram of sealing plate in embodiment 3；
Fig. 3 is the schematic cross-sectional view of heat-insulation wall plate in embodiment 5；
Fig. 4 is the overlooking structure diagram of 5 middle clamp plate of embodiment；
Fig. 5 be Fig. 4 in along A-A to schematic cross-sectional view；
Fig. 6 is the structural schematic diagram of braced frame in embodiment 6；
Fig. 7 is the flow chart of the construction method of the dust free room of embodiment 4；
Fig. 8 is the flow chart of heat-insulation wall plate preparation step in embodiment 7.
Label declaration in schematic diagram:
1, air-conditioner set；101, air intake filter；102, blast pipe；103, air-exhausting duct；2, air intake cover；201, sealing plate；
202, air inlet；3, level support platform；1-1, clamping plate；1-2, braced frame；1-3, grid cloth；1-4, lug boss；1-5, recess
Portion；1-6, connecting rod.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Therefore, below to the embodiment of the present invention provided in the accompanying drawings
Detailed description be not intended to limit the range of claimed invention, but be merely representative of selected embodiment of the invention.
Based on the embodiments of the present invention, obtained by those of ordinary skill in the art without making creative efforts all
Other embodiments shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, or be somebody's turn to do
Invention product using when the orientation or positional relationship usually put, be merely for convenience of description of the present invention and simplification of the description, cannot
It is interpreted as limitation of the present invention.In addition, term " first ", " second ", " third " etc. are only used for distinguishing description, and cannot understand
For indication or suggestion relative importance.
In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ",
" installation ", " connected ", " connection " etc. shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or
It is integrally connected；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, it can also be by between intermediary
It connects connected, can be the connection inside two elements.For the ordinary skill in the art, can be understood with concrete condition
The concrete meaning of above-mentioned term in the present invention.
The temperature and humidity of dust free room is controlled and is adjusted by combined type purification air-conditioner.However, as science and technology is maked rapid progress
Development, the line width of the especially development of integrated circuit production technology, IC Chip Production develops to by 0.45 micron
0.11 micron, or even developed from micron order to nanoscale, the slight change of environment temperature may influence production technology, cause into
The decline of product rate；Simultaneously as requirement of its production technology to cleanliness is very high, so that exhaust air rate is bigger in dust free room, it is dustless
The control of indoor bulk temperature is relatively difficult.To sum up, this dust free room needs to control by high-precision temperature, to eliminate temperature
Change the influence to production.
Currently, China's building total energy consumption alreadys exceed the 30% of non-renewable energy total quantity consumed, it is the first to occupy energy consumption, and build
Still risen year by year with the ratio that can account for China's energy consumption, building energy conservation have become the energy-efficient major fields of the whole society it
One, wherein building external wall energy-saving heat preservation is one of the emphasis of present building energy conservation consumption reduction.By being analyzed above it is found that dust free room makes
With, needing to carry out indoor temperature by air-conditioner set in the process stringent control, and the power consumption of air-conditioner set occupy it is dustless
More than half of the wastage in bulk or weight energy in the use process of room, therefore, the thermal insulation property of materials for wall is energy-saving in dust free room
Key point.
The invention mainly relates to a kind of good dust free room of thermal insulation property is built, by designing the good nothing of thermal insulation property
Dirt room materials for wall can not only effectively keep the temperature dust free room inside, be conducive to high-precision temperature control in dust free room
System, eliminates as much as influence of the temperature change to production, is better able to realize energy-saving target.
To further appreciate that the contents of the present invention, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment 1
In conjunction with Fig. 1, the dust free room of the present embodiment is above-mentioned including air-conditioner set 1 and the sealing space surrounded by heat-insulation wall plate
The bottom of sealing space is provided with level support platform 3, and air intake cover 2 is provided at the top of sealing space, which passes through air inlet
Pipe 102 is connected to air-conditioner set 1；It is connected to by air-exhausting duct 103 with air-conditioner set 1 around air intake cover 2.
Dust free room in use, needs to carry out strict control, one of them to indoor temperature by air-conditioner set
Important technology index is the indoor temperature uniformity of dust free room, i.e., different location carries out temperature detection in dust free room room, is compared
Whether temperature value keeps relatively uniform at indoor different location, consistent to bulk temperature in dust free room room in production process to meet
The requirement of property, it is ensured that the qualification rate and consistency of product.The air inlet of existing dust free room is being usually situated directly in exhaust outlet just
Top, fresh air are flowed from air inlet to underface, and the exhaust outlet immediately below air inlet directly drains room air, with this
Indoor air circulation is carried out, guarantees dustless indoor temperature control within the specified range, indoor air flowing master dustless at this time
Lower layer's stream mode is presented, seldom there is flow perturbation between different zones.But inventor is by indoor to dust free room more
Point temperature detection discovery, by the way of above-mentioned air circulation, the indoor temperature uniformity of dust free room is unsatisfactory, how ingenious
Overcome this problem, is the project that inventor pays close attention to and studies always.In the present embodiment, inventor has found by experiment simulation,
Air intake cover 2 is set at the top of sealing space, which is connected to by blast pipe 102 with air-conditioner set 1, around air intake cover 2
It is connected to by air-exhausting duct 103 with air-conditioner set 1, can dexterously solve the problems, such as that dust free room room temperature uniformity is bad, had
Body principle is as follows: as illustrated by the arrows in fig. 1 (in Fig. 1 arrow represent air flow direction), fresh air first along air intake cover 2 downwards
Discharge, to be full of entire sealing space, then around the air intake cover 2 under the attraction of air-exhausting duct 103, the fresh air that flows downwards
Larger steering in the horizontal direction occurs, finally flows upwards from below again, and then from the air-exhausting duct 103 around air intake cover 2
It is discharged, in the above process, fresh air is full of downwards entire sealing space first, and steering and the vertical direction of horizontal direction then occurs
Steering greatly improve temperature uniformity so that the air in entire sealing space has carried out sufficient disturbance and mixing, this
The indoor air flowing of Shi Wuchen is mainly in turbulent condition, and the temperature deviation in dust free room at different location can obtain well
Control.
Embodiment 2
The dust free room of the present embodiment, structure is substantially the same manner as Example 1, and more specifically, air intake cover 2 is hole from top to bottom
The channel of diameter flaring, and 2 under shed of air intake cover is to the height of upper opening: height=1:6.2~8.4 of sealing space are (specifically originally
1:6.2 is taken in embodiment), the aperture of 2 under shed of air intake cover: the width of sealing space=1:1.4~2.7 (sealing space herein
Width refer to the relatively narrow side length of sealing space, take 1:1.4 in specific the present embodiment), be provided at the top of sealing space
At least eight air outlets, and above-mentioned at least eight air outlet, around the circumferential equidistantly distributed of air intake cover 2, each air outlet passes through
Air-exhausting duct 103 is connected to air-conditioner set 1.
In the present embodiment, air intake cover 2 is set as the channel of aperture flaring from top to bottom, is conducive to fresh air along bell mouth shape
Air intake cover 2 flow downwards in diffusion type so that fresh air can fully flow to entire dust free room from the beginning, have
Conducive to the air mixing of different location in dust free room, temperature uniformity in dust free room is further increased.In the present embodiment, sealing is empty
Between top be provided at least eight air outlets, and above-mentioned at least eight air outlet is around the circumferential equidistantly distributed of air intake cover 2, on
Setting is stated, dustless indoor air symmetrically is drained around air intake cover 2, the moderate area of local air is avoided to go out
It is existing.Inventor is before determining the technical solution using the present embodiment, primary concern is that being open by bell mouth shape air intake cover 2
The promotion of angle adjusted to realize temperature uniformity, however, it was found that function and effect are not obvious.Hereafter, inventor is by multiple
Digital simulation and experiment discovery guarantee that dustless room air sufficiently disturb, the key that mixes is adjustment 2 size of air intake cover and close
The ratio between bulk is sealed, specifically: the height of setting 2 under shed of air intake cover to upper opening: the height of sealing space=
1:6.2~8.4,2 under shed of air intake cover aperture: width=1:1.4~2.7 of sealing space, using the above number ratios have
The size of air intake cover 2 is arranged in body, and effective disturbance, mixing can be formed to dustless room air, uniform for dustless room temperature
Property promotion significant effect, find by on-site test, designed using the structure of air intake cover 2 in the present embodiment, in dust free room room
Temperature deviation at different location can control well within the scope of ± 0~0.15 DEG C.
Embodiment 3
In conjunction with Fig. 2, the dust free room of the present embodiment, structure is substantially the same manner as Example 2, more specifically, air intake cover 2 it is upper
Opening is provided with sealing plate 201, at least four groups of air inlets 202 is provided on above-mentioned sealing plate 201, every group of air inlet 202 includes
Using sealing plate center point as several air inlets 202 of center of circle circumferential direction equidistantly distributed, above-mentioned at least four groups of air inlets 202 are with same
The arrangement of heart circle formula, and it is smaller (i.e. closer to sealing plate center point two adjacent groups air inlet 202 to surround the distance between circumference value
Several air inlets 202 that each group of air inlet 202 includes equally spacedly are arranged in one using sealing plate center point as the center of circle
On circumference, and smaller closer to the distance between two neighboring circumference of sealing plate center point value), each air inlet 202 is logical
It crosses blast pipe 102 to be connected to air-conditioner set 1, and is provided with air intake filter 101 on blast pipe 102.
In the present embodiment, air intake filter 101 is provided on blast pipe 102, fresh air first passes around the humidification of air-conditioner set 1
Using 101 filtration, purification of air intake filter after processing, be conducive to the effect for promoting fresh air filtration, purification.Since air outlet surrounds
Air intake cover 2 is distributed, and therefore, the fresh air being discharged downwards further away from the air inlet 202 of sealing plate center point is easier by air intake cover 2 weeks
The air outlet enclosed siphons away, and a large amount of fresh airs is be easy to cause to be sucked away without the abundant steering in horizontal direction and vertical direction,
Sufficiently disturbance, mixing are formed to be unable to ensure dustless room air, and in the present embodiment, it is arranged closer to sealing plate center point
Two adjacent groups air inlet 202 surrounds that the distance between circumference value is smaller, so that more fresh airs are from close to sealing plate center point
Position is discharged downwards, and the fresh air of position discharge herein is needed by deflecting biggish in horizontal direction and vertical direction and stream
Dynamic stroke, could be siphoned away by the air outlet around air intake cover 2, be conducive to the region for expanding air agitation, mixing in dust free room.
Embodiment 4
In conjunction with Fig. 7, the present embodiment provides the construction methods of the dust free room based on Examples 1 to 3, specifically include following step
It is rapid:
Step A, dust free room is built: being surrounded sealing space by heat-insulation wall plate, is installed 0.3 in the bottom of above-mentioned sealing space
~0.5m (taking 0.3m in specific the present embodiment) high level support platform 3；Furred ceiling is set at the top of sealing space, and will air inlet
Cover 2 is fixed on above-mentioned furred ceiling, is then installed blast pipe 102, air-exhausting duct 103 and air-conditioner set 1, is completed the construction of dust free room；
Wherein: assembled (due to 2 bulky of air intake cover, integral installation is inconvenient, needs by multiple by multiple modules for air intake cover 2
Module assembly is composed)；
Step B, dedusting: first to dust free room inside carry out hand sweeping, then by dust catcher to dust free room inside into
All objects surface inside dust free room is finally at least wiped an alcohol by row dust suction；
Step C, air cleaning: by blast pipe 102 to the fresh air after filtration, purification is passed through inside dust free room, pass through simultaneously
Air inside dust free room is discharged air-exhausting duct 103, keeps 1~1.5h；
Step D, the epoxy resin of liquid: being poured into the ground of dust free room by laying floor, after epoxy resin solidification, is made
The ground for obtaining dust free room forms horizontal epoxy coating floor；Wherein: being added in the epoxy resin of liquid and account for its quality
10~15% graphite powder (taking 10% in specific the present embodiment).
In the present embodiment, when step A dust free room is built, the horizontal branch of 0.3~0.5m high is installed in the bottom of sealing space
Platform 3 is supportted, can be used for green antistatic rubber that is dust-proof, and being covered with 2mm thickness in the present embodiment in level support platform 3；Step D paving
If when floor, after the epoxy resin of liquid is poured into the ground of dust free room, (epoxy resin of liquid is allowed to be in by Self-leveling
Liquid surface static state) make the ground of dust free room form horizontal epoxy coating floor, in which: the epoxy under liquid condition
Resin trickles automatically after paving is scattered to ground, and this trickling is not arbitrariness, and liquid-state epoxy resin is looked for automatically on ground
Seek low-lying district and filled and led up, finally by full wafer ground trickle at as mirror surface it is smooth after it is static, condensation and solidify, whole process is not
Dependent on manpower wiping.Wherein: being added to the graphite powder for accounting for its quality 10~15% in the epoxy resin of liquid, led by having
The heat and reduce electrostatic that electrical graphite powder can be discharged glibly on floor.
Embodiment 5
In conjunction with Fig. 3~5, the construction method of the dust free room of the present embodiment, content is substantially the same manner as Example 4, more specifically
, heat-insulation wall plate includes inside and outside two laminated planks 1-1 and the filler material between inside and outside two laminated planks 1-1, inside and outside two layers of folder
Lug boss 1-4 and recessed portion 1-5, and lug boss 1-4 and recessed portion 1-5 are equidistantly equipped on plate 1-1 opposite surface respectively
Between be spaced apart.
In actual use, temperature locating for inside and outside two laminated plank often differs huge to existing heat-insulation wall plate, by normal
After year use, under the action of rising-heat contracting-cold, it is often easy to happen problem of Cracking between inside and outside two laminated plank and filler material, this
And the technological deficiency always existed in the prior art.Inventor has found after studying in view of the above technical defects, problem
Have its source in: since heat-insulation wall plate has stronger heat insulation function, throughout the year in, it is outer not to be that interior laminated plank temperature is higher than
Laminated plank is exactly that outer laminated plank temperature is higher than interior laminated plank, and this phenomenon is alternately, cold by long-term alternate heat expansion
After contracting effect, eventually leads to and crack between inside and outside two laminated plank and filler material.In order to overcome the above problem, inventor's warp
Cross test of many times, it has unexpectedly been found that use and distinguish spaced set lug boss on the opposite surface inside and outside two laminated planks 1-1
1-4 and recessed portion 1-5, and the technological means that will be spaced apart between lug boss 1-4 and recessed portion 1-5, can be efficiently against
Problem of Cracking in heat-insulation wall plate between inside and outside two laminated plank and filler material, inventor think after analyzing, using lug boss 1-
The form being spaced apart between 4 and recessed portion 1-5 can more efficiently adapt to inside and outside two laminated plank alternate heat expansion for a long time
Shrinkage effect, so that the resiliency between inside and outside two laminated plank and filler material greatly reinforces；Moreover, lug boss 1-4 and recessed portion
The setting of 1-5 increases the contact area between filler material and clamping plate 1-1, so that the knot between clamping plate 1-1 and filler material
Resultant force gets a promotion.
Embodiment 6
In conjunction with Fig. 6, the construction method of the dust free room of the present embodiment, content is substantially the same manner as Example 5, more specifically,
The braced frame 1-2 symmetrical along heat-insulation wall plate center line two sides, braced frame are provided between inside and outside two laminated planks 1-1
1-2 is the frame structure of cuboid, and passes through a connecting rod 1-6 connection diagonal line on each face of braced frame 1-2.
In the present embodiment, by a connecting rod 1-6 connection diagonal line on each face of braced frame 1-2, so that branch
Each face of support frame frame 1-2 is respectively formed on firm triangular support structure, and when pouring filler material, filler material directly will support
Frame 1-2 is wrapped in inside, so that along the symmetrical braced frame 1-2 in heat-insulation wall plate center line two sides and inside and outside two layers folder
Plate 1-1 forms an entirety.Cold bridge, heat bridge are the southern and northern different calls to same thing phenomenon: being primarily referred to as in building
When peripheral structure and extraneous progress heat conduction, since the heat transfer coefficient at certain positions in building enclosure is significantly greater than other
Position, so that heat is intensively quickly transmitted from these positions, so that the air-conditioning of building, heating load and energy consumption are increased,
Commonly indoor appearance moisture condensation frost, people are referred to as cold bridge or heat bridge in winter for the lintel of armored concrete, collar tie beam
(the general north claims cold bridge).And in the present embodiment, two braced frame 1-2 are symmetrical along heat-insulation wall plate center line, so that branch
The not formed structure being extended continuously along heat-insulation wall plate thickness direction of support frame frame 1-2, effectively prevents the generation of cold bridge, heat bridge.
Embodiment 7
In conjunction with Fig. 8, the construction method of the dust free room of the present embodiment, content is substantially the same manner as Example 6, more specifically,
Wherein the preparation step of heat-insulation wall plate is as follows:
Step 1: splint construction:
The component of following parts by weight is mixed: 15 parts of lime, 65 parts of gypsum, 30 parts of polytetrafluoroethylene (PTFE) are added water, stir into
Dry slurry, is then injected into clamping plate mould, roll-forming, the steam-cured 7h under the conditions of 255 DEG C, 2.2MPa, cooling demoulding
After obtain clamping plate 1-1, finally successively natural curing 7 days, obtained clamping plate 1-1 finished product to clamping plate 1-1 sprinkling maintenance 3 days；
Step 2: main filler material production:
Mixture A is added in blender, water is added, stirs mixture A 7 minutes under 150 revs/min of revolving speed,
Obtain mixture A slurry；Wherein: mixture A is comprised the following components in parts by weight: 20 parts of the basaltic broken stone of 3~5mm of partial size,
35 parts of bottom ash after 15 parts of cement, 20 parts of flyash, 30 parts of slag micropowder, consumer waste incineration；
Step 3: filler material is once filled:
Firstly, clamping plate 1-1 finished surface is scrubbed, the two sides of heat-insulation wall plate mould inside are fixed on, by braced frame 1-2
Symmetrically it is fixed on the two sides of heat-insulation wall plate mould inside center line；
Then, a plastic foamboard is chosen, then plastic foamboard is fixed on vertically in heat-insulation wall plate mould inside
On heart line, and one layer of grid cloth 1-3 is posted respectively on plastic foamboard two sides opposite with braced frame 1-2；
Finally, heat-insulation wall plate mold is fixed on shake table, the vibrating motor of shake table lower part installation is opened, makes vibration electricity
Machine is with the vibration frequency sustained vibration of 1200Hz, while the mixture A slurry prepared to heat-insulation wall plate mould inside casting step 2
Material, until heat-insulation wall plate mould inside fills mixture A slurry；It waits 2 minutes, when heat-insulation wall plate mould inside mixture A is starched
After the liquid level decline of material, vibrating motor is adjusted to the vibration frequency sustained vibration with 2750Hz, is continued to heat-insulation wall plate mold
Internal pour mixture A slurry, until heat-insulation wall plate mould inside fills mixture A slurry again, by heat-insulation wall plate mold from
It is removed on shake table, carries out natural curing；
Step 4: the secondary filling of filler material:
Firstly, mixture B is ground, wherein mixture B is comprised the following components in parts by weight: 30 parts of waste glass powder,
35 parts of 30 parts of 35 parts of bottom ash, slag micropowder, auxiliary agent after consumer waste incineration, auxiliary agent, which comprises the following components in parts by weight, (to be helped
Agent is to be mixed by following substance according to respective parts by weight): 30 parts of anhydrous sodium sulphate, 25 parts of boron ore powder, 10 parts of copper ore, chlorination
25 parts of magnesium, 20 parts of sodium aluminate, 15 parts of sepiolite powder；
Smashed mixture B is put into blender, water is added, stirs mixture B under 150 revs/min of revolving speed
It mixes 35 minutes, obtains mixture B slurry；
Then, mixture B slurry is granulated to form mixture B particle, control the balling-up partial size of mixture B particle 2~
Between 3.5mm, baking mixture B particle；
Finally, heat-insulation wall plate mold is fixed on shake table again, vibrating motor is made persistently to shake with 200 vibration frequency
It is dynamic, a certain amount of mixture B particle for being heated to 350 DEG C is sprinkled on the plastic foamboard of heat-insulation wall plate mould inside, foam plastic
It is mixed object B particle inside flitch and burns staggered through channel from top to bottom, heat-insulation wall plate mold is removed from shake table；
Step 5: filler material is filled three times:
Firstly, mixture C is added in blender, water is added, mixture C is made to stir 35 under 150 revs/min of revolving speed
Minute, obtain mixture C slurry；Wherein: mixture C comprises the following components in parts by weight: husky 30 parts, 15 parts of cement, flyash
15 parts, 20 parts of slag micropowder, 20 parts of bottom ash after consumer waste incineration, 15 parts of latex powder, 10 parts of hydroxypropyl methyl cellulose, carbon
15 parts of SiClx powder, 3 parts of tartaric acid, 5 parts of polypropene staple, 3 parts of odium stearate and 5 parts of triethanolamine；(pass through latex powder and hydroxyl
Propyl methocel thickens thickening, effectively increases the adhesion strength of mixture C to the synergistic effect of cement)
Then, on heat-insulation wall plate mold two sides parallel with plastic foamboard and the bottom of heat-insulation wall plate mold
It is separately connected a guided wave probe on face, is popped one's head in by three guided waves import the super of 27KHz to heat-insulation wall plate mould inside respectively
Mixture C slurry is filled foamed plastics intralamellar part along the through channel of foamed plastics intralamellar part, then to insulated wall by sound wave
Board mold carries out natural curing；
Finally, the spray water on the plastic foamboard of heat-insulation wall plate mould inside, is then concentrated by magnetron to foam
Plastic plate emit 2500MHZ electromagnetic wave 5min, after heat-insulation wall plate mold natural air drying 3 days, demoulding obtain heat-insulation wall plate at
Product.
Currently, the main product of China's external wall outer insulation material is that polystyrene foam plate and polystyrene extruded sheet etc. have
The advantages of machine thermal insulation material, these organic insulation materials is that excellent thermal insulation performance, price are low, but there is also critical defects, are exactly
They belong to combustible material, have the risk for causing fire.In the prior art, answering there are also a kind of middle layer thermal retardation form
Wallboard is closed, this kind of combined wall board mainly reaches heat insulation function by the way that stomata is arranged in the intermediate layer, in order to improve middle layer
One-tenth porosity is generally used as pore former using hydrogen peroxide, foaming agent and egg white etc. in the prior art, but finds through actual use, all
Highly desirable pore-forming effect cannot be reached.The heat-insulation wall plate preparation step used in the present embodiment proposes in a kind of completely new
Forming hole method inside interbed, substantially process are as follows: preparing partial size first in the mixture B particle of 2~3.5mm, by B, mixture
Grain heating, is sprinkled on the plastic foamboard of heat-insulation wall plate mould inside, in plastic foamboard by hot mixture B particle
Portion burns staggered through channel, will then fill mixture C slurry in through channel, after object C slurry solidification to be mixed, i.e. shape
It is finally by heating middle layer, another typical material plastic grain remaining in middle layer is evaporated at firm middle layer, it leaves
Stable honeycomb-like pores, to reach ideal heat insulation effect；It, will be in thermal insulation material by middle layer and in the present embodiment
Between be partially divided into two parts, the thermal coefficient of middle layer is extremely low, largely avoided the generation of cold bridge, heat bridge.
Polytetrafluoroethylene material has many advantages, such as waterproof, corrosion-resistant, against weather, high-low temperature resistant, is widely used in national defence
The important departments such as military project, atomic energy, petroleum, radio, electric machinery, chemical industry.In step 1 splint construction, polytetrafluoroethyl-ne
On the one hand the addition of alkene can directly form waterproof tissue, on the other hand by adding cooperation polytetrafluoroethylene (PTFE) in gypsum slurry,
It is blocked the capillary channel in the netted crystalline texture of gypsum, prevents the immersion of water, improves the waterproof moisture-proof effect of plastering；
Above-mentioned two aspects collective effect, greatly improves the waterproofness of clamping plate 1-1 finished product.
Domestic garbage burning electricity generation industry is quickly grown in recent years, and the waste incineration bottom ash quantity generated therewith is also acute
Increase, this part bottom ash is generally directly used in landfill at present, so not only land occupation resource, but also certain dirt can be caused to environment
Dye.In the main filler material production of step 2, bottom ash, flyash and the slag micropowder etc. after consumer waste incineration are given up in mixture A
Gurry not only significantly improves the durability and anti-flammability of main filler material as admixture, but also solid waste may be implemented
Resource utilization, energy-saving and environmental protection, in terms of have compared with profound significance.
During step 3 filler material is once filled, pasted respectively on the plastic foamboard two sides opposite with braced frame 1-2
There is one layer of grid cloth 1-3, can effectively enhance the tensile strength of final obtained middle layer and main filler material contact surface, and can be effective
Dispersive stress, it is many compared with minute crack by that may be dispersed into originally in the relatively wide seam that middle layer and main filler material contact surface generate,
To form cracking resistance effect；Grid cloth 1-3 generally uses the organic or inorganics material such as rock wool cloth, glass-fiber-fabric to manufacture.Step 3 is filled out
During charge is once filled, mixture A slurry (i.e. main filler material) is divided to two with different vibration frequencies (low-frequency vibration+high-frequency vibration)
It is secondary to fill heat-insulation wall plate mould inside, mixture A slurry can be made to fill in heat-insulation wall plate mould inside more closely knit, thus
Improve the integral strength that heat-insulation wall plate is made.
In the secondary filling of step 4 filler material, hot mixture B particle is sprinkled under the vibration frequency of 200~250Hz
On the plastic foamboard of heat-insulation wall plate mould inside, the staggeredly through channel that foamed plastics intralamellar part can be made to be burnt is uniform
It is distributed in entire foamed plastics intralamellar part, it is ensured that the internal structure even tissue of final obtained middle layer, internal porosity distribution are equal
It is even, be conducive to the heat insulation effect for improving middle layer.
Ultrasonic wave has cavitation effect, specifically: when ultrasonic wave is propagated in a liquid, due to the violent vibration of liquid particle
It is dynamic, small cavity can be generated in liquid internal.These small cavities swell and are closed rapidly, can make to occur between liquid particle fierce
Effect of impact, to generate thousands of pressure to a atmospheric pressure up to ten thousand.This violent interaction between particle plays very well
Mixing effect.During step 5 filler material is filled three times, the through channel by mixture C slurry along foamed plastics intralamellar part is infused
When full foamed plastics intralamellar part, three guided waves, which are popped one's head in, imports the ultrasonic wave of 27~35KHz, ultrasonic wave to heat-insulation wall plate mould inside
During being applied to entire mixture C slurry perfusion as the whole outfield on three directions, there is good stirring action, make
It obtains mixture C slurry perfusion and forms the uniform institutional framework of structure after solidifying；Especially by the cavitation effect of ultrasonic wave, bubble
The another typical material plastic grain of remaining is uniformly separated, is broken up inside foam plastic plate, so that the another typical material plastic grain of remaining is steamed
The hole left after hair is discontinuous discrete holes, is conducive to the heat insulation effect for improving middle layer；It is emphasized that this implementation
During being only applied to entire mixture C slurry perfusion as outfield by ultrasonic wave in example, it could be ultimately formed in middle layer
Discontinuous discrete holes are difficult to reach using on brought by ultrasonic cavitation effect by the high-frequency vibration of common vibrating motor
State effect.
Electromagnetic wave with 2500MHZ or so frequency is known as " microwave ".The vibration frequency of hydrone and microwave are big in food
It causes identical, when microwave stove heating food, very strong oscillating electromagnetic fields is generated in furnace, the hydrone in food is made to make forced vibration,
It resonates, converts thermal energy for electromagnetic radiation energy, so that the temperature of food be made to increase rapidly.Microwave heating technique is to object
Internal whole heating technique, is totally different from the previous mode heated from outside to object, is that one kind greatly mentions
High heating efficiency, the extremely advantageous advanced technology in environmental protection.During step 5 filler material is filled three times, it is passed through 2450~
The microwave of 2500MHZ can easily be heated the plastic foamboard (i.e. middle layer) after watering using the wave fuel factor of microwave, be made
It obtains hydrone therein and generates high fever because the wheel of high speed puts fricting movement, and then wherein remaining another typical material plastic grain is added
Thermal evaporation is fallen, and leaving equally distributed stomata, (wherein, in step 5, other are made residual in middle layer by heating middle layer
The another typical material plastic grain deposited is heated the means that evaporate can also be with, such as can be directly with the high-temperature steam greater than 300 DEG C
Heat-insulation wall plate mold is heated).
The heat-insulation wall plate prepared in the present embodiment is practically free of any flammable organic matter, reaches A1 grades of fire prevention completely,
With heat preservation, sound insulation, intensity is high, fire prevention, environmentally friendly, the moisture-proof and overall merits such as quick for installation, is novel environmental protection and energy saving material,
Its thermal coefficient (25 ± 2 DEG C of mean temperature): 0.05~0.08W/ (mk), compression strength: 15.4~20.8MPa.
Embodiment 8
The construction method of the dust free room of the present embodiment, content is substantially the same manner as Example 7, more specifically, in external splint
The surface of 1-1 coats the coating A of one layer of 2mm thickness, and the preparation step of coating A is as follows: by cerium oxide, aluminium hydroxide, calcium carbonate,
4:4:1:2 carries out ingredient and grinds iron oxide in molar ratio, and the powder after grinding is calcined in 1500 DEG C of air atmosphere
180min obtains powder A；Into powder A, addition accounts for 85% liquid-containing binder of powder A mass ratio, 20% stabilizer, 45%
Acrylate, 10% fire retardant and 9% dispersing agent are mixed to get coating A.(wherein: propylene is added in coating A
After acid ester resin, so that the weatherability of coating A, gloss retention are more excellent, colour retention is good；Fire retardant is expansible graphite, is intumescent
Fire retardant, effect are to generate volume at relatively high temperatures and be largely expanded or generate foam-like material to be covered in surface, shape
At stable heat insulation coating, play isolation air, effectively insulating, to reach fire-retardant purpose)
According to the length of wavelength, sunlight can be divided into ultraviolet light, visible light and infrared ray, and the wavelength of ultraviolet light is less than
400nm accounts for about the 5% of total solar energy；Visible wavelength accounts for about the 45% of total solar energy in 400~760nm；And it is infrared
The wavelength of line is greater than 760nm, accounts for about the 50% of total solar energy.As it can be seen that solar energy focuses primarily upon visible region and infrared region.
Solar radiant heat is entered the room by sunny slope, especially east, west to window and exterior wall and roofing, to cause indoor mistake
Heat, therefore these positions are also building summer heat-insulated key position.The reflectivity of exterior wall coating materials is higher, wall face reflection
Solar heat it is more, and absorb solar heat it is fewer, that is to say, that the heat to indoor conduction is fewer, summer
Air conditioner load is lower.The exterior coating A prepared in the present embodiment, emissivity are 0.85~0.92, can reduce building table
Face and internal temperature, are particularly suitable for that Xia Redong is cold and hot summer and warm winter region, constitute Low emissivity heat transfer structure, improve building structure
Heat insulation, to achieve the purpose that reduce air conditioner refrigerating energy consumption, energy saving.
Embodiment 9
The construction method of the dust free room of the present embodiment, content is substantially the same manner as Example 7, more specifically, above-mentioned cement
The preparation method is as follows:
Step 1., electric furnace phosphoric slag, slag micropowder are mixed and be ground to specific surface area be 380~450m2The composite powder of/kg
A；
Step 2., gypsum, auxiliary material, calcium oxide are mixed and be ground to specific surface area be 550~600m2The composite powder of/kg
B；
3., by composite powder A and composite powder B step mixes to obtain above-mentioned cement.
In the present embodiment, the specific surface area of composite powder A is 380~450m2The specific surface area of/kg, composite powder B be 550~
600m2/ kg, above-mentioned specific surface area numberical range can preferably improve the activity of gained phosphorus slag ultra-sulphate cement, and cost
It is relatively easy to control.
Embodiment 10
The construction method of the dust free room of the present embodiment, content is substantially the same manner as Example 7, more specifically, above-mentioned useless glass
Glass powder is to calcine cullet 8 hours at 950 DEG C, 30~70 μm of partial size of powder B is then ground to, finally into powder B
Addition accounts for 5% zinc stearate of powder B mass ratio, 3% dioctadecylamine, 3% Dispersant MF and 1% methyl-silicone oil, and mixing is dried
It is dry to form.
In the present embodiment, the waste glass powder added in mixture B particle is prepared by the above method, is conducive to B, mixture
The balling-up effect of grain, and improve the hardness of mixture B particle.
Embodiment 11
The dust free room of the present embodiment, structure is substantially the same manner as Example 1, the difference is that: 2 under shed of air intake cover
To the height of upper opening: height=1:8.4 of sealing space, the aperture of 2 under shed of air intake cover: width=1 of sealing space:
2.7。
Embodiment 12
The construction method of the dust free room of the present embodiment, content is substantially the same manner as Example 7, the difference is that: its
The preparation step of middle heat-insulation wall plate is as follows:
Step 1: splint construction:
The component of following parts by weight is mixed: 10 parts of lime, 65 parts of gypsum, 35 parts of polytetrafluoroethylene (PTFE) are added water, stir into
Dry slurry, is then injected into clamping plate mould, roll-forming, the steam-cured 5h under the conditions of 220 DEG C, 2.5MPa, cooling demoulding
After obtain clamping plate 1-1, finally successively natural curing 5 days, obtained clamping plate 1-1 finished product to clamping plate 1-1 sprinkling maintenance 4 days；
Step 2: main filler material production:
Mixture A is added in blender, water is added, stirs mixture A 5 minutes under 180 revs/min of revolving speed,
Obtain mixture A slurry；Wherein: mixture A is comprised the following components in parts by weight: 25 parts of the basaltic broken stone of 3~5mm of partial size,
45 parts of bottom ash after 10 parts of cement, 25 parts of flyash, 25 parts of slag micropowder, consumer waste incineration；
Step 3: filler material is once filled:
Firstly, clamping plate 1-1 finished surface is scrubbed, the two sides of heat-insulation wall plate mould inside are fixed on, by braced frame 1-2
Symmetrically it is fixed on the two sides of heat-insulation wall plate mould inside center line；
Then, a plastic foamboard is chosen, then plastic foamboard is fixed on vertically in heat-insulation wall plate mould inside
On heart line, and one layer of grid cloth 1-3 is posted respectively on plastic foamboard two sides opposite with braced frame 1-2；
Finally, heat-insulation wall plate mold is fixed on shake table, the vibrating motor of shake table lower part installation is opened, makes vibration electricity
Machine is with the vibration frequency sustained vibration of 800Hz, while the mixture A slurry prepared to heat-insulation wall plate mould inside casting step 2
Material, until heat-insulation wall plate mould inside fills mixture A slurry；It waits 3 minutes, when heat-insulation wall plate mould inside mixture A is starched
After the liquid level decline of material, vibrating motor is adjusted to the vibration frequency sustained vibration with 2500Hz, is continued to heat-insulation wall plate mold
Internal pour mixture A slurry, until heat-insulation wall plate mould inside fills mixture A slurry again, by heat-insulation wall plate mold from
It is removed on shake table, carries out natural curing；
Step 4: the secondary filling of filler material:
Firstly, mixture B is ground, wherein mixture B is comprised the following components in parts by weight: 40 parts of waste glass powder,
30 parts of 35 parts of 30 parts of bottom ash, slag micropowder, auxiliary agent after consumer waste incineration, auxiliary agent, which comprises the following components in parts by weight, (to be helped
Agent is to be mixed by following substance according to respective parts by weight): 35 parts of anhydrous sodium sulphate, 20 parts of boron ore powder, 15 parts of copper ore, chlorination
20 parts of magnesium, 30 parts of sodium aluminate, 10 parts of sepiolite powder；
Smashed mixture B is put into blender, water is added, stirs mixture B under 180 revs/min of revolving speed
It mixes 30 minutes, obtains mixture B slurry；
Then, mixture B slurry is granulated to form mixture B particle, control the balling-up partial size of mixture B particle 2~
Between 3.5mm, baking mixture B particle；
Finally, heat-insulation wall plate mold is fixed on shake table again, vibrating motor is made persistently to shake with the vibration frequency of 250Hz
It is dynamic, a certain amount of mixture B particle for being heated to 300 DEG C is sprinkled on the plastic foamboard of heat-insulation wall plate mould inside, foam plastic
It is mixed object B particle inside flitch and burns staggered through channel from top to bottom, heat-insulation wall plate mold is removed from shake table；
Step 5: filler material is filled three times:
Firstly, mixture C is added in blender, water is added, mixture C is made to stir 30 under 180 revs/min of revolving speed
Minute, obtain mixture C slurry；Wherein: mixture C comprises the following components in parts by weight: husky 35 parts, 10 parts of cement, flyash
20 parts, 15 parts of slag micropowder, 25 parts of bottom ash after consumer waste incineration, 10 parts of latex powder, 15 parts of hydroxypropyl methyl cellulose, carbon
10 parts of SiClx powder, 5 parts of tartaric acid, 3 parts of polypropene staple, 5 parts of odium stearate and 3 parts of triethanolamine；(pass through latex powder and hydroxyl
Propyl methocel thickens thickening, effectively increases the adhesion strength of mixture C to the synergistic effect of cement)
Then, on heat-insulation wall plate mold two sides parallel with plastic foamboard and the bottom of heat-insulation wall plate mold
It is separately connected a guided wave probe on face, is popped one's head in by three guided waves import the super of 35KHz to heat-insulation wall plate mould inside respectively
Mixture C slurry is filled foamed plastics intralamellar part along the through channel of foamed plastics intralamellar part, then to insulated wall by sound wave
Board mold carries out natural curing；
Finally, the spray water on the plastic foamboard of heat-insulation wall plate mould inside, is then concentrated by magnetron to foam
Plastic plate emit 2450MHZ electromagnetic wave 7min, after heat-insulation wall plate mold natural air drying 2 days, demoulding obtain heat-insulation wall plate at
Product.
Embodiment 13
The construction method of the dust free room of the present embodiment, content is substantially the same manner as Example 8, the difference is that:
Coat the coating A of one layer of 3mm thickness on the surface of external splint 1-1, the preparation step of coating A is as follows: by cerium oxide,
4:4:1:2 carries out ingredient and grinds in molar ratio for aluminium hydroxide, calcium carbonate, iron oxide, by the powder after grinding at 1300 DEG C
250min is calcined in air atmosphere, obtains powder A；Into powder A addition account for powder A mass ratio 80% liquid-containing binder,
25% stabilizer, 30% acrylate, 12% fire retardant and 7% dispersing agent are mixed to get coating A.
Embodiment 14
The construction method of the dust free room of the present embodiment, content is substantially the same manner as Example 10, the difference is that: glass
Glass powder is to calcine cullet 5 hours at 975 DEG C, 30~70 μm of partial size of powder B is then ground to, finally into powder B
Addition accounts for 3% zinc stearate of powder B mass ratio, 5% dioctadecylamine, 2% Dispersant MF and 2% methyl-silicone oil, and mixing is dried
It is dry to form.
Schematically the present invention and embodiments thereof are described above, description is not limiting, institute in attached drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited to this.So if the common skill of this field
Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution
Similar frame mode and embodiment, are within the scope of protection of the invention.
Claims (4)
1. a kind of manufacturing method of dust free room, which comprises the following steps:
Step A, dust free room build: sealing space is surrounded by heat-insulation wall plate, above-mentioned sealing space bottom installation 0.3~
The level support platform (3) of 0.5m high；Furred ceiling is set at the top of sealing space, and air intake cover (2) is fixed on above-mentioned furred ceiling,
Blast pipe (102), air-exhausting duct (103) and air-conditioner set (1) are then installed, the construction of dust free room is completed；Wherein: air intake cover (2)
It is assembled by multiple modules；
Step B, dedusting: hand sweeping is carried out to dust free room inside first, then dust free room inside is inhaled by dust catcher
All objects surface inside dust free room is finally at least wiped an alcohol by dirt；
Step C, air cleaning: by blast pipe (102) to being passed through the fresh air after filtration, purification inside dust free room, while passing through row
Air inside dust free room is discharged air hose (103), keeps 1~1.5h；
Step D, the epoxy resin of liquid: being poured into the ground of dust free room by laying floor, after epoxy resin solidification, so that nothing
The ground of dirt room forms horizontal epoxy coating floor；Wherein: being added in the epoxy resin of the liquid and account for its quality
10~15% graphite powder；
The heat-insulation wall plate includes inside and outside two laminated plank (1-1) and the filler material between inside and outside two laminated plank (1-1),
Lug boss (1-4) and recessed portion (1-5), and protrusion are equidistantly equipped on the opposite surface of inside and outside two laminated plank (1-1) respectively
It is spaced apart between portion (1-4) and recessed portion (1-5)；
Braced frame (the 1- symmetrical along heat-insulation wall plate center line two sides is provided between inside and outside two laminated plank (1-1)
2), the braced frame (1-2) is the frame structure of cuboid, and passes through a company on each face of braced frame (1-2)
Bar (1-6) connects diagonal line；
The preparation step of the heat-insulation wall plate is as follows:
Step 1: splint construction:
The component of following parts by weight is mixed: 10~15 parts of lime, 50~65 parts of gypsum, 30~35 parts of polytetrafluoroethylene (PTFE) are added
Water stirs into dry slurry, is then injected into clamping plate mould, roll-forming, then at 220~255 DEG C, 2.2~2.5MPa item
Steam-cured 5~7h under part obtains clamping plate (1-1) after cooling demoulding, natural finally successively to clamping plate (1-1) sprinkling maintenance 3~4 days
Maintenance 5~7 days, obtains clamping plate (1-1) finished product；
Step 2: main filler material production:
Mixture A is added in blender, water is added, mixture A is made to stir 5~7 points under 150~180 revs/min of revolving speed
Clock obtains mixture A slurry；Wherein: mixture A is comprised the following components in parts by weight: the basaltic broken stone 20 of 3~5mm of partial size
~25 parts, 10~15 parts of cement, 20~25 parts of flyash, 25~30 parts of slag micropowder, the bottom ash 35 after consumer waste incineration~
45 parts；
Step 3: filler material is once filled:
Firstly, clamping plate (1-1) finished surface is scrubbed, the two sides of heat-insulation wall plate mould inside are fixed on, by braced frame (1-2)
Symmetrically it is fixed on the two sides of heat-insulation wall plate mould inside center line；
Then, a plastic foamboard is chosen, plastic foamboard is then fixed on to the center line of heat-insulation wall plate mould inside vertically
On, and one layer of grid cloth (1-3) is posted respectively on the plastic foamboard and braced frame (1-2) opposite two sides；
Finally, heat-insulation wall plate mold is fixed on shake table, open the vibrating motor of shake table lower part installation, make vibrating motor with
The vibration frequency sustained vibration of 800~1200Hz, while the mixture A slurry prepared to heat-insulation wall plate mould inside casting step 2
Material, until heat-insulation wall plate mould inside fills mixture A slurry；It waits 2~3 minutes, as heat-insulation wall plate mould inside mixture A
After the liquid level decline of slurry, vibrating motor is adjusted to the vibration frequency sustained vibration with 2500~2750Hz, is continued to heat preservation
Pour mixture A slurry inside wallboard mould, until heat-insulation wall plate mould inside fills mixture A slurry again, by insulated wall
Board mold is removed from shake table, carries out natural curing；
Step 4: the secondary filling of filler material:
Firstly, mixture B is ground, wherein mixture B is comprised the following components in parts by weight: 30~40 parts of waste glass powder,
30~35 parts of 30~35 parts of 30~35 parts of bottom ash, slag micropowder, auxiliary agent after consumer waste incineration, the auxiliary agent include following heavy
Measure the component of part: 30~35 parts of anhydrous sodium sulphate, 20~25 parts of boron ore powder, 10~15 parts of copper ore, 20~25 parts of magnesium chloride, sodium aluminate
20~30 parts, 10~15 parts of sepiolite powder；
Smashed mixture B is put into blender, water is added, stirs mixture B under 150~180 revs/min of revolving speed
It mixes 30~35 minutes, obtains mixture B slurry；
Then, mixture B slurry is granulated to form mixture B particle, controls the balling-up partial size of mixture B particle in 2~3.5mm
Between, baking mixture B particle；
Finally, heat-insulation wall plate mold is fixed on shake table again, continue vibrating motor with the vibration frequency of 200~250Hz
Vibration, a certain amount of mixture B particle for being heated to 300~350 DEG C is sprinkled on the plastic foamboard of heat-insulation wall plate mould inside,
Foamed plastics intralamellar part is mixed object B particle and burns staggered through channel from top to bottom, by heat-insulation wall plate mold from shake table
On remove；
Step 5: filler material is filled three times:
Firstly, mixture C is added in blender, water is added, stirs mixture C under 150~180 revs/min of revolving speed
30~35 minutes, obtain mixture C slurry；Wherein: mixture C comprises the following components in parts by weight: husky 30~35 parts, cement 10
~15 parts, 15~20 parts of flyash, 15~20 parts of slag micropowder, 20~25 parts of bottom ash after consumer waste incineration, latex powder 10
~15 parts, 10~15 parts of hydroxypropyl methyl cellulose, 10~15 parts of carborundum powder, 3~5 parts of tartaric acid, polypropene staple 3~
5 parts, 3~5 parts of odium stearate and 3~5 parts of triethanolamine；
Then, on heat-insulation wall plate mold two sides parallel with plastic foamboard and on the bottom surface of heat-insulation wall plate mold
It is separately connected a guided wave probe, is popped one's head in by three guided waves import the super of 27~35KHz to heat-insulation wall plate mould inside respectively
Mixture C slurry is filled foamed plastics intralamellar part along the through channel of foamed plastics intralamellar part, then to insulated wall by sound wave
Board mold carries out natural curing；
Finally, the spray water on the plastic foamboard of heat-insulation wall plate mould inside, is then concentrated by magnetron to foamed plastics
Plate emits 5~7min of electromagnetic wave of 2450~2500MHZ, and after heat-insulation wall plate mold natural air drying 2~3 days, demoulding is protected
Warm wallboard finished product.
2. the manufacturing method of dust free room according to claim 1, it is characterised in that:
The coating A of one layer of 2~3mm thickness is coated on the surface of external splint (1-1), the preparation step of coating A is as follows: will aoxidize
4:4:1:2 ingredient and grind in molar ratio for cerium, aluminium hydroxide, calcium carbonate, iron oxide, by the powder after grinding 1300~
180~250min is calcined in 1500 DEG C of air atmosphere, obtains powder A；Into powder A addition account for powder A mass ratio 80~
85% liquid-containing binder, 20~25% stabilizer, 30~45% acrylates, 10~12% fire retardant and 7
~9% dispersing agent is mixed to get coating A.
3. the manufacturing method of dust free room according to claim 2, which is characterized in that
The cement the preparation method is as follows:
Step 1., electric furnace phosphoric slag, slag micropowder are mixed and be ground to specific surface area be 380~450m2The composite powder A of/kg；
Step 2., gypsum, auxiliary material, calcium oxide are mixed and be ground to specific surface area be 550~600m2The composite powder B of/kg；
3., by composite powder A and composite powder B step mixes to obtain the cement.
4. the manufacturing method of dust free room according to claim 1 or 3, it is characterised in that:
The waste glass powder is to calcine cullet 5~8 hours at 950~975 DEG C, is then ground to 30~70 μm of partial size
Powder B, finally into powder B, addition accounts for 3~5% zinc stearate of powder B mass ratio, 3~5% dioctadecylamines, 2~3%
Dispersant MF and 1~2% methyl-silicone oil, mixing are dried.
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| CN201810406714.0A Active CN108425520B (en) | 2016-06-27 | 2016-06-27 | Dust free room |
| CN201610494869.5A Active CN106150148B (en) | 2016-06-27 | 2016-06-27 | A kind of dust free room |
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| CN201810406715.5A Active CN108547391B (en) | 2016-06-27 | 2016-06-27 | The construction method of dust free room |
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| CN107627447A (en) * | 2017-10-31 | 2018-01-26 | 天津银龙预应力材料股份有限公司 | A kind of track plates steam curing kiln of multi-chamber |
| US10363583B2 (en) | 2017-11-30 | 2019-07-30 | The Procter & Gamble Company | Method and apparatus for particulate control from moving webs |
| CN108180568A (en) * | 2017-12-22 | 2018-06-19 | 科越工程(苏州）有限公司 | A kind of dust free room exhaust system and its mounting process |
| CN108195048A (en) * | 2017-12-28 | 2018-06-22 | 复旦大学附属华山医院 | A kind of GMP laboratories clean air-conditioning system control method |
| CN108361879A (en) * | 2018-05-04 | 2018-08-03 | 苏州瑞之弘空气净化有限公司 | A kind of dust free room feeder |
| CN110242005B (en) * | 2019-06-21 | 2024-04-02 | 南方科技大学 | Magnetic viscous body power generation floor and manufacturing method thereof |
| CN110180871B (en) * | 2019-06-27 | 2024-06-04 | 苏州市东方环境技术研究有限公司 | Explosion-proof processing apparatus of metal powder |
| CN112536722A (en) * | 2019-09-20 | 2021-03-23 | 夏泰鑫半导体(青岛)有限公司 | Slurry supply system and clean room |
| CN112728703B (en) * | 2021-01-14 | 2025-03-07 | 中洁环境科技(西安)集团有限公司 | Quantum ring network, air purification device and fresh air conditioning system |
| CN115218329B (en) * | 2022-07-16 | 2023-07-21 | 浙江蓝绿双城建筑设计有限公司 | Fresh air system for industrial building |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN106150148B (en) | 2018-08-17 |
| CN108547391A (en) | 2018-09-18 |
| CN108425520A (en) | 2018-08-21 |
| CN108425520B (en) | 2019-11-12 |
| CN108533011A (en) | 2018-09-14 |
| CN108547391B (en) | 2019-06-28 |
| CN106150148A (en) | 2016-11-23 |
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