CN108145571A - A kind of multipurpose grinding machine for being used to process gear - Google Patents
A kind of multipurpose grinding machine for being used to process gear Download PDFInfo
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- CN108145571A CN108145571A CN201711419815.3A CN201711419815A CN108145571A CN 108145571 A CN108145571 A CN 108145571A CN 201711419815 A CN201711419815 A CN 201711419815A CN 108145571 A CN108145571 A CN 108145571A
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- grinding wheel
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- gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F5/00—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
- B23F5/02—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by grinding
- B23F5/06—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by grinding the tool being a grinding disc with a plane front surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/48—Single-purpose machines or devices for grinding walls of very fine holes, e.g. in drawing-dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/06—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/06—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
- B24B53/062—Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels using rotary dressing tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/12—Dressing tools; Holders therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/12—Dressing tools; Holders therefor
- B24B53/14—Dressing tools equipped with rotary rollers or cutters; Holders therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
本发明公开了一种用于加工齿轮的多用途磨床,包括床身、设置在床身上的立柱、以及用于固定工件的工作台,所述立柱上设置有内磨砂轮装置和外磨砂轮装置;所述内磨砂轮装置包括内磨砂轮主轴、安装在内磨砂轮主轴上的内磨砂轮,所述内磨砂轮主轴的中心轴线与工作台的平面垂直;所述外磨砂轮装置包括外磨砂轮主轴、外磨砂轮,所述外磨砂轮主轴的中心轴线与工作台的平面平行;所述床身上设置有使得所述立柱相对床身移动的刀具驱动装置、以及使得所述工件相对床身移动的工件驱动装置。本发明通过内磨砂轮装置和外磨砂轮装置,分别加工齿轮的端面上的通孔和外圆周,从而加工摆线轮和针齿壳,零件一次安装,加工精度高,节约产品的生产成本。
The invention discloses a multipurpose grinding machine for processing gears, which comprises a bed, a column arranged on the bed, and a workbench for fixing workpieces, and the column is provided with an inner grinding wheel device and an outer grinding wheel device ; The inner grinding wheel device includes an inner grinding wheel main shaft, an inner grinding wheel installed on the inner grinding wheel main shaft, the central axis of the inner grinding wheel main shaft is perpendicular to the plane of the workbench; the outer grinding wheel device includes an outer grinding wheel Wheel spindle, external grinding wheel, the central axis of the external grinding wheel spindle is parallel to the plane of the workbench; the bed is provided with a tool driving device that makes the column move relative to the bed, and makes the workpiece move relative to the bed Moving workpiece drives. The invention processes the through hole and the outer circumference of the end face of the gear through the inner grinding wheel device and the outer grinding wheel device, thereby processing the cycloidal wheel and the pin gear housing. The parts are installed at one time, the processing accuracy is high, and the production cost of the product is saved.
Description
技术领域technical field
本发明属于磨床技术领域,具体涉及一种用于加工齿轮的多用途磨床。The invention belongs to the technical field of grinding machines, and in particular relates to a multipurpose grinding machine for processing gears.
背景技术Background technique
摆线减速器是应用行星式传动原理,采用摆线针齿啮合的新型传动装置,具有体积小、传动比大、承载能力强等特点,摆线轮是摆线减速器中的一种核心零件,其内轮廓呈齿形状,摆线轮的加工质量和加工精度对摆线减速器的传动性能有着直接的影响,目前,对于摆线轮和齿轮的磨削较为繁琐,一般采用双斜边砂轮对齿槽单独一个一个进行磨削,并且需要装拆工件,多次安装,对齿槽与内孔及端面的加工,导致磨削误差大,影响减速器的性能。而且摆线轮和齿轮是摆线减速器中的一种核心零件,它们结构的差异性,现在一般都是采用两台不同的磨床设备分别加工,设备成本高,而且占用厂房空间大,增加产品的成本。The cycloidal reducer is a new type of transmission device that applies the principle of planetary transmission and adopts cycloid pin-tooth meshing. It has the characteristics of small size, large transmission ratio, and strong carrying capacity. The cycloidal gear is a core part of the cycloidal reducer. , its inner contour is in the shape of a tooth, and the processing quality and precision of the cycloidal wheel have a direct impact on the transmission performance of the cycloidal reducer. Grinding the tooth grooves one by one requires assembly and disassembly of workpieces, multiple installations, and processing of tooth grooves, inner holes and end faces, resulting in large grinding errors and affecting the performance of the reducer. Moreover, the cycloidal wheel and the gear are a core part of the cycloidal reducer. Their structural differences are generally processed separately by two different grinding machines. the cost of.
发明内容Contents of the invention
为了克服上述技术缺陷,本发明提供一种可加工齿轮外圆周和中间通孔的用于加工齿轮的多用途磨床。In order to overcome the above-mentioned technical defects, the present invention provides a multi-purpose grinding machine for processing gears which can process the outer circumference of the gear and the through hole in the middle.
为了解决上述问题,本发明按以下技术方案予以实现的:In order to solve the above problems, the present invention is realized according to the following technical solutions:
本发明所述用于加工齿轮的多用途磨床,包括床身、设置在床身上的立柱、以及设置在床身上的用于固定工件的工作台,所述立柱上设置有内磨砂轮装置和外磨砂轮装置;The multi-purpose grinding machine for processing gears according to the present invention includes a bed, a column arranged on the bed, and a workbench for fixing workpieces arranged on the bed, and the column is provided with an inner grinding wheel device and an outer grinding wheel. Grinding wheel device;
所述内磨砂轮装置包括内磨砂轮主轴、安装在内磨砂轮主轴上的内磨砂轮,所述内磨砂轮主轴的中心轴线与工作台的平面垂直;The inner grinding wheel device includes an inner grinding wheel main shaft, an inner grinding wheel installed on the inner grinding wheel main shaft, the central axis of the inner grinding wheel main shaft is perpendicular to the plane of the workbench;
所述外磨砂轮装置包括外磨砂轮主轴、安装在外磨砂轮主轴上的外磨砂轮,所述外磨砂轮主轴的中心轴线与工作台的平面平行;The external grinding wheel device includes an external grinding wheel main shaft, an external grinding wheel installed on the external grinding wheel main shaft, the central axis of the external grinding wheel main shaft is parallel to the plane of the workbench;
所述床身上设置有使得所述立柱相对床身移动的刀具驱动装置、以及使得所述工件相对床身移动的工件驱动装置。A tool driving device for moving the column relative to the bed and a workpiece driving device for moving the workpiece relative to the bed are arranged on the bed.
进一步地,所述工件驱动装置包括活动设置在床身的第一转台、活动设置在第一转台上的第二转台,所述第一转台可绕其轴心转动;Further, the workpiece driving device includes a first turntable movably arranged on the bed, a second turntable movably arranged on the first turntable, and the first turntable can rotate around its axis;
所述第一转台上设置有U轴滑轨;所述第二转台的底部设置有与所述U轴滑轨配合的U轴滑块,所述第二转台活动设置在所述U轴滑块上,所述第二转台可绕其轴心转动;The first turntable is provided with a U-axis slide rail; the bottom of the second turntable is provided with a U-axis slider matched with the U-axis slide rail, and the second turntable is movably arranged on the U-axis slide block above, the second turntable can rotate around its axis;
所述工作台设置在所述第二转台上,所述工作台上设置有用于固定工件的工件夹具。The workbench is arranged on the second turntable, and the workbench is provided with a workpiece clamp for fixing workpieces.
进一步地,所述刀具驱动装置包括设置在床身上的X轴导轨、设置在立柱底部的X轴滑块,所述X轴滑块与所述X轴导轨配合。Further, the tool driving device includes an X-axis guide rail arranged on the bed, and an X-axis slider arranged at the bottom of the column, and the X-axis slider cooperates with the X-axis guide rail.
进一步地,还包括Z轴驱动装置,所述Z轴驱动装置包括设置在立柱上的Z轴导轨、与所述Z轴导轨配合的Z轴滑板,所述内磨砂轮装置和外磨砂轮装置均设置在所述Z轴滑板上;Further, it also includes a Z-axis driving device, the Z-axis driving device includes a Z-axis guide rail arranged on the column, a Z-axis slide plate matched with the Z-axis guide rail, and the inner grinding wheel device and the outer grinding wheel device are both set on the Z-axis slide;
所述内磨砂轮轴的中心轴线与Z轴平行;所述外磨砂轮轴的中心轴线与Z轴垂直。The central axis of the inner grinding wheel shaft is parallel to the Z axis; the central axis of the outer grinding wheel shaft is perpendicular to the Z axis.
进一步地,还包括用于修整内磨砂轮的第一砂轮修整器、用于修整外磨砂轮的第二砂轮修整器;Further, it also includes a first grinding wheel dresser for dressing the inner grinding wheel, and a second grinding wheel dresser for dressing the outer grinding wheel;
所述第一砂轮修整器设置在床身上;所述床身上设置有用于安装第二砂轮修整器的安装座。The first grinding wheel dresser is arranged on the bed; the bed is provided with a mounting base for installing the second grinding wheel dresser.
进一步地,所述床身沿X轴设置有第一修整导轨,所述第一砂轮修整器的底部设置有与所述第一修整导轨配合的第一修整滑块;Further, the bed is provided with a first dressing guide rail along the X axis, and the bottom of the first grinding wheel dresser is provided with a first dressing slide block matched with the first dressing guide rail;
所述床身沿X轴设置有第二修整导轨,所述安装座的底部设置有与所述第二修整导轨配合的第二修整滑块。The bed is provided with a second trimming guide rail along the X-axis, and the bottom of the mounting seat is provided with a second trimming slide block matched with the second trimming guide rail.
进一步地,所述安装座上沿V轴方向设置有V轴导轨,所述V轴导轨垂直于X轴,所述第二修整器的底部设置有与所述V轴导轨配合的V轴滑块。Further, a V-axis guide rail is provided along the V-axis direction on the mounting base, and the V-axis guide rail is perpendicular to the X-axis, and a V-axis slider that cooperates with the V-axis guide rail is provided on the bottom of the second trimmer .
进一步地,所述第二砂轮修整器包括修整滚轮,所述修整滚轮为金刚石砂轮;所述修整滚轮的安装平面与外磨砂轮的安装平面平行。Further, the second grinding wheel dresser includes a dressing roller, and the dressing roller is a diamond grinding wheel; the installation plane of the dressing roller is parallel to the installation plane of the external grinding wheel.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明通过在立柱上设置内磨砂轮装置和外磨砂轮装置,分别加工齿轮的端面上的通孔和外圆周,从而加工摆线轮和齿轮,零件一次安装,加工精度高,节约产品的生产成本。In the present invention, the inner grinding wheel device and the outer grinding wheel device are arranged on the column to process the through hole and the outer circumference of the end face of the gear respectively, so as to process the cycloidal wheel and the gear. The parts are installed at one time, the machining accuracy is high, and the production of the product is saved. cost.
附图说明Description of drawings
下面结合附图对本发明的具体实施方式作进一步详细的说明,其中:Below in conjunction with accompanying drawing, specific embodiment of the present invention is described in further detail, wherein:
图1是本发明所述用于加工齿轮的多用途磨床的结构示意图。Fig. 1 is a structural schematic diagram of a multipurpose grinding machine for processing gears according to the present invention.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
如图1所示,本发明所述用于加工齿轮的多用途磨床,包括床身1、设置在床身1上的立柱2、以及设置在床身上的用于固定工件的工作台84,所述立柱2上设置有内磨砂轮装置5和外磨砂轮装置4。所述床身1上设置有使得所述立柱相对床身移动的刀具驱动装置、以及使得所述工件相对床身移动的工件驱动装置。As shown in Figure 1, the multipurpose grinding machine for processing gears according to the present invention includes a bed 1, a column 2 arranged on the bed 1, and a workbench 84 for fixing workpieces arranged on the bed, so The column 2 is provided with an inner grinding wheel device 5 and an outer grinding wheel device 4 . The bed 1 is provided with a tool driving device for moving the column relative to the bed, and a workpiece driving device for moving the workpiece relative to the bed.
所述工件驱动装置包括活动设置在床身上的第一转台8、活动设置在第一转台上的第二转台83,所述第一转台可绕其轴心转动;所述第一转台上设置有U轴滑轨81;所述第二转台84的底部设置有与所述U轴滑轨81配合的U轴滑块82,所述第二转台83活动设置在所述U轴滑块82上,所述第二转台83可绕其轴心转动。所述工作台84设置在所述第二转台83上,所述工作台84上设置有用于固定工件9的工件夹具。The workpiece driving device includes a first turntable 8 movably arranged on the bed, a second turntable 83 movably arranged on the first turntable, and the first turntable can rotate around its axis; the first turntable is provided with U-axis slide rail 81; the bottom of the second turntable 84 is provided with a U-axis slide block 82 matched with the U-axis slide rail 81, and the second turntable 83 is movably arranged on the U-axis slide block 82, The second turntable 83 can rotate around its axis. The workbench 84 is disposed on the second turntable 83 , and the workbench 84 is provided with a workpiece fixture for fixing the workpiece 9 .
所述内磨砂轮装置5包括内磨砂轮主轴、安装在内磨砂轮主轴上的内磨砂轮。所述内磨砂轮主轴的中心轴线与所述工作台84的平面垂直设置,即与Z轴平行。用于加工齿轮端面上的通孔。The inner grinding wheel device 5 includes an inner grinding wheel main shaft and an inner grinding wheel installed on the inner grinding wheel main shaft. The central axis of the main shaft of the internal grinding wheel is arranged perpendicular to the plane of the worktable 84 , that is, parallel to the Z axis. It is used to process the through hole on the end face of the gear.
所述外磨砂轮装置4包括外磨砂轮主轴、安装在外磨砂轮主轴上的外磨砂轮,所述外磨砂轮主轴的中心轴线与所述工作台84的平面平行设置,即与Z轴垂直。用于加工齿轮圆周上的齿。The outer grinding wheel device 4 includes an outer grinding wheel main shaft and an outer grinding wheel installed on the outer grinding wheel main shaft. The central axis of the outer grinding wheel main shaft is arranged parallel to the plane of the worktable 84 , that is, perpendicular to the Z axis. Used to process teeth on the circumference of gears.
所述刀具驱动装置包括设置在床身上的X轴导轨11、设置在立柱2底部的X轴滑块21,所述X轴滑块21与所述X轴导轨11配合。The tool driving device includes an X-axis guide rail 11 arranged on the bed, and an X-axis slider 21 arranged at the bottom of the column 2 , and the X-axis slider 21 cooperates with the X-axis guide rail 11 .
所述立柱2上包括Z轴驱动装置,所述Z轴驱动装置包括设置在立柱上的Z轴导轨22、与所述Z轴导轨22配合的Z轴滑板3,所述内磨砂轮装置和外磨砂轮装置均设置在所述Z轴滑板3上。The column 2 includes a Z-axis driving device, and the Z-axis driving device includes a Z-axis guide rail 22 arranged on the column, a Z-axis slide plate 3 matched with the Z-axis guide rail 22, and the inner grinding wheel device and the outer grinding wheel device. The grinding wheel devices are all arranged on the Z-axis slide plate 3 .
还包括用于修整内磨砂轮5的第一砂轮修整器7、用于修整外磨砂轮4的第二砂轮修整器6;所述第一砂轮修整器设置在床身1上;所述床身1沿X轴设置有第一修整导轨14,所述第一砂轮修整器7的底部设置有与所述第一修整导轨14配合的第一修整滑块。It also includes a first grinding wheel dresser 7 for dressing the inner grinding wheel 5, a second grinding wheel dresser 6 for dressing the outer grinding wheel 4; the first grinding wheel dresser is arranged on the bed 1; the bed 1. A first dressing guide rail 14 is provided along the X-axis, and a first dressing slide block cooperating with the first dressing guide rail 14 is provided at the bottom of the first grinding wheel dresser 7 .
所述床身1上设置有用于安装第二砂轮修整器的安装座64。所述床身1沿X轴设置有第二修整导轨13,所述安装座64的底部设置有与所述第二修整导轨13配合的第二修整滑块。所述安装座64上沿V轴方向设置有V轴导轨63,所述V轴导轨63垂直于X轴导轨,所述第二修整器6的底部设置有与所述V轴导轨63配合的V轴滑块62。所述第二砂轮修整器包括修整滚轮61,所述修整滚轮61为金刚石砂轮;所述修整滚轮61的安装平面与外磨砂轮4的安装平面平行。The bed 1 is provided with a mounting seat 64 for mounting the second grinding wheel dresser. The bed 1 is provided with a second trimming guide rail 13 along the X-axis, and the bottom of the mounting seat 64 is provided with a second trimming slide block matched with the second trimming guide rail 13 . The mounting seat 64 is provided with a V-axis guide rail 63 along the V-axis direction, and the V-axis guide rail 63 is perpendicular to the X-axis guide rail. The bottom of the second trimmer 6 is provided with a V Shaft slider 62. The second grinding wheel dresser includes a dressing roller 61 , and the dressing roller 61 is a diamond grinding wheel; the installation plane of the dressing roller 61 is parallel to the installation plane of the outer grinding wheel 4 .
工件驱动装置中的第一转台、第二转台,它们能沿U轴滑动,并且绕自身中心轴转动,使得内磨砂轮装置灵活加工齿轮端面上不在同一圆周上的通孔,外磨砂轮装置加工齿轮外圆周齿。通过工具驱动装置调节工件的位置,从而确定加工的位置,用途广,而且设置第一修整器和第二修整器,分别修整内磨砂齿轮和外磨砂齿轮,确保了磨床的加工精度。The first turntable and the second turntable in the workpiece driving device can slide along the U axis and rotate around their own central axis, so that the inner grinding wheel device can flexibly process the through holes on the end surface of the gear that are not on the same circumference, and the outer grinding wheel device can process Gear outer peripheral teeth. The position of the workpiece is adjusted by the tool driving device, so as to determine the processing position. It is widely used, and the first dresser and the second dresser are set to respectively dress the inner grinding gear and the outer grinding gear, ensuring the machining accuracy of the grinding machine.
本实施例所述用于加工齿轮的多用途磨床的其它结构参见现有技术。For other structures of the multipurpose grinding machine used for processing gears described in this embodiment, refer to the prior art.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,故凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any form. Therefore, any modification, Equivalent changes and modifications all still belong to the scope of the technical solutions of the present invention.
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CN110193635A (en) * | 2019-07-01 | 2019-09-03 | 雄名航空科工(芜湖)股份有限公司 | A kind of flute profile process equipment of gear blank |
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CN113510573A (en) * | 2021-09-13 | 2021-10-19 | 山东维点技术有限公司 | Grinding processing machine for gear accessories of petroleum machinery |
CN118362072A (en) * | 2024-06-19 | 2024-07-19 | 常州市爱伦机械有限公司 | Clamp for gear machining and machining method |
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