CN108176389B - On-line regeneration method of adsorbent for SF6 purification treatment device - Google Patents
On-line regeneration method of adsorbent for SF6 purification treatment device Download PDFInfo
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- 239000003463 adsorbent Substances 0.000 title claims abstract description 53
- 238000000746 purification Methods 0.000 title claims abstract description 42
- 238000011069 regeneration method Methods 0.000 title claims abstract description 28
- 238000001179 sorption measurement Methods 0.000 claims abstract description 64
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 56
- 238000010438 heat treatment Methods 0.000 claims abstract description 53
- 239000007789 gas Substances 0.000 claims abstract description 27
- 229910001873 dinitrogen Inorganic materials 0.000 claims abstract description 18
- 238000012545 processing Methods 0.000 claims abstract description 7
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 34
- 229910052757 nitrogen Inorganic materials 0.000 claims description 19
- 229910052697 platinum Inorganic materials 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 12
- 229910018503 SF6 Inorganic materials 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 4
- SFZCNBIFKDRMGX-UHFFFAOYSA-N sulfur hexafluoride Chemical compound FS(F)(F)(F)(F)F SFZCNBIFKDRMGX-UHFFFAOYSA-N 0.000 claims description 4
- 238000006386 neutralization reaction Methods 0.000 claims description 3
- 229960000909 sulfur hexafluoride Drugs 0.000 claims description 2
- 230000001172 regenerating effect Effects 0.000 claims 5
- 229910000831 Steel Inorganic materials 0.000 claims 2
- 239000003513 alkali Substances 0.000 claims 2
- 239000010959 steel Substances 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 claims 1
- 230000008929 regeneration Effects 0.000 abstract description 14
- 238000011068 loading method Methods 0.000 abstract description 5
- 238000004064 recycling Methods 0.000 abstract description 5
- 230000007423 decrease Effects 0.000 abstract description 4
- 238000004321 preservation Methods 0.000 description 12
- 238000009413 insulation Methods 0.000 description 11
- 239000012535 impurity Substances 0.000 description 3
- 239000002156 adsorbate Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/34—Regenerating or reactivating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
- B01D53/047—Pressure swing adsorption
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/34—Regenerating or reactivating
- B01J20/345—Regenerating or reactivating using a particular desorbing compound or mixture
- B01J20/3458—Regenerating or reactivating using a particular desorbing compound or mixture in the gas phase
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/34—Regenerating or reactivating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/40—Further details for adsorption processes and devices
- B01D2259/40083—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption
- B01D2259/40086—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by using a purge gas
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
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- B01D2259/40083—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption
- B01D2259/40088—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating
- B01D2259/4009—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating using hot gas
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Abstract
一种SF6净化处理装置的吸附剂在线再生方法,包括步骤:截取氮气进气管道、SF6进气管道、第一、二、三、四、五、六、七管道;将各管道、加热单元以及吸附塔按要求对接;在对应管道上安装阀门、减压阀、过滤器和真空泵;进行正常净化处理,气体经碱液罐尾气出口排到外界;当吸附剂吸附能力下降或失去处理能力时,本发明通过对惰性氮气加热后循环通过的方式对吸附塔内的吸附剂进行均匀加热升温,然后再抽真空,实现在线降压加温再生,确保吸附塔腔体内温度均匀分布,实现加热管与吸附剂完全隔离,杜绝工人操作不慎、控温系统不能及时保护等安全风险隐患,彻底解决因装卸影响装置气密性问题,大大提高吸附剂再生周期,实现吸附剂循环再使用。
An on-line regeneration method for an adsorbent of an SF 6 purification treatment device, comprising the steps of: intercepting nitrogen gas inlet pipes, SF 6 gas inlet pipes, first, second, third, fourth, fifth, sixth and seventh pipes; The unit and the adsorption tower are connected as required; valves, pressure reducing valves, filters and vacuum pumps are installed on the corresponding pipelines; normal purification treatment is performed, and the gas is discharged to the outside through the tail gas outlet of the lye tank; when the adsorption capacity of the adsorbent decreases or loses the processing capacity In the present invention, the adsorbent in the adsorption tower is uniformly heated and heated by circulating through the inert nitrogen gas, and then vacuum is applied to realize online depressurization and heating regeneration, so as to ensure uniform temperature distribution in the adsorption tower cavity and realize heating. The tube is completely isolated from the adsorbent, which eliminates hidden safety risks such as inadvertent operation by workers and inability to protect the temperature control system in time, completely solves the problem of air tightness of the device affected by loading and unloading, greatly improves the regeneration cycle of the adsorbent, and realizes the recycling and reuse of the adsorbent.
Description
技术领域technical field
本发明涉及一种SF6净化处理装置,具体讲是一种SF6净化处理装置的吸附剂在线再生方法。The invention relates to an SF 6 purification treatment device, in particular to an on-line regeneration method of an adsorbent of the SF 6 purification treatment device.
背景技术Background technique
随着国家控制温室气体排放力度的加大,以及电网企业对SF6(六氟化硫)气体回收处理循环再利用工作的重视,SF6净化处理装置的需求量迅速增加。该装置吸附塔在SF6净化处理过程中起到吸附杂质的作用,但其内腔中的吸附剂在长期净化处理后会出现饱和现象,致使吸附能力下降,甚至失去处理能力。With the increasing efforts of the state to control greenhouse gas emissions, and the importance of power grid companies on the recycling and reuse of SF 6 (sulfur hexafluoride) gas, the demand for SF 6 purification and treatment devices has increased rapidly. The adsorption tower of the device plays the role of adsorbing impurities in the process of SF 6 purification, but the adsorbent in its inner cavity will be saturated after long-term purification treatment, resulting in a decrease in adsorption capacity and even loss of treatment capacity.
通过再生可以实现吸附剂的循环使用,降低处理成本。降压或加温均有利于吸附质的解吸或吸附剂的再生,目前常用以下两种再生方法:Recycling of adsorbents can be achieved through regeneration, reducing treatment costs. Both depressurization or heating are beneficial to adsorbate desorption or adsorbent regeneration. At present, the following two regeneration methods are commonly used:
①取出吸附剂,装入真空干燥箱内抽真空后加温,使其吸附的杂质析出。但此方法装卸工作量较大,容易影响净化处理装置的气密性,且再生周期长。①Take out the adsorbent, put it into a vacuum drying box, vacuumize it, and heat it to separate out the adsorbed impurities. However, the loading and unloading workload of this method is large, the air tightness of the purification treatment device is easily affected, and the regeneration cycle is long.
②将加热管直接插入吸附塔内,对吸附剂加热升温后再抽真空。此方法可以解决因装卸影响净化处理装置气密性的问题,在一定程度上可缩短再生周期。但是由于加热管与吸附剂直接接触且吸附剂本身导热性能较差,当在线再生时,其受热均匀难以保证,易烧焦吸附剂微孔。同时,净化处理装置内还设有其他压力容器及带压管路,操作时易造成加热管、吸附剂损坏,甚至SF6气体受电弧分解产生大量有毒、有害气体,存在一定的安全风险。②Insert the heating tube directly into the adsorption tower, heat the adsorbent and then vacuumize it. This method can solve the problem that the air tightness of the purification treatment device is affected by loading and unloading, and can shorten the regeneration cycle to a certain extent. However, due to the direct contact between the heating tube and the adsorbent and the poor thermal conductivity of the adsorbent itself, when it is regenerated online, it is difficult to ensure uniform heating, and it is easy to burn the micropores of the adsorbent. At the same time, there are other pressure vessels and pressurized pipelines in the purification treatment device. During operation, it is easy to cause damage to the heating tube and the adsorbent, and even SF 6 gas is decomposed by the arc to generate a large amount of toxic and harmful gases, which poses certain safety risks.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是,提供一种SF6净化处理装置的吸附剂在线再生方法,其不但能够保证净化处理装置的气密性,缩短吸附剂再生周期,而且可避免加热管、吸附剂损坏,确保吸附塔腔体内的温度均匀分布,并保障使用安全,实现吸附剂的循环再利用。The technical problem to be solved by the present invention is to provide an on-line regeneration method for the adsorbent of the SF 6 purification treatment device, which can not only ensure the air tightness of the purification treatment device, shorten the regeneration cycle of the adsorbent, but also avoid heating pipes, adsorbents, etc. If it is damaged, it can ensure that the temperature in the adsorption tower cavity is evenly distributed, ensure the safety of use, and realize the recycling and reuse of the adsorbent.
本发明的技术解决方案是,提供一种SF6净化处理装置的吸附剂在线再生方法,包括如下步骤:The technical solution of the present invention is to provide an on-line regeneration method for an adsorbent of an SF 6 purification treatment device, comprising the following steps:
(1)截取氮气进气管道、SF6进气管道、第一管道、第二管道、第三管道、第四管道、第五管道、第六管道和第七管道;( 1 ) intercept the nitrogen gas inlet pipe, the SF gas inlet pipe, the first pipe, the second pipe, the third pipe, the fourth pipe, the fifth pipe, the sixth pipe and the seventh pipe;
(2)将氮气进气管道和SF6进气管道的出口同时与第一管道的进口连通,第一管道的出口与加热单元的进口连通,加热单元的出口与第三管道的进口连通,第三管道和第二管道的出口同时与吸附塔的进口连通,吸附塔的出口与第四管道的进口连通,第四管道的出口同时与第五、六、七管道的进口连通;( 2 ) the outlet of the nitrogen gas inlet pipe and the SF gas inlet pipe is communicated with the inlet of the first pipe at the same time, the outlet of the first pipe is communicated with the inlet of the heating unit, the outlet of the heating unit is communicated with the inlet of the third pipe, the first The outlet of the third pipe and the second pipe is connected with the inlet of the adsorption tower at the same time, the outlet of the adsorption tower is connected with the inlet of the fourth pipe, and the outlet of the fourth pipe is connected with the inlet of the fifth, sixth and seventh pipes at the same time;
(3)在氮气进气管道上安装手动阀S1,SF6进气管道上安装手动阀S10,第一管道的前部和后部分别安装减压阀和手动阀S2,第二管道的进口位于减压阀与手动阀S2之间,并与第一管道连通,第二管道上安装手动阀S3,第三管道上安装手动阀S4,第五管道上安装手动阀S7、过滤器和手动阀S8,第六管道上安装手动阀S9和真空泵,第七管道上安装手动阀S5和二位三通阀S6,手动阀S5位于进口端;(3) Install the manual valve S1 on the nitrogen intake pipe, install the manual valve S10 on the SF 6 intake pipe, install the pressure reducing valve and the manual valve S2 on the front and rear of the first pipe, and the inlet of the second pipe is located at Between the pressure reducing valve and the manual valve S2, and communicate with the first pipeline, the manual valve S3 is installed on the second pipeline, the manual valve S4 is installed on the third pipeline, and the manual valve S7, the filter and the manual valve S8 are installed on the fifth pipeline. , Manual valve S9 and vacuum pump are installed on the sixth pipeline, manual valve S5 and two-position three-way valve S6 are installed on the seventh pipeline, and manual valve S5 is located at the inlet end;
(4)将第六管道的出口与第七管道的出口连通,并使碱液罐的进口与二位三通阀S6 的出气口连通,碱液罐的尾气出口与外界相通;(4) the outlet of the sixth pipeline is communicated with the outlet of the seventh pipeline, and the inlet of the lye tank is communicated with the air outlet of the two-position three-way valve S6, and the tail gas outlet of the lye tank is communicated with the outside;
(5)进行正常净化处理(5) Carry out normal purification treatment
关闭手动阀S1、S2、S4、S9、S5及二位三通阀S6,将SF6净化处理装置处理单元的缓冲罐出口接入SF6进气管道的进口,并将第五管道的出口插入SF6净化处理装置的动力单元入口,调节减压阀使SF6气体压力减压至0.6MPa,在压力作用下,SF6气体依次经手动阀S10、减压阀、手动阀S3进入吸附塔内,由吸附塔变压吸附后,再依次经吸附塔的出口、手动阀S7、过滤器及手动阀S8进入动力单元,最后,由动力单元的压缩机将其抽至深冷单元进行提纯处理;Close the manual valves S1, S2, S4, S9, S5 and the two-position three-way valve S6, connect the outlet of the buffer tank of the processing unit of the SF 6 purification treatment device to the inlet of the SF 6 intake pipe, and insert the outlet of the fifth pipe into the At the power unit inlet of the SF 6 purification treatment device, adjust the pressure reducing valve to reduce the pressure of the SF 6 gas to 0.6MPa. Under the action of the pressure, the SF 6 gas enters the adsorption tower through the manual valve S10, the pressure reducing valve and the manual valve S3 in turn. , after the pressure swing adsorption of the adsorption tower, it enters the power unit through the outlet of the adsorption tower, the manual valve S7, the filter and the manual valve S8 in turn, and finally, the compressor of the power unit pumps it to the cryogenic unit for purification;
(6)当吸附塔内吸附剂的吸附能力下降或失去处理能力时,首先关闭手动阀S10、S3、 S7、S8、S9,开启手动阀S1、S2、S4、S5和S6,然后将纯度为99.999%的氮气钢瓶接入氮气进气管道,开启钢瓶阀门,调节减压阀使氮气的气体压力减压至1MPa,在压力作用下,氮气依次经手动阀S1、减压阀、手动阀S2进入加热单元,进行热交换,温度为200℃的氮气从加热单元的出口流出,经手动阀S4进入吸附塔内,紧接着从手动阀S5、二位三通阀S6进入碱液罐内进行中和处理,最终从碱液罐尾气出口排到外界;(6) When the adsorption capacity of the adsorbent in the adsorption tower decreases or loses the processing capacity, first close the manual valves S10, S3, S7, S8, S9, open the manual valves S1, S2, S4, S5 and S6, and then set the purity to The 99.999% nitrogen cylinder is connected to the nitrogen inlet pipeline, the cylinder valve is opened, and the pressure reducing valve is adjusted to reduce the gas pressure of nitrogen to 1MPa. Under the action of pressure, nitrogen enters through manual valve S1, pressure reducing valve and manual valve S2 in turn. The heating unit conducts heat exchange, and nitrogen with a temperature of 200°C flows out from the outlet of the heating unit, enters the adsorption tower through the manual valve S4, and then enters the lye tank from the manual valve S5 and the two-position three-way valve S6 for neutralization. treatment, and finally discharged to the outside from the tail gas outlet of the lye tank;
(7)当吸附塔内腔各处的平均温度达到180℃后,关闭加热单元,使吸附塔内腔的压力降至大气压,随后再依次关闭手动阀S1、S2、S4、S5;(7) When the average temperature in the inner cavity of the adsorption tower reaches 180°C, close the heating unit, so that the pressure in the inner cavity of the adsorption tower is reduced to atmospheric pressure, and then close the manual valves S1, S2, S4, S5 in turn;
(8)切换二位三通阀S6,使真空泵的出口与碱液罐的进口连通,开启手动阀S9和真空泵对吸附塔进行抽真空,当压力达到50Pa时,关闭手动阀S9和真空泵,开启手动阀S5 和切换二位三通阀S6,使吸附塔的出口与碱液罐的进口连通;(8) switch the two-position three-way valve S6, make the outlet of the vacuum pump communicate with the inlet of the lye tank, open the manual valve S9 and the vacuum pump to vacuumize the adsorption tower, when the pressure reaches 50Pa, close the manual valve S9 and the vacuum pump, open Manual valve S5 and switching two-position three-way valve S6 make the outlet of the adsorption tower communicate with the inlet of the lye tank;
(9)采用向吸附塔通入氮气的方式对其进行降温,达到常温后,方可使用。(9) The adsorption tower is cooled down by introducing nitrogen into it, and it can be used only after it reaches normal temperature.
本发明所述的SF6净化处理装置的吸附剂在线再生方法,其中,所述加热单元有两组,一上一下平行设置,每组加热单元均包括保温容器、加热管以及若干沿轴向交错设置在保温容器内腔中的隔板,加热管伸入保温容器内腔中,并通过法兰安装在保温容器头部,两个保温容器的尾部通过法兰串联连通,各保温容器的尾部均安装有一个热电偶,上部的保温容器中间部位安装有安全阀,下部的保温容器靠近头部部位处安装有第二铂电阻,下部的保温容器底部安装有支架,加热管、热电偶和第二铂电阻均与控制器电连接。In the method for on-line regeneration of the adsorbent of the SF 6 purification treatment device according to the present invention, wherein, the heating units are arranged in two groups, one on top and the other on the bottom in parallel, and each group of heating units includes a heat preservation container, a heating pipe, and a plurality of heating units staggered along the axial direction. The partition plate arranged in the inner cavity of the thermal insulation container, the heating pipe extends into the inner cavity of the thermal insulation container, and is installed on the head of the thermal insulation container through the flange, the tails of the two thermal insulation containers are connected in series through the flange, and the tails of each thermal insulation container are connected in series. A thermocouple is installed, a safety valve is installed in the middle of the upper heat preservation container, a second platinum resistor is installed near the head of the lower heat preservation container, and a bracket is installed at the bottom of the lower heat preservation container. The platinum resistances are all electrically connected to the controller.
本发明所述的SF6净化处理装置的吸附剂在线再生方法,其中,所述吸附塔的侧壁上从上到下依次装有三个第一铂电阻,这三个第一铂电阻均与控制器电连接。The online regeneration method of the adsorbent of the SF 6 purification treatment device of the present invention, wherein, three first platinum resistors are installed on the side wall of the adsorption tower in sequence from top to bottom, and the three first platinum resistors are all connected with the control electrical connection.
本发明所述的SF6净化处理装置的吸附剂在线再生方法,其中,所述第六管道上装有换热风扇,该换热风扇位于手动阀S9与真空泵之间。In the online regeneration method of the adsorbent of the SF 6 purification treatment device of the present invention, wherein, a heat exchange fan is installed on the sixth pipeline, and the heat exchange fan is located between the manual valve S9 and the vacuum pump.
本发明所述的SF6净化处理装置的吸附剂在线再生方法,其中,所述第六管道上装有充气电磁阀V1,充气电磁阀V1位于换热风扇与真空泵之间。In the method for on-line regeneration of the adsorbent of the SF 6 purification treatment device of the present invention, wherein the sixth pipeline is equipped with an inflatable solenoid valve V1, and the inflatable solenoid valve V1 is located between the heat exchange fan and the vacuum pump.
本发明所述的SF6净化处理装置的吸附剂在线再生方法,其中,所述第三管道上装有流量计L1和第一压力表P1,所述第四管道上装有第二压力表P2,所述第六管道装有真空计 Z1,所述真空计Z1位于换热风扇与充气电磁阀V1之间。The online regeneration method of the adsorbent of the SF 6 purification treatment device according to the present invention, wherein, the third pipeline is equipped with a flow meter L1 and a first pressure gauge P1, and the fourth pipeline is equipped with a second pressure gauge P2, so The sixth pipeline is equipped with a vacuum gauge Z1, and the vacuum gauge Z1 is located between the heat exchange fan and the charging solenoid valve V1.
采用以上结构后,与现有技术相比,本发明SF6净化处理装置的吸附剂在线再生方法具有以下优点:与现有技术不同,本发明在吸附剂的吸附能力下降或者失去处理能力时,能够立马转为吸附剂在线再生作业,从而省去原有对吸附剂的大量装卸工作,保证了净化处理装置的气密性,大大缩短了吸附剂的再生周期;由于加热单元中的加热管与吸附剂是相互隔开的,两者不直接接触,因此避免了加热管和吸附剂的损坏;通过氮气的流动可确保吸附塔腔体内的温度均匀分布,保障了使用安全,实现吸附剂的循环再利用。After adopting the above structure, compared with the prior art, the online regeneration method of the adsorbent of the SF 6 purification treatment device of the present invention has the following advantages: different from the prior art, the present invention has the following advantages: It can be immediately converted to the online regeneration of the adsorbent, thereby saving a lot of loading and unloading of the original adsorbent, ensuring the air tightness of the purification treatment device, and greatly shortening the regeneration cycle of the adsorbent; The adsorbents are separated from each other, and the two are not in direct contact, so the damage to the heating tube and the adsorbent is avoided; the flow of nitrogen can ensure the uniform temperature distribution in the adsorption tower cavity, ensure the safety of use, and realize the cycle of the adsorbent Reuse.
附图说明Description of drawings
图1是采用本发明SF6净化处理装置的吸附剂在线再生方法将各管道连接在一起时的结构示意图;Fig. 1 is the structural representation when each pipeline is connected together by adopting the adsorbent online regeneration method of the SF 6 purification treatment device of the present invention;
图2是图1中加热单元的剖视放大结构示意图;Fig. 2 is the cross-sectional enlarged structural schematic diagram of the heating unit in Fig. 1;
图3是图1中吸附塔的剖视放大结构示意图。FIG. 3 is a cross-sectional enlarged structural schematic diagram of the adsorption tower in FIG. 1 .
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明SF6净化处理装置的吸附剂在线再生方法作进一步详细说明:Below in conjunction with the accompanying drawings and specific embodiments, the adsorbent online regeneration method of the SF 6 purification treatment device of the present invention will be further described in detail:
如图1~3所示,在本具体实施方式中,本发明SF6净化处理装置的吸附剂在线再生方法包括如下步骤:As shown in Figures 1-3, in this specific embodiment, the online regeneration method of the adsorbent of the SF 6 purification treatment device of the present invention includes the following steps:
(1)截取氮气进气管道10、SF6进气管道11、第一管道13、第二管道14、第三管道15、第四管道16、第五管道17、第六管道18和第七管道19;(1) Intercept the nitrogen gas inlet pipe 10, the SF6 gas inlet pipe 11, the first pipe 13, the second pipe 14, the third pipe 15, the fourth pipe 16, the
(2)将氮气进气管道10和SF6进气管道11的出口同时与第一管道13的进口连通,第一管道13的出口与加热单元25的进口连通,加热单元25的出口与第三管道15的进口连通,第三管道15和第二管道14的出口同时与吸附塔24的进口连通,吸附塔24的出口与第四管道16的进口连通,第四管道16的出口同时与第五管道17、第六管道18、第七管道 19的进口连通;(2) Connect the outlet of the nitrogen gas inlet pipe 10 and the SF6 gas inlet pipe 11 to the inlet of the first pipe 13 at the same time, the outlet of the first pipe 13 is communicated with the inlet of the
(3)在氮气进气管道10上安装手动阀S1,SF6进气管道11上安装手动阀S10,第一管道13的前部和后部分别安装减压阀12和手动阀S2,第二管道14的进口位于减压阀12与手动阀S2之间,并与第一管道13连通,第二管道14上安装手动阀S3,第三管道15上安装手动阀S4,第五管道17上安装手动阀S7、过滤器22和手动阀S8,第六管道18上安装手动阀S9和真空泵21,第七管道19上安装手动阀S5和二位三通阀S6,手动阀S5位于进口端;(3) Install the manual valve S1 on the nitrogen gas inlet pipe 10, install the manual valve S10 on the SF 6 gas inlet pipe 11, install the pressure reducing valve 12 and the manual valve S2 on the front and rear of the first pipe 13, respectively, and the second The inlet of the pipeline 14 is located between the pressure reducing valve 12 and the manual valve S2, and communicates with the first pipeline 13. The manual valve S3 is installed on the second pipeline 14, the manual valve S4 is installed on the third pipeline 15, and the
(4)将第六管道18的出口与第七管道19的出口连通,并使碱液罐20的进口与二位三通阀S6的出气口连通,碱液罐20的尾气出口与外界相通;(4) the outlet of the
(5)进行正常净化处理(5) Carry out normal purification treatment
关闭手动阀S1、S2、S4、S9、S5及二位三通阀S6,将SF6净化处理装置处理单元的缓冲罐出口接入SF6进气管道11的进口,并将第五管道17的出口插入SF6净化处理装置的动力单元入口,调节减压阀12使SF6气体压力减压至0.6MPa,在压力作用下,SF6气体依次经手动阀S10、减压阀12、手动阀S3进入吸附塔24内,由吸附塔变压吸附后,再依次经吸附塔的出口、手动阀S7、过滤器22及手动阀S8进入动力单元,最后,由动力单元的压缩机将其抽至深冷单元进行提纯处理;Close the manual valves S1, S2, S4, S9, S5 and the two-position three-way valve S6, connect the outlet of the buffer tank of the processing unit of the SF 6 purification treatment device to the inlet of the SF 6 intake pipe 11, and connect the
(6)当吸附塔24内吸附剂的吸附能力下降或失去处理能力时,首先关闭手动阀S10、 S3、S7、S8、S9,开启手动阀S1、S2、S4、S5和S6,然后将纯度为99.999%的氮气钢瓶接入氮气进气管道10,开启钢瓶阀门,调节减压阀12使氮气的气体压力减压至1MPa,在压力作用下,氮气依次经手动阀S1、减压阀12、手动阀S2进入加热单元25,进行热交换,温度为200℃的氮气从加热单元25的出口流出,经手动阀S4进入吸附塔24内,紧接着从手动阀S5、二位三通阀S6进入碱液罐20内进行中和处理,最终从碱液罐20尾气出口排到外界;(6) When the adsorption capacity of the adsorbent in the
(7)当吸附塔24内腔各处的平均温度达到180℃后,关闭加热单元,使吸附塔内腔的压力降至大气压,随后再依次关闭手动阀S1、S2、S4、S5;(7) When the average temperature of the inner cavity of the
(8)切换二位三通阀S6,使真空泵21的出口与碱液罐20的进口连通,开启手动阀S9和真空泵21对吸附塔24进行抽真空,当压力达到50Pa时,关闭手动阀S9和真空泵21,开启手动阀S5和切换二位三通阀S6,使吸附塔24的出口与碱液罐20的进口连通;(8) switch two-position three-way valve S6, make the outlet of vacuum pump 21 communicate with the inlet of
(9)采用向吸附塔24通入氮气的方式对其进行降温,达到常温后,方可使用。(9) The
加热单元25用于加热呈惰性的氮气,待其达到工艺要求后,使吸附塔24内的吸附剂均匀受热升温,以释出吸附质。碱液罐20用于中和吸附塔腔体内由吸附剂解析出的杂质,实现再生过程无污染零排放。The
为了更好地对氮气进行加热,将加热单元25设置为两组,这两组加热单元25一上一下平行设置。每组加热单元25均包括保温容器251、加热管253以及若干沿轴向交错设置在保温容器251内腔中的隔板252。隔板252可使氮气呈波浪形流过保温容器251的内腔,增加换热效率。加热管253伸入保温容器251内腔中,并通过法兰安装在保温容器251头部,当对保温容器251的内腔进行清理时,方便拆卸,以利于维护保养及对加热管253的更换;两个保温容器251的尾部通过法兰串联连通,各保温容器251的尾部均安装有一个热电偶26,两个热电偶26用于采集保温容器251腔体内的温度信号并进行超温报警,温度异常立即切断加热管253的电源,有效延长加热管253的使用寿命;上部的保温容器中间部位安装有安全阀28,下部的保温容器靠近头部部位处安装有第二铂电阻27,下部的保温容器251底部安装有支架254,便于支撑;加热管253、热电偶26和第二铂电阻27均与控制器电连接。第二铂电阻27用于实时采集保温容器251内的温度信号,并传递给控制器,便于自动调节加热管253的输出功率,使流出的氮气温度均匀达到设定值200℃。In order to better heat the nitrogen gas, the
第六管道18上装有换热风扇23,该换热风扇23位于手动阀S9与真空泵21之间,换热风扇23用于对高温氮气进行降温,以保护真空泵21。第六管道18上还装有充气电磁阀V1,充气电磁阀V1位于换热风扇23与真空泵21之间。充气电磁阀V1的作用是:工作时 (即得电状态),阀内的阀杆移动,将充气口堵住(密封住),同时使真空泵21与吸附塔24 接通,将其内腔气体抽出;不工作时(即失电状态),阀杆在弹簧作用下恢复原位,将真空泵21与吸附塔24内腔隔开,外界大气经该充气电磁阀V1的充气口进入真空泵21内,使泵内压强平衡,防止真空泵21向吸附塔24返油。A heat exchange fan 23 is installed on the
吸附塔24的侧壁上从上到下依次装有三个第一铂电阻29,这三个第一铂电阻29均与控制器电连接。第一铂电阻29用于实时采集吸附塔24腔体内上、中、下位置的温度信号,并传递给控制器,便于判断吸附剂的均匀受热情况,当平均值达到设定值180℃后,关闭加热单元25。Three
第三管道15上安装有流量计L1和第一压力表P1,第四管道16上装有第二压力表P2,第六管道18装有真空计Z1,真空计Z1位于换热风扇23与充气电磁阀V1之间。The third pipe 15 is provided with a flow meter L1 and a first pressure gauge P1, the fourth pipe 16 is provided with a second pressure gauge P2, the
本发明通过对呈惰性的氮气加热后循环通过的方式对吸附塔内的吸附剂进行均匀加热升温,然后再对其抽真空,实现在线降压加温再生,可有效实现吸附塔腔体内温度均匀分布,实现加热管与吸附剂完全隔离,杜绝了工作人员操作不慎、控温系统不能及时保护等安全风险隐患,彻底解决因装卸影响装置气密性问题,大大提高了吸附剂再生周期,实现吸附剂的循环使用。The invention uniformly heats and warms the adsorbent in the adsorption tower by heating the inert nitrogen gas and then circulates it, and then vacuumizes it to realize online depressurization and heating regeneration, and can effectively realize the uniform temperature in the adsorption tower cavity. Distribution, to achieve complete isolation of the heating tube and the adsorbent, to eliminate the hidden safety risks such as inadvertent operation of the staff and failure of the temperature control system to protect in time, completely solve the problem of air tightness of the device affected by loading and unloading, and greatly improve the regeneration cycle of the adsorbent. Recycling of adsorbents.
在本具体实施方式中,所述的换热风扇23、充气电磁阀V1、真空泵21、碱液罐20、二位三通阀S6、热电偶26、控制器、第二铂电阻27和第一铂电阻29均为市售产品。In this specific embodiment, the heat exchange fan 23, the charging solenoid valve V1, the vacuum pump 21, the
以上所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明的保护范围内。The above-mentioned embodiments merely describe the preferred embodiments of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, those of ordinary skill in the art can make various modifications to the technical solutions of the present invention. Deformations and improvements should all fall within the protection scope of the present invention.
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