CN108185426A - Health food of coarse cereals and preparation method thereof - Google Patents
Health food of coarse cereals and preparation method thereof Download PDFInfo
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- CN108185426A CN108185426A CN201810124031.6A CN201810124031A CN108185426A CN 108185426 A CN108185426 A CN 108185426A CN 201810124031 A CN201810124031 A CN 201810124031A CN 108185426 A CN108185426 A CN 108185426A
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/05—Mashed or comminuted pulses or legumes; Products made therefrom
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/05—Mashed or comminuted pulses or legumes; Products made therefrom
- A23L11/07—Soya beans, e.g. oil-extracted soya bean flakes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/01—Instant products; Powders; Flakes; Granules
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L25/00—Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof
- A23L25/30—Mashed or comminuted products, e.g. pulp, pastes, meal, powders; Products made therefrom, e.g. blocks, flakes, snacks; Liquid or semi-liquid products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L31/00—Edible extracts or preparations of fungi; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/198—Dry unshaped finely divided cereal products, not provided for in groups A23L7/117 - A23L7/196 and A23L29/00, e.g. meal, flour, powder, dried cereal creams or extracts
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Polymers & Plastics (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Mycology (AREA)
- Agronomy & Crop Science (AREA)
- Botany (AREA)
- Microbiology (AREA)
- Medicines Containing Plant Substances (AREA)
- Coloring Foods And Improving Nutritive Qualities (AREA)
Abstract
Description
技术领域technical field
本发明涉及五谷杂粮保健养生食品及制备方法,特别涉及五谷杂粮保健养生粉食品配方及生产工艺。The invention relates to whole grain health care food and a preparation method thereof, in particular to the formula and production process of whole grain health care powder food.
背景技术Background technique
五谷杂粮粉的溶解度高低是决定该产品市场销售的一个重要因素。常规五谷杂粮粉的溶解性都不够理想,溶解性低于70%,冲调后上下分层,稳定性较差。现在传统的研磨生产工艺是将五谷杂粮和药食两用植物经过高温焙烤失水后再研磨,300多度甚至800度的高温烘烤过程,导致食材中营养物质破坏失效,芝麻中的不饱和脂肪酸被氧化失去功效,甚至哈败变质。研磨也是分级进行,先是粗磨,然后细磨、再精磨,每一级研磨逐渐将颗粒度变小,精磨出来的粉末粒径在60-80目,产品糊化不完全,复水后冲调性很差,成糊状,口感粗糙,很难让人形成长久的饮食需求。象芝麻、枸杞、核桃等这样的食材,无法单独研磨粉碎,只能与豆类、谷类等坚硬食材混合研磨,研磨出来的粉体粒径较大,加大了冲调难度和口感差的程度,严重影响成品的商业价值。The solubility of whole grain powder is an important factor to determine the market sales of the product. The solubility of conventional whole grain powder is not ideal, the solubility is lower than 70%, and the upper and lower layers are separated after brewing, and the stability is poor. The current traditional grinding production process is to grind the whole grains and medicinal and edible plants after high-temperature roasting to lose water. The high-temperature baking process of more than 300 degrees or even 800 degrees leads to the destruction of nutrients in the ingredients and the failure of unsaturated sesame seeds. Fatty acids are oxidized and lose their effectiveness, or even deteriorate. Grinding is also carried out in stages, first coarse grinding, then fine grinding, and then fine grinding. Each stage of grinding gradually reduces the particle size, and the particle size of finely ground powder is 60-80 mesh. The gelatinization of the product is not complete. The brewing ability is very poor, it becomes mushy, and the taste is rough, which makes it difficult for people to form long-term dietary needs. Ingredients such as sesame, wolfberry, walnut, etc. cannot be ground and crushed alone, but can only be mixed and ground with hard ingredients such as beans and grains. The particle size of the ground powder is large, which increases the difficulty of preparation and the degree of poor taste. , seriously affecting the commercial value of the finished product.
目前五谷杂粮粉的增溶性研究主要通过物理方法(超声促溶)、酶法(中性蛋白酶或木瓜蛋白酶)等方法来获得较高的溶解度,需要的过程都比较复杂,超声促溶及酶法运用于大生产需要解决较多限制问题,目前还停留在实验室阶段。At present, the research on the solubilization of whole grain powder mainly adopts physical methods (ultrasonic solubilization), enzymatic methods (neutral protease or papain) and other methods to obtain higher solubility, and the required processes are relatively complicated. It needs to solve many restrictive problems when it is applied to mass production, and it is still in the laboratory stage.
营养物质的颗粒大小是影响胃肠道对其吸收的一个关键因素。由于纳米颗粒具有特殊的表面效应、体积效应、量子尺寸效应、小尺寸效应等,在生物学和医药学中有着广泛应用。物质在消化道的吸收率在很大程度上取决于其在吸收部位的溶出速度和接触面的大小;减小粒径可以增大暴露在介质中的表面积,提高溶解速度,有利于吸收利用。The particle size of a nutrient is a key factor affecting its absorption from the gastrointestinal tract. Because nanoparticles have special surface effects, volume effects, quantum size effects, small size effects, etc., they are widely used in biology and medicine. The absorption rate of a substance in the digestive tract depends largely on its dissolution rate at the absorption site and the size of the contact surface; reducing the particle size can increase the surface area exposed to the medium, increase the dissolution rate, and facilitate absorption and utilization.
超高速纳米粉碎机工作原理是运用高速层空间剪切力、破碎原理,可将微米(μm级)~毫米(mm级)固态颗粒粉碎成纳米(nm)颗粒,粉碎后的颗粒直径达到纳米级。将五谷杂粮粉(如豆类、谷类)及药食两用植物(葛根、淮山等块根径类)粉碎到小于100纳米粒径,可以使其溶解性达到最大,冲调后溶液成均匀状态,稳定性好,且吸收利用效率提高。The working principle of the ultra-high-speed nano pulverizer is to use the high-speed layer space shear force and the principle of crushing, which can pulverize solid particles from micron (μm level) to millimeter (mm level) into nanometer (nm) particles, and the diameter of the pulverized particles reaches nanometer level. . Grinding whole grain powder (such as beans, cereals) and medicinal and edible plants (roots such as kudzu root and Chinese yam) to a particle size of less than 100 nanometers can maximize the solubility, and the solution will be in a uniform state after brewing. The stability is good, and the absorption and utilization efficiency is improved.
油脂或糖分含量较高的食材如芝麻、红枣、核桃、枸杞等,干法超微细磨不可行,需要湿法超微细磨,然后喷雾干燥。喷雾冷冻干燥法又称SFD法(Spray Freeze Drying)是用于制备热敏性物质微粒的一种新方法,即将芝麻、红枣、核桃、枸杞等油脂或者糖分含量较高的食材的超微研磨溶液通过一个气雾喷嘴喷于冷的蒸汽相中,蒸汽相下面为低温液体层,小液滴通过蒸汽相的时候,开始冻结,当接触到低温液体层时,小液滴完全冻结,将得到的冻结物置于冷冻干燥器中干燥,低温低压下使冰升华,得到干燥粉末,这种粉末复水后水溶性很好。For ingredients with high fat or sugar content, such as sesame, red dates, walnuts, wolfberries, etc., dry ultra-fine grinding is not feasible, and wet ultra-fine grinding is required, followed by spray drying. The spray freeze drying method, also known as the SFD method (Spray Freeze Drying), is a new method for the preparation of heat-sensitive material particles, that is, the ultra-fine grinding solution of sesame, red dates, walnuts, wolfberry and other foods with high oil or sugar content. The aerosol nozzle is sprayed in the cold vapor phase. Below the vapor phase is a low-temperature liquid layer. When the small liquid droplets pass through the vapor phase, they start to freeze. When they touch the low-temperature liquid layer, the small liquid droplets are completely frozen. Dry in a freeze dryer, sublimate the ice at low temperature and low pressure to obtain a dry powder, which has good water solubility after rehydration.
而喷雾冷冻干燥技术主要联合喷雾冷冻和冷冻干燥两种技术。与传统冷冻干燥技术相比,SFD具有以下优点:(1)雾化分散的细小液滴浸入低温中迅速冻结,能弱化冰晶的生长,减小冰晶对脂质体的破坏,避免核桃、芝麻等中油脂氧化;(2)冻结样品经真空干燥后形成具有微孔结构的球形微粒,流动性好,且微粒的大小可以通过改变喷雾工艺来调节。The spray freeze-drying technology mainly combines spray freezing and freeze-drying techniques. Compared with the traditional freeze-drying technology, SFD has the following advantages: (1) The atomized and dispersed fine droplets are immersed in low temperature and freeze rapidly, which can weaken the growth of ice crystals, reduce the damage of ice crystals to liposomes, and avoid walnuts, sesame seeds, etc. (2) The frozen sample forms spherical particles with microporous structure after vacuum drying, which has good fluidity, and the size of the particles can be adjusted by changing the spray process.
发明内容Contents of the invention
本发明要解决的技术问题是,解决五谷杂粮粉冲调性差、溶解性低、口感粗糙及传统加工中营养物质被破坏的问题,提高吸收利用率。提供一种简单有效的易溶解易冲调五谷杂粮药食两用植物养生餐的配方及生产工艺。选择五谷杂粮和药食两用植物配方,开发出适合不同人群食用的养生功能食品。The technical problem to be solved by the present invention is to solve the problems of poor reconstitution, low solubility, rough taste and destruction of nutrients in traditional processing of whole grain powder, and improve the absorption and utilization rate. The invention provides a formula and production process of a simple, effective, easy-to-dissolve and easy-to-brew multi-grain, medicinal, and edible plant health-preserving meal. Choose whole grains and medicinal and edible plant formulas to develop health-preserving functional foods suitable for different groups of people.
本发明的技术方案是:五谷杂粮保健养生食品,其特征是,由以下重量份的原料制备而成:五谷杂粮40~70份,药食两用植物30~40份,其它成分0.5~2份;The technical solution of the present invention is: whole grains health care food, which is characterized in that it is prepared from the following raw materials in parts by weight: 40-70 parts of whole grains, 30-40 parts of medicinal and edible plants, and 0.5-2 parts of other ingredients ;
五谷杂粮是指豆类、谷类、坚果类、果蔬类中的一种或多种组合;优选黄豆、玉米、花生、黑豆、红豆、绿豆、燕麦中的2-4种;Cereals refer to one or more combinations of beans, cereals, nuts, fruits and vegetables; preferably 2-4 types of soybeans, corn, peanuts, black beans, red beans, mung beans, and oats;
药食同源植物包括助眠安神类、补肾类、滋阴补血类、益智补脑类、降三高类、减肥类、排毒祛湿类药食两用植物;优选酸枣仁、红枣、芡实、茯苓,黑芝麻、南瓜子、枸杞、核桃、山药、阿胶、陈皮、葛根、山楂、薏苡仁、魔芋粉、木瓜干、杏仁、莲子中的2-5种,其重量份可以相同;Medicinal and edible plants of the same origin include sleep-soothing, kidney-tonifying, yin-nourishing and blood-nourishing, brain-nourishing, three-high-reducing, weight-loss, detoxification and damp-dampness dual-purpose plants; jujube seed, jujube, and gorgon are preferred , Poria cocos, black sesame, pumpkin seeds, medlar, walnut, yam, donkey-hide gelatin, tangerine peel, kudzu root, hawthorn, coix seed, konjac powder, dried papaya, almond, lotus seeds, the parts by weight can be the same;
其它成分是指食品添加剂或营养强化剂。Other ingredients refer to food additives or nutritional fortifiers.
五谷杂粮保健养生食品的制备方法是,将全部物料混合超微粉碎:即将五谷杂粮的一半加入药食两用植物与其他成分混合预粉碎,时间不少于10min,再加入未粉碎的五谷杂粮进行第二次混合,时间不少于20min,湿法研磨后放料,进入高级纳米粉碎机中超微粉碎,再进行冷冻喷雾干燥,对冷冻干燥后的粉末再次超微粉碎到小于100纳米粒径粉末,最后进行自动金属检测、包装、喷码、装箱、检验、入库。The preparation method of whole grains health care food is to mix all the materials and superfinely pulverize: add half of the whole grains into medicinal and edible plants and mix with other ingredients for pre-grinding, the time is not less than 10 minutes, and then add unground whole grains for The second mixing time is not less than 20min. After wet grinding, discharge the material, enter the advanced nano pulverizer for ultrafine pulverization, and then perform freeze spray drying, and then ultrafine pulverize the freeze-dried powder to a particle size of less than 100 nanometers. Powder, and finally automatic metal detection, packaging, coding, packing, inspection, and storage.
进一步地,所述五谷杂粮保健养生食品制备方法中,冷冻喷雾干燥技术参数为:喷嘴口径0.2~0.5mm,加料速率为15~35ml/min,进风量为1200~1500L/h,初始冷冻温度为-65~-55℃,冷冻喷雾干燥微球的D50在0.6~1.4um,溶解度在98~99.8之间;Further, in the preparation method of whole grain health care food, the technical parameters of freeze spray drying are as follows: the diameter of the nozzle is 0.2-0.5mm, the feeding rate is 15-35ml/min, the air intake is 1200-1500L/h, and the initial freezing temperature is -65~-55℃, the D50 of the freeze spray-dried microspheres is 0.6~1.4um, and the solubility is between 98~99.8;
湿法研磨时以纯化水作为溶剂,研磨时间为2~6h,总物料及加水量之间的比例在2~20:1之间,研磨介质的粒径在0.1-2mm之间,粉碎后颗粒的中位粒径D50在50~500nm之间。Purified water is used as the solvent in wet grinding, the grinding time is 2-6 hours, the ratio between the total material and the amount of water added is between 2-20:1, the particle size of the grinding medium is between 0.1-2mm, and the particles after crushing The median particle size D50 is between 50 and 500nm.
进一步地,所述的五谷杂粮保健养生食品,将五谷杂粮粉45份,其中黑豆25份,浮小麦15份,黑芝麻5份;药食两用植物55份,其中酸枣仁10,百合15,红枣5,芡实5,核桃仁10,茯苓10份;将五谷杂粮粉的一半与药食两用植物预混15min,再加入剩下的五谷杂粮粉进行第二次混合20min,加入分散剂0.5%磷酸钙进行干法纳米粉碎,粉碎时间5h,后放料,得到的产品微粒平均粒径小于100nm,制得安神助眠五谷杂粮粉。Further, the whole grain health care food includes 45 parts of whole grain powder, including 25 parts of black beans, 15 parts of floating wheat, and 5 parts of black sesame; 5 red dates, 5 gorgon seeds, 10 walnut kernels, and 10 poria cocos; pre-mix half of the whole grains powder with medicinal and edible plants for 15 minutes, then add the remaining whole grains powder for a second mixing for 20 minutes, and add 0.5% dispersant Calcium phosphate is subjected to dry nano-grinding, the milling time is 5 hours, and then the material is discharged. The average particle size of the obtained product particles is less than 100nm, and the whole grains powder for soothing the nerves and helping sleep is obtained.
进一步地,所述的五谷杂粮保健养生食品,是将五谷杂粮60份,其中黑豆25、黑米35份,药食两用植物40份,其中黑芝麻10、南瓜子5、枸杞5、核桃5、山药10、芡实5份,按制备方法制得补肾强体五谷杂粮粉。Further, the health-preserving food of whole grains includes 60 parts of whole grains, including 25 parts of black beans, 35 parts of black rice, 40 parts of medicinal and edible plants, including 10 parts of black sesame seeds, 5 parts of pumpkin seeds, 5 parts of medlar and 5 parts of walnuts. , 10 parts of Chinese yam, 5 parts of Gorgon fruit, according to the preparation method, the whole grains powder for invigorating the kidney and strengthening the body is prepared.
进一步地,所述的五谷杂粮保健养生食品,是将五谷杂粮粉70份、红枣、阿胶、茯苓各10份,按制备方法制得滋阴补血类五谷杂粮粉。Further, the whole-grain health-preserving food includes 70 parts of whole-grain powder, 10 parts each of red dates, donkey-hide gelatin, and poria cocos, and prepares yin-enriching and blood-nourishing whole-grain powder according to the preparation method.
进一步地,所述的五谷杂粮保健养生食品,是将五谷杂粮粉55份、核桃仁10、枸杞10、南瓜子5、红枣5、山药5份,其它成分1份,按制备方法制得益智补脑学生五谷杂粮粉。Further, the health-preserving food of whole grains is prepared by preparing 55 parts of whole grains powder, 10 parts of walnut kernels, 10 parts of medlar, 5 parts of pumpkin seeds, 5 parts of red dates, 5 parts of Chinese yam, and 1 part of other ingredients. Brain-supplementing students whole grains powder.
进一步地,所述的五谷杂粮保健养生食品,是将五谷杂粮粉50份、陈皮5、枸杞5、葛根10、红枣5、山药5、山楂2、茯苓3,其它成分2份,按制备方法制得降三高类五谷杂粮粉。Further, the health-preserving food of whole grains is prepared by making 50 parts of whole grains powder, 5 parts of tangerine peel, 5 parts of wolfberry, 10 parts of kudzu root, 5 parts of red dates, 5 parts of Chinese yam, 2 parts of hawthorn, 3 parts of poria cocos, and 2 parts of other ingredients. Get down to the three high types of whole grain flour.
进一步地,所述的五谷杂粮保健养生食品,是将五谷杂粮粉55份,薏苡仁10、葛根8、魔芋粉10、山药8、其它成分2份,按制备方法制得减肥类五谷杂粮粉。Further, the whole grains health food is prepared by preparing whole grains powder for weight loss by making 55 parts of whole grains powder, 10 parts of coix seed, 8 kudzu root, 10 konjac flour, 8 yams and 2 parts of other ingredients.
进一步地,所述的五谷杂粮保健养生食品,是将五谷杂粮粉55份,其中黄豆20、玉米20份、花生15份、阿胶5份;葛根10、木瓜干10、核桃仁10、其它成分1份,按制备方法制得靓女丰胸五谷杂粮粉。Further, the health-preserving food of whole grains includes 55 parts of whole grain powder, including 20 parts of soybeans, 20 parts of corn, 15 parts of peanuts, and 5 parts of donkey-hide gelatin; According to the preparation method, the beautiful girl's breast-enhancing five-grain powder is prepared.
进一步地,所述的五谷杂粮保健养生食品,是将五谷杂粮粉60份,其中红豆20、绿豆20、燕麦20份,薏苡仁10、红枣10、芡实5、杏仁5、莲子5、其它成分1份,按制备方法制得排毒祛湿五谷杂粮粉。Further, the health-preserving food of whole grains is composed of 60 parts of whole grain powder, including 20 parts of red beans, 20 parts of mung beans, 20 parts of oats, 10 parts of coix seed, 10 parts of red dates, 5 parts of Gorgon fruit, 5 parts of almonds, 5 parts of lotus seeds, and 1 part of other ingredients. According to the preparation method, the detoxification and dampness-removing whole grain powder is prepared.
本发明的积极效果是:一是选择五谷杂粮和药食两用植物科学配方,开发出适合不同人群食用的保健功能食品。二是解决了五谷杂粮粉冲调性差、溶解性低、口感粗糙及传统加工中营养物质被破坏的问题,由于纳米颗粒具有特殊的表面效应、体积效应、量子尺寸效应、小尺寸效应等,提高了保健食品的吸收利用率。The positive effects of the invention are as follows: firstly, the scientific formula of whole grains and medicinal and edible plants is selected, and the health-care functional food suitable for different groups of people is developed. The second is to solve the problems of poor reconstitution, low solubility, rough taste and the destruction of nutrients in traditional processing of whole grain powder. Due to the special surface effect, volume effect, quantum size effect, and small size effect of nanoparticles, it improves The absorption and utilization rate of health food.
附图说明Description of drawings
图1是五谷杂粮粉生产工艺流程图。Figure 1 is a flow chart of the production process of whole grain powder.
具体实施方式Detailed ways
五谷杂粮保健养生粉食品由以下重量份的原料制备而成:五谷杂粮40~70份,药食两用植物30~40份,其它成分0.5~2份;The whole grain health care powder food is prepared from the following raw materials in parts by weight: 40-70 parts of whole grains, 30-40 parts of medicinal and edible plants, and 0.5-2 parts of other ingredients;
五谷杂粮是指豆类、谷类、坚果类、果蔬类中的一种或多种组合;优选黄豆、玉米、花生、黑豆、红豆、绿豆、燕麦中的2-4种;Cereals refer to one or more combinations of beans, cereals, nuts, fruits and vegetables; preferably 2-4 types of soybeans, corn, peanuts, black beans, red beans, mung beans, and oats;
药食同源植物包括助眠安神类、补肾类、滋阴补血类、益智补脑类、降三高类、减肥类、排毒祛湿类药食两用植物;优选酸枣仁、红枣、芡实、茯苓,黑芝麻、南瓜子、枸杞、核桃、山药、阿胶、陈皮、葛根、山楂、薏苡仁、魔芋粉、木瓜干、杏仁、莲子中的2-5种,其重量份可以相同;Medicinal and edible plants of the same origin include sleep-soothing, kidney-tonifying, yin-nourishing and blood-nourishing, brain-nourishing, three-high-reducing, weight-loss, detoxification and damp-dampness dual-purpose plants; jujube seed, jujube, and gorgon are preferred , Poria cocos, black sesame, pumpkin seeds, medlar, walnut, yam, donkey-hide gelatin, tangerine peel, kudzu root, hawthorn, coix seed, konjac powder, dried papaya, almond, lotus seeds, the parts by weight can be the same;
其它成分是指食品添加剂或营养强化剂;Other ingredients refer to food additives or nutritional fortifiers;
生产工艺简述如下:The production process is briefly described as follows:
将30~70%五谷杂粮、20-30%的药食两用植物、10%的其他食品成分进行行预粉碎,时间不少于10min,再加入剩下的50~80%五谷杂粮粉进行第二次混合,时间不少于20min,(湿法研磨),后放料,进入高级纳米粉碎机中超微粉碎,后进行冷冻喷雾干燥,对冷冻干燥后的粉末再次进行超微粉碎到小于100纳米粒径粉末,后进行自动金属检测、包装、喷码、装箱、检验、入库。Pre-crushing 30-70% of whole grains, 20-30% of medicinal and edible plants, and 10% of other food ingredients for no less than 10 minutes, and then adding the remaining 50-80% of whole grains powder for the second Secondary mixing, the time is not less than 20min, (wet grinding), and then discharge, enter the advanced nano pulverizer for superfine pulverization, and then perform freeze spray drying, and then superfine pulverize the freeze-dried powder to less than 100 Nano particle size powder, and then carry out automatic metal detection, packaging, coding, packing, inspection, and warehousing.
冷冻喷雾干燥技术参数为:喷嘴口径0.2~0.5mm,加料速率为15~35ml/min,进风量为1200~1500L/h。初始冷冻温度为-65~-55℃,冷冻喷雾干燥微球的D50在0.6~1.4um。溶解度在98~99.8之间。The technical parameters of freeze spray drying are: nozzle diameter 0.2-0.5mm, feeding rate 15-35ml/min, air intake 1200-1500L/h. The initial freezing temperature is -65~-55°C, and the D50 of the freeze spray-dried microspheres is 0.6~1.4um. The solubility is between 98 and 99.8.
湿法研磨时候以纯化水作为溶剂,研磨时间为2~6h,总物料及加水量之间的比例在2~20:1之间,研磨介质的粒径在0.1-2mm之间可调,较佳地在比例在5~15:1之间。使粉碎后颗粒的中位粒径D50达到50~500nm之间。加工过程中各步工艺说明如下:Purified water is used as the solvent during wet grinding, the grinding time is 2-6 hours, the ratio between the total material and the amount of water added is between 2-20:1, and the particle size of the grinding medium is adjustable between 0.1-2mm. Preferably, the ratio is between 5 and 15:1. Make the median particle diameter D50 of the pulverized particles reach between 50-500nm. The process description of each step in the processing process is as follows:
1.预粉碎:将需要进行粉碎的物料投入安装了目标目数的粉碎机中粉碎,并将粉碎后的物料过40目筛网备用。1. Pre-crushing: Put the materials to be crushed into the pulverizer installed with the target mesh size for crushing, and pass the crushed materials through a 40-mesh sieve for later use.
2.配料:按照配方将各种物料称量,并标示清楚,物料名称、数量。2. Ingredients: Weigh all kinds of materials according to the formula, and clearly mark the name and quantity of the materials.
3.混合:将各中原辅料按照配方进行混合,混合均匀后放料。3. Mixing: Mix all the raw and auxiliary materials according to the formula, and discharge after mixing evenly.
4.超微粉碎:将上述物料投入超微粉碎机中湿法研磨粉碎,再将浆体进行冷冻喷雾干燥后再次粉碎得到粒径小于100纳米的粉末。4. Ultrafine pulverization: put the above materials into an ultrafine pulverizer for wet grinding and pulverization, freeze and spray dry the slurry, and then pulverize again to obtain a powder with a particle size of less than 100 nanometers.
5.金属检测:对喷雾干燥后的粉末产品过金属探测器进行金属探测,防止金属被混杂与成品中。5. Metal detection: Metal detection is carried out on the spray-dried powder product through a metal detector to prevent metal from being mixed with the finished product.
6.内包:将上一步物料进行定量包装。6. Inner packaging: Quantitative packaging of the materials in the previous step.
7.外包:将内包的产品装箱。7. Outsourcing: Pack the inner packaged products into boxes.
8.检验:对照产品的质量标准进行检测,检测合格的产品入库存放。8. Inspection: Inspection is carried out against the quality standards of the products, and the products that pass the inspection are put into storage.
为了更清楚地理解本发明的技术内容,特举以下实施实例详细说明。生产工艺部分各配方使用的纳米粉碎工艺都适用,在此重点以配方举例说明。In order to understand the technical content of the present invention more clearly, the following implementation examples are given in detail. The nano-grinding process used in each formula in the production process is applicable, and the formula is used as an example to illustrate.
实施例一Embodiment one
安神助眠五谷杂粮保健食品Soothe the nerves, help sleep, whole grains and whole grains health food
原料配方:五谷杂粮45份,其中黑豆:浮小麦:黑芝麻=5:3:1,助眠安神类药食两用植物55份,其中酸枣仁:百合:红枣:芡实:核桃仁:茯苓=2:3:1:1:2:2。Raw material formula: 45 servings of whole grains, of which black beans: floating wheat: black sesame = 5:3:1, 55 servings of medicinal and edible plants that help sleep and soothe the nerves, of which jujube kernels: lily: red dates: Gorgon fruit: walnut kernels: Poria = 2:3:1:1:2:2.
将五谷杂粮一半加入助眠安神类药食两用植物,预混15min,再加入剩下的一半五谷杂粮进行第二次混合20min,加入分散剂0.5%磷酸钙进行干法纳米粉碎,粉碎时间5h,后放料,得到的产品微粒平均粒径小于100nm,自动包装、金检、喷码、装箱、检验、入库。Add half of the whole grains to the dual-purpose plants for sleep aid and tranquilization, pre-mix for 15 minutes, then add the remaining half of the whole grains for the second mixing for 20 minutes, add 0.5% calcium phosphate as a dispersant for dry nano-grinding, and the milling time is 5 hours , after discharging, the average particle size of the obtained product particles is less than 100nm, automatic packaging, gold inspection, coding, packing, inspection, and storage.
实施例二Embodiment two
补肾强体五谷杂粮保健食品Kidney and body health food with whole grains
原料配方:黑色类五谷杂粮40份,其中黑豆:南瓜子:黑芝麻:栗子=4:1:1:2,补肾类药食同源两用植物15份,其中核桃仁:茯苓:芡实:枸杞=2:2:2:1,磷酸钙1%,磷脂1%。Raw material formula: 40 servings of black whole grains, including black beans: pumpkin seeds: black sesame: chestnuts = 4:1:1:2, 15 servings of kidney-reinforcing medicinal and edible plants, including walnut kernels: Poria cocos: Gorgon fruit: wolfberry =2:2:2:1, calcium phosphate 1%, phospholipid 1%.
将五谷杂粮粉15%与补肾类药食同源两用植物预混15min,再加入剩下的70%五谷杂粮粉进行第二次混合20min,加入含量为30%的助磨剂食品用二氧化硅1%后混合均匀,加入12倍量纯化水溶解后进入纳米粉碎(研磨)机,研磨粒子粒径为0.2um进行研磨5h,后放料,获得浆体的粒子粒径D50为75nm,将固形物含量用水稀释至7%,并混合均匀进行喷雾干燥,进风温度为195℃,出风温度为70℃,进料速度为60ml/min,压力为0.45MPa得到产品微粒平均粒径为300nm,再次进行纳米干法粉碎,获得产品平均粒径为90nm,进行自动包装、金属检测、喷码、装箱。Premix 15% of whole grains powder with kidney tonifying medicine and food homologous plants for 15 minutes, then add the remaining 70% of whole grains powder for a second mixing for 20 minutes, add 30% grinding aid food-use carbon dioxide After 1% silicon, mix evenly, add 12 times the amount of purified water to dissolve and then enter the nano-grinding (grinding) machine, the grinding particle size is 0.2um and grind for 5h, then discharge, the particle size D50 of the obtained slurry is 75nm, and the The solid content is diluted with water to 7%, and mixed evenly for spray drying, the inlet air temperature is 195°C, the outlet air temperature is 70°C, the feed rate is 60ml/min, and the pressure is 0.45MPa to obtain the average particle size of the product particles is 300nm , Carry out nano-dry pulverization again to obtain an average particle size of 90nm, and carry out automatic packaging, metal detection, coding, and boxing.
实施例三Embodiment three
滋阴补血五谷杂粮保健食品Nourishing yin and nourishing blood, whole grains and whole grains health food
原料配方:五谷杂粮(黑米:黑豆=1:2)80份、滋阴补血类药食两用中药材(红枣:阿胶=1:1)18份、食品级二氧化硅2份。Raw material formula: 80 parts of whole grains (black rice: black beans = 1:2), 18 parts of Chinese medicinal materials for nourishing yin and nourishing blood (red dates: donkey-hide gelatin = 1:1), 2 parts of food grade silicon dioxide.
将五谷杂粮粉25%与全部滋阴补血类药食两用植物10%,预混15min,再加入剩下的55%五谷杂粮粉进行第二次混合20min,加入含量为30%的助磨剂食品用二氧化硅2%后混合均匀,加入15倍量纯化水溶解后进入纳米粉碎(研磨)机,研磨粒子平均粒径为0.3um进行研磨6h,后放料,获得浆体的粒子粒径D50为60nm,后放料,将料液进行真空浓缩到原来体积的三份之一进行冷冻干燥;冷冻干燥前将溶液的预冷温度降低到-40℃,使其完全冻结。冷冻干燥条件为:物料厚度9mm,冷凝温度–30℃,真空度35Pa,以物料温度达到25℃保持到过程结束,冻干时间25h。再将干燥后物料进行纳米粉碎,中位粒径D50在75nm。进行自动包装、金属检测、喷码、装箱。Mix 25% of whole grains powder with 10% of all medicinal and edible plants for nourishing yin and nourishing blood, pre-mix for 15 minutes, then add the remaining 55% of whole grains powder for a second mixing for 20 minutes, and add 30% grinding aid Use 2% silicon dioxide for food, mix evenly, add 15 times the amount of purified water to dissolve, then enter the nano pulverizer (grinding) machine, the average particle size of the grinding particles is 0.3um, grind for 6 hours, and then discharge to obtain the particle size of the slurry The D50 is 60nm, after discharge, the feed liquid is vacuum concentrated to one-third of the original volume for freeze-drying; before freeze-drying, the pre-cooling temperature of the solution is lowered to -40°C to make it completely frozen. The freeze-drying conditions are: material thickness 9mm, condensation temperature -30°C, vacuum degree 35Pa, when the material temperature reaches 25°C until the end of the process, the freeze-drying time is 25h. Then, the dried material is nano-pulverized, and the median particle diameter D50 is 75nm. Carry out automatic packaging, metal detection, inkjet coding, and packing.
实施例四Embodiment Four
益智补脑学生五谷杂粮保健食品Puzzle and brain supplement students whole grains health food
原料配方:黑色类五谷杂粮粉75%、药食两用植物提取物(核桃仁、枸杞、南瓜子、红枣、山药等中的一种或多种组合)23%、食品级二氧化硅2%。Raw material formula: black whole grains powder 75%, medicinal and edible plant extracts (one or more combinations of walnut kernel, wolfberry, pumpkin seeds, red dates, yam, etc.) 23%, food grade silicon dioxide 2% .
将五谷杂粮(小米:黑米:黑豆=1:1:1)25%、益智补脑类药食两用植物提取物(核桃仁、枸杞、南瓜子、红枣、山药等比例组合)15%预混15min,再加入剩下的50%五谷杂粮粉进行第二次混合20min,加入食品用助磨剂二氧化硅2%、抗结剂食品用微晶纤维素1%混合均匀后放料,加入15倍量纯化水溶解后进行纳米湿法研磨,研磨粒子平均粒径为0.1um进行研磨6h,后放料,获得浆体的粒子粒径D50为50nm,后放料,将料液进行冷冻喷雾干燥,喷嘴口径0.25mm,加料速率为30ml/min,进风量为1200~1500L/h。初始冷冻温度为-60℃,冷冻喷雾干燥微球的D50在1.0um。再将干燥后物料进行纳米粉碎,中位粒径D50在50nm。进行自动包装、金属检测、喷码、装箱。Mix whole grains (millet: black rice: black beans = 1:1:1) 25%, and extracts of plants for nourishing the mind and nourishing the brain (the combination of walnut kernels, wolfberry, pumpkin seeds, red dates, yam, etc.) 15% Pre-mix for 15 minutes, then add the remaining 50% whole grains powder for the second mixing for 20 minutes, add food grinding aid 2% silicon dioxide, anti-caking agent food microcrystalline cellulose 1%, mix evenly, and then discharge. Add 15 times the amount of purified water to dissolve, then carry out nano-wet grinding, the average particle size of the grinding particles is 0.1um, grind for 6 hours, and then discharge, the particle size D50 of the obtained slurry is 50nm, and then discharge, and freeze the feed liquid For spray drying, the nozzle diameter is 0.25mm, the feeding rate is 30ml/min, and the air intake is 1200-1500L/h. The initial freezing temperature is -60°C, and the D50 of the freeze spray-dried microspheres is 1.0um. Then, the dried material is nano-pulverized, and the median particle diameter D50 is 50nm. Carry out automatic packaging, metal detection, inkjet coding, and packing.
实施例五Embodiment five
减肥五谷杂粮保健食品Whole grains health food for weight loss
原料配方:五谷杂粮(燕麦:红豆:糙米=1:1:1)70份、减肥类药食两用植物提取物(薏苡仁、葛根、大麦苗、魔芋粉、山药等比例组合)29.5份、磷酸钙0.5份。Raw material formula: 70 parts of whole grains (oat: red bean: brown rice = 1:1:1), 29.5 parts of weight-loss medicinal and edible plant extracts (coix seed, kudzu root, barley seedling, konjac powder, yam in equal proportions), 0.5 parts of calcium phosphate.
将五谷杂粮粉和减肥类药食两用植物提取物进行第混合30min,加入分散剂0.5%磷酸钙进行干法纳米粉碎,粉碎时间6h,后放料,得到的产品微粒平均粒径为90nm进行自动包装、金属检测、喷码、装箱。Mix whole grains powder and weight-loss medicinal and edible plant extracts for 30 minutes, add a dispersant of 0.5% calcium phosphate for dry nano-grinding, grind for 6 hours, and then discharge. The average particle size of the obtained product particles is 90nm. Automatic packaging, metal detection, coding, packing.
实施例六Embodiment six
靓女丰胸五谷杂粮保健食品Pretty Girl Breast Enhancement Whole Grain Health Food
原料配方:五谷杂粮(黄豆:玉米:花生=1:3:1)35份、阿胶15份、丰胸类药食两用植物提取物(木瓜干、葛根、核桃、松仁=3:2:2:1)49.5份、磷酸钙0.5份。Raw material formula: 35 parts of whole grains (soybean: corn: peanut = 1:3:1), 15 parts of donkey-hide gelatin, breast-enhancing medicinal and edible plant extracts (dried papaya, kudzu root, walnut, pine nut = 3:2:2: 1) 49.5 parts, 0.5 parts of calcium phosphate.
将所有食品原料进行混合25min,加入磷酸钙0.5%后进行干法研磨混合均匀,粉碎时间7h,后放料,得到的产品微粒平均粒径为90nm进行自动包装、金属检测、喷码、装箱。Mix all food raw materials for 25 minutes, add 0.5% calcium phosphate, dry grind and mix evenly, crush for 7 hours, and then discharge the material. The average particle size of the obtained product particles is 90nm for automatic packaging, metal detection, coding, and boxing .
实施例七Embodiment seven
排毒祛湿五谷杂粮保健食品Detoxification and dehumidification whole grains health food
原料配方:五谷杂粮(红豆:绿豆:燕麦:莲子=3:2:2:1)60份、排毒祛湿类药食两用植物提取物(薏苡仁:芡实:杏仁:红枣=3:2:1:1)39.5份、磷酸钙0.5份。Raw material formula: 60 servings of whole grains (red beans: mung beans: oats: lotus seeds = 3:2:2:1), extracts of medicinal and edible plants for detoxification and dampness (coix seed: Gorgon fruit: almonds: red dates = 3:2: 1:1) 39.5 parts, calcium phosphate 0.5 parts.
将所有食品原料进行混合35min,加入磷酸钙0.5%后进行干法研磨混合均匀,粉碎时间8h,后放料,得到的产品微粒平均粒径为90nm进行自动包装、金属检测、喷码、装箱。Mix all food raw materials for 35 minutes, add 0.5% calcium phosphate, dry grind and mix evenly, crush for 8 hours, and then discharge. The average particle size of the obtained product particles is 90nm for automatic packaging, metal detection, coding, and boxing .
在此说明书中,本发明已经参照特定的实施例作了描述。但是,很显然可以做出各种修改和变换而不背离本发明的精神和范围。凡依本发明的技术构思所作出的均等效果的变化或修改,均被本发明的保护范围所涵盖。In this specification, the invention has been described with reference to specific embodiments. However, it will be apparent that various modifications and changes can be made without departing from the spirit and scope of the invention. All changes or modifications with equivalent effects made according to the technical concept of the present invention are covered by the protection scope of the present invention.
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Application publication date: 20180622 |