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CN100535454C - Energy-store state-liquid driving device of secondary flow-regulation coupling hydraulic energy accumulator - Google Patents

Energy-store state-liquid driving device of secondary flow-regulation coupling hydraulic energy accumulator Download PDF

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CN100535454C
CN100535454C CN 200710072398 CN200710072398A CN100535454C CN 100535454 C CN100535454 C CN 100535454C CN 200710072398 CN200710072398 CN 200710072398 CN 200710072398 A CN200710072398 A CN 200710072398A CN 100535454 C CN100535454 C CN 100535454C
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CN101070864A (en
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姜继海
刘宇辉
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Harbin Institute of Technology Shenzhen
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Abstract

二次调节流量耦联液压蓄能器储能静液传动装置,涉及到一种二次调节静液传动方法及系统。它解决了现有二次调节静液传动系统中存在的只能在较小范围内允许压力变化的恒压网络与需要在较大范围内压力变化的液压蓄能器能量回收子系统之间的矛盾。它采用液压蓄能器输出高压油驱动蓄能液压泵/马达与电动机一起驱动液压油缸带动负载上行,当负载需要下行的时候,负载驱动液压泵/马达和蓄能液压泵/马达分别转换工况,将液压油缸在负载重力作用下下行过程中产生的势能进行回收、蓄能,当负载需要上行的时候,蓄能液压泵/马达和负载驱动液压泵/马达分别转换工况,重复上述工作。它可以应用于提升机、液压抽油机等以重物提升方式进行作业的机械系统中。

Figure 200710072398

The utility model relates to a hydraulic accumulator energy storage hydrostatic transmission device for secondary regulation flow coupling, and relates to a secondary regulation hydrostatic transmission method and system. It solves the gap between the constant pressure network that can only allow pressure changes within a small range and the hydraulic accumulator energy recovery subsystem that requires pressure changes within a large range in the existing secondary regulation hydrostatic transmission system contradiction. It uses the hydraulic accumulator to output high-pressure oil to drive the energy-storage hydraulic pump/motor and the electric motor together to drive the hydraulic cylinder to drive the load up. When the load needs to go down, the load drives the hydraulic pump/motor and the energy-storage hydraulic pump/motor to switch working conditions respectively. , to recycle and store the potential energy generated by the hydraulic cylinder when it goes down under the action of the gravity of the load. When the load needs to go up, the energy storage hydraulic pump/motor and the load-driven hydraulic pump/motor switch their working conditions respectively, and repeat the above work. It can be used in mechanical systems that operate by lifting heavy objects, such as hoists and hydraulic pumping units.

Figure 200710072398

Description

二次调节流量耦联液压蓄能器储能静液传动装置 Secondary regulation flow coupling hydraulic accumulator energy storage hydrostatic transmission device

技术领域 technical field

二次调节流量耦联液压蓄能器储能静液传动装置,涉及到一种二次调节静液传动方法及系统。The utility model relates to a hydraulic accumulator energy storage hydrostatic transmission device for secondary adjustment flow coupling, and relates to a secondary adjustment hydrostatic transmission method and system.

背景技术 Background technique

二次调节静液传动技术一般定义是在恒压网络中对液压泵/马达无节流地进行闭环控制的液压传动技术。由于系统一般工作于压力耦联系统,在多数情况下被称为CPS(Common Pressure System)、CPR(Common Pressure Rail),或SCS(Secondary Controlled System)。该技术由于具有可多负载并联、控制特性好、能实现系统制动动能和势能的回收等优点而引起越来越多的关注,国外已将该技术应用于起重机械、车辆传动、大型试验台等领域。Secondary adjustment hydrostatic transmission technology is generally defined as a hydraulic transmission technology that performs closed-loop control of hydraulic pumps/motors in a constant pressure network without throttling. Since the system generally works in a pressure coupling system, it is called CPS (Common Pressure System), CPR (Common Pressure Rail), or SCS (Secondary Controlled System) in most cases. This technology has attracted more and more attention due to its advantages such as multi-load parallel connection, good control characteristics, and the ability to recover system braking kinetic energy and potential energy. Foreign countries have applied this technology to hoisting machinery, vehicle transmission, and large-scale tests. Taiwan and other fields.

但是,工作于恒压网络的二次调节静液传动系统也存在着一些问题:一是该系统在利用液压蓄能器进行能量的回收和重新利用的过程中,存在着只能在较小范围内允许压力变化的恒压网络与需要在较大范围内压力变化的液压蓄能器能量回收子系统之间的矛盾,限制了能量的回收与再利用;二是当系统介入不可变量的液压执行元件(液压油缸或定量液压马达)时,不能直接进行速度等参数的控制。要解决上述问题,一种方法是在系统中引入一种能量转换元件(液压变压器),目前国外的瑞典、德国和日本以及我国的浙江大学和哈尔滨工业大学等都在对此进行研究;另一种方法是根据负载特性要求,利用流量耦联系统的特点,将二次调节技术与流量耦联系统结合,建立二次调节流量耦联静液传动系统。However, there are also some problems in the secondary regulation hydrostatic transmission system working on the constant pressure network: First, in the process of using the hydraulic accumulator for energy recovery and reuse, there are problems that can only be achieved in a small range. The contradiction between the constant pressure network that allows pressure changes and the hydraulic accumulator energy recovery subsystem that requires pressure changes in a large range limits the recovery and reuse of energy; When the component (hydraulic cylinder or quantitative hydraulic motor) is used, the speed and other parameters cannot be directly controlled. To solve the above problems, one method is to introduce a kind of energy conversion element (hydraulic transformer) in the system, which is currently being studied in Sweden, Germany and Japan abroad, as well as Zhejiang University and Harbin Institute of Technology in my country; another The first method is to combine the secondary adjustment technology with the flow coupling system according to the requirements of the load characteristics and use the characteristics of the flow coupling system to establish a secondary adjustment flow coupling hydrostatic transmission system.

发明内容 Contents of the invention

为了解决现有二次调节静液传动系统中存在的只能在较小范围内允许压力变化的恒压网络与需要在较大范围内压力变化的液压蓄能器能量回收子系统之间的矛盾,本发明提供了一种二次调节流量耦联液压蓄能器储能静液传动装置。In order to solve the contradiction between the constant pressure network that can only allow pressure changes within a small range and the hydraulic accumulator energy recovery subsystem that requires pressure changes within a large range in the existing secondary regulation hydrostatic transmission system , The present invention provides a hydraulic accumulator energy storage hydrostatic transmission device for secondary regulation flow coupling.

二次调节流量耦联液压蓄能器储能静液传动装置,它包括负载驱动液压泵/马达、电动机、蓄能液压泵/马达、控制油路组件、蓄能电液控制阀组件、液压蓄能器组件、液压油缸安全阀组件、液压油缸、上限位传感器、下限位传感器、负载驱动电液控制阀组件和控制器,液压油缸的活塞杆和外部重物负载连接,在所述液压油缸的活塞杆的侧面固定有一个上限位传感器和下限位传感器,所述上限位传感器和所述下限位传感器之间的距离等于所述液压油缸的工作行程,所述上限位传感器和所述下限位传感器的电信号输出端分别与控制器的控制信号输入端连接;液压油缸的一个输油口同时和负载驱动液压泵/马达的输油口、液压油缸安全阀组件的油路输入口连通,负载驱动液压泵/马达的出油口和外部油箱连通;负载驱动电液控制阀组件中的活塞杆和负载驱动液压泵/马达的斜盘连接;蓄能液压泵/马达的输油口和液压蓄能器组件的输油口连通,所述蓄能液压泵/马达的出油口和外部油箱连通,所述蓄能液压泵/马达的斜盘和蓄能电液控制阀组件中的活塞杆连接;控制油路组件由控制液压泵和溢流阀组成,所述溢流阀的油路输入口与控制液压泵的油路输入口连通后,分别与负载驱动电液控制阀组件、蓄能电液控制阀组件的油路连通,所述溢流阀的油路输出口和控制液压泵的油路输出口连通后与外部油箱连通;负载驱动液压泵/马达、蓄能液压泵/马达和控制油路组件中的控制液压泵的传动轴分别与电动机的输出轴固定连接;负载驱动电液控制阀组件和蓄能电液控制阀组件的电信号控制端分别和控制器的控制信号输出端连接。Secondary adjustment flow coupling hydraulic accumulator energy storage hydrostatic transmission device, which includes load-driven hydraulic pump/motor, electric motor, energy storage hydraulic pump/motor, control oil circuit components, energy storage electro-hydraulic control valve components, hydraulic storage Energizer assembly, hydraulic cylinder safety valve assembly, hydraulic cylinder, upper limit sensor, lower limit sensor, load-driven electro-hydraulic control valve assembly and controller, piston rod of hydraulic cylinder and external heavy load connection, in the hydraulic cylinder An upper limit sensor and a lower limit sensor are fixed on the side of the piston rod, the distance between the upper limit sensor and the lower limit sensor is equal to the working stroke of the hydraulic cylinder, and the upper limit sensor and the lower limit sensor The electrical signal output terminals of the hydraulic cylinder are respectively connected to the control signal input terminals of the controller; one oil output port of the hydraulic cylinder is connected with the oil input port of the load-driven hydraulic pump/motor and the oil circuit input port of the hydraulic cylinder safety valve assembly, and the load-driven The oil outlet of the hydraulic pump/motor is connected to the external oil tank; the piston rod in the load-driven electro-hydraulic control valve assembly is connected to the swash plate of the load-driven hydraulic pump/motor; the oil delivery port of the energy-storage hydraulic pump/motor and hydraulic energy storage The oil delivery port of the accumulator assembly is connected, the oil outlet of the energy storage hydraulic pump/motor is in communication with the external oil tank, and the swash plate of the energy storage hydraulic pump/motor is connected with the piston rod in the energy storage electro-hydraulic control valve assembly; The control oil circuit assembly is composed of a control hydraulic pump and a relief valve. After the oil circuit input port of the relief valve is connected with the oil circuit input port of the control hydraulic pump, it is respectively connected with the load-driven electro-hydraulic control valve assembly, the energy storage electro-hydraulic The oil circuit of the control valve assembly is connected, and the oil circuit output port of the overflow valve is connected with the oil circuit output port of the control hydraulic pump and then communicated with the external oil tank; the load drives the hydraulic pump/motor, the energy storage hydraulic pump/motor and the control oil The transmission shaft of the control hydraulic pump in the circuit assembly is fixedly connected with the output shaft of the motor; the electric signal control ends of the load-driven electro-hydraulic control valve assembly and the energy storage electro-hydraulic control valve assembly are respectively connected with the control signal output end of the controller.

本发明实现了系统重物势能的回收和重新利用,从而达到节能的效果,减小了系统的装机功率,降低了系统的能耗,节能效果能达到39%以上。可以广泛应用于提升机系统、液压抽油机系统等以重物提升方式进行作业的机械系统中。The invention realizes the recovery and reuse of the potential energy of heavy objects in the system, thereby achieving the effect of energy saving, reducing the installed power of the system, reducing the energy consumption of the system, and the energy saving effect can reach more than 39%. It can be widely used in hoist systems, hydraulic pumping unit systems and other mechanical systems that operate by lifting heavy objects.

附图说明 Description of drawings

图1是具体实施方式一所述的本发明的装置的整体结构示意图;图2是具体实施方式二所述的本发明的装置的结构示意图;图3是本发明的电路结构示意图。Fig. 1 is a schematic diagram of the overall structure of the device of the present invention described in Embodiment 1; Fig. 2 is a schematic diagram of the structure of the device of the present invention described in Embodiment 2; Fig. 3 is a schematic diagram of the circuit structure of the present invention.

实施方式Implementation

具体实施方式一:本实施方式的二次调节流量耦联液压蓄能器储能静液传动装置由负载驱动液压泵/马达1、电动机2、蓄能液压泵/马达3、控制油路组件4、蓄能电液控制阀组件5、液压蓄能器组件6、液压油缸安全阀组件7、液压油缸8、上限位传感器9、下限位传感器10、负载驱动电液控制阀组件12和控制器13组成。Specific implementation mode 1: The hydraulic accumulator energy storage hydrostatic transmission device for secondary flow adjustment in this embodiment is driven by a load to drive a hydraulic pump/motor 1, an electric motor 2, an energy storage hydraulic pump/motor 3, and a control oil circuit assembly 4 , energy storage electro-hydraulic control valve assembly 5, hydraulic accumulator assembly 6, hydraulic cylinder safety valve assembly 7, hydraulic cylinder 8, upper limit sensor 9, lower limit sensor 10, load-driven electro-hydraulic control valve assembly 12 and controller 13 composition.

液压油缸8的活塞杆和外部重物负载11连接,在所述液压油缸8的活塞杆的侧面固定有上限位传感器9和下限位传感器10,所述上限位传感器9和所述下限位传感器10之间的距离等于所述液压油缸8的工作行程,所述上限位传感器9和所述下限位传感器10的电信号输出端分别与控制器13的控制信号输入端连接;液压油缸8的一个输油口同时和负载驱动液压泵/马达1的输油口、液压油缸安全阀组件7的油路输入口连通,负载驱动液压泵/马达1的出油口和外部油箱20连通;负载驱动电液控制阀组件12中的活塞杆和负载驱动液压泵/马达1的斜盘1-1连接;蓄能液压泵/马达3的输油口和液压蓄能器组件6的输油口连通,所述蓄能液压泵/马达3的出油口和外部油箱20连通,所述蓄能液压泵/马达3的斜盘3-1和蓄能电液控制阀组件5中的活塞杆连接;控制油路组件4由控制液压泵4-2和溢流阀4-1组成,所述溢流阀4-1的油路输入口与控制液压泵4-2的油路输入口连通后,分别与负载驱动电液控制阀组件12、蓄能电液控制阀组件5的油路连通,所述溢流阀4-1的油路输出口和控制液压泵4-2的油路输出口连通后与外部油箱20连通;负载驱动液压泵/马达1、蓄能液压泵/马达3和控制油路组件4中的控制液压泵4-2的传动轴分别与电动机2的输出轴固定连接;负载驱动电液控制阀组件12和蓄能电液控制阀组件5的电信号控制端分别和控制器13的控制信号输出端连接。The piston rod of the hydraulic cylinder 8 is connected to an external heavy load 11, and an upper limit sensor 9 and a lower limit sensor 10 are fixed on the side of the piston rod of the hydraulic cylinder 8, and the upper limit sensor 9 and the lower limit sensor 10 The distance between them is equal to the working stroke of the hydraulic cylinder 8, and the electrical signal output terminals of the upper limit sensor 9 and the lower limit sensor 10 are respectively connected with the control signal input terminals of the controller 13; The oil port is connected with the oil delivery port of the load-driven hydraulic pump/motor 1 and the oil circuit input port of the hydraulic cylinder safety valve assembly 7, and the oil outlet of the load-driven hydraulic pump/motor 1 is connected with the external oil tank 20; the load-driven electro-hydraulic The piston rod in the control valve assembly 12 is connected to the swash plate 1-1 of the load-driven hydraulic pump/motor 1; the oil delivery port of the accumulator hydraulic pump/motor 3 communicates with the oil delivery port of the hydraulic accumulator assembly 6, and the The oil outlet of the energy storage hydraulic pump/motor 3 communicates with the external oil tank 20, and the swash plate 3-1 of the energy storage hydraulic pump/motor 3 is connected to the piston rod in the energy storage electro-hydraulic control valve assembly 5; the control oil circuit Component 4 is composed of a control hydraulic pump 4-2 and a relief valve 4-1. After the oil passage input port of the relief valve 4-1 communicates with the oil passage input port of the control hydraulic pump 4-2, it is respectively connected to the load drive The oil circuit of the electro-hydraulic control valve assembly 12 and the energy-storage electro-hydraulic control valve assembly 5 is connected, and the oil circuit output port of the overflow valve 4-1 and the oil circuit output port of the control hydraulic pump 4-2 are connected to the external oil tank 20 communication; the drive shafts of the load-driven hydraulic pump/motor 1, the energy-storage hydraulic pump/motor 3, and the control hydraulic pump 4-2 in the control oil circuit assembly 4 are respectively fixedly connected with the output shaft of the motor 2; the load-driven electro-hydraulic control The electric signal control ends of the valve assembly 12 and the energy storage electro-hydraulic control valve assembly 5 are respectively connected to the control signal output end of the controller 13 .

所述负载驱动电液控制阀组件12由负载驱动控制油缸12-1和负载驱动控制调节阀12-2组成,所述负载驱动控制油缸12-1的活塞杆与负载驱动液压泵/马达1的斜盘1-1连接,所述负载驱动控制调节阀12-2的两个输油口分别与负载驱动控制油缸12-1的两个输油口连通,所述负载驱动控制调节阀12-2的另两个输油口为负载驱动电液控制阀组件12的两个输油口,分别与控制油路组件4的出油口、外部油箱20连通,所述负载驱动控制调节阀12-2的电信号控制端与控制器13的控制信号输出端连接。The load-driven electro-hydraulic control valve assembly 12 is composed of a load-driven control cylinder 12-1 and a load-driven control regulating valve 12-2, the piston rod of the load-driven control cylinder 12-1 is connected with the load-driven hydraulic pump/motor 1 The swash plate 1-1 is connected, and the two oil delivery ports of the load-driven control regulating valve 12-2 are respectively communicated with the two oil delivery ports of the load-driven control cylinder 12-1, and the load-driven control regulating valve 12-2 The other two oil delivery ports are the two oil delivery ports of the load-driven electro-hydraulic control valve assembly 12, which communicate with the oil outlet of the control oil circuit assembly 4 and the external oil tank 20 respectively. The load-driven control regulating valve 12-2 The electrical signal control end of the controller 13 is connected to the control signal output end.

所述蓄能电液控制阀组件5由蓄能控制油缸5-1和蓄能控制调节阀5-2组成,所述蓄能控制油缸5-1的活塞杆与蓄能液压泵/马达3的斜盘3-1连接,所述蓄能控制调节阀5-2的两个输油口分别与蓄能控制油缸5-1的两个输油口连通,所述蓄能控制调节阀5-2的另两个输油口为蓄能电液控制阀组件5的两个输油口,分别与控制油路组件4的出油口、外部油箱20连通。The energy storage electro-hydraulic control valve assembly 5 is composed of an energy storage control cylinder 5-1 and an energy storage control regulating valve 5-2. The piston rod of the energy storage control cylinder 5-1 is connected to the energy storage hydraulic pump/motor 3 The swash plate 3-1 is connected, the two oil delivery ports of the energy storage control regulating valve 5-2 communicate with the two oil delivery ports of the energy storage control cylinder 5-1 respectively, and the energy storage control regulating valve 5-2 The other two oil delivery ports are the two oil delivery ports of the energy storage electro-hydraulic control valve assembly 5, which communicate with the oil outlet of the control oil circuit assembly 4 and the external oil tank 20 respectively.

所述负载驱动控制调节阀12-2和蓄能控制调节阀5-2可以是电磁换向阀、电液换向阀、电液伺服阀或者电液比例阀。The load-driven control regulating valve 12-2 and the energy storage control regulating valve 5-2 may be electromagnetic reversing valves, electro-hydraulic reversing valves, electro-hydraulic servo valves or electro-hydraulic proportional valves.

所述控制油路组件4为负载驱动电液控制阀组件12和蓄能电液控制阀组件5提供恒压液压源,以保证所述负载驱动电液控制阀组件12和蓄能电液控制阀组件5能够正常工作。The control oil circuit assembly 4 provides a constant pressure hydraulic source for the load-driven electro-hydraulic control valve assembly 12 and the energy-storage electro-hydraulic control valve assembly 5, so as to ensure that the load-driven electro-hydraulic control valve assembly 12 and the energy-storage electro-hydraulic control valve Component 5 works fine.

液压蓄能器组件6由液压蓄能器6-1、蓄能截止阀6-2、蓄能器安全阀组件6-5组成,所述液压蓄能器6-1的输油口通过蓄能截止阀6-2与蓄能液压泵/马达3的输油口连通,所述蓄能器安全阀组件6-5由安全截止阀6-4和蓄能安全阀6-3组成,所述蓄能安全阀6-3的油路输入口与安全截止阀6-4的一个输油口连通后与液压蓄能器6-1和蓄能截止阀6-2连接的输油口连通,所述蓄能安全阀6-3的油路输出口与安全截止阀6-4的另一个输油口连接后与外部油箱20连通。The hydraulic accumulator assembly 6 is composed of a hydraulic accumulator 6-1, an energy storage cut-off valve 6-2, and an accumulator safety valve assembly 6-5. The stop valve 6-2 communicates with the oil delivery port of the energy storage hydraulic pump/motor 3, and the accumulator safety valve assembly 6-5 is composed of a safety stop valve 6-4 and an energy storage safety valve 6-3. The oil circuit input port of energy safety valve 6-3 communicates with an oil delivery port of safety cut-off valve 6-4 and then communicates with the oil delivery port connected with hydraulic accumulator 6-1 and energy storage cut-off valve 6-2. The oil output port of the energy storage safety valve 6-3 is connected with the other oil delivery port of the safety cut-off valve 6-4 and communicates with the external oil tank 20.

所述液压油缸安全阀组件7由单向阀7-2和液压油缸安全阀7-1组成,所述液压油缸安全阀7-1的油路输入端与所述单向阀7-2的油路输入端连通后为液压油缸安全阀组件7的油路输入端,所述液压油缸安全阀7-1的油路输出端与所述单向阀7-2的油路输出端连通后与外部油箱20连通。The hydraulic cylinder safety valve assembly 7 is composed of a check valve 7-2 and a hydraulic cylinder safety valve 7-1. After the input end of the hydraulic cylinder is connected to the oil circuit input end of the hydraulic cylinder safety valve assembly 7, the oil circuit output end of the hydraulic cylinder safety valve 7-1 communicates with the oil circuit output end of the check valve 7-2 and then communicates with the external The oil tank 20 communicates.

本实施方式的二次调节流量耦联液压蓄能器储能静液传动装置的控制方法为:The control method of the hydrostatic transmission device for secondary flow regulation coupled with hydraulic accumulator energy storage in this embodiment is as follows:

步骤一、处于液压马达工况的蓄能液压泵/马达3在液压蓄能器组件6输出的高压油的作用下,与电动机2一起带动处于液压泵工况的负载驱动液压泵/马达1转动,负载驱动液压泵/马达1输出的高压油驱动液压油缸8上行进而提升负载11;Step 1. Under the action of the high-pressure oil output by the hydraulic accumulator assembly 6, the accumulator hydraulic pump/motor 3 in the working condition of the hydraulic motor drives the load in the hydraulic pump working condition together with the motor 2 to drive the hydraulic pump/motor 1 to rotate , the load drives the high-pressure oil output by the hydraulic pump/motor 1 to drive the hydraulic cylinder 8 to move upward and lift the load 11;

步骤二、当液压油缸3上行至上限位置时,上限位传感器9发出电信号给控制器13,所述控制器13同时控制负载驱动电液控制阀组件12和蓄能电液控制阀组件5分别带动负载驱动液压泵/马达1和蓄能液压泵/马达3的斜盘转换工位,使负载驱动液压泵/马达1和蓄能液压泵/马达3分别转换到液压马达工况和液压泵工况;Step 2: When the hydraulic cylinder 3 moves up to the upper limit position, the upper limit sensor 9 sends an electrical signal to the controller 13, and the controller 13 simultaneously controls the load to drive the electro-hydraulic control valve assembly 12 and the energy-storage electro-hydraulic control valve assembly 5 respectively Drive the load-driven hydraulic pump/motor 1 and the storage hydraulic pump/motor 3's swash plate conversion station, so that the load-driven hydraulic pump/motor 1 and the storage hydraulic pump/motor 3 are respectively switched to the hydraulic motor working condition and the hydraulic pump working condition. condition;

步骤三、液压油缸8在负载11重力的作用下开始下行,使液压油缸8输出高压油驱动处于液压马达工况的负载驱动液压泵/马达1转动,所述负载驱动液压泵/马达1与电动机2一起驱动处于液压泵工况的蓄能液压泵/马达3,蓄能液压泵/马达3输出高压油对液压蓄能器组件6进行充压、蓄能;Step 3: The hydraulic cylinder 8 starts to descend under the gravity of the load 11, so that the hydraulic cylinder 8 outputs high-pressure oil to drive the load in the hydraulic motor working condition to drive the hydraulic pump/motor 1 to rotate, and the load drives the hydraulic pump/motor 1 and the electric motor 2 Drive the energy-storage hydraulic pump/motor 3 in the working condition of the hydraulic pump together, and the energy-storage hydraulic pump/motor 3 outputs high-pressure oil to charge and store energy for the hydraulic accumulator assembly 6;

步骤四、当液压油缸8下行至下限位置时,下限位传感器10发出电信号给控制器13,所述控制器13同时控制负载驱动电液控制阀组件12和蓄能电液控制阀组件5分别带动负载驱动液压泵/马达1的斜盘1-1和蓄能液压泵/马达3的斜盘3-1转换,使负载驱动液压泵/马达1和蓄能液压泵/马达3分别转换到液压泵工况和液压马达工况,然后返回执行步骤一。Step 4: When the hydraulic cylinder 8 descends to the lower limit position, the lower limit sensor 10 sends an electrical signal to the controller 13, and the controller 13 simultaneously controls the load to drive the electro-hydraulic control valve assembly 12 and the energy storage electro-hydraulic control valve assembly 5 respectively Drive the swash plate 1-1 of the load-driven hydraulic pump/motor 1 and the swash plate 3-1 of the energy-storage hydraulic pump/motor 3 to switch, so that the load-driven hydraulic pump/motor 1 and the energy-storage hydraulic pump/motor 3 are respectively converted to hydraulic pressure. Pump operating conditions and hydraulic motor operating conditions, and then return to step 1.

本实施方式的二次调节流量耦联液压蓄能器储能静液传动装置,通过两个液压泵/马达将液压油缸在工作过程中由负载带动下行的过程中产生的势能转换成液压能储存在液压蓄能器中,然后在装置需要提升负载的时候再通过两个液压泵/马达将储存在液压蓄能器中的液压能释放带动液压油缸上升,由于能够回收负载下行过程中的重力势能,可以减少系统的装机功率,根据系统的负载情况合理配置液压蓄能器,可以达到非常好的节能效果。The hydrostatic transmission device for secondary flow adjustment coupled with hydraulic accumulator energy storage in this embodiment converts the potential energy generated by the hydraulic cylinder in the process of being driven downward by the load into hydraulic energy storage through two hydraulic pumps/motors In the hydraulic accumulator, when the device needs to lift the load, the hydraulic energy stored in the hydraulic accumulator is released through two hydraulic pumps/motors to drive the hydraulic cylinder to rise, because the gravitational potential energy in the process of the load descending can be recovered , can reduce the installed power of the system, and reasonably configure the hydraulic accumulator according to the load of the system, which can achieve a very good energy-saving effect.

具体实施方式二:本实施方式与具体实施方式一所述的二次调节流量耦联液压蓄能器储能静液传动装置的区别在于,它还包括控制油路驱动电动机14,控制油路组件4中的控制液压泵4-2的传动轴没有与电动机2的输出轴连接,而是与所述控制油路驱动电动机14的输出轴固定连接。Embodiment 2: The difference between this embodiment and the hydrostatic transmission device for secondary flow regulation coupled hydraulic accumulator energy storage described in Embodiment 1 is that it also includes a control oil circuit driving motor 14, a control oil circuit assembly The transmission shaft of the control hydraulic pump 4-2 in 4 is not connected with the output shaft of the motor 2, but is fixedly connected with the output shaft of the control oil passage drive motor 14.

本实施方式的控制油路组件4单独工作,不受传动电动机2工况的影响。The control oil circuit assembly 4 of this embodiment works independently and is not affected by the working condition of the transmission motor 2 .

具体实施方式三:本实施方式与具体实施方式一或二所述的二次调节流量耦联液压蓄能器储能静液传动装置的区别在于,它还包括多个蓄能器组件6,所述多个液压蓄能器组件的输油口并联连接后与蓄能液压泵/马达3的输油口连通。Specific Embodiment 3: The difference between this embodiment and the secondary regulating flow coupling hydraulic accumulator energy storage hydrostatic transmission described in Embodiment 1 or 2 is that it also includes a plurality of accumulator assemblies 6, so The oil delivery ports of the plurality of hydraulic accumulator assemblies are connected in parallel and communicate with the oil delivery ports of the accumulator hydraulic pump/motor 3.

本实施方式增加了多个液压蓄能器组件6并联使用,可以根据实际现场情况和所选用蓄能器的容积、输出压力的情况进行配置多个液压蓄能器组件,提高了系统的通用性。In this embodiment, multiple hydraulic accumulator assemblies 6 are used in parallel, and multiple hydraulic accumulator assemblies can be configured according to the actual site conditions and the volume and output pressure of the selected accumulator, which improves the versatility of the system .

具体实施方式四:本实施方式的二次调节流量耦联液压蓄能器储能静液传动装置,选用两个液压蓄能器组件6,设定的液压油缸8的实际工况为:提升最大负载质量8,000kg;最大冲程6m;冲次为2~5次/分钟。Specific implementation mode four: In this embodiment, the secondary flow rate adjustment coupled hydraulic accumulator energy storage hydrostatic transmission device, two hydraulic accumulator assemblies 6 are selected, and the actual working condition of the hydraulic cylinder 8 is set as follows: maximum lift The load quality is 8,000kg; the maximum stroke is 6m; the stroke rate is 2-5 times/min.

在液压油缸8上行提升负载的的过程系统的功率为:The power of the process system for lifting the load up the hydraulic cylinder 8 is:

Pe+Pac=PL(1)P e + P ac = P L (1)

式中Pe——电动机输出功率(kW);Where P e - motor output power (kW);

Pac——液压蓄能器输出功率(kW);P ac — output power of hydraulic accumulator (kW);

PL——驱动负载所需功率(kW)。P L ——The power required to drive the load (kW).

负载在能量回馈的下行程过程,系统的功率为:When the load is in the downstroke process of energy feedback, the system power is:

PL+Pe=Pac    (2)P L +P e = P ac (2)

选定液压油缸的内径100mm,活塞杆直径70mm,有效行程6m,液压缸的最快速度不低于1m/s。The inner diameter of the selected hydraulic cylinder is 100mm, the diameter of the piston rod is 70mm, the effective stroke is 6m, and the fastest speed of the hydraulic cylinder is not less than 1m/s.

由公式 F A = 8000 × 9.8 π 4 ( 0.1 2 - 0.07 2 ) = 19.6 MPa , 可得液压缸的最大输出压力为19.6MPa,最大输出功率为pL=8000×9.8×1=78.4kW。by the formula f A = 8000 × 9.8 π 4 ( 0.1 2 - 0.07 2 ) = 19.6 MPa , It can be obtained that the maximum output pressure of the hydraulic cylinder is 19.6MPa, and the maximum output power is p L =8000×9.8×1=78.4kW.

所述两个液压蓄能组件6中的液压蓄能器6-1均选取型号为NXQA-40/31.5-L的40L气囊式液压蓄能器,每个液压蓄能器的输出功率为21.6kW,则两个液压蓄能器的输出功率为Pac=2×21.6=43.2kW。The hydraulic accumulators 6-1 in the two hydraulic accumulator assemblies 6 are all 40L airbag hydraulic accumulators with the model NXQA-40/31.5-L, and the output power of each hydraulic accumulator is 21.6kW , then the output power of the two hydraulic accumulators is P ac =2×21.6=43.2kW.

负载驱动液压泵/马达1选用排量为250ml/r的A4VSO 250型斜盘式变量柱塞泵,蓄能液压泵/马达3选用排量为125ml/r的A4VSO 125型斜盘式变量柱塞泵。The load-driven hydraulic pump/motor 1 uses the A4VSO 250 swash plate variable displacement plunger pump with a displacement of 250ml/r, and the energy storage hydraulic pump/motor 3 uses the A4VSO 125 swash plate variable displacement plunger with a displacement of 125ml/r Pump.

由公式(1)可得电动机2的输出功率为:From the formula (1), the output power of the motor 2 can be obtained as:

Pe=PL-Pac=78.4-43.2=35.2kWP e =P L -P ac =78.4-43.2 =35.2kW

根据上述计算结果,选定额定功率为37kW、同步转速为1500r/min的电动机作为电动机2,可以选Y225S-4型三相异步电动机。According to the above calculation results, a motor with a rated power of 37kW and a synchronous speed of 1500r/min is selected as the motor 2, and a Y225S-4 three-phase asynchronous motor can be selected.

本系统的液压油缸的负载需要功率为78.4kW,而实际安装功率仅为37kW,比负载需要的功率降低了47.19%。The load required power of the hydraulic cylinder of this system is 78.4kW, but the actual installed power is only 37kW, which is 47.19% lower than the load required power.

本实施方式的系统便于现场的调试与测量,能根据工况随时对冲程与冲次进行无级的最佳调节,可以通过系统参数调整适应工况的变化,保证整机的最佳性能。The system of this embodiment is convenient for on-site debugging and measurement, and can perform stepless optimal adjustment of stroke and stroke times at any time according to working conditions, and can adapt to changes in working conditions through system parameter adjustment to ensure the best performance of the whole machine.

Claims (10)

1、二次调节流量耦联液压蓄能器储能静液传动装置,它包括负载驱动液压泵/马达(1)、电动机(2)、蓄能液压泵/马达(3)、控制油路组件(4)、蓄能电液控制阀组件(5)、液压蓄能器组件(6)、液压油缸安全阀组件(7)、液压油缸(8)、上限位传感器(9)、下限位传感器(10)、负载驱动电液控制阀组件(12)和控制器(13),其特征在于,液压油缸(8)的活塞杆和外部重物负载(11)连接,在所述液压油缸(8)的活塞杆的侧面固定有上限位传感器(9)和下限位传感器(10),所述上限位传感器(9)和所述下限位传感器(10)之间的距离等于所述液压油缸(8)的工作行程,所述上限位传感器(9)和所述下限位传感器(10)的电信号输出端分别与控制器(13)的控制信号输入端连接;液压油缸(8)的一个输油口同时和负载驱动液压泵/马达(1)的输油口、液压油缸安全阀组件(7)的油路输入口连通,负载驱动液压泵/马达(1)的出油口和外部油箱(20)连通;负载驱动电液控制阀组件(12)中的活塞杆和负载驱动液压泵/马达(1)的斜盘(1-1)连接;蓄能液压泵/马达(3)的输油口和液压蓄能器组件(6)的输油口连通,所述蓄能液压泵/马达(3)的出油口和外部油箱(20)连通,所述蓄能液压泵/马达(3)的斜盘(3-1)和蓄能电液控制阀组件(5)中的活塞杆连接;控制油路组件(4)由控制液压泵(4-2)和溢流阀(4-1)组成,所述溢流阀(4-1)的油路输入口与控制液压泵(4-2)的油路输入口连通后,分别与负载驱动电液控制阀组件(12)、蓄能电液控制阀组件(5)的油路连通,所述溢流阀(4-1)的油路输出口和控制液压泵(4-2)的油路输出口连通后与外部油箱(20)连通;负载驱动液压泵/马达(1)、蓄能液压泵/马达(3)和控制油路组件(4)中的控制液压泵(4-2)的传动轴分别与电动机(2)的输出轴固定连接;负载驱动电液控制阀组件(12)和蓄能电液控制阀组件(5)的电信号控制端分别和控制器(13)的控制信号输出端连接。1. Secondary adjustment flow coupling hydraulic accumulator energy storage hydrostatic transmission device, which includes load-driven hydraulic pump/motor (1), electric motor (2), energy storage hydraulic pump/motor (3), control oil circuit components (4), energy storage electro-hydraulic control valve assembly (5), hydraulic accumulator assembly (6), hydraulic cylinder safety valve assembly (7), hydraulic cylinder (8), upper limit sensor (9), lower limit sensor ( 10), load-driven electro-hydraulic control valve assembly (12) and controller (13), characterized in that the piston rod of the hydraulic cylinder (8) is connected to the external heavy load (11), and the hydraulic cylinder (8) The side of the piston rod is fixed with an upper limit sensor (9) and a lower limit sensor (10), and the distance between the upper limit sensor (9) and the lower limit sensor (10) is equal to that of the hydraulic cylinder (8) working stroke, the electrical signal output ends of the upper limit sensor (9) and the lower limit sensor (10) are respectively connected with the control signal input end of the controller (13); an oil delivery port of the hydraulic cylinder (8) At the same time, it is connected with the oil delivery port of the load-driven hydraulic pump/motor (1) and the oil circuit input port of the hydraulic cylinder safety valve assembly (7), and the oil outlet of the load-driven hydraulic pump/motor (1) and the external oil tank (20) connected; the piston rod in the load-driven electro-hydraulic control valve assembly (12) is connected to the swash plate (1-1) of the load-driven hydraulic pump/motor (1); the oil delivery port of the energy storage hydraulic pump/motor (3) and The oil delivery port of the hydraulic accumulator assembly (6) is connected, the oil outlet of the energy storage hydraulic pump/motor (3) is connected with the external oil tank (20), and the ramp of the energy storage hydraulic pump/motor (3) The disc (3-1) is connected to the piston rod in the energy storage electro-hydraulic control valve assembly (5); the control oil circuit assembly (4) is composed of a control hydraulic pump (4-2) and an overflow valve (4-1). After the oil circuit input port of the relief valve (4-1) communicates with the oil circuit input port of the control hydraulic pump (4-2), it is respectively connected with the load-driven electro-hydraulic control valve assembly (12), the energy storage electro-hydraulic control The oil circuit of the valve assembly (5) is connected, and the oil circuit output port of the overflow valve (4-1) communicates with the oil circuit output port of the control hydraulic pump (4-2) and then communicates with the external oil tank (20); the load The transmission shafts of the drive hydraulic pump/motor (1), the energy storage hydraulic pump/motor (3) and the control hydraulic pump (4-2) in the control oil circuit assembly (4) are respectively fixedly connected to the output shaft of the electric motor (2) ; The electrical signal control ends of the load-driven electro-hydraulic control valve assembly (12) and the energy-storage electro-hydraulic control valve assembly (5) are respectively connected to the control signal output ends of the controller (13). 2、根据权利要求1所述的二次调节流量耦联液压蓄能器储能静液传动装置,其特征在于所述负载驱动电液控制阀组件(12)由负载驱动控制油缸(12-1)和负载驱动控制调节阀(12-2)组成,所述负载驱动控制油缸(12-1)的输出轴与负载驱动液压泵/马达(1)的斜盘(1-1)连接,所述负载驱动控制调节阀(12-2)的两个输油口分别与负载驱动控制油缸(12-1)的两个输油口连通,所述负载驱动控制调节阀(12-2)的另两个输油口为负载驱动电液控制阀组件(12)的两个输油口,分别与控制油路组件(4)的出油口、外部油箱(20)连通,所述负载驱动控制调节阀(12-2)的电信号控制端与控制器(13)的控制信号输出端连接。2. The hydrostatic transmission device according to claim 1, characterized in that the load-driven electro-hydraulic control valve assembly (12) is driven by the load to control the oil cylinder (12-1 ) and a load-driven control regulating valve (12-2), the output shaft of the load-driven control cylinder (12-1) is connected with the swash plate (1-1) of the load-driven hydraulic pump/motor (1), the The two oil delivery ports of the load-driven control regulating valve (12-2) communicate with the two oil delivery ports of the load-driven control oil cylinder (12-1) respectively, and the other two oil delivery ports of the load-driven control regulating valve (12-2) The two oil delivery ports are the two oil delivery ports of the load-driven electro-hydraulic control valve assembly (12), which communicate with the oil outlet of the control oil circuit assembly (4) and the external oil tank (20) respectively, and the load-driven control regulating valve The electric signal control end of (12-2) is connected with the control signal output end of the controller (13). 3、根据权利要求1所述的二次调节流量耦联液压蓄能器储能静液传动装置,其特征在于所述蓄能电液控制阀组件(5)由蓄能控制油缸(5-1)和蓄能控制调节阀(5-2)组成,所述蓄能控制油缸(5-1)的输出轴与蓄能液压泵/马达(3)的斜盘(3-1)连接,所述蓄能控制调节阀(5-2)的两个输油口分别与蓄能控制油缸(5-1)的两个输油口连通,所述蓄能控制调节阀(5-2)的另两个输油口为蓄能电液控制阀组件(5)的两个输油口,分别与控制油路组件(4)的出油口、外部油箱(20)连通。3. The hydraulic accumulator energy storage hydrostatic transmission device according to claim 1, characterized in that the energy storage electro-hydraulic control valve assembly (5) is controlled by the energy storage cylinder (5-1 ) and an energy storage control regulating valve (5-2), the output shaft of the energy storage control cylinder (5-1) is connected with the swash plate (3-1) of the energy storage hydraulic pump/motor (3), the The two oil delivery ports of the energy storage control regulating valve (5-2) communicate with the two oil delivery ports of the energy storage control oil cylinder (5-1) respectively, and the other two oil delivery ports of the energy storage control regulating valve (5-2) The two oil delivery ports are two oil delivery ports of the energy storage electro-hydraulic control valve assembly (5), which are respectively connected with the oil outlet of the control oil circuit assembly (4) and the external oil tank (20). 4、根据权利要求2所述的二次调节流量耦联液压蓄能器储能静液传动装置,其特征在于所述负载驱动控制调节阀(12-2)是电磁换向阀或电液换向阀或电液伺服阀或者电液比例阀。4. The hydrostatic transmission device for secondary flow regulation coupled with hydraulic accumulator energy storage according to claim 2, characterized in that the load-driven control regulating valve (12-2) is an electromagnetic reversing valve or an electro-hydraulic reversing valve. directional valve or electrohydraulic servo valve or electrohydraulic proportional valve. 5、根据权利要求3所述的二次调节流量耦联液压蓄能器储能静液传动装置,其特征在于所述蓄能控制调节阀(5-2)是电磁换向阀或电液换向阀或电液伺服阀或者电液比例阀。5. The hydrostatic transmission device for secondary flow adjustment coupled with hydraulic accumulator energy storage according to claim 3, characterized in that the energy storage control regulating valve (5-2) is an electromagnetic reversing valve or an electro-hydraulic reversing valve. directional valve or electrohydraulic servo valve or electrohydraulic proportional valve. 6、根据权利要求1所述的二次调节流量耦联液压蓄能器储能静液传动装置,其特征在于所述液压蓄能器组件(6)由液压蓄能器(6-1)、蓄能截止阀(6-2)、蓄能器安全阀组件(6-5)组成,所述液压蓄能器(6-1)的输油口通过蓄能截止阀(6-2)与蓄能液压泵/马达(3)的输油口连通,所述蓄能器安全阀组件(6-5)由安全截止阀(6-4)和蓄能安全阀(6-3)组成,所述蓄能安全阀(6-3)的油路输入口与安全截止阀(6-4)的一个输油口连通后与液压蓄能器(6-1)和蓄能截止阀(6-2)连接的输油口连通,所述蓄能安全阀(6-3)的油路输出口与安全截止阀(6-4)的另一个输油口连接后与外部油箱(20)连通。6. The hydrostatic transmission device according to claim 1, characterized in that the hydraulic accumulator assembly (6) consists of a hydraulic accumulator (6-1), The energy storage cut-off valve (6-2) and the accumulator safety valve assembly (6-5) are composed. The oil delivery port of the hydraulic accumulator (6-1) is connected with the storage The oil delivery port of the hydraulic pump/motor (3) is connected, and the accumulator safety valve assembly (6-5) is composed of a safety cut-off valve (6-4) and an energy storage safety valve (6-3). The oil circuit input port of the energy storage safety valve (6-3) communicates with an oil delivery port of the safety shut-off valve (6-4) and then connects with the hydraulic accumulator (6-1) and the energy storage shut-off valve (6-2) The connected oil delivery port is connected, and the oil output port of the energy storage safety valve (6-3) is connected with another oil delivery port of the safety stop valve (6-4) and then communicated with the external oil tank (20). 7、根据权利要求6所述的二次调节流量耦联液压蓄能器储能静液传动装置,其特征在于所述液压蓄能器(6-1)是气囊式液压蓄能器。7. The hydrostatic transmission device according to claim 6, characterized in that the hydraulic accumulator (6-1) is an airbag type hydraulic accumulator. 8、根据权利要求1所述的二次调节流量耦联液压蓄能器储能静液传动装置,其特征在于所述液压油缸安全阀组件(7)由单向阀(7-2)和油缸安全阀(7-1)组成,所述油缸安全阀(7-1)的油路输入端与所述单向阀(7-2)的油路输入端连通后为液压油缸安全阀组件(7)的油路输入端,所述油缸安全阀(7-1)的油路输出端与所述单向阀(7-2)的油路输出端连通后与外部油箱(20)连通。8. The secondary adjustment flow coupling hydraulic accumulator energy storage hydrostatic transmission device according to claim 1, characterized in that the hydraulic cylinder safety valve assembly (7) consists of a check valve (7-2) and an oil cylinder safety valve (7-1), the hydraulic oil cylinder safety valve assembly (7 ), the oil circuit output end of the oil cylinder safety valve (7-1) communicates with the oil circuit output end of the check valve (7-2) and then communicates with the external oil tank (20). 9、根据权利要求1所述的二次调节流量耦联液压蓄能器储能静液传动装置,其特征在于它还包括控制油路驱动电动机(14),控制油路组件(4)中的控制液压泵(4-2)的传动轴没有与电动机(2)的输出轴连接,而是与所述控制油路驱动电动机(14)的输出轴固定连接。9. The hydrostatic transmission device for secondary flow adjustment coupling hydraulic accumulator energy storage according to claim 1, characterized in that it also includes the control oil circuit driving motor (14), the control oil circuit assembly (4) The transmission shaft of the control hydraulic pump (4-2) is not connected with the output shaft of the motor (2), but is fixedly connected with the output shaft of the control oil circuit driving motor (14). 10、根据权利要求1或9所述的二次调节流量耦联液压蓄能器储能静液传动装置,其特征在于它还包括多个液压蓄能器组件(6),所述多个液压蓄能器组件的输油口并联连接后与蓄能液压泵/马达(3)的输油口连通。10. The hydrostatic transmission device according to claim 1 or 9, characterized in that it also includes a plurality of hydraulic accumulator assemblies (6), and the plurality of hydraulic accumulator assemblies (6) The oil delivery port of the accumulator assembly is connected in parallel with the oil delivery port of the accumulator hydraulic pump/motor (3).
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