CN106141868A - A Double Wheelhead Grinding Machine with Automatic Grinding Function - Google Patents
A Double Wheelhead Grinding Machine with Automatic Grinding Function Download PDFInfo
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- CN106141868A CN106141868A CN201610746268.9A CN201610746268A CN106141868A CN 106141868 A CN106141868 A CN 106141868A CN 201610746268 A CN201610746268 A CN 201610746268A CN 106141868 A CN106141868 A CN 106141868A
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- grinding wheel
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- working head
- grinding
- seat
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- 239000004576 sand Substances 0.000 claims abstract description 20
- 230000008439 repair process Effects 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000009966 trimming Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B25/00—Grinding machines of universal type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种机床设备,尤其是一种具有自动修砂功能的双砂轮头磨床。The invention relates to a machine tool, in particular to a double grinding wheel head grinder with automatic sand repairing function.
背景技术Background technique
磨床使用在机械加工领域,传统的磨床结构紧凑,适合加工单一内孔的工件,也可以研磨零件的内孔端面和内圆锥端面,以及可以对不同内孔尺寸的粗加工和精加工,都需要分工序完成,需要进行二次装夹。加工效率低,且加工精度不高。传统的磨床不具备自动修砂功能,砂轮头需要拆卸掉进行修砂,修砂的过程导致二次装夹,影响加工效率和加工精度。在特殊加工过程中会遇到多个相倾斜的加工面,倾斜的面加工比较困难,传统的磨床采取更换工装或重新装夹进行加工,影响加工效率和加工精度。Grinding machines are used in the field of mechanical processing. The traditional grinding machine has a compact structure and is suitable for processing workpieces with a single inner hole. It can also grind the inner hole end face and inner conical end face of the part, as well as rough and finish machining of different inner hole sizes. After the sub-process is completed, secondary clamping is required. The processing efficiency is low, and the processing accuracy is not high. The traditional grinding machine does not have the function of automatic sand repair, and the grinding wheel head needs to be disassembled for sand repair. The sand repair process leads to secondary clamping, which affects the processing efficiency and processing accuracy. In the special processing process, there will be multiple inclined processing surfaces. It is difficult to process inclined surfaces. Traditional grinding machines use tooling replacement or re-clamping for processing, which affects processing efficiency and processing accuracy.
发明内容Contents of the invention
本发明的目的在于提供一种具体自动修砂功能的双砂轮头磨床,采用了双砂轮头结构,能够在不用进行二次拆装的情况下研磨加工不同尺寸和不同精度的零件,还配置有双修砂装置对砂轮进行修整,在保证加工精度的同时提高了生产效率。The purpose of the present invention is to provide a dual grinding wheel head grinder with a specific automatic sand repair function, which adopts a double grinding wheel head structure, can grind and process parts of different sizes and different precisions without secondary disassembly and assembly, and is also equipped with The double sand repairing device repairs the grinding wheel, which improves the production efficiency while ensuring the processing accuracy.
为解决上述技术问题,本发明的技术方案为:一种具有自动修砂功能的双砂轮头磨床,包括有本体,本体的一端安装有工作头底座,所述工作头底座上安装有工作头导轨和工作头伺服电机,所述工作头导轨上安装有工作头工作台,所述工作头伺服电机驱动工作头滚珠丝杆控制工作头工作台移动;所述工作头工作台上安装有工作头电机、主轴座,所述工作头电机驱动主轴座上的三爪卡盘转动;所述本体在三爪卡盘的外端设有相互平行的第一轴砂轮头座和第二轴砂轮头座;In order to solve the above technical problems, the technical solution of the present invention is: a double grinding wheel head grinder with automatic sand repair function, including a body, one end of the body is equipped with a working head base, and a working head guide rail is installed on the working head base and the working head servo motor, the working head workbench is installed on the working head guide rail, the working head servo motor drives the working head ball screw to control the movement of the working head workbench; the working head workbench is equipped with a working head motor 1. The main shaft seat, the motor of the working head drives the three-jaw chuck on the main shaft seat to rotate; the body is provided with a first-axis grinding wheel head seat and a second-axis grinding wheel head seat parallel to each other at the outer end of the three-jaw chuck;
所述第一轴砂轮头座上安装有第一导轨和第一伺服电机,所述第一导轨上安装有可滑动的第一砂轮头工作台,所述第一砂轮头工作台上安装有第一砂轮座,所述第一砂轮座内经电主轴连接第一砂轮,所述第一砂轮的轴与三爪卡盘的轴平行;所述第一伺服电机驱动第一滚珠丝杆控制第一砂轮头工作台在第一导轨上移动;A first guide rail and a first servo motor are installed on the first axis grinding wheel head seat, a slidable first grinding wheel head worktable is installed on the first guide rail, and a first grinding wheel head workbench is installed on the first grinding wheel head workbench. A grinding wheel seat, the first grinding wheel seat is connected to the first grinding wheel through the electric spindle, the axis of the first grinding wheel is parallel to the axis of the three-jaw chuck; the first servo motor drives the first ball screw to control the first grinding wheel The head table moves on the first guide rail;
所述第二轴砂轮头座上安装有第二导轨和第二伺服电机,所述第二导轨上安装有可滑动的第二砂轮头工作台,所述第二砂轮头工作台上安装有第二砂轮座,所述第二砂轮座内经电主轴连接第二砂轮, 所述第二砂轮的轴与三爪卡盘的轴平行;所述第二伺服电机驱动第二滚珠丝杆控制第二砂轮头工作台在第二导轨上移动。A second guide rail and a second servo motor are installed on the second axis grinding wheel head seat, a slidable second grinding wheel head workbench is installed on the second guide rail, and a first Two grinding wheel seats, the second grinding wheel seat is connected to the second grinding wheel through the electric spindle, the axis of the second grinding wheel is parallel to the axis of the three-jaw chuck; the second servo motor drives the second ball screw to control the second grinding wheel The head table moves on the second guide rail.
进一步的有,所述工作头工作台在主轴座的两侧安装有修砂装置。Further, the workbench of the working head is equipped with sand repairing devices on both sides of the main shaft seat.
进一步的有,所述修砂装置包括修刀底座和修刀底座上的修刀,所述修刀底座安装在工作头工作台上并随工作头工作台移动。Furthermore, the sand repairing device includes a knife repairing base and a knife repairing base on the knife repairing base, and the knife repairing base is installed on the working table of the working head and moves with the working table of the working head.
进一步的有,所述主轴座可在工作头工作台的平面上进行转动。Further, the main shaft seat can be rotated on the plane of the working table of the working head.
与现有技术相比,本发明的有益效果Compared with prior art, the beneficial effect of the present invention
本发明可以同时对不同精度要求和尺寸及锥度端面的零件进行加工,而且不用进行二次装卸,可以根据不同的内孔尺寸和精度要求在内孔砂轮头主轴处跟换不同尺寸和不同种类的砂轮对零件进行磨削加工,同时还可以在不拆工装的情况下对需要修整的砂轮进行修砂,这不仅减少了二次装卸对零件造成的误差,而且还提高了生产效率。The invention can process parts with different precision requirements, sizes and taper end faces at the same time, without secondary loading and unloading, and can replace different sizes and types of parts at the main shaft of the inner hole grinding wheel head according to different inner hole sizes and accuracy requirements. The grinding wheel grinds the parts, and at the same time, the grinding wheel that needs to be trimmed can be repaired without dismantling the tooling. This not only reduces the error caused by the secondary loading and unloading of the parts, but also improves the production efficiency.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明的工作头部分的结构示意图。Fig. 2 is a schematic structural view of the working head part of the present invention.
其中:1.本体、2.工作头底座、3.工作头导轨、4.工作头伺服电机、5.工作头工作台、6.工作头滚珠丝杆、7.工作头电机、8.主轴座、9.三爪卡盘、10.第一轴砂轮头座、11.第二轴砂轮头座、12.第一导轨、13.第一伺服电机、14.第一砂轮头工作台、15.第一砂轮座、16.第一砂轮、17.第一滚珠丝杆、18.第二导轨、19.第二伺服电机、20.第二砂轮头工作台、21.第二砂轮座、22.第二砂轮、23.第二滚珠丝杆、24.修砂装置、25.修刀底座、26.修刀、27.操控箱。Among them: 1. Body, 2. Working head base, 3. Working head guide rail, 4. Working head servo motor, 5. Working head table, 6. Working head ball screw, 7. Working head motor, 8. Spindle seat , 9. Three-jaw chuck, 10. The first axis grinding wheel head seat, 11. The second axis grinding wheel head seat, 12. The first guide rail, 13. The first servo motor, 14. The first grinding wheel head workbench, 15. The first grinding wheel base, 16. The first grinding wheel, 17. The first ball screw, 18. The second guide rail, 19. The second servo motor, 20. The second grinding wheel head table, 21. The second grinding wheel base, 22. The second grinding wheel, 23. the second ball screw, 24. the sand repairing device, 25. the knife repairing base, 26. the knife repairing, 27. the control box.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如图1和图2所示,本发明针对工件的内圆面、内圆端面磨削加工,具体实施方式如下:As shown in Fig. 1 and Fig. 2, the present invention is aimed at the inner circular surface of the workpiece, the inner circular end surface grinding process, and the specific implementation is as follows:
工作头伺服电机4驱动工作头滚珠丝杆6带动工作头工作台5在工作头导轨3上滑动,工作头工作台5上安装有工作头电机7和主轴座8,工作头电机7驱动主轴座8内的三爪卡盘9连接工件一起旋转。三爪卡盘9两侧设有第一轴砂轮头座10和第二轴砂轮头座11,其中,第一轴砂轮头座10上的第一伺服电机13驱动第一滚珠丝杆17带动第一砂轮头工作台14在第一导轨12上滑动,第一砂轮头工作台14上的第一砂轮座15内电主轴连接驱动第一砂轮16;第二砂轮头座11上的第二伺服电机19驱动第二滚珠丝杆23带动第二砂轮头工作台20在第二导轨18上滑动,第二砂轮头工作台20上的第二砂轮座21上的电主轴连接驱动第二砂轮22,其中第一砂轮16和第二砂轮22相互平行且与三爪卡盘9平行,第一砂轮16和第二砂轮22分别位于三爪卡盘9的两侧。这里的第一砂轮16和和第二砂轮22分别有电主轴驱动并受操控箱27里的数控程序控制运转,操控箱27通过第一伺服电机13、第二伺服电机19及电主轴可对第一砂轮16和第二砂轮22进行单独驱动控制,这样以来第一砂轮16和第二砂轮22可对工件进行相对独立的磨削加工。本发明采用双砂轮进行对工件磨削加工,能够一次完成加工多道工序,减少工件的二次装夹情况,能够有效提高工件的加工精度和加工效率。The working head servo motor 4 drives the working head ball screw 6 to drive the working head table 5 to slide on the working head guide rail 3, the working head table 5 is equipped with a working head motor 7 and a main shaft seat 8, and the working head motor 7 drives the main shaft seat The three-jaw chuck 9 in the 8 connects the workpiece to rotate together. Both sides of the three-jaw chuck 9 are provided with a first-axis grinding wheel headstock 10 and a second-axis grinding wheel headstock 11, wherein the first servo motor 13 on the first-axis grinding wheel headstock 10 drives the first ball screw 17 to drive the second A grinding wheel head workbench 14 slides on the first guide rail 12, and the electric spindle in the first grinding wheel seat 15 on the first grinding wheel head workbench 14 is connected to drive the first grinding wheel 16; the second servo motor on the second grinding wheel head seat 11 19 Drive the second ball screw 23 to drive the second grinding wheel head table 20 to slide on the second guide rail 18, and the electric spindle on the second grinding wheel seat 21 on the second grinding wheel head table 20 is connected to drive the second grinding wheel 22, wherein The first grinding wheel 16 and the second grinding wheel 22 are parallel to each other and the three-jaw chuck 9 , and the first grinding wheel 16 and the second grinding wheel 22 are respectively located on two sides of the three-jaw chuck 9 . Here, the first grinding wheel 16 and the second grinding wheel 22 are respectively driven by the electric spindle and controlled by the numerical control program in the control box 27. The control box 27 can control the first servo motor 13, the second servo motor 19 and the electric spindle. The first grinding wheel 16 and the second grinding wheel 22 are independently driven and controlled, so that the first grinding wheel 16 and the second grinding wheel 22 can perform relatively independent grinding processing on the workpiece. The invention adopts double grinding wheels to grind the workpiece, can complete the processing of multiple processes at one time, reduces the secondary clamping of the workpiece, and can effectively improve the processing accuracy and processing efficiency of the workpiece.
本发明还设有修砂装置24,该修砂装置24通过其上的修刀26可对顿挫的砂轮进行有效的修整。其中修砂装置24的修刀26可对第一砂轮16或第二砂轮22进行修整,修整后的第一砂轮16或第二砂轮22可对工件进行外圆锥面磨削加工。The present invention is also provided with a sand repairing device 24, and the sand repairing device 24 can effectively repair the frustrated grinding wheel through the repairing knife 26 thereon. The trimming tool 26 of the sand trimming device 24 can trim the first grinding wheel 16 or the second grinding wheel 22, and the trimmed first grinding wheel 16 or the second grinding wheel 22 can grind the outer conical surface of the workpiece.
本发明的工作原理:本发明针对工件一次装夹后可完成多道工序,工作头伺服电机4通过驱动工作头滚珠丝杆6带动工作头工作台5在工作头导轨3上滑动,工作头工作台5上安装有工作头电机7和主轴座8,工作头电机7可驱动主轴座8上的三爪卡盘9旋转,以实现三爪卡盘9带动工件转动。三爪卡盘9的轴向两侧安装有第一轴砂轮头座10和第二轴砂轮头座11,其中,第一轴砂轮头座10和第二轴砂轮头座11上分别经伺服电机驱动滚珠丝杠带动其上的工作台滑动,第一砂轮头工作台14和第二砂轮头工作台20上的砂轮座上分别安装的电主轴分别驱动的第一砂轮16和第二砂轮22,这里的第一砂轮16和第二砂轮22位于三爪卡盘9夹持工件的两侧,第一砂轮16和第二砂轮22在第一伺服电机13和第二伺服电机19的驱动下可沿三爪卡盘9的轴向滑动进行磨削加工。三爪卡盘9加紧工件在工作头工作台5上由工作头工作台5底部的工作头伺服电机4驱动横向移动,三爪卡盘9带动工件横向移动来进行调节加工量。以上的工作头伺服电机4、工作头电机7、第一伺服电机13、第二伺服电机19以及电主轴的运行情况受操控箱27的数控程序自动控制。Working principle of the present invention: the present invention can complete multiple processes after the workpiece is clamped once. The working head servo motor 4 drives the working head workbench 5 to slide on the working head guide rail 3 by driving the working head ball screw 6, and the working head works Working head motor 7 and main shaft seat 8 are installed on the platform 5, and working head motor 7 can drive the rotation of three-jaw chuck 9 on the main shaft seat 8, to realize that three-jaw chuck 9 drives workpiece to rotate. The first axis grinding wheel headstock 10 and the second axis grinding wheel headstock 11 are installed on both axial sides of the three-jaw chuck 9, wherein the first axis grinding wheel headstock 10 and the second axis grinding wheel headstock 11 are respectively driven by servo motors. Drive the ball screw to drive the workbench on it to slide, the first grinding wheel 16 and the second grinding wheel 22 respectively driven by the electric spindle respectively installed on the grinding wheel seats on the first grinding wheel head worktable 14 and the second grinding wheel head workbench 20, Here, the first grinding wheel 16 and the second grinding wheel 22 are located on both sides of the workpiece clamped by the three-jaw chuck 9, and the first grinding wheel 16 and the second grinding wheel 22 can be driven by the first servo motor 13 and the second servo motor 19 along the The axial sliding of the three-jaw chuck 9 performs the grinding process. The three-jaw chuck 9 tightens the workpiece to move laterally on the work head workbench 5 driven by the work head servo motor 4 at the bottom of the work head workbench 5, and the three-jaw chuck 9 drives the workpiece to move laterally to adjust the processing capacity. The operation of above working head servo motor 4, working head motor 7, first servo motor 13, second servo motor 19 and electric spindle is automatically controlled by the numerical control program of control box 27.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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CN106670935A (en) * | 2016-12-30 | 2017-05-17 | 苏州达力客自动化科技有限公司 | Polishing machine for square sterilizer main bodies |
CN107114867A (en) * | 2017-06-02 | 2017-09-01 | 章健伟 | A kind of midsole automatic trimming device |
CN107309761A (en) * | 2017-07-25 | 2017-11-03 | 武汉协志精密科技股份有限公司 | A kind of high precision numerical control twin shaft endoporus grinding machine |
CN110732955A (en) * | 2019-11-22 | 2020-01-31 | 博瓦(西安)机床有限公司 | comprehensive grinding machine tool based on middle clamping rotary drive |
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US20100093264A1 (en) * | 2008-10-10 | 2010-04-15 | Strasbaugh, Inc. | Grinding apparatus having an extendable wheel mount |
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