CN108343646B - An electro-hydraulic hybrid drive mechanical arm control system and control method - Google Patents
An electro-hydraulic hybrid drive mechanical arm control system and control method Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
- F15B1/024—Installations or systems with accumulators used as a supplementary power source, e.g. to store energy in idle periods to balance pump load
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/14—Energy-recuperation means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/20507—Type of prime mover
- F15B2211/20515—Electric motor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/88—Control measures for saving energy
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Abstract
Description
技术领域technical field
本发明属于电液混合控制领域,具体涉及一种电液混合驱动式机械臂控制系统及控制方法。The invention belongs to the field of electro-hydraulic hybrid control, and in particular relates to an electro-hydraulic hybrid-driven mechanical arm control system and a control method.
背景技术Background technique
在制造业中,工业机器人已经成为必不可少的机械自动化设备。工业机器人包括仿人机器人、轮式机器人、爬行或蠕动机器人、机械臂。其中,机械臂具有固定活动环节,能够代替人类完成一些危险和大负荷作业劳动,应用场景多样。随着机械自动化的不断推进,机械臂技术应用已日渐成熟,在工业、建筑、物流等多个领域中,机械臂广泛应用于转载大型重载的物体,例如在房屋建造中对离散建筑体进行对接,在桥梁建造中对桥体进行装载。In the manufacturing industry, industrial robots have become essential mechanical automation equipment. Industrial robots include humanoid robots, wheeled robots, crawling or peristaltic robots, and robotic arms. Among them, the robotic arm has a fixed movable link, which can replace human beings to complete some dangerous and heavy-duty tasks, and has various application scenarios. With the continuous advancement of mechanical automation, the application of robotic arm technology has become increasingly mature. In many fields such as industry, construction, and logistics, robotic arms are widely used to reprint large and heavy-duty objects, such as discrete buildings in house construction. Docking, loading of the bridge body during bridge construction.
现有的大型装载机械臂,为适应重型负载工况,常采用大扭矩液压泵作为动力元件,通过液压力驱动马达或缸等执行元件实现工况。为满足更大负载需求和实现更宽作业面积,机械臂会构造双缸同步回路,设置分流集流阀等同步装置消除位置误差。在不同负载条件下(特别是轻载条件),单泵驱动方式导致能量损失增大,高压管路内发热量升高。单泵驱动在大行程下的稳定性也比较差,易造成油缸颤动或者支撑臂压力不足,严重影响作业效果。In order to adapt to heavy load working conditions, the existing large-scale loading manipulators often use high-torque hydraulic pumps as power components, and drive motors or cylinders and other actuators through hydraulic pressure to achieve working conditions. In order to meet greater load requirements and achieve a wider working area, the robotic arm will construct a double-cylinder synchronous circuit, and set up synchronous devices such as diversion and flow valves to eliminate position errors. Under different load conditions (especially light load conditions), the single-pump driving method leads to increased energy loss and increased heat generation in the high-pressure pipeline. The stability of the single-pump drive is also relatively poor under large strokes, which may easily cause the vibration of the oil cylinder or insufficient pressure of the support arm, which seriously affects the operation effect.
发明内容Contents of the invention
本发明的目的在于克服上述不足,提供一种电液混合驱动式机械臂控制系统及控制方法,提高举升稳定性,提高能量利用率,满足多工况下的稳定高效作业需求并实现能量回收再利用。The purpose of the present invention is to overcome the above-mentioned deficiencies, provide an electro-hydraulic hybrid drive type mechanical arm control system and control method, improve lifting stability, improve energy utilization rate, meet stable and efficient operation requirements under multiple working conditions and realize energy recovery Reuse.
为了达到上述目的,一种电液混合驱动式机械臂控制系统,包括设置在机械臂上的两个并联的单杆液压缸,两个单杆液压缸下游分别连接两个双向液压锁,双向液压锁下游设置有比例调速阀,两个比例调速阀均连接单向调速阀,单向调速阀连接第一二位二通电磁开关阀和第一二位二通电磁换向阀,第一二位二通电磁开关阀连接液压-电气二次元件,液压-电气二次元件连接转速测量仪和第二二位二通电磁开关阀,第二二位二通电磁开关阀连接第三二位二通电磁开关阀,第三二位二通电磁开关阀连接第一二位二通电磁换向阀,第一二位二通电磁开关阀连接限压阀,限压阀连接蓄能器和背压式单向阀的输入端,蓄能器连接两个带弹簧液控单向阀的输出端,第一带弹簧液控单向阀的输出端连接单向调速阀的输出端,第二带弹簧液控单向阀的输出端两个单杆液压缸,背压式单向阀的输出端连接第二二位二通电磁换向阀,第一二位二通电磁换向阀和第二二位二通电磁换向阀连接四位六通电磁换向阀,四位六通电磁换向阀连接单向变量叶片泵,单向变量叶片泵通过电动机驱动,两个单杆液压缸均连接压力传感器,机械臂上设置有电阻式位置传感器,转速测量仪、电阻式位置传感器和压力传感器均连接控制器,控制器连接变频器,变频器连接液压-电气二次元件;In order to achieve the above purpose, an electro-hydraulic hybrid drive mechanical arm control system includes two parallel single-rod hydraulic cylinders arranged on the mechanical arm. The downstream of the two single-rod hydraulic cylinders is respectively connected to two bidirectional hydraulic locks. There is a proportional speed regulating valve downstream of the lock, and the two proportional speed regulating valves are connected to the one-way speed regulating valve, and the one-way speed regulating valve is connected to the first two-position two-way electromagnetic switch valve and the first two-position two-way electromagnetic reversing valve. The first two-position two-way electromagnetic switch valve is connected to the hydraulic-electric secondary element, the hydraulic-electric secondary element is connected to the speed measuring instrument and the second two-position two-way electromagnetic switch valve, and the second two-position two-way electromagnetic switch valve is connected to the third Two-position two-way electromagnetic switch valve, the third two-position two-way electromagnetic switch valve is connected to the first two-position two-way electromagnetic reversing valve, the first two-position two-way electromagnetic switch valve is connected to the pressure limiting valve, and the pressure limiting valve is connected to the accumulator and the input end of the back pressure check valve, the accumulator is connected to the output ends of the two spring hydraulic control check valves, the output end of the first spring hydraulic control check valve is connected to the output end of the one-way speed regulating valve, The output end of the second hydraulic control check valve with spring is two single-rod hydraulic cylinders, the output end of the back pressure check valve is connected to the second two-position two-way electromagnetic reversing valve, and the first two-position two-way electromagnetic reversing valve The second two-position two-way electromagnetic reversing valve is connected to the four-position six-way electromagnetic reversing valve, and the four-position six-way electromagnetic reversing valve is connected to the one-way variable vane pump, which is driven by the motor, and the two single-rod hydraulic pressure All cylinders are connected to pressure sensors, and the mechanical arm is equipped with a resistive position sensor. The speed measuring instrument, resistive position sensor and pressure sensor are all connected to the controller. The controller is connected to the frequency converter, and the frequency converter is connected to hydraulic-electrical secondary components;
控制器用于采集转速测量仪、电阻式位置传感器、压力传感器分别输出的转速信号、位置信号和压力信号,转换为反馈控制信号,并通过变频器变频后发送至液压-电气二次元件;The controller is used to collect the speed signal, position signal and pressure signal output by the speed measuring instrument, resistive position sensor and pressure sensor respectively, convert them into feedback control signals, and send them to the hydraulic-electric secondary components after frequency conversion by the frequency converter;
液压-电气二次元件包括与变频器连接的控制单元,控制单元连接发动机和液压泵,控制单元用于切换发动机或液压泵连接第一二位二通电磁开关阀和第二二位二通电磁开关阀。The hydraulic-electrical secondary component includes a control unit connected to the frequency converter. The control unit is connected to the engine and the hydraulic pump. The control unit is used to switch the engine or the hydraulic pump and is connected to the first two-position two-way solenoid switch valve and the second two-position two-way solenoid valve. switch valve.
液压-电气二次元件连接限压阀,限压阀连接两个第一单向阀的输入端,其中一个第一单向阀输出端连接两个单杆液压缸、第二二位二通电磁开关阀、第三二位二通电磁开关阀和第二二位二通电磁换向阀,另一个第一单向阀输出端连接单向调速阀的输出端。The hydraulic-electrical secondary component is connected to the pressure limiting valve, and the pressure limiting valve is connected to the input ends of the two first one-way valves, and the output end of one of the first one-way valves is connected to two single-rod hydraulic cylinders, and the second two-position two-way solenoid The on-off valve, the third two-position two-way electromagnetic switch valve and the second two-position two-way electromagnetic reversing valve, and the output end of the other first one-way valve is connected to the output end of the one-way speed regulating valve.
液压-电气二次元件连接补油溢流阀,补油溢流阀连接两个第二单向阀的输出端,其中一个第二单向阀的输入端连接两个单杆液压缸、第二二位二通电磁开关阀、第三二位二通电磁开关阀和第二二位二通电磁换向阀,另一个第二单向阀的输入端连接单向调速阀的输出端。The hydraulic-electrical secondary element is connected to the charge relief valve, and the charge relief valve is connected to the output ends of two second check valves, and the input end of one of the second check valves is connected to two single-rod hydraulic cylinders, the second The two-position two-way electromagnetic switch valve, the third two-position two-way electromagnetic switch valve and the second two-position two-way electromagnetic reversing valve, and the input end of the second one-way valve is connected to the output end of the one-way speed regulating valve.
第三二位二通电磁开关阀连接第一位置开关。The third two-position two-way electromagnetic switch valve is connected to the first position switch.
第一二位二通电磁开关阀和第二二位二通电磁开关阀均连接第二位置开关。Both the first two-position two-way electromagnetic switch valve and the second two-position two-way electromagnetic switch valve are connected to the second position switch.
比例调速阀采用单向阀桥式结构。The proportional speed regulating valve adopts a one-way valve bridge structure.
一种电液混合驱动式机械臂控制系统的控制方法,当处于轻载快速起升工况时,四位六通电磁换向阀切换到左一位,第二位置开关接触闭合,第二位置开关控制第一二位二通电磁换向阀和第二二位二通电磁换向阀切换左位、第一二位二通电磁换向阀和第二二位二通电磁换向阀切换上位,液压-电气二次元件的油路被切断不工作,单向变量叶片泵的压力油口直接与液压缸两端油路相通,高压油液在四位六通电磁换向阀阀内合流,形成差动回路,轻载工况下机械臂快速起升。A control method for an electro-hydraulic hybrid driven manipulator control system. When it is in the light-load rapid lifting working condition, the four-position six-way electromagnetic reversing valve is switched to the left position, the second position switch is closed, and the second position is closed. The switch controls the first two-position two-way electromagnetic reversing valve and the second two-position two-way electromagnetic reversing valve to switch to the left position, the first two-position two-way electromagnetic reversing valve and the second two-position two-way electromagnetic reversing valve to switch to the upper position , the oil circuit of the hydraulic-electrical secondary component is cut off and does not work. The pressure oil port of the one-way variable vane pump is directly connected to the oil circuit at both ends of the hydraulic cylinder, and the high-pressure oil flows in the four-position six-way electromagnetic reversing valve. A differential circuit is formed, and the mechanical arm is lifted quickly under light load conditions.
一种电液混合驱动式机械臂控制系统的控制方法,当处于重载平稳起升工况时,四位六通电磁换向阀切换到左二位,第三二位二通电磁通断阀接通、第一二位二通电磁换向阀和第二二位二通电磁换向阀处于上位,单向变量叶片泵为低压侧补油,第一二位二通电磁换向阀和第二二位二通电磁换向阀处于接通状态,电气-液压二次元件接入回路,并工作在“发动机-液压泵”模式,组成泵控缸闭式回路,高压油通过单向调速阀后打开两个比例调速阀和两个双向液压锁,推动液压缸平稳抬升,与此同时,高压油打开第二带弹簧液控单向阀,蓄能器释放压力油为低压侧补油,在抬升过程中,压力传感器输出系统压力信号,电阻式位置传感器输出高度信号,转速测量仪输出转速信号,通过控制器将反馈电信号输入变频器,变频器补偿发动机的转速差,提高起升稳定性。A control method for an electro-hydraulic hybrid driven manipulator control system. When the heavy load is in a stable lifting condition, the four-position six-way electromagnetic reversing valve is switched to the left two-position, and the third two-position two-way electromagnetic on-off valve connected, the first two-position two-way electromagnetic reversing valve and the second two-position two-way electromagnetic reversing valve are in the upper position, the one-way variable vane pump supplies oil for the low-pressure side, the first two-position two-way electromagnetic reversing valve and the second The two-two-position two-way electromagnetic reversing valve is in the connected state, the electrical-hydraulic secondary components are connected to the circuit, and work in the "engine-hydraulic pump" mode to form a pump-controlled cylinder closed circuit, and the high-pressure oil is regulated through one-way After the valve, open two proportional speed regulating valves and two two-way hydraulic locks to push the hydraulic cylinder to rise steadily. At the same time, the high-pressure oil opens the second hydraulic control check valve with spring, and the accumulator releases the pressure oil to replenish the low-pressure side. , during the lifting process, the pressure sensor outputs the system pressure signal, the resistive position sensor outputs the height signal, the speed measuring instrument outputs the speed signal, and the feedback electric signal is input into the frequency converter through the controller, and the frequency converter compensates the speed difference of the engine to improve the lifting speed. stability.
一种电液混合驱动式机械臂控制系统的控制方法,当处于重力降落工况时,四位六通电磁换向阀切换到右位,此时第一位置开关接触闭合,第三二位二通电磁通断阀得电断开,切断管路低压侧与液压油源的连接,单向变量叶片泵输出高压油打开背压式单向阀,为蓄能器充能,第一二位二通电磁换向阀和第二二位二通电磁换向阀处于接通状态,电气-液压二次元件16接入回路,并工作在“液压马达-发电机”模式,受重力作用,单杆液压缸下降,高压油驱动液压马达输出扭矩,重载下降工况时,若满足降落高度大于2/3以上缸行程,转速大于发电机额定转速,与马达同轴的发电机线圈旋转生电,为蓄能器充电,实现能量回收。A control method for an electro-hydraulic hybrid driven manipulator control system. When in the gravity falling condition, the four-position six-way electromagnetic reversing valve is switched to the right position. At this time, the first position switch is closed, and the third two position two The electromagnetic on-off valve is energized and disconnected, cutting off the connection between the low-pressure side of the pipeline and the hydraulic oil source, and the one-way variable vane pump outputs high-pressure oil to open the back-pressure check valve to charge the accumulator. The through electromagnetic reversing valve and the second two-position two-way electromagnetic reversing valve are in the connected state, the electrical-hydraulic secondary element 16 is connected to the circuit, and works in the "hydraulic motor-generator" mode, under the action of gravity, the single-rod The hydraulic cylinder is lowered, and the high-pressure oil drives the hydraulic motor to output torque. When the heavy load is lowered, if the lowering height is greater than 2/3 of the cylinder stroke and the speed is greater than the rated speed of the generator, the generator coil coaxial with the motor rotates to generate electricity. Charge the accumulator for energy recovery.
与现有技术相比,本发明设置电动机控制的单向变量叶片泵与液压-电气二次元件两种动力元件,在不同负载工况下采取不同的负载驱动方式。轻载工况下,供油源处单向变量叶片泵供油,回路实现阀内合流,并联的单杆液压缸快速动作实现快速起升;重载平稳上升工况下,液压-电气二次元件切换“发动机-液压泵”模式,发动机输出扭矩驱动液压泵运转,构成泵控缸闭式回路;重力降落工况下,液压-电气二次元件切换“液压马达-发电机”模式,机械臂重力下降时释放的能量驱动液压马达输出扭矩。在达到一定系统压力和下降高度情况下,与液压马达同轴的发电机产生电量,为蓄电池充电。本发明采用闭环反馈系统反馈实时电信号,控制变频器补偿发动机转速差,提高机械臂重载工况下平稳性,提高同步回路位置精度;增强负载适应性,提升不同工况下的起升平稳性;可实现能量的回收和再利用。Compared with the prior art, the present invention sets two kinds of power elements, a motor-controlled one-way variable vane pump and a hydraulic-electric secondary element, and adopts different load driving modes under different load conditions. Under light load conditions, the oil supply source is supplied by a unidirectional variable vane pump, and the circuit realizes confluence in the valve, and the parallel single-rod hydraulic cylinders move quickly to achieve rapid lifting; under heavy load steady rising conditions, the hydraulic-electric secondary The component switches the "engine-hydraulic pump" mode, and the output torque of the engine drives the hydraulic pump to run, forming a closed loop of the pump control cylinder; under the condition of gravity falling, the hydraulic-electric secondary component switches the "hydraulic motor-generator" mode, and the mechanical arm The energy released when the force of gravity falls drives the hydraulic motor to output torque. When a certain system pressure and descending height are reached, the generator coaxial with the hydraulic motor generates electricity to charge the battery. The invention adopts a closed-loop feedback system to feed back real-time electrical signals, controls the frequency converter to compensate for the engine speed difference, improves the stability of the mechanical arm under heavy load conditions, improves the position accuracy of the synchronization loop, enhances the load adaptability, and improves the lifting stability under different working conditions performance; energy recovery and reuse can be achieved.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明轻载起升工况控制流程图;Fig. 2 is the control flow chart of light-load hoisting working condition of the present invention;
图3为本发明重载平稳上升工况控制流程图;Fig. 3 is the flow chart of the control of the heavy load steady rising working condition of the present invention;
图4为本发明重力降落工况控制流程图;Fig. 4 is the flow chart of the control of the gravity falling working condition of the present invention;
其中,1、单杆液压缸、2、双向液压锁、3、比例调速阀、4、单向调速阀、5、单向阀、6、限压阀、7、单向阀、8补油溢流阀、9.1、第一带弹簧液控单向阀、9.2、第二带弹簧液控单向阀、10、限压阀、11、蓄能器、12、背压式单向阀、13、单向变量叶片泵、14、四位六通电磁换向阀、15.1、第一位置开关、15.2、第二位置开关、16、液压—电气二次元件、17.1、第一二位二通电磁开关阀、17.2、第二二位二通电磁开关阀、18、第三二位二通电磁开关阀、19.1第一二位二通电磁换向阀、19.2第二二位二通电磁换向阀、20、转速测量仪、21、电阻式位置传感器、22、压力传感器。Among them, 1. Single-rod hydraulic cylinder, 2. Two-way hydraulic lock, 3. Proportional speed regulating valve, 4. One-way speed regulating valve, 5. One-way valve, 6. Pressure limiting valve, 7. One-way valve, 8 supplementary Oil overflow valve, 9.1, the first hydraulic control check valve with spring, 9.2, the second hydraulic control check valve with spring, 10, pressure limiting valve, 11, accumulator, 12, back pressure check valve, 13. One-way variable vane pump, 14, four-position six-way electromagnetic reversing valve, 15.1, first position switch, 15.2, second position switch, 16, hydraulic-electric secondary component, 17.1, first two-position two-way Solenoid switch valve, 17.2, second two-position two-way electromagnetic switch valve, 18, third two-position two-way electromagnetic switch valve, 19.1 first two-position two-way electromagnetic reversing valve, 19.2 second two-position two-way electromagnetic reversing valve Valve, 20, rotational speed measuring instrument, 21, resistive position sensor, 22, pressure sensor.
具体实施方式Detailed ways
下面结合附图对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
参见图1,一种电液混合驱动式机械臂控制系统包括设置在机械臂上的两个并联的单杆液压缸1,两个单杆液压缸1下游分别连接两个双向液压锁2,双向液压锁2下游设置有比例调速阀3,两个比例调速阀3均连接单向调速阀4,单向调速阀4连接第一二位二通电磁开关阀17.1和第一二位二通电磁换向阀19.1,第一二位二通电磁开关阀17.1连接液压-电气二次元件16,液压-电气二次元件16连接转速测量仪20和第二二位二通电磁开关阀17.2,第二二位二通电磁开关阀17.2连接第三二位二通电磁开关阀18,第三二位二通电磁开关阀18连接第一二位二通电磁换向阀19.1,第一二位二通电磁开关阀17.1连接限压阀10,限压阀10连接蓄能器11和背压式单向阀12的输入端,蓄能器11连接两个带弹簧液控单向阀的输出端,第一带弹簧液控单向阀9.1的输出端连接单向调速阀4的输出端,第二带弹簧液控单向阀9.2的输出端两个单杆液压缸1,背压式单向阀12的输出端连接第二二位二通电磁换向阀19.2,第一二位二通电磁换向阀19.1和第二二位二通电磁换向阀19.2连接四位六通电磁换向阀14,四位六通电磁换向阀14连接单向变量叶片泵13,单向变量叶片泵13通过电动机驱动,两个单杆液压缸1均连接压力传感器22,机械臂上设置有电阻式位置传感器21,转速测量仪20、电阻式位置传感器21和压力传感器22均连接控制器,控制器连接变频器,变频器连接液压-电气二次元件16;Referring to Fig. 1 , an electro-hydraulic hybrid driven manipulator control system includes two parallel single-rod hydraulic cylinders 1 arranged on the manipulator. The downstream of the hydraulic lock 2 is provided with a proportional speed regulating valve 3, and the two proportional speed regulating valves 3 are connected to the one-way speed regulating valve 4, and the one-way speed regulating valve 4 is connected to the first two-position two-way electromagnetic switch valve 17.1 and the first two-position Two-way electromagnetic reversing valve 19.1, the first two-position two-way electromagnetic switch valve 17.1 is connected to the hydraulic-electric secondary element 16, and the hydraulic-electric secondary element 16 is connected to the speed measuring instrument 20 and the second two-position two-way electromagnetic switch valve 17.2 , the second two-position two-way electromagnetic switch valve 17.2 is connected to the third two-position two-way electromagnetic switch valve 18, the third two-position two-way electromagnetic switch valve 18 is connected to the first two-position two-way electromagnetic reversing valve 19.1, the first two-position The two-way electromagnetic switch valve 17.1 is connected to the pressure limiting valve 10, the pressure limiting valve 10 is connected to the input end of the accumulator 11 and the back pressure check valve 12, and the accumulator 11 is connected to the output ends of the two hydraulic control check valves with springs , the output end of the first hydraulic control check valve 9.1 with spring is connected to the output end of the one-way speed control valve 4, the output end of the second hydraulic control check valve 9.2 with spring is two single-rod hydraulic cylinders 1, back pressure single The output end of the directional valve 12 is connected to the second two-position two-way electromagnetic reversing valve 19.2, the first two-position two-way electromagnetic reversing valve 19.1 and the second two-position two-way electromagnetic reversing valve 19.2 are connected to the four-position six-way electromagnetic reversing valve Valve 14, the four-position six-way electromagnetic reversing valve 14 is connected to the one-way variable vane pump 13, the one-way variable vane pump 13 is driven by the motor, the two single-rod hydraulic cylinders 1 are connected to the pressure sensor 22, and the mechanical arm is equipped with a resistive The position sensor 21, the speed measuring instrument 20, the resistive position sensor 21 and the pressure sensor 22 are all connected to the controller, the controller is connected to the frequency converter, and the frequency converter is connected to the hydraulic-electric secondary element 16;
控制器用于采集转速测量仪20、电阻式位置传感器21、压力传感器22分别输出的转速信号、位置信号和压力信号,转换为反馈控制信号,并通过变频器变频后发送至液压-电气二次元件16;The controller is used to collect the speed signal, position signal and pressure signal respectively output by the speed measuring instrument 20, the resistive position sensor 21 and the pressure sensor 22, convert them into feedback control signals, and send them to the hydraulic-electric secondary components after frequency conversion by the frequency converter 16;
液压-电气二次元件16包括与变频器连接的控制单元,控制单元连接发动机和液压泵,控制单元用于切换发动机或液压泵连接第一二位二通电磁开关阀17.1和第二二位二通电磁开关阀17.2。The hydraulic-electric secondary element 16 includes a control unit connected to the frequency converter, the control unit is connected to the engine and the hydraulic pump, and the control unit is used to switch the engine or the hydraulic pump to connect the first two-position two-way electromagnetic switch valve 17.1 and the second two-position two-way Through electromagnetic switching valve 17.2.
液压-电气二次元件16连接限压阀6,限压阀6连接两个第一单向阀5的输入端,其中一个第一单向阀5输出端连接两个单杆液压缸1、第二二位二通电磁开关阀17.2、第三二位二通电磁开关阀18和第二二位二通电磁换向阀19.2,另一个第一单向阀5输出端连接单向调速阀4的输出端。The hydraulic-electrical secondary element 16 is connected to the pressure limiting valve 6, and the pressure limiting valve 6 is connected to the input ends of the two first one-way valves 5, and the output end of one of the first one-way valves 5 is connected to the two single-rod hydraulic cylinders 1 and 1. The second two-position two-way electromagnetic switch valve 17.2, the third two-position two-way electromagnetic switch valve 18 and the second two-position two-way electromagnetic reversing valve 19.2, and the output end of the other first one-way valve 5 is connected to the one-way speed regulating valve 4 output terminal.
液压-电气二次元件16连接补油溢流阀8,补油溢流阀8连接两个第二单向阀7的输出端,其中一个第二单向阀7的输入端连接两个单杆液压缸1、第二二位二通电磁开关阀17.2、第三二位二通电磁开关阀18和第二二位二通电磁换向阀19.2,另一个第二单向阀7的输入端连接单向调速阀4的输出端。The hydraulic-electrical secondary element 16 is connected to the charge relief valve 8, and the charge relief valve 8 is connected to the output ends of two second check valves 7, and the input end of one of the second check valves 7 is connected to two single-rod Hydraulic cylinder 1, the second two-position two-way electromagnetic switch valve 17.2, the third two-position two-way electromagnetic switch valve 18 and the second two-position two-way electromagnetic reversing valve 19.2, and the input end of the other second one-way valve 7 is connected to The output end of one-way speed regulating valve 4.
第三二位二通电磁开关阀18连接第一位置开关15.1,第一二位二通电磁开关阀17.1和第二二位二通电磁开关阀17.2均连接第二位置开关15.2。The third two-position two-way electromagnetic switch valve 18 is connected to the first position switch 15.1, and the first two-position two-way electromagnetic switch valve 17.1 and the second two-position two-way electromagnetic switch valve 17.2 are both connected to the second position switch 15.2.
比例调速阀3采用单向阀桥式结构。The proportional speed regulating valve 3 adopts a one-way valve bridge structure.
参见图2,轻载快速起升工况:四位六通换向阀14切换到左1位,第二位置开关15.2接触闭合。第二位置开关15.2控制第一二位二通电磁开关阀17.1和第二二位电磁开关阀17.2切换左位、第一二位二通电磁换向阀19.1和第二二位二通电磁换向阀19.2切换上位,液压-电气二次元件16油路被切断不工作。单向变量叶片泵13压力油口直接与液压缸两端油路相通,高压油液在四位六通电磁换向阀14阀内合流,形成差动回路。轻载工况下机械臂快速起升。Referring to Fig. 2, light-load rapid lifting working condition: the four-position six-way reversing valve 14 is switched to the left position, and the second position switch 15.2 is contacted and closed. The second position switch 15.2 controls the first two-position two-way electromagnetic switch valve 17.1 and the second two-position electromagnetic switch valve 17.2 to switch the left position, the first two-position two-way electromagnetic reversing valve 19.1 and the second two-position two-way electromagnetic reversing valve The valve 19.2 switches to the upper position, and the oil circuit of the hydraulic-electric secondary component 16 is cut off and does not work. The pressure oil port of the one-way variable vane pump 13 is directly connected with the oil passages at both ends of the hydraulic cylinder, and the high-pressure oil flows in the four-position six-way electromagnetic reversing valve 14 to form a differential circuit. The robotic arm lifts quickly under light load conditions.
参见图3,重载平稳起升工况:四位六通换向阀14切换到左2位,第三二位二通电磁开关阀18接通、第一二位二通电磁换向阀19.1和第二二位二通电磁换向阀19.2处于上位,单向变量叶片泵13为低压侧补油。第一二位二通电磁开关阀17.1和第二二位电磁开关阀17.2处于接通状态,电气-液压二次元件16接入回路,并工作在“发动机-液压泵”模式,组成泵控缸闭式回路。高压油通过限压阀6后打开比例调速阀和双向液压锁,推动液压缸平稳抬升。与此同时,高压油打开第二带弹簧液控单向阀9.2,蓄能器释放压力油为低压侧补油。在抬升过程中,压力传感器22输出系统压力信号,电阻式位置传感器21输出高度信号,转速测量仪20输出转速信号,通过控制器将反馈电信号输入变频器,变频器补偿发动机的转速差,提高起升稳定性。See Fig. 3, heavy-duty steady lifting working condition: the four-position six-way reversing valve 14 is switched to the left two positions, the third two-position two-way electromagnetic switch valve 18 is connected, the first two-position two-way electromagnetic reversing valve 19.1 And the second 2-position 2-way electromagnetic reversing valve 19.2 is in the upper position, and the one-way variable vane pump 13 is oil supplement for the low-pressure side. The first two-position two-way electromagnetic switch valve 17.1 and the second two-position electromagnetic switch valve 17.2 are in the on state, the electrical-hydraulic secondary element 16 is connected to the circuit, and works in the "engine-hydraulic pump" mode to form a pump control cylinder closed loop. After the high-pressure oil passes through the pressure limiting valve 6, the proportional speed regulating valve and the two-way hydraulic lock are opened to push the hydraulic cylinder to lift smoothly. At the same time, the high-pressure oil opens the second spring hydraulic control check valve 9.2, and the accumulator releases the pressure oil to supplement the low-pressure side. During the lifting process, the pressure sensor 22 outputs the system pressure signal, the resistive position sensor 21 outputs the height signal, and the rotational speed measuring instrument 20 outputs the rotational speed signal, and the feedback electric signal is input into the frequency converter through the controller, and the frequency converter compensates the rotational speed difference of the engine, thereby improving Lifting stability.
参见图4,重力降落工况:四位六通电磁换向阀14切换到右位,此时第一位置开关15.1接触闭合,第三二位二通电磁开关阀18得电断开,切断管路低压侧与液压油源的连接。单向变量叶片泵13输出高压油打开背压式单向阀12,为蓄能器11充能。(在起升工况下,下路高压油打开低压油路一端的第二带弹簧液控单向阀9.2,蓄能器11输出压力油为低压油路补油。)第一二位二通电磁开关阀17.1和第二二位电磁开关阀17.2处于接通状态,电气-液压二次元件16接入回路,并工作在“液压马达-发电机”模式。受重力作用,液压缸下降,高压油驱动液压马达输出扭矩。重载下降工况时,若满足降落高度大于2/3以上缸行程,转速大于发电机额定转速,与马达同轴的发电机线圈旋转生电,为蓄电池充电,实现能量回收。Referring to Fig. 4, the working condition of gravity drop: the four-position six-way electromagnetic reversing valve 14 is switched to the right position, at this time the first position switch 15.1 is contacted and closed, the third two-position two-way electromagnetic switch valve 18 is energized and disconnected, and the pipe is cut off. The connection between the low pressure side of the road and the hydraulic oil source. The one-way variable vane pump 13 outputs high-pressure oil to open the back pressure check valve 12 to charge the accumulator 11 . (In hoisting conditions, the lower high-pressure oil opens the second spring-loaded hydraulic control check valve 9.2 at one end of the low-pressure oil circuit, and the pressure oil output from the accumulator 11 is used to replenish oil for the low-pressure oil circuit.) The first two-position two-way The electromagnetic switch valve 17.1 and the second two-position electromagnetic switch valve 17.2 are in the on state, the electrical-hydraulic secondary element 16 is connected to the circuit, and works in the "hydraulic motor-generator" mode. Under the action of gravity, the hydraulic cylinder descends, and the high-pressure oil drives the hydraulic motor to output torque. In heavy-load descending conditions, if the landing height is greater than 2/3 of the cylinder stroke and the speed is greater than the rated speed of the generator, the generator coil coaxial with the motor rotates to generate electricity to charge the battery and realize energy recovery.
现有方案中轻载重载工况下都由一个泵驱动,能量损失大且作业效率受限制。本方案通过增设电动机控制的单向液压泵,设置快速起升工况,可以显著提高轻载和空载时的机械臂作业效率。In the existing scheme, under light load and heavy load conditions, it is driven by a pump, which results in large energy loss and limited operating efficiency. In this solution, by adding a one-way hydraulic pump controlled by an electric motor and setting a fast-lifting working condition, the operating efficiency of the manipulator under light load and no load can be significantly improved.
现有方案中重载工况起升时易抖动,作业高度较大时起升困难。本方案设置多个机构确保机械臂重载起升工况时,压力恒定且起升平稳:1、蓄能器向低压侧供油。2、单向液压泵向低压侧供油。3、比例调速阀设置单向阀桥式结构,仅一条油路可传输油液,另一条油路受高压油作用关闭,避免“掉臂”。4、闭环反馈回路实时输出反馈电信号,控制变频器对发动机进行转差补偿。In the existing scheme, it is easy to shake when lifting under heavy load conditions, and it is difficult to lift when the working height is high. This scheme sets up multiple mechanisms to ensure that the pressure is constant and the lifting is stable when the manipulator is under heavy load lifting conditions: 1. The accumulator supplies oil to the low pressure side. 2. The one-way hydraulic pump supplies oil to the low pressure side. 3. The proportional speed regulating valve is equipped with a one-way valve bridge structure. Only one oil circuit can transmit oil, and the other oil circuit is closed by high-pressure oil to avoid "missing arms". 4. The closed-loop feedback loop outputs feedback electrical signals in real time, and controls the frequency converter to perform slip compensation on the engine.
现有技术中采用动力降落的方案能量损耗很大,现有的重力降落方案则没有考虑重力势能的有效利用。本方案中引入电气-液压二次元件,在重力降落时切换为“液压马达-发电机”模式,可以将重物的势能转化为马达转矩,在达到一定系统压力和下降高度情况下,马达驱动发电机,为蓄能器充电,实现能量的有效再利用。In the prior art, the energy loss of the power landing scheme is very large, and the existing gravity landing scheme does not consider the effective use of the gravitational potential energy. In this scheme, electric-hydraulic secondary components are introduced to switch to the "hydraulic motor-generator" mode when gravity falls, which can convert the potential energy of the heavy object into motor torque. When a certain system pressure and falling height are reached, the motor Drive the generator to charge the accumulator to realize the effective reuse of energy.
本方案引入了位置精度较高的比例调速阀,可以满足复杂工况下的更高精度作业需求。该装置还具有一定的调速范围,通过电信号同步调整比例调速阀的开口,可以实时调整机械臂起升或降落速度。This solution introduces a proportional speed regulating valve with high position accuracy, which can meet the higher precision operation requirements under complex working conditions. The device also has a certain range of speed regulation, and the opening of the proportional speed regulating valve can be adjusted synchronously through the electrical signal, so that the lifting or lowering speed of the mechanical arm can be adjusted in real time.
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