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CN108190548A - One grows tobacco uniform conveyer - Google Patents

One grows tobacco uniform conveyer Download PDF

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Publication number
CN108190548A
CN108190548A CN201810065492.0A CN201810065492A CN108190548A CN 108190548 A CN108190548 A CN 108190548A CN 201810065492 A CN201810065492 A CN 201810065492A CN 108190548 A CN108190548 A CN 108190548A
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China
Prior art keywords
conveyor belt
tobacco
runner
motor
silo
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Granted
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CN201810065492.0A
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Chinese (zh)
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CN108190548B (en
Inventor
钱俊兵
武静
李雄
包丽萍
季传坤
袁锐波
蒋红海
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/34Emptying devices
    • B65G65/40Devices for emptying otherwise than from the top
    • B65G65/44Devices for emptying otherwise than from the top using reciprocating conveyors, e.g. jigging conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G31/00Mechanical throwing machines for articles or solid materials
    • B65G31/04Mechanical throwing machines for articles or solid materials comprising discs, drums, or like rotary impellers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/34Emptying devices
    • B65G65/40Devices for emptying otherwise than from the top
    • B65G65/42Devices for emptying otherwise than from the top using belt or chain conveyors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Abstract

本发明提供一种烟草均匀输送机,属于烟草加工机械领域,包括料仓、振动器、鄂式开口挡板、卸料道、转轮、转轮轴、带轮、电机Ⅰ、传送带、挡板、导风板、抛料机构、机架、传送带支架;料仓中的烟草在振动器的振动下,均匀出料,烟料出仓后通过卸料道,进入转轮的凹槽中,当转轮的凹槽中的烟草存储到一定量后,打开电机Ⅰ,电机Ⅰ带动带轮转动,带轮带动转轮转动,从而烟草被送入传送带上,传送带上方的挡板将传送带上的烟草整平,打开电机Ⅱ,电机Ⅱ带动风扇转动产生持续的风力,再通过导风板的导风,将传送带上的烟草进行均匀抛料至相应位置,本发明采用风力抛料,噪声小且可实现均匀连续运输烟料,结构合理,应用前景较广。

The invention provides a tobacco uniform conveyor, which belongs to the field of tobacco processing machinery, including a silo, a vibrator, a jaw opening baffle, a discharge channel, a runner, a runner shaft, a pulley, a motor I, a conveyor belt, a baffle, Wind deflector, material throwing mechanism, frame, conveyor belt bracket; the tobacco in the silo is uniformly discharged under the vibration of the vibrator, and the tobacco material enters the groove of the runner through the discharge channel after being discharged from the silo After the tobacco in the groove of the wheel is stored to a certain amount, turn on the motor Ⅰ, and the motor Ⅰ drives the pulley to rotate, and the pulley drives the runner to rotate, so that the tobacco is sent to the conveyor belt, and the baffle above the conveyor belt keeps the tobacco on the conveyor belt. Turn on the motor Ⅱ, the motor Ⅱ drives the fan to rotate to generate continuous wind force, and then through the wind guide of the wind deflector, the tobacco on the conveyor belt is evenly thrown to the corresponding position. The invention adopts wind force throwing, which has low noise and can realize Uniform and continuous transportation of smoke materials, reasonable structure and broad application prospects.

Description

一种烟草均匀输送机A Tobacco Uniform Conveyor

技术领域technical field

本发明涉及一种烟草均匀输送机,属于烟草加工机械技术领域。The invention relates to a tobacco uniform conveyor, which belongs to the technical field of tobacco processing machinery.

背景技术Background technique

香烟的品质与烟草的加工工艺直接相关。根据其加工工艺,烟草进入滚筒时可能因为烟草进入的不均匀导致其搅拌时候无法与其中的香料和药剂混合,为此使烟料能均匀进入滚筒就十分重要。目前大多数的卷烟厂大部分采用以四杆机构为抛料机构的烟草均匀输送机,这种运输机先让料仓和传送带的共同作用把烟料输送到四杆机构之中,再通过四杆机构的往复运动把烟料送入滚筒之中。这种机构虽然可以将烟草均匀的传送到滚筒之中,但是这种机器存在着噪声大和不能连续运输的缺点。The quality of cigarettes is directly related to the processing technology of tobacco. According to its processing technology, when the tobacco enters the drum, it may not be able to mix with the spices and medicaments when it is stirred due to the uneven entry of the tobacco. Therefore, it is very important to make the tobacco material enter the drum evenly. At present, most of the cigarette factories mostly use the tobacco uniform conveyor with the four-bar mechanism as the throwing mechanism. This kind of conveyor first allows the joint action of the silo and the conveyor belt to transport the tobacco material into the four-bar mechanism, and then passes through the four-bar mechanism. The reciprocating motion of the mechanism sends the smoke material into the drum. Although this mechanism can evenly transport the tobacco into the drum, this machine has the disadvantages of high noise and incapable of continuous transport.

发明内容Contents of the invention

本发明的目的在于提供一种烟草均匀输送机,本发明烟草均匀输送机噪声小且可实现烟草的均匀和连续运输。The object of the present invention is to provide a uniform tobacco conveyor, which has low noise and can realize uniform and continuous transportation of tobacco.

本发明烟草均匀输送机,包括料仓、振动器、鄂式开口挡板、卸料道、转轮、转轮轴、带轮、电机Ⅰ、传送带、挡板、导风板、抛料机构、机架、传送带支架;The tobacco uniform conveyor of the present invention includes a hopper, a vibrator, a jaw-type opening baffle, a discharge channel, a runner, a runner shaft, a pulley, a motor I, a conveyor belt, a baffle, an air deflector, a throwing mechanism, and a machine. Racks, conveyor belt brackets;

所述料仓固定在机架上方,所述料仓底部两侧分别设有振动器,所述料仓的下端出料口处设有鄂式开口挡板,所述卸料道置于料仓下方,且卸料道的进料口位于鄂式开口挡板正下方,所述卸料道顶部为倾斜的卸料道,所述卸料道的底部为支撑架且固定在地面上,所述卸料道的出料口位于转轮上方,所述转轮通过支架固定在传送带上方、卸料道出料口下方,所述转轮上设有一个以上的凹槽,所述转轮通过转轮轴与带轮连接,所述带轮通过皮带与电机的输出轴连接,所述传送带固定在传送带支架上,所述抛料机构位于传送带出料端的下方,所述一块以上的挡板通过一根以上的转轴固定在传送带支架上,且位于传送带上方,所述一根以上的转轴两端设有轴承,且轴承与轴承座连接,两端的轴承座与传送带支架连接。The silo is fixed on the top of the frame, vibrators are arranged on both sides of the bottom of the silo, a jaw-type opening baffle is provided at the outlet of the lower end of the silo, and the discharge channel is placed in the silo below, and the feed inlet of the discharge channel is located directly below the jaw opening baffle, the top of the discharge channel is an inclined discharge channel, the bottom of the discharge channel is a support frame and fixed on the ground, the The outlet of the discharge channel is located above the runner, and the runner is fixed above the conveyor belt and below the outlet of the discharge channel through a bracket. The runner is provided with more than one groove. The wheel shaft is connected to the pulley, and the pulley is connected to the output shaft of the motor through a belt. The conveyor belt is fixed on the conveyor belt bracket. The throwing mechanism is located below the discharge end of the conveyor belt. The above rotating shafts are fixed on the conveyor belt bracket and are located above the conveyor belt. Bearings are provided at both ends of the above one rotating shaft, and the bearings are connected to the bearing seats, and the bearing seats at both ends are connected to the conveyor belt brackets.

所述抛料机构包括壳体、导风板、抛料管道、电机Ⅱ和风扇,所述壳体内开有抛料管道,所述壳体内一端设有两个电机Ⅱ,且两个电机Ⅱ的输出轴分别与两个风扇连接,所述两个风扇一侧设有导风板,所述风扇产生的风力大小可通过调节电机Ⅱ的转速进行控制,所述导风板可调整角度从而控制风力的方向。The material throwing mechanism includes a shell, an air deflector, a material throwing pipe, a motor II and a fan. There is a material throwing pipe inside the shell, and two motors II are arranged at one end of the shell, and the two motors II The output shafts are respectively connected to two fans, and the two fans are equipped with a wind deflector on one side. The wind force generated by the fan can be controlled by adjusting the speed of the motor II, and the angle of the wind deflector can be adjusted to control the wind force. direction.

所述转轮上设有8个凹槽,且凹槽的深度相同。The runner is provided with 8 grooves, and the depths of the grooves are the same.

所述挡板有3块。There are 3 baffle plates.

所述抛料管道为倾斜管道。The material throwing pipeline is an inclined pipeline.

所述2个振动器使料仓里的烟料分布均匀,所述鄂式卸料口可控制烟料出仓的速度,保证出仓均匀。The two vibrators make the smoke material in the silo evenly distributed, and the jaw-type discharge port can control the speed of the smoke material out of the silo to ensure uniform discharge of the silo.

所述一块以上的挡板将呈锥形堆积的烟料平整,保证烟料在传送过程中的均匀。The more than one baffle plate will level off the conically stacked smoke materials to ensure the uniformity of the smoke materials during the transmission process.

本发明的工作原理:Working principle of the present invention:

首先将运输的烟草放置在料仓中,料仓在振动器的振动下,均匀出料,烟料出仓后通过短而滑的卸料道,进入处于静止状态的转轮的凹槽中,当转轮的凹槽中的烟草存储到一定量后,打开电机Ⅰ,电机Ⅰ通过皮带带动带轮转动,带轮带动转轮转动,从而烟草被送入传送带上,传送带上方的挡板将传送带上的烟草整平,打开电机Ⅱ,电机Ⅱ带动风扇转动产生持续的风力,再通过导风板的导风,将传送带上的烟草进行均匀抛料至相应位置。Firstly, the transported tobacco is placed in the bin, and the bin is vibrated by the vibrator to discharge the material evenly. After the tobacco is discharged from the bin, it passes through the short and slippery discharge channel and enters the groove of the stationary runner. When the tobacco in the groove of the runner is stored to a certain amount, turn on the motor Ⅰ, the motor Ⅰ drives the pulley to rotate through the belt, and the pulley drives the runner to rotate, so that the tobacco is sent to the conveyor belt, and the baffle above the conveyor belt will drive the conveyor belt Level the tobacco on the conveyor belt, turn on the motor Ⅱ, the motor Ⅱ drives the fan to rotate to generate continuous wind force, and then through the air guide of the wind deflector, the tobacco on the conveyor belt is evenly thrown to the corresponding position.

本发明的有益效果是:The beneficial effects of the present invention are:

(1)本发明烟草均匀输送机采用风力抛料,噪声小且可实现均匀连续运输烟料。(1) The tobacco uniform conveyor of the present invention adopts wind power throwing material, which has low noise and can realize uniform and continuous transportation of tobacco material.

(2)本发明型烟草均匀输送机结构设计合理,简单易制造,造价合理。(2) The tobacco uniform conveyor of the present invention has a reasonable structural design, is simple and easy to manufacture, and has a reasonable cost.

(3)本发明烟草均匀输送机易于拆装,零件更换简便,使用方便、易于维护、具有较好的应用前景。(3) The tobacco uniform conveyor of the present invention is easy to disassemble and assemble, easy to replace parts, easy to use, easy to maintain, and has a good application prospect.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明的料仓的结构示意图;Fig. 2 is the structural representation of feed bin of the present invention;

图3为本发明的抛料机构的结构示意图;Fig. 3 is the structural representation of throwing material mechanism of the present invention;

其中:1-料仓,2-振动器,3-鄂式开口挡板,4-卸料道,5-转轮,6-转轮轴,7-带轮,8-电机Ⅰ,9-传送带,10-挡板,11-导风板,12-抛料管道,13-电机Ⅱ,14-风扇,15-抛料机构,16-机架,17-传送带支架,18-壳体,19-转轴,20-轴承座,21-凹槽。Among them: 1-silo, 2-vibrator, 3-jaw opening baffle, 4-discharging channel, 5-runner, 6-runner shaft, 7-pulley, 8-motor Ⅰ, 9-conveyor belt, 10-baffle, 11-wind deflector, 12-throwing pipe, 13-motor Ⅱ, 14-fan, 15-throwing mechanism, 16-frame, 17-conveyor belt bracket, 18-housing, 19-rotating shaft , 20-bearing seat, 21-groove.

具体实施方式Detailed ways

下面结合附图和实施例,对本发明作进一步说明,但本发明的内容并不限于所述范围。The present invention will be further described below in conjunction with the accompanying drawings and embodiments, but the content of the present invention is not limited to the stated scope.

实施例1:如图1~3所示,本包括料仓1、振动器2、鄂式开口挡板3、卸料道4、转轮5、转轮轴6、带轮7、电机Ⅰ8、传送带9、挡板10、导风板11、抛料机构15、机架16、传送带支架17;Embodiment 1: As shown in Figures 1 to 3, this includes a hopper 1, a vibrator 2, a jaw opening baffle 3, a discharge channel 4, a runner 5, a runner shaft 6, a pulley 7, a motor I 8, and a conveyor belt 9. Baffle 10, wind deflector 11, throwing mechanism 15, frame 16, conveyor belt bracket 17;

所述料仓1固定在机架16上方,所述料仓1底部两侧分别设有振动器2,所述料仓1的下端出料口处设有鄂式开口挡板3,所述卸料道4置于料仓1下方,且卸料道4的进料口位于鄂式开口挡板3正下方,所述卸料道4顶部为倾斜的卸料道,所述卸料道4的底部为支撑架且固定在地面上,所述卸料道4的出料口位于转轮5上方,所述转轮5通过支架固定在传送带9上方、卸料道4出料口下方,所述转轮5上设有8个凹槽,且8个凹槽21的深度相同,所述转轮5通过转轮轴6与带轮7连接,所述带轮7通过皮带与电机8的输出轴连接,所述传送带9固定在传送带支架17上,所述抛料机构15位于传送带9出料端的下方,所述3块挡板10通过3根转轴19固定在传送带支架17上,且位于传送带9上方,所述3根转轴19两端设有轴承,且轴承与轴承座20连接,两端的轴承座20与传送带支架17连接。The silo 1 is fixed on the top of the frame 16, vibrators 2 are respectively arranged on both sides of the bottom of the silo 1, and a jaw opening baffle 3 is provided at the outlet of the lower end of the silo 1. The material channel 4 is placed below the silo 1, and the feed port of the discharge channel 4 is located directly below the jaw opening baffle plate 3, the top of the discharge channel 4 is an inclined discharge channel, and the discharge channel 4 The bottom is a support frame and is fixed on the ground. The discharge port of the discharge channel 4 is located above the runner 5, and the runner 5 is fixed on the conveyor belt 9 and below the discharge port of the discharge channel 4 through a bracket. The runner 5 is provided with 8 grooves, and the depths of the 8 grooves 21 are the same. The runner 5 is connected with the pulley 7 through the runner shaft 6, and the pulley 7 is connected with the output shaft of the motor 8 by a belt. , the conveyor belt 9 is fixed on the conveyor belt bracket 17, the throwing mechanism 15 is located below the discharge end of the conveyor belt 9, and the three baffles 10 are fixed on the conveyor belt bracket 17 through three rotating shafts 19, and are positioned above the conveyor belt 9 , The two ends of the three rotating shafts 19 are provided with bearings, and the bearings are connected to the bearing housings 20, and the bearing housings 20 at both ends are connected to the conveyor belt bracket 17.

所述抛料机构15包括壳体18、导风板11、抛料管道12、电机Ⅱ13和风扇14,所述壳体18内开有抛料管道12,所述抛料管道12为倾斜管道,所述壳体18内一端设有两个电机Ⅱ13,且两个电机Ⅱ13的输出轴分别与两个风扇14连接,所述两个风扇14一侧设有导风板11。The material throwing mechanism 15 includes a housing 18, an air deflector 11, a material throwing pipeline 12, a motor II 13 and a fan 14, the housing 18 is provided with a material throwing pipeline 12, and the material throwing pipeline 12 is an inclined pipeline, One end of the casing 18 is provided with two motors II 13 , and the output shafts of the two motors II 13 are respectively connected with two fans 14 , and one side of the two fans 14 is provided with a wind deflector 11 .

首先将运输的烟草放置在料仓1中,料仓1在振动器2的振动下,均匀出料,烟料出仓后通过短而滑的卸料道4,进入处于静止状态的转轮5的凹槽21中,当转轮的凹槽21中的烟草存储到一定量后,打开电机Ⅰ8,电机Ⅰ8通过皮带带动带轮7转动,带轮7带动转轮5转动,从而烟草被送入传送带9上,传送带9上方的挡板10将传送带9上的烟草整平,打开电机Ⅱ13,电机Ⅱ13带动风扇14转动产生持续的风力,再通过导风板11的导风,将传送带上的烟草进行均匀抛料至相应位置。First, the transported tobacco is placed in the bin 1, and the bin 1 is evenly discharged under the vibration of the vibrator 2. After the tobacco is discharged from the bin, it passes through the short and slippery discharge channel 4 and enters the stationary runner 5. In the groove 21 of the runner, when the tobacco in the groove 21 of the runner is stored to a certain amount, the motor I8 is turned on, and the motor I8 drives the pulley 7 to rotate through the belt, and the pulley 7 drives the runner 5 to rotate, so that the tobacco is sent into the On the conveyor belt 9, the baffle plate 10 above the conveyor belt 9 will level the tobacco on the conveyor belt 9, turn on the motor II 13, and the motor II 13 will drive the fan 14 to rotate to generate a continuous wind force, and then pass the wind guide of the wind deflector 11 to remove the tobacco on the conveyor belt. Throw the material evenly to the corresponding position.

Claims (5)

1.一种烟草均匀输送机,其特征在于,包括料仓(1)、振动器(2)、鄂式开口挡板(3)、卸料道(4)、转轮(5)、转轮轴(6)、带轮(7)、电机Ⅰ(8)、传送带(9)、挡板(10)、导风板(11)、抛料机构(15)、机架(16)、传送带支架(17);1. A tobacco uniform conveyor, characterized in that it includes a silo (1), a vibrator (2), a jaw opening baffle (3), a discharge channel (4), a runner (5), and a runner shaft (6), pulley (7), motor I (8), conveyor belt (9), baffle plate (10), wind deflector (11), throwing mechanism (15), frame (16), conveyor belt bracket ( 17); 所述料仓(1)固定在机架(16)上方,所述料仓(1)底部两侧分别设有振动器(2),所述料仓(1)的下端出料口处设有鄂式开口挡板(3),所述卸料道(4)置于料仓(1)下方,且卸料道(4)的进料口位于鄂式开口挡板(3)正下方,所述卸料道(4)顶部为倾斜的卸料道,所述卸料道(4)的底部为支撑架且固定在地面上,所述卸料道(4)的出料口位于转轮(5)上方,所述转轮(5)通过支架固定在传送带(9)上方、卸料道(4)出料口下方,所述转轮(5)上设有一个以上的凹槽,所述转轮(5)通过转轮轴(6)与带轮(7)连接,所述带轮(7)通过皮带与电机(8)的输出轴连接,所述传送带(9)固定在传送带支架(17)上,所述抛料机构(15)位于传送带(9)出料端的下方,所述一块以上的挡板(10)通过一根以上的转轴(19)固定在传送带支架(17)上,且位于传送带(9)上方,所述一根以上的转轴(19)两端设有轴承,且轴承与轴承座(20)连接,两端的轴承座(20)与传送带支架(17)连接。The silo (1) is fixed above the frame (16), vibrators (2) are respectively provided on both sides of the bottom of the silo (1), and the outlet at the lower end of the silo (1) is provided with Jaw-type opening baffle (3), the discharge channel (4) is placed under the silo (1), and the inlet of the discharge channel (4) is located directly below the jaw-type opening baffle (3), so The top of the discharge channel (4) is an inclined discharge channel, the bottom of the discharge channel (4) is a support frame and fixed on the ground, and the outlet of the discharge channel (4) is located on the runner ( 5) above, the runner (5) is fixed above the conveyor belt (9) and below the outlet of the unloading channel (4) through a bracket, the runner (5) is provided with more than one groove, the The runner (5) is connected with the pulley (7) through the runner shaft (6), the pulley (7) is connected with the output shaft of the motor (8) through the belt, and the conveyor belt (9) is fixed on the conveyor belt bracket (17 ), the throwing mechanism (15) is located below the discharge end of the conveyor belt (9), and the more than one baffle plate (10) is fixed on the conveyor belt bracket (17) through more than one rotating shaft (19), and Located above the conveyor belt (9), the two ends of the more than one rotating shaft (19) are provided with bearings, and the bearings are connected to the bearing seats (20), and the bearing seats (20) at both ends are connected to the conveyor belt bracket (17). 2.根据权利要求1所述的烟草均匀输送机,其特征在于:所述抛料机构(15)包括壳体(18)、导风板(11)、抛料管道(12)、电机Ⅱ(13)和风扇(14),所述壳体(18)内开有抛料管道(12),所述壳体(18)内一端设有两个电机Ⅱ(13),且两个电机Ⅱ(13)的输出轴分别与两个风扇(14)连接,所述两个风扇(14)一侧设有导风板(11)。2. The tobacco uniform conveyor according to claim 1, characterized in that: the throwing mechanism (15) includes a housing (18), a wind deflector (11), a throwing pipe (12), a motor II ( 13) and fan (14), the shell (18) has a throwing pipe (12), and one end of the shell (18) is provided with two motors II (13), and the two motors II ( The output shafts of 13) are respectively connected with two fans (14), and one side of the two fans (14) is provided with a wind deflector (11). 3.根据权利要求1所述的烟草均匀输送机,其特征在于:所述转轮(5)上设有8个凹槽(21),且凹槽(21)的深度相同。3. The uniform tobacco conveyor according to claim 1, characterized in that: the runner (5) is provided with 8 grooves (21), and the depths of the grooves (21) are the same. 4.根据权利要求1所述的烟草均匀输送机,其特征在于:所述挡板(10)有3块。4. The tobacco uniform conveyor according to claim 1, characterized in that there are three baffles (10). 5.根据权利要求2所述的烟草均匀输送机,其特征在于:所述抛料管道(12)为倾斜管道。5. The tobacco uniform conveyor according to claim 2, characterized in that: the throwing pipe (12) is an inclined pipe.
CN201810065492.0A 2018-01-23 2018-01-23 Tobacco even conveyer Active CN108190548B (en)

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CN115947138A (en) * 2022-12-29 2023-04-11 广东广益科技实业有限公司 Small bag single-bag package throwing machine
CN115947138B (en) * 2022-12-29 2023-09-19 广东广益科技实业有限公司 Small single-bag throwing machine

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