CN100535454C - Energy-store state-liquid driving device of secondary flow-regulation coupling hydraulic energy accumulator - Google Patents
Energy-store state-liquid driving device of secondary flow-regulation coupling hydraulic energy accumulator Download PDFInfo
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Abstract
二次调节流量耦联液压蓄能器储能静液传动装置,涉及到一种二次调节静液传动方法及系统。它解决了现有二次调节静液传动系统中存在的只能在较小范围内允许压力变化的恒压网络与需要在较大范围内压力变化的液压蓄能器能量回收子系统之间的矛盾。它采用液压蓄能器输出高压油驱动蓄能液压泵/马达与电动机一起驱动液压油缸带动负载上行,当负载需要下行的时候,负载驱动液压泵/马达和蓄能液压泵/马达分别转换工况,将液压油缸在负载重力作用下下行过程中产生的势能进行回收、蓄能,当负载需要上行的时候,蓄能液压泵/马达和负载驱动液压泵/马达分别转换工况,重复上述工作。它可以应用于提升机、液压抽油机等以重物提升方式进行作业的机械系统中。
The utility model relates to a hydraulic accumulator energy storage hydrostatic transmission device for secondary regulation flow coupling, and relates to a secondary regulation hydrostatic transmission method and system. It solves the gap between the constant pressure network that can only allow pressure changes within a small range and the hydraulic accumulator energy recovery subsystem that requires pressure changes within a large range in the existing secondary regulation hydrostatic transmission system contradiction. It uses the hydraulic accumulator to output high-pressure oil to drive the energy-storage hydraulic pump/motor and the electric motor together to drive the hydraulic cylinder to drive the load up. When the load needs to go down, the load drives the hydraulic pump/motor and the energy-storage hydraulic pump/motor to switch working conditions respectively. , to recycle and store the potential energy generated by the hydraulic cylinder when it goes down under the action of the gravity of the load. When the load needs to go up, the energy storage hydraulic pump/motor and the load-driven hydraulic pump/motor switch their working conditions respectively, and repeat the above work. It can be used in mechanical systems that operate by lifting heavy objects, such as hoists and hydraulic pumping units.
Description
技术领域 technical field
二次调节流量耦联液压蓄能器储能静液传动装置,涉及到一种二次调节静液传动方法及系统。The utility model relates to a hydraulic accumulator energy storage hydrostatic transmission device for secondary adjustment flow coupling, and relates to a secondary adjustment hydrostatic transmission method and system.
背景技术 Background technique
二次调节静液传动技术一般定义是在恒压网络中对液压泵/马达无节流地进行闭环控制的液压传动技术。由于系统一般工作于压力耦联系统,在多数情况下被称为CPS(Common Pressure System)、CPR(Common Pressure Rail),或SCS(Secondary Controlled System)。该技术由于具有可多负载并联、控制特性好、能实现系统制动动能和势能的回收等优点而引起越来越多的关注,国外已将该技术应用于起重机械、车辆传动、大型试验台等领域。Secondary adjustment hydrostatic transmission technology is generally defined as a hydraulic transmission technology that performs closed-loop control of hydraulic pumps/motors in a constant pressure network without throttling. Since the system generally works in a pressure coupling system, it is called CPS (Common Pressure System), CPR (Common Pressure Rail), or SCS (Secondary Controlled System) in most cases. This technology has attracted more and more attention due to its advantages such as multi-load parallel connection, good control characteristics, and the ability to recover system braking kinetic energy and potential energy. Foreign countries have applied this technology to hoisting machinery, vehicle transmission, and large-scale tests. Taiwan and other fields.
但是,工作于恒压网络的二次调节静液传动系统也存在着一些问题:一是该系统在利用液压蓄能器进行能量的回收和重新利用的过程中,存在着只能在较小范围内允许压力变化的恒压网络与需要在较大范围内压力变化的液压蓄能器能量回收子系统之间的矛盾,限制了能量的回收与再利用;二是当系统介入不可变量的液压执行元件(液压油缸或定量液压马达)时,不能直接进行速度等参数的控制。要解决上述问题,一种方法是在系统中引入一种能量转换元件(液压变压器),目前国外的瑞典、德国和日本以及我国的浙江大学和哈尔滨工业大学等都在对此进行研究;另一种方法是根据负载特性要求,利用流量耦联系统的特点,将二次调节技术与流量耦联系统结合,建立二次调节流量耦联静液传动系统。However, there are also some problems in the secondary regulation hydrostatic transmission system working on the constant pressure network: First, in the process of using the hydraulic accumulator for energy recovery and reuse, there are problems that can only be achieved in a small range. The contradiction between the constant pressure network that allows pressure changes and the hydraulic accumulator energy recovery subsystem that requires pressure changes in a large range limits the recovery and reuse of energy; When the component (hydraulic cylinder or quantitative hydraulic motor) is used, the speed and other parameters cannot be directly controlled. To solve the above problems, one method is to introduce a kind of energy conversion element (hydraulic transformer) in the system, which is currently being studied in Sweden, Germany and Japan abroad, as well as Zhejiang University and Harbin Institute of Technology in my country; another The first method is to combine the secondary adjustment technology with the flow coupling system according to the requirements of the load characteristics and use the characteristics of the flow coupling system to establish a secondary adjustment flow coupling hydrostatic transmission system.
发明内容 Contents of the invention
为了解决现有二次调节静液传动系统中存在的只能在较小范围内允许压力变化的恒压网络与需要在较大范围内压力变化的液压蓄能器能量回收子系统之间的矛盾,本发明提供了一种二次调节流量耦联液压蓄能器储能静液传动装置。In order to solve the contradiction between the constant pressure network that can only allow pressure changes within a small range and the hydraulic accumulator energy recovery subsystem that requires pressure changes within a large range in the existing secondary regulation hydrostatic transmission system , The present invention provides a hydraulic accumulator energy storage hydrostatic transmission device for secondary regulation flow coupling.
二次调节流量耦联液压蓄能器储能静液传动装置,它包括负载驱动液压泵/马达、电动机、蓄能液压泵/马达、控制油路组件、蓄能电液控制阀组件、液压蓄能器组件、液压油缸安全阀组件、液压油缸、上限位传感器、下限位传感器、负载驱动电液控制阀组件和控制器,液压油缸的活塞杆和外部重物负载连接,在所述液压油缸的活塞杆的侧面固定有一个上限位传感器和下限位传感器,所述上限位传感器和所述下限位传感器之间的距离等于所述液压油缸的工作行程,所述上限位传感器和所述下限位传感器的电信号输出端分别与控制器的控制信号输入端连接;液压油缸的一个输油口同时和负载驱动液压泵/马达的输油口、液压油缸安全阀组件的油路输入口连通,负载驱动液压泵/马达的出油口和外部油箱连通;负载驱动电液控制阀组件中的活塞杆和负载驱动液压泵/马达的斜盘连接;蓄能液压泵/马达的输油口和液压蓄能器组件的输油口连通,所述蓄能液压泵/马达的出油口和外部油箱连通,所述蓄能液压泵/马达的斜盘和蓄能电液控制阀组件中的活塞杆连接;控制油路组件由控制液压泵和溢流阀组成,所述溢流阀的油路输入口与控制液压泵的油路输入口连通后,分别与负载驱动电液控制阀组件、蓄能电液控制阀组件的油路连通,所述溢流阀的油路输出口和控制液压泵的油路输出口连通后与外部油箱连通;负载驱动液压泵/马达、蓄能液压泵/马达和控制油路组件中的控制液压泵的传动轴分别与电动机的输出轴固定连接;负载驱动电液控制阀组件和蓄能电液控制阀组件的电信号控制端分别和控制器的控制信号输出端连接。Secondary adjustment flow coupling hydraulic accumulator energy storage hydrostatic transmission device, which includes load-driven hydraulic pump/motor, electric motor, energy storage hydraulic pump/motor, control oil circuit components, energy storage electro-hydraulic control valve components, hydraulic storage Energizer assembly, hydraulic cylinder safety valve assembly, hydraulic cylinder, upper limit sensor, lower limit sensor, load-driven electro-hydraulic control valve assembly and controller, piston rod of hydraulic cylinder and external heavy load connection, in the hydraulic cylinder An upper limit sensor and a lower limit sensor are fixed on the side of the piston rod, the distance between the upper limit sensor and the lower limit sensor is equal to the working stroke of the hydraulic cylinder, and the upper limit sensor and the lower limit sensor The electrical signal output terminals of the hydraulic cylinder are respectively connected to the control signal input terminals of the controller; one oil output port of the hydraulic cylinder is connected with the oil input port of the load-driven hydraulic pump/motor and the oil circuit input port of the hydraulic cylinder safety valve assembly, and the load-driven The oil outlet of the hydraulic pump/motor is connected to the external oil tank; the piston rod in the load-driven electro-hydraulic control valve assembly is connected to the swash plate of the load-driven hydraulic pump/motor; the oil delivery port of the energy-storage hydraulic pump/motor and hydraulic energy storage The oil delivery port of the accumulator assembly is connected, the oil outlet of the energy storage hydraulic pump/motor is in communication with the external oil tank, and the swash plate of the energy storage hydraulic pump/motor is connected with the piston rod in the energy storage electro-hydraulic control valve assembly; The control oil circuit assembly is composed of a control hydraulic pump and a relief valve. After the oil circuit input port of the relief valve is connected with the oil circuit input port of the control hydraulic pump, it is respectively connected with the load-driven electro-hydraulic control valve assembly, the energy storage electro-hydraulic The oil circuit of the control valve assembly is connected, and the oil circuit output port of the overflow valve is connected with the oil circuit output port of the control hydraulic pump and then communicated with the external oil tank; the load drives the hydraulic pump/motor, the energy storage hydraulic pump/motor and the control oil The transmission shaft of the control hydraulic pump in the circuit assembly is fixedly connected with the output shaft of the motor; the electric signal control ends of the load-driven electro-hydraulic control valve assembly and the energy storage electro-hydraulic control valve assembly are respectively connected with the control signal output end of the controller.
本发明实现了系统重物势能的回收和重新利用,从而达到节能的效果,减小了系统的装机功率,降低了系统的能耗,节能效果能达到39%以上。可以广泛应用于提升机系统、液压抽油机系统等以重物提升方式进行作业的机械系统中。The invention realizes the recovery and reuse of the potential energy of heavy objects in the system, thereby achieving the effect of energy saving, reducing the installed power of the system, reducing the energy consumption of the system, and the energy saving effect can reach more than 39%. It can be widely used in hoist systems, hydraulic pumping unit systems and other mechanical systems that operate by lifting heavy objects.
附图说明 Description of drawings
图1是具体实施方式一所述的本发明的装置的整体结构示意图;图2是具体实施方式二所述的本发明的装置的结构示意图;图3是本发明的电路结构示意图。Fig. 1 is a schematic diagram of the overall structure of the device of the present invention described in
实施方式Implementation
具体实施方式一:本实施方式的二次调节流量耦联液压蓄能器储能静液传动装置由负载驱动液压泵/马达1、电动机2、蓄能液压泵/马达3、控制油路组件4、蓄能电液控制阀组件5、液压蓄能器组件6、液压油缸安全阀组件7、液压油缸8、上限位传感器9、下限位传感器10、负载驱动电液控制阀组件12和控制器13组成。Specific implementation mode 1: The hydraulic accumulator energy storage hydrostatic transmission device for secondary flow adjustment in this embodiment is driven by a load to drive a hydraulic pump/
液压油缸8的活塞杆和外部重物负载11连接,在所述液压油缸8的活塞杆的侧面固定有上限位传感器9和下限位传感器10,所述上限位传感器9和所述下限位传感器10之间的距离等于所述液压油缸8的工作行程,所述上限位传感器9和所述下限位传感器10的电信号输出端分别与控制器13的控制信号输入端连接;液压油缸8的一个输油口同时和负载驱动液压泵/马达1的输油口、液压油缸安全阀组件7的油路输入口连通,负载驱动液压泵/马达1的出油口和外部油箱20连通;负载驱动电液控制阀组件12中的活塞杆和负载驱动液压泵/马达1的斜盘1-1连接;蓄能液压泵/马达3的输油口和液压蓄能器组件6的输油口连通,所述蓄能液压泵/马达3的出油口和外部油箱20连通,所述蓄能液压泵/马达3的斜盘3-1和蓄能电液控制阀组件5中的活塞杆连接;控制油路组件4由控制液压泵4-2和溢流阀4-1组成,所述溢流阀4-1的油路输入口与控制液压泵4-2的油路输入口连通后,分别与负载驱动电液控制阀组件12、蓄能电液控制阀组件5的油路连通,所述溢流阀4-1的油路输出口和控制液压泵4-2的油路输出口连通后与外部油箱20连通;负载驱动液压泵/马达1、蓄能液压泵/马达3和控制油路组件4中的控制液压泵4-2的传动轴分别与电动机2的输出轴固定连接;负载驱动电液控制阀组件12和蓄能电液控制阀组件5的电信号控制端分别和控制器13的控制信号输出端连接。The piston rod of the
所述负载驱动电液控制阀组件12由负载驱动控制油缸12-1和负载驱动控制调节阀12-2组成,所述负载驱动控制油缸12-1的活塞杆与负载驱动液压泵/马达1的斜盘1-1连接,所述负载驱动控制调节阀12-2的两个输油口分别与负载驱动控制油缸12-1的两个输油口连通,所述负载驱动控制调节阀12-2的另两个输油口为负载驱动电液控制阀组件12的两个输油口,分别与控制油路组件4的出油口、外部油箱20连通,所述负载驱动控制调节阀12-2的电信号控制端与控制器13的控制信号输出端连接。The load-driven electro-hydraulic
所述蓄能电液控制阀组件5由蓄能控制油缸5-1和蓄能控制调节阀5-2组成,所述蓄能控制油缸5-1的活塞杆与蓄能液压泵/马达3的斜盘3-1连接,所述蓄能控制调节阀5-2的两个输油口分别与蓄能控制油缸5-1的两个输油口连通,所述蓄能控制调节阀5-2的另两个输油口为蓄能电液控制阀组件5的两个输油口,分别与控制油路组件4的出油口、外部油箱20连通。The energy storage electro-hydraulic
所述负载驱动控制调节阀12-2和蓄能控制调节阀5-2可以是电磁换向阀、电液换向阀、电液伺服阀或者电液比例阀。The load-driven control regulating valve 12-2 and the energy storage control regulating valve 5-2 may be electromagnetic reversing valves, electro-hydraulic reversing valves, electro-hydraulic servo valves or electro-hydraulic proportional valves.
所述控制油路组件4为负载驱动电液控制阀组件12和蓄能电液控制阀组件5提供恒压液压源,以保证所述负载驱动电液控制阀组件12和蓄能电液控制阀组件5能够正常工作。The control
液压蓄能器组件6由液压蓄能器6-1、蓄能截止阀6-2、蓄能器安全阀组件6-5组成,所述液压蓄能器6-1的输油口通过蓄能截止阀6-2与蓄能液压泵/马达3的输油口连通,所述蓄能器安全阀组件6-5由安全截止阀6-4和蓄能安全阀6-3组成,所述蓄能安全阀6-3的油路输入口与安全截止阀6-4的一个输油口连通后与液压蓄能器6-1和蓄能截止阀6-2连接的输油口连通,所述蓄能安全阀6-3的油路输出口与安全截止阀6-4的另一个输油口连接后与外部油箱20连通。The
所述液压油缸安全阀组件7由单向阀7-2和液压油缸安全阀7-1组成,所述液压油缸安全阀7-1的油路输入端与所述单向阀7-2的油路输入端连通后为液压油缸安全阀组件7的油路输入端,所述液压油缸安全阀7-1的油路输出端与所述单向阀7-2的油路输出端连通后与外部油箱20连通。The hydraulic cylinder
本实施方式的二次调节流量耦联液压蓄能器储能静液传动装置的控制方法为:The control method of the hydrostatic transmission device for secondary flow regulation coupled with hydraulic accumulator energy storage in this embodiment is as follows:
步骤一、处于液压马达工况的蓄能液压泵/马达3在液压蓄能器组件6输出的高压油的作用下,与电动机2一起带动处于液压泵工况的负载驱动液压泵/马达1转动,负载驱动液压泵/马达1输出的高压油驱动液压油缸8上行进而提升负载11;
步骤二、当液压油缸3上行至上限位置时,上限位传感器9发出电信号给控制器13,所述控制器13同时控制负载驱动电液控制阀组件12和蓄能电液控制阀组件5分别带动负载驱动液压泵/马达1和蓄能液压泵/马达3的斜盘转换工位,使负载驱动液压泵/马达1和蓄能液压泵/马达3分别转换到液压马达工况和液压泵工况;Step 2: When the
步骤三、液压油缸8在负载11重力的作用下开始下行,使液压油缸8输出高压油驱动处于液压马达工况的负载驱动液压泵/马达1转动,所述负载驱动液压泵/马达1与电动机2一起驱动处于液压泵工况的蓄能液压泵/马达3,蓄能液压泵/马达3输出高压油对液压蓄能器组件6进行充压、蓄能;Step 3: The
步骤四、当液压油缸8下行至下限位置时,下限位传感器10发出电信号给控制器13,所述控制器13同时控制负载驱动电液控制阀组件12和蓄能电液控制阀组件5分别带动负载驱动液压泵/马达1的斜盘1-1和蓄能液压泵/马达3的斜盘3-1转换,使负载驱动液压泵/马达1和蓄能液压泵/马达3分别转换到液压泵工况和液压马达工况,然后返回执行步骤一。Step 4: When the
本实施方式的二次调节流量耦联液压蓄能器储能静液传动装置,通过两个液压泵/马达将液压油缸在工作过程中由负载带动下行的过程中产生的势能转换成液压能储存在液压蓄能器中,然后在装置需要提升负载的时候再通过两个液压泵/马达将储存在液压蓄能器中的液压能释放带动液压油缸上升,由于能够回收负载下行过程中的重力势能,可以减少系统的装机功率,根据系统的负载情况合理配置液压蓄能器,可以达到非常好的节能效果。The hydrostatic transmission device for secondary flow adjustment coupled with hydraulic accumulator energy storage in this embodiment converts the potential energy generated by the hydraulic cylinder in the process of being driven downward by the load into hydraulic energy storage through two hydraulic pumps/motors In the hydraulic accumulator, when the device needs to lift the load, the hydraulic energy stored in the hydraulic accumulator is released through two hydraulic pumps/motors to drive the hydraulic cylinder to rise, because the gravitational potential energy in the process of the load descending can be recovered , can reduce the installed power of the system, and reasonably configure the hydraulic accumulator according to the load of the system, which can achieve a very good energy-saving effect.
具体实施方式二:本实施方式与具体实施方式一所述的二次调节流量耦联液压蓄能器储能静液传动装置的区别在于,它还包括控制油路驱动电动机14,控制油路组件4中的控制液压泵4-2的传动轴没有与电动机2的输出轴连接,而是与所述控制油路驱动电动机14的输出轴固定连接。Embodiment 2: The difference between this embodiment and the hydrostatic transmission device for secondary flow regulation coupled hydraulic accumulator energy storage described in
本实施方式的控制油路组件4单独工作,不受传动电动机2工况的影响。The control
具体实施方式三:本实施方式与具体实施方式一或二所述的二次调节流量耦联液压蓄能器储能静液传动装置的区别在于,它还包括多个蓄能器组件6,所述多个液压蓄能器组件的输油口并联连接后与蓄能液压泵/马达3的输油口连通。Specific Embodiment 3: The difference between this embodiment and the secondary regulating flow coupling hydraulic accumulator energy storage hydrostatic transmission described in
本实施方式增加了多个液压蓄能器组件6并联使用,可以根据实际现场情况和所选用蓄能器的容积、输出压力的情况进行配置多个液压蓄能器组件,提高了系统的通用性。In this embodiment, multiple
具体实施方式四:本实施方式的二次调节流量耦联液压蓄能器储能静液传动装置,选用两个液压蓄能器组件6,设定的液压油缸8的实际工况为:提升最大负载质量8,000kg;最大冲程6m;冲次为2~5次/分钟。Specific implementation mode four: In this embodiment, the secondary flow rate adjustment coupled hydraulic accumulator energy storage hydrostatic transmission device, two
在液压油缸8上行提升负载的的过程系统的功率为:The power of the process system for lifting the load up the
Pe+Pac=PL(1)P e + P ac = P L (1)
式中Pe——电动机输出功率(kW);Where P e - motor output power (kW);
Pac——液压蓄能器输出功率(kW);P ac — output power of hydraulic accumulator (kW);
PL——驱动负载所需功率(kW)。P L ——The power required to drive the load (kW).
负载在能量回馈的下行程过程,系统的功率为:When the load is in the downstroke process of energy feedback, the system power is:
PL+Pe=Pac (2)P L +P e = P ac (2)
选定液压油缸的内径100mm,活塞杆直径70mm,有效行程6m,液压缸的最快速度不低于1m/s。The inner diameter of the selected hydraulic cylinder is 100mm, the diameter of the piston rod is 70mm, the effective stroke is 6m, and the fastest speed of the hydraulic cylinder is not less than 1m/s.
由公式
所述两个液压蓄能组件6中的液压蓄能器6-1均选取型号为NXQA-40/31.5-L的40L气囊式液压蓄能器,每个液压蓄能器的输出功率为21.6kW,则两个液压蓄能器的输出功率为Pac=2×21.6=43.2kW。The hydraulic accumulators 6-1 in the two
负载驱动液压泵/马达1选用排量为250ml/r的A4VSO 250型斜盘式变量柱塞泵,蓄能液压泵/马达3选用排量为125ml/r的A4VSO 125型斜盘式变量柱塞泵。The load-driven hydraulic pump/
由公式(1)可得电动机2的输出功率为:From the formula (1), the output power of the
Pe=PL-Pac=78.4-43.2=35.2kWP e =P L -P ac =78.4-43.2 =35.2kW
根据上述计算结果,选定额定功率为37kW、同步转速为1500r/min的电动机作为电动机2,可以选Y225S-4型三相异步电动机。According to the above calculation results, a motor with a rated power of 37kW and a synchronous speed of 1500r/min is selected as the
本系统的液压油缸的负载需要功率为78.4kW,而实际安装功率仅为37kW,比负载需要的功率降低了47.19%。The load required power of the hydraulic cylinder of this system is 78.4kW, but the actual installed power is only 37kW, which is 47.19% lower than the load required power.
本实施方式的系统便于现场的调试与测量,能根据工况随时对冲程与冲次进行无级的最佳调节,可以通过系统参数调整适应工况的变化,保证整机的最佳性能。The system of this embodiment is convenient for on-site debugging and measurement, and can perform stepless optimal adjustment of stroke and stroke times at any time according to working conditions, and can adapt to changes in working conditions through system parameter adjustment to ensure the best performance of the whole machine.
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