CN108145047B - Looped butt welding all-in-one - Google Patents
Looped butt welding all-in-one Download PDFInfo
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- CN108145047B CN108145047B CN201810020583.2A CN201810020583A CN108145047B CN 108145047 B CN108145047 B CN 108145047B CN 201810020583 A CN201810020583 A CN 201810020583A CN 108145047 B CN108145047 B CN 108145047B
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- 238000003466 welding Methods 0.000 title claims abstract description 89
- 239000002184 metal Substances 0.000 claims abstract description 29
- 229910052751 metal Inorganic materials 0.000 claims abstract description 29
- 238000009826 distribution Methods 0.000 claims abstract description 27
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 35
- 229910052802 copper Inorganic materials 0.000 claims description 35
- 239000010949 copper Substances 0.000 claims description 35
- 229910001369 Brass Inorganic materials 0.000 claims description 14
- 239000010951 brass Substances 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000003028 elevating effect Effects 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims 2
- 238000000429 assembly Methods 0.000 claims 2
- 238000012545 processing Methods 0.000 abstract description 6
- 238000013461 design Methods 0.000 description 14
- 238000007493 shaping process Methods 0.000 description 11
- 210000000078 claw Anatomy 0.000 description 9
- 238000009434 installation Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 230000002146 bilateral effect Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F37/00—Manufacture of rings from wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to a looping and butt welding integrated machine which comprises a frame and a power distribution control box arranged in the frame, wherein the upper end of the frame is provided with a straightening device, the tail end of the straightening device is connected with a looping device, the tail end of the looping device is provided with a cutting device, the side edge of the cutting device is provided with a welding device in a matching way, a positioning device and a wire clamping device are arranged on a main frame plate, the lower end of the main frame plate is connected with a lifting device, the positioning device comprises a positioning cylinder fixed on the main frame plate, the front end of the positioning cylinder is connected with a wire fixing carrier plate, the rear end of the positioning cylinder is provided with a stroke adjusting plate, an adjusting groove is formed on the wire fixing carrier plate, a wire fixing adjusting slide block and a wire fixing T-shaped nut which are matched with each other are arranged in the adjusting groove, and a wire fixing block is fixedly arranged on the wire fixing adjusting slide block; according to the invention, the positioning device is arranged at the welding position, so that the roundness and welding quality of the product are improved; through setting up adjust knob in alignment device and looper department to realize the processing demand of the feeding metal wire rod of different diameters, it is extensive to be suitable for.
Description
Technical Field
The invention relates to the field of mechanical equipment, in particular to a looping and butt welding integrated machine.
Background
The looper machine is also called a circle coiling machine and a circle coiling machine, is widely suitable for circles, semicircles or circular arcs with any angle of various wires, and in the processing production of the metal wires, the metal wires are often required to be processed into rings with closed loops, the traditional processing technology usually adopts the circle coiling machine to process the metal wires into the open-ended rings, and then the two ports are butted and then butt-welded manually, so that the operation is complex, the efficiency is low, and personnel injury is easily caused in the manual welding process.
Some looping and butt welding integrated machines also appear in the market, for example, patent number [ CN206028600U ] discloses an automatic looping and butt welding machine, which comprises a machine case and a wire coil, wherein a straightening table is arranged on one side of the wire coil and is connected with a wire inlet wheel, the wire inlet wheel is connected with a looping rod, a lifting platform is arranged in front of the looping rod, and the looping machine also realizes looping and welding one-stop processing of coils with different sizes, but a positioning device is not arranged at a welding position, so that the circularity of a product and the quality of the welding position can not be ensured; no adjusting mechanism is arranged at the wire inlet straightening position, feeding metal wires with different diameters cannot be processed, the function is single, and the adaptability is not wide enough.
Disclosure of Invention
The invention aims to provide a looping and butt welding integrated machine, which aims to solve the problems in the prior art, and the roundness and welding quality of products are improved by arranging a positioning device at a welding position; through setting up adjust knob in alignment device and looper department to realize the processing demand of the feeding metal wire rod of different diameters, it is extensive to be suitable for.
In order to achieve the above purpose, the invention adopts the following technical scheme: the utility model provides a looper butt welding all-in-one, it includes the frame and sets up the distribution control box in the frame, the frame upper end be provided with the alignment device, alignment device end-to-end connection looper device, the looper device end be provided with the cutting device who fixes on the main frame board, cutting device side supporting be provided with welding set, the main frame board on still fixed mounting have with welding set complex positioner and clamping line device, main frame board lower extreme connect elevating gear, wherein, positioner include the positioning cylinder of fixing on the main frame board, positioning cylinder front end connect the setting carrier plate, the rear end is provided with the stroke regulating plate, the setting carrier plate on set up the adjustment tank, the adjustment tank in install mutually supporting setting adjustment slider and setting T type nut, setting adjustment slider on fixed mounting have the setting piece, alignment device, looper device, positioner, clamping line device, elevating gear and positioning connection to distribution control box.
Further, welding set including fixing the welding upper and lower cylinder on the main frame board, the welding upper and lower cylinder pass through the push rod and connect the welding slider, welding slider one side fixed mounting have brass copper pole, opposite side fixed mounting have two sets of welding front and back cylinders, last brass copper pole front end centre gripping connect red copper left electrode, below correspond and be provided with the lower brass copper pole of fixing on the main frame board, two sets of welding front and back cylinders connect lever kicking block through the push rod respectively, lever kicking block connect lever clamp line piece, lever clamp line piece middle part pass through the welded support of rotation axis connection fixing on brass copper, the upper end pass through the work piece and connect the welding about one end of cylinder, terminal fixed mounting have the electrode carrier plate, the welding about the cylinder other end connect the axis of rotation, the electrode carrier plate on fixed mounting have red copper right electrode, upper and lower cylinder, welding front and back cylinder, red copper left electrode, welding left and red copper right electrode are connected to the distribution control box.
Further, the alignment device include the wire wheel bottom plate of fixing in the frame, wire wheel bottom plate initial end have the line to chew, the middle part is provided with horizontal wire wheel seat, the end is provided with vertical wire wheel seat, horizontal wire wheel seat and vertical wire wheel seat on be provided with two sets of wire wheels of staggering from top to bottom respectively, wire wheel one side be provided with adjust knob, wire wheel bottom plate upper end still install the encoder, the encoder connect the encoder axle, encoder axle top correspond and be provided with adjustable spacing bearing, the encoder be connected to the distribution control box.
Further, the looper device include the looper mainboard of fixing in the frame, looper mainboard side fixed mounting have the looper motor, the power take off shaft of looper motor a plurality of transmission gear of meshing each other, transmission gear pass through the lower wire feeding wheel of rotation axis connection looper mainboard opposite side, lower wire feeding wheel directly over correspond and be provided with the wire feeding wheel, last wire feeding wheel upper end connect the line ball spring, line ball spring upper end be provided with adjust knob, the looper mainboard on still be provided with two contour setting's shaping wheels one, two shaping wheels one intermediate below be provided with shaping wheel two, shaping wheel two top connection adjusting screw, shaping wheel two and wire rod cooperation, looper motor be connected to the distribution control box.
Further, cutting device including fixing the gas-liquid booster cylinder on the main frame board, the gas-liquid booster cylinder pass through the cutter installation piece of push rod connection setting in the cutter base, one corner fixed mounting of cutter installation piece have the cutter, cutter base fixed mounting have with the cutter correspond the bed knife of installation, the bed knife side be provided with the fender line piece of fixing on the cutter installation piece, the gas-liquid booster cylinder be connected to the distribution control box.
Further, the wire clamping device comprises a wire clamping cylinder I fixed on the main frame plate, the front end of the wire clamping cylinder I is connected with a wire clamping carrier plate, the rear end of the wire clamping cylinder I is provided with a stroke adjusting plate, the upper end of the wire clamping cylinder I is fixedly provided with a wire clamping cylinder II, the front end of the wire clamping cylinder II is connected with a second section of ejector rod, the front end of the second section of ejector rod corresponds to the wire clamping carrier plate, the wire clamping carrier plate is fixedly provided with a wire clamping cylinder III, the wire clamping cylinder III is connected with a finger claw clamp arranged in a claw clamping base, and the wire clamping cylinder I, the wire clamping cylinder II and the wire clamping cylinder III are connected to a distribution control box.
Further, elevating gear including fixing the lift base in the frame, lift base on fixed mounting have elevator motor, elevator motor's power output shaft both ends fix the lifting screw on the lift base, lifting screw bilateral symmetry be provided with line rail subassembly, upper end and pass through slip table connection main frame board and aircraft bonnet, elevator motor be connected to the distribution control box.
Furthermore, the two groups of wire clamping devices are symmetrically arranged on two sides of the positioning device.
Furthermore, the front end of the routing block is provided with a simulated groove matched with the metal wire.
Furthermore, the upper end of the frame is also provided with a human-computer interface which is connected to the distribution control box.
The beneficial effects of the invention are as follows:
1. the roundness and welding quality of the product are improved by arranging the positioning device at the welding position; through setting up adjust knob in alignment device and looper department to realize the processing demand of the feeding metal wire rod of different diameters, it is extensive to be suitable for.
2. The design of the positioning device realizes the up-down position adjustment of the routing block through the cooperation of the routing adjusting slide block and the routing T-shaped nut, and realizes the stroke control of the routing block through the stroke adjusting plate, namely, the front-back position adjustment of the routing block is realized, thereby improving the positioning precision of the metal wire.
3. The design of alignment device sets up adjust knob in one side of wire wheel, realizes the distance adjustment between upper and lower wire wheel to adapt to the feeding metal wire rod of different diameters, simple structure, the practicality is strong.
4. The encoder, the encoder shaft and the limit bearing are arranged at the tail end of the wire guide wheel, the length of the incoming wire is accurately recorded through pulses collected by the encoder, and the incoming wire is displayed in real time through a human-computer interface, so that an operator can find errors in time, and the consistency of products is improved.
5. The design of the looper device realizes the synchronous rotation of each lower wire feeding wheel through matching a plurality of gear transmissions by the looper motor, thereby saving energy sources; and the upper ends of the upper wire feeding wheels are provided with wire pressing springs and adjusting knobs, so that extrusion force of feeding metal wires is conveniently adjusted, and wire feeding quality is improved.
6. The design of the cutting device is that the cutter is matched with the bed knife to complete cutting of the metal wire under the action of the gas-liquid pressurizing cylinder, so that the structure is simple; and a wire blocking block is arranged on the side edge of the cutter base, so that feeding of the metal wires is stopped.
7. The welding device is designed, and three-dimensional movement of each position of the two groups of red copper right electrodes and red copper left electrodes is realized through matching of welding upper and lower cylinders, welding front and rear cylinders and welding left and right cylinders with each workpiece, so that the welding device is compact in structure and ingenious in connection.
8. The design of the wire clamping device is that a wire clamping cylinder II is arranged on a wire clamping cylinder I, and is matched with a second section of ejector rod to realize the switching of the finger claw clamping at three positions of material taking, material placing and avoiding, so that the actions are consistent; and the wire clamping cylinder controls the contraction and release of the finger claw clamp, so that the functions of taking and discharging are realized.
9. The lifting device is designed, the lifting motor drives the lifting screw to rotate, so that each device on the main frame plate can lift up and down, the rolling and welding of the metal coils with different sizes are further realized, and the device is widely applicable.
Drawings
Fig. 1 is a schematic structural view of a looping and butt welding integrated machine.
Fig. 2 is a schematic structural view of the straightening device.
Fig. 3 is a schematic structural view of the looper.
Fig. 4 is a schematic structural view of the cutting device.
Fig. 5 is a schematic structural view of the welding device.
Fig. 6 is a schematic structural view of the positioning device.
Fig. 7 is a schematic structural view of the wire clamping device.
Fig. 8 is a schematic structural view of the lifting device.
The text labels shown in the figures are expressed as: 1. a frame; 2. straightening device; 3. a looper device; 4. a cutting device; 5. a welding device; 6. a positioning device; 7. a wire clamping device; 8. a lifting device; 9. a main frame plate; 10. a human-machine interface; 11. a metal wire; 201. a wire guide wheel bottom plate; 202. a thread mouth; 203. a transverse wire wheel seat; 204. a wire guide wheel; 205. an adjustment knob; 206. a longitudinal wire wheel seat; 207. an encoder; 208. an encoder shaft; 209. a limit bearing; 301. a looping main board; 302. a looping motor; 303. a transmission gear; 304. feeding a wire wheel; 305. a feeding wheel is arranged; 306. a wire pressing spring; 307. adjusting a screw; 308. a first forming wheel; 309. a second forming wheel; 401. a gas-liquid pressurizing cylinder; 402. a cutter base; 403. a cutter mounting block; 404. a cutter; 405. a bed knife; 406. a wire blocking block; 501. welding an upper cylinder and a lower cylinder; 502. welding a sliding block; 503. welding a front cylinder and a rear cylinder; 504. a lever jack block; 505. a lever wire clamping block; 506. welding left and right cylinders; 507. welding a bracket; 508. an electrode carrier plate; 509. a red copper right electrode; 510. red copper left electrode; 511. a brass copper electrode is arranged on the upper part; 512. a lower brass copper electrode; 513. a rotating shaft; 601. positioning a cylinder; 602. a routing carrier plate; 603. a line-setting adjusting slide block; 604. a line T-shaped nut; 605. a line setting block; 606. a stroke adjusting plate; 701. a first wire clamping cylinder; 702. a wire clamping cylinder II; 703. a wire clamping carrier plate; 704. a second section of ejector rod; 705. a finger grip; 706. a wire clamping cylinder III; 707. a jaw base; 801. lifting a base; 802. a lifting motor; 803. lifting screw rods; 804. a wire rail assembly; 805. a hood.
Detailed Description
In order that those skilled in the art may better understand the technical solutions of the present invention, the following detailed description of the present invention with reference to the accompanying drawings is provided for exemplary and explanatory purposes only and should not be construed as limiting the scope of the present invention.
As shown in fig. 1 to 8, the structure of the present invention is: the utility model provides a looper butt welding all-in-one, it includes the frame and sets up the distribution control box in the frame, the frame upper end be provided with the alignment device, alignment device end-to-end connection looper device, the looper device end be provided with the cutting device who fixes on the main frame board, cutting device side supporting be provided with welding set, the main frame board on still fixed mounting have with welding set complex positioner and clamping line device, main frame board lower extreme connect elevating gear, wherein, positioner include the positioning cylinder of fixing on the main frame board, positioning cylinder front end connect the setting carrier plate, the rear end is provided with the stroke regulating plate, the setting carrier plate on set up the adjustment tank, the adjustment tank in install mutually supporting setting adjustment slider and setting T type nut, setting adjustment slider on fixed mounting have the setting piece, alignment device, looper device, positioner, clamping line device, elevating gear and positioning connection to distribution control box.
As a preferred technical scheme of this design, welding set including fixing the welding upper and lower cylinder on the main frame board, the welding upper and lower cylinder pass through the push rod and connect the welding slider, welding slider one side fixed mounting have brass copper pole, opposite side fixed mounting have two sets of welding front and back cylinders, upper brass copper pole front end centre gripping connect left electrode of copper, below correspond and be provided with the lower brass copper pole of fixing on the main frame board, two sets of welding front and back cylinders pass through the push rod respectively and connect lever kicking block, lever kicking block connect lever clamp line piece, lever clamp line piece middle part pass through the welded bracket of fixed on brass copper pole, the upper end pass through the work piece and connect the one end of welding left and right cylinder, terminal fixed mounting have the electrode support plate, the welding left and right cylinder other end connect the axis of rotation, the electrode support plate on fixed mounting have right electrode of copper, welding front and back cylinder, left electrode of copper, welding left and right electrode of copper are connected to the block.
As a preferred technical scheme of this design, alignment device including fixing the wire wheel bottom plate in the frame, wire wheel bottom plate initial end fixed mounting have the line to chew, the middle part is provided with horizontal wire wheel seat, the end is provided with vertical wire wheel seat, horizontal wire wheel seat and vertical wire wheel seat on be provided with two sets of wire wheels of staggering from top to bottom respectively, wire wheel one side be provided with adjust knob, wire wheel bottom plate upper end still install the encoder, the encoder connect the encoder axle, encoder axle top correspond and be provided with adjustable spacing bearing, the encoder be connected to the distribution control box.
As a preferred technical scheme of this design, looper device including fixing the looper mainboard in the frame, looper mainboard side fixed mounting have the looper motor, the power take off shaft of looper motor a plurality of transmission gear of meshing each other, transmission gear pass through the lower wire feeding wheel of rotation axis connection looper mainboard opposite side, lower wire feeding wheel directly over correspond and be provided with the wire feeding wheel, last wire feeding wheel upper end connect the line ball spring, line ball spring upper end be provided with adjust knob, the looper mainboard on still be provided with two contour setting's shaping wheel one, two shaping wheel one intermediate below be provided with shaping wheel two, shaping wheel two top connection adjusting screw, shaping wheel one and shaping wheel two with the cooperation of metal wire, the looper motor be connected to the distribution control box.
As a preferred technical scheme of this design, cutting device including fixing the gas-liquid booster cylinder on the main frame board, the gas-liquid booster cylinder pass through the cutter installation piece of push rod connection setting in the cutter base, one corner fixed mounting of cutter installation piece have the cutter, cutter base fixed mounting have with the cutter correspond the bed knife of installation, the bed knife side be provided with the fender line piece of fixing on the cutter installation piece, the gas-liquid booster cylinder be connected to the distribution control box.
As a preferred technical scheme of this design, the line clamping device include the line clamping cylinder one of fixing on the main frame board, line clamping cylinder one front end connect the line clamping carrier plate, the rear end is provided with stroke regulating plate, upper end fixed mounting have line clamping cylinder two, line clamping cylinder two front end connect two sections ejector pins, two sections ejector pin front ends correspond the line clamping carrier plate, line clamping carrier plate on fixed mounting have line clamping cylinder three, line clamping cylinder three connect the finger claw clamp that sets up in the claw clamp base, line clamping cylinder one, line clamping cylinder two and line clamping cylinder three be connected to the distribution control box.
As a preferred technical scheme of this design, elevating gear include the lift base of fixing in the frame, lift base on fixed mounting have elevator motor, elevator motor's power output shaft both ends fix the lifting screw on the lift base, lifting screw bilateral symmetry be provided with line rail subassembly, upper end and pass through slip table connection main frame board and aircraft bonnet, elevator motor be connected to the distribution control box.
As a preferable technical scheme of the design, the two groups of wire clamping devices are symmetrically arranged on two sides of the positioning device.
As a preferable technical scheme of the design, the front end of the routing block is provided with a simulated groove matched with the metal wire.
As a preferable technical scheme of the design, the upper end of the rack is also provided with a human-computer interface, and the human-computer interface is connected to the power distribution control box.
In specific use, firstly, according to the diameter of the metal wire 11 to be processed, the distance between the upper group of wire wheels 204 and the lower group of wire wheels 204 on the transverse wire wheel seat 203 and the longitudinal wire wheel seat 206 is adjusted through the adjusting knob 205, the distance between the first forming wheel and the second forming wheel 309 is adjusted through the adjusting screw 307, and the height of the main frame plate 9 is adjusted through the man-machine interface 10 by controlling the lifting device 8. Then, one end of the wire 11 on the wire coil sequentially passes through the wire mouth 202 at the front end of the straightening device 2, between the wire guide wheels 204 on the transverse wire guide wheel seat 203, between the wire guide wheels 204 of the longitudinal wire guide wheel seat 206, between the encoder shaft 208 and the limit bearing 209, between the upper wire feed wheel 304 and the lower wire feed wheel 305 of the looping device 3, and between the forming wheel one 308 and the forming wheel two 309.
The power supply is started through the human-computer interface 10, under the drive of the looping motor 302, the metal wire 11 is rolled under the action of the first forming wheel 308 and the second forming wheel 309, passes through the bed knife 405 until one end contacts the wire baffle 406 to stop, the gas-liquid pressurizing cylinder 401 stretches out, the cutter mounting block 403 in the cutter base 402 is driven to rotate for a certain angle, the cutter 404 is further driven to move, and the cutting of the metal wire 11 is completed by cooperation with the bed knife 405.
After cutting, the positioning cylinder 601 stretches out to drive the wire fixing block 605 to stretch out to the welding device 5, the wire clamping cylinder I701 and the wire clamping cylinder II 702 stretch out simultaneously, the wire clamping cylinder III 706 is retracted, the finger claw clamp 705 is enabled to clamp the metal wire 11 after cutting, the wire clamping cylinder I701 returns, the metal wire 11 is conveyed into a profiling groove of the wire fixing block 605, the cylinder 503 stretches out before and after welding, the lever top block 504 and the lever wire clamping block 505 are matched to drive the red copper right electrode 509 on the electrode carrier plate 508 to approach the red copper left electrode 510, the butt joint and clamping of two ports of the metal wire 11 are completed, the positioning cylinder 601 drives the wire clamping block 605 to stretch out, the finger claw clamp 705 is driven to loosen the metal wire 11, the wire clamping cylinder II 702 returns, the finger claw clamp 705 is driven to further retract, the upper and lower cylinders 501 are driven to stretch out, the upper and lower groups of red copper left electrodes 510 and red copper right electrodes 509 are driven to longitudinally approach, and then the welding of the two ports of the metal wire 11 is completed.
After the welding is finished, the cylinder 503 returns before and after the welding, the cylinder 506 extends out, the red copper right electrode 509 is far away from the red copper left electrode 510 and retreats, the metal wire 11 is loosened and automatically falls into a material collecting box, so that the circling butt welding of one metal coil is finished, and the metal coil is reciprocated to realize batch production.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present invention and its core ideas. The foregoing is merely illustrative of the preferred embodiments of this invention, and it is noted that there is objectively no limit to the specific structure disclosed herein, since numerous modifications, adaptations and variations can be made by those skilled in the art without departing from the principles of the invention, and the above-described features can be combined in any suitable manner; such modifications, variations and combinations, or direct application of the concepts and aspects of the invention with other applications without modification, are contemplated as falling within the scope of the invention.
Claims (9)
1. The utility model provides a looper butt welding all-in-one, it includes frame (1) and sets up the distribution control box in frame (1), frame (1) upper end be provided with alignment device (2), alignment device (2) end-to-end connection looper device (3), its characterized in that, looper device (3) end be provided with cutting device (4) of fixing on main frame board (9), cutting device (4) side supporting be provided with welding device (5), main frame board (9) on still fixed mounting have with welding device (5) complex positioner (6) and clamp line device (7), main frame board (9) lower extreme connect elevating gear (8), wherein, positioner (6) including fixing location cylinder (601) on main frame board (9), location cylinder (601) front end connect setting wire carrier plate (602), the rear end is provided with stroke regulating plate (606), setting wire carrier plate (602) on set up the regulating groove, setting wire carrier plate (603), setting wire (605) in the regulating groove, setting wire (605) are installed to mutually install setting wire (5), setting wire (605), setting wire (603) are fixed with one another, slider (603), setting wire (603), slider (3), fixing device (5) The wire clamping device (7) and the lifting device (8) are connected to the power distribution control box;
welding set (5) including fixing welding upper and lower cylinder (501) on main frame plate (9), welding upper and lower cylinder (501) pass through push rod and connect welding slider (502), welding slider (502) one side fixed mounting have brass copper pole (511), opposite side fixed mounting have two sets of preceding and following cylinder (503) of welding, upper brass copper pole (511) front end centre gripping connect copper left electrode (510), below correspond and be provided with lower brass copper pole (512) of fixing on main frame plate (9), two sets of preceding and following cylinder (503) pass through push rod respectively and connect lever kicking block (504), lever kicking block (504) connect lever clamp wire piece (505), lever clamp wire piece (505) middle part pass through the welding support (507) of axis of rotation (513) connection fixed on brass copper pole, the upper end passes through the one end, terminal fixed mounting of welding left and right cylinder (506) have electrode carrier plate (508) of machined part, welding left and right cylinder (506) other end connection axis of rotation (513), upper and right cylinder (503) of welding left and right cylinder (506), electrode (501) fixed mounting copper pole carrier plate (510), electrode (501) before welding The welding left and right cylinders (506) and the red copper right electrode (509) are connected to a distribution control box.
2. The looping and butt welding integrated machine according to claim 1, wherein the straightening device (2) comprises a wire wheel base plate (201) fixed on a frame (1), a wire nozzle (202) is fixedly arranged at the starting end of the wire wheel base plate (201), a transverse wire wheel seat (203) is arranged in the middle, a longitudinal wire wheel seat (206) is arranged at the tail end of the wire wheel base plate, two groups of wire wheels (204) staggered up and down are respectively arranged on the transverse wire wheel seat (203) and the longitudinal wire wheel seat (206), an adjusting knob (205) is arranged on one side of the wire wheel (204), an encoder (207) is further arranged at the upper end of the wire wheel base plate (201), an encoder shaft (208) is connected to the encoder shaft (207), an adjustable limit bearing (209) is correspondingly arranged above the encoder shaft (208), and the encoder (207) is connected to a distribution control box.
3. The integrated coiling and butt welding machine according to claim 1, wherein the coiling device (3) comprises a coiling main board (301) fixed on the frame (1), a coiling motor (302) is fixedly installed on the side edge of the coiling main board (301), a plurality of transmission gears (303) meshed with each other are connected to a power output shaft of the coiling motor (302), the transmission gears (303) are connected with a lower wire feeding wheel (305) on the other side of the coiling main board (301) through rotating shafts, an upper wire feeding wheel (304) is correspondingly arranged right above the lower wire feeding wheel (305), a wire pressing spring (306) is connected with the upper end of the upper wire feeding wheel (304), an adjusting knob (205) is arranged at the upper end of the wire pressing spring (306), two forming wheels (308) which are arranged at equal heights are further arranged on the coiling main board (301), a forming wheel two (309) are arranged below the middle of the two forming wheels (307), the forming wheels two forming wheels (309) are connected with an adjusting screw motor (307), and the forming wheels (309) are connected with a wire distribution box (11).
4. The all-in-one looper butt welding machine according to claim 1, wherein the cutting device (4) comprises a gas-liquid pressurizing cylinder (401) fixed on the main frame plate (9), the gas-liquid pressurizing cylinder (401) is connected with a cutter mounting block (403) arranged in a cutter base (402) through a push rod, one corner of the cutter mounting block (403) is fixedly provided with a cutter (404), the cutter base (402) is fixedly provided with a bottom cutter (405) which is correspondingly arranged with the cutter (404), and a wire blocking block (406) fixed on the cutter mounting block (403) is arranged on the side edge of the bottom cutter (405), and the gas-liquid pressurizing cylinder (401) is connected to a distribution control box.
5. The looping and butt welding integrated machine according to claim 1, wherein the wire clamping device (7) comprises a first wire clamping cylinder (701) fixed on a main frame plate (9), the front end of the first wire clamping cylinder (701) is connected with a wire clamping carrier plate (703), the rear end of the first wire clamping cylinder is provided with a stroke adjusting plate (606), a second wire clamping cylinder (702) is fixedly arranged at the upper end of the first wire clamping cylinder, the front end of the second wire clamping cylinder (702) is connected with a push rod, the front end of the push rod corresponds to the wire clamping carrier plate (703), a third wire clamping cylinder (706) is fixedly arranged on the wire clamping carrier plate (703), the third wire clamping cylinder (706) is connected with a finger jaw clamp (705) arranged in a jaw clamping base (707), and the first wire clamping cylinder (701), the second wire clamping cylinder (702) and the third wire clamping cylinder (706) are connected to a distribution control box.
6. The integrated looping and butt welding machine according to claim 1, wherein the lifting device (8) comprises a lifting base (801) fixed on the frame (1), a lifting motor (802) is fixedly installed on the lifting base (801), a power output shaft of the lifting motor (802) is connected with lifting screws (803) with two ends fixed on the lifting base (801), wire rail assemblies (804) are symmetrically arranged on two sides of the lifting screws (803), the upper ends of the wire rail assemblies are connected with a main frame plate (9) and a hood (805) through sliding tables, and the lifting motor (802) is connected to a distribution control box.
7. A looping and butt welding all-in-one machine according to claim 1 or 6, characterized in that the two groups of wire clamping devices (7) are symmetrically arranged on both sides of the positioning device (6).
8. The integrated looping and butt welding machine according to claim 1, wherein the front end of the routing block (605) is provided with a simulated groove matched with the metal wire (11).
9. The all-in-one machine for looping and butt welding according to claim 1, wherein a human-computer interface (10) is further arranged at the upper end of the frame (1), and the human-computer interface (10) is connected to a distribution control box.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810020583.2A CN108145047B (en) | 2018-01-10 | 2018-01-10 | Looped butt welding all-in-one |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810020583.2A CN108145047B (en) | 2018-01-10 | 2018-01-10 | Looped butt welding all-in-one |
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| CN108145047A CN108145047A (en) | 2018-06-12 |
| CN108145047B true CN108145047B (en) | 2023-11-24 |
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| CN108890294B (en) * | 2018-08-15 | 2024-03-29 | 昆山市恒达精密机械工业有限公司 | Automatic looping and welding integrated machine for crab pot |
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| CN112692568B (en) * | 2020-12-21 | 2023-11-14 | 江西华士科技股份有限公司 | Full-automatic feeding lap welding machine for stainless steel band |
| CN113245483A (en) * | 2021-06-02 | 2021-08-13 | 广东金客厨房科技有限公司 | Numerical control automatic looping welding device |
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