CN205551888U - DC line alignment device and DC automatic weld machine - Google Patents
DC line alignment device and DC automatic weld machine Download PDFInfo
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- CN205551888U CN205551888U CN201620397816.7U CN201620397816U CN205551888U CN 205551888 U CN205551888 U CN 205551888U CN 201620397816 U CN201620397816 U CN 201620397816U CN 205551888 U CN205551888 U CN 205551888U
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- 238000003466 welding Methods 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000002788 crimping Methods 0.000 description 24
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Abstract
Description
技术领域 technical field
本实用新型涉及DC自动焊接装置领域,特别是涉及一种DC线定线装置及DC自动焊接机。 The utility model relates to the field of DC automatic welding devices, in particular to a DC line alignment device and a DC automatic welding machine.
背景技术 Background technique
现有的DC(Direct Current,直流电)线焊接机在进行焊接的时候,对DC线的定线方式有左定线和右定线两种方式,是靠气缸进行夹合将线进行合并,从而能进行焊接,或者是使用机械夹把线夹住进行焊接。不管哪种定位方式的定位效果均不佳,对于气缸夹合的方法,对于不同的线性大小,都需要进行位置的调整,而调整需要有经验的技术员才能完成,此外,气缸调整与所需的加工配件,成本较高;更换线材规格时,所需调整的时间较长,耽搁生产的工时,导致生产效率低下。 When the existing DC (Direct Current, direct current) wire welding machine performs welding, there are two ways of aligning the DC wire: left alignment and right alignment. The wires are combined by clamping with the cylinder, so It can be welded, or the wire can be clamped with mechanical clamps for welding. Regardless of the positioning method, the positioning effect is not good. For the clamping method of the cylinder, for different linear sizes, position adjustment is required, and the adjustment needs experienced technicians to complete. In addition, the adjustment of the cylinder and the required The cost of processing accessories is high; when changing the specifications of wire rods, it takes a long time to adjust, which delays the working hours of production and leads to low production efficiency.
发明内容 Contents of the invention
本实用新型提供了一种DC线定线装置及DC自动焊接机,能够解决现有技术存在的焊接不同大小线材时需要调整位置导致效率低和成本高的问题。 The utility model provides a DC line alignment device and a DC automatic welding machine, which can solve the problems in the prior art that the position needs to be adjusted when welding wires of different sizes, resulting in low efficiency and high cost.
为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种DC线定线装置,该DC线定线装置包括支撑板、驱动机构、定线块和弹性压线块;所述支撑板用于对线材进行支撑;所述驱动机构设置在所述支撑板的上方,用于驱动所述定线块和所述弹性压线块进行靠近或远离所述支撑板的运动;所述定线块固定在所述驱动机构的输出端,用于将两根所述线材进行左右定位;所述弹性压线块固定在所述定线块上,用于将所述线材进行压平,以使两根所述线材在同一个平面上。 In order to solve the above technical problems, a technical solution adopted by the utility model is to provide a DC line alignment device, the DC line alignment device includes a support plate, a driving mechanism, a alignment block and an elastic line pressing block; the support The plate is used to support the wire; the driving mechanism is arranged above the support plate, and is used to drive the alignment block and the elastic crimping block to move closer to or away from the support plate; The wire block is fixed on the output end of the driving mechanism, and is used to position the two wires left and right; the elastic wire pressing block is fixed on the wire positioning block, and is used to flatten the wires, so as to Make the two wires on the same plane.
其中,所述弹性压线块呈L形,包括相互连接且垂直的固定板和压线板;所述固定板垂直于所述支撑板,所述固定板固定在所述驱动机构的输出端;所述压线板平行于所述支撑板。 Wherein, the elastic crimping block is L-shaped, and includes a fixed plate and a crimping plate that are connected to each other and are vertical; the fixed plate is perpendicular to the support plate, and the fixed plate is fixed at the output end of the driving mechanism; The pressure plate is parallel to the support plate.
其中,所述定线块包括固定部和位于所述固定部下方的定线部,所述固定部固定在所述驱动机构的输出端,所述定线部包括定线左部和定线右部,所述定线左部和所述定线右部之间形成倒V形。 Wherein, the alignment block includes a fixing part and a alignment part located below the fixing part, the fixing part is fixed at the output end of the driving mechanism, and the alignment part includes a left alignment part and a right alignment part. part, an inverted V shape is formed between the left part of the alignment and the right part of the alignment.
其中,所述固定部设有第一槽孔,所述固定板安装在所述第一槽孔内,所述固定板的顶部设有第二槽孔,所述第二槽孔内安装有弹簧,所述弹簧的两端分别连接所述第二槽孔的底部和所述第一槽孔的顶部。 Wherein, the fixing portion is provided with a first slot, the fixing plate is installed in the first slot, and the top of the fixing plate is provided with a second slot, and a spring is installed in the second slot. , two ends of the spring are respectively connected to the bottom of the second slot and the top of the first slot.
其中,所述DC定线装置还包括合线块,所述合线块的上部固定在所述驱动机构的输出端,所述合线块的下部包括合线左部和合线右部,所述合线左部和所述合线右部之间形成倒V形,当两根所述线材经过所述合线块时被所述合线块合并。 Wherein, the DC alignment device further includes a line closing block, the upper part of the line closing block is fixed on the output end of the driving mechanism, and the lower part of the line closing block includes a line closing left part and a line closing right part, the An inverted V shape is formed between the left part of the wire and the right part of the wire, and when the two wires pass through the wire block, they are merged by the wire block.
其中,所述固定部上设置有滑槽,所述合线块的上部安装在所述滑槽内,所述驱动机构驱动所述合线块在所述滑槽内滑动。 Wherein, the fixing part is provided with a slide slot, the upper part of the wire closing block is installed in the slide slot, and the driving mechanism drives the wire closing block to slide in the slide slot.
其中,所述定线块的底部到所述支撑板的距离小于所述合线块的底部到所述支撑板的距离。 Wherein, the distance from the bottom of the alignment block to the support plate is smaller than the distance from the bottom of the wiring block to the support plate.
其中,所述压线板上设有第一通槽和第二通槽,所述定线块的定线部从所述第一通槽穿过,所述合线块的下部从所述第二通槽穿过;所述支撑板上设有第三通槽和第四通槽,当压线时,所述定线块还从所述第三通槽穿过,所述合线块从所述第四通槽穿过。 Wherein, a first through slot and a second through slot are provided on the crimping plate, the alignment part of the alignment block passes through the first through slot, and the lower part of the alignment block passes through the second through slot. Two through slots pass through; the support plate is provided with a third through slot and a fourth through slot, when crimping, the alignment block also passes through the third through slot, and the line closing block passes through the third through slot. The fourth through slot passes through.
其中,所述驱动机构包括气缸,气缸固定座、导柱和导柱连接板;所述导柱的下端固定在在所述导柱连接板上,所述导柱的上端穿过所述气缸固定座,所述固定部固定在所述导柱连接板上。 Wherein, the driving mechanism includes a cylinder, a cylinder fixing seat, a guide post and a guide post connecting plate; the lower end of the guide post is fixed on the guide post connecting plate, and the upper end of the guide post is fixed through the cylinder seat, and the fixing part is fixed on the connecting plate of the guide post.
为解决上述技术问题,本实用新型采用的另一个技术方案是:提供一种DC自动焊接机,该DC自动焊接机包括上述的DC线定线装置。 In order to solve the above-mentioned technical problems, another technical solution adopted by the utility model is to provide a DC automatic welding machine, which includes the above-mentioned DC line alignment device.
本实用新型的有益效果是:本实用新型通过将采用弹性压线块进行压线,通过驱动机构向下运动来使弹性压线块压紧线材,由于弹性压线块的弹力作用,使得对于不同规格的线材均能达到所需焊接的尺寸,不用进行位置的调整,降低了成本,提高了生产效率,并能保证定线位置准确,安装方便,简化了加工工艺。 The beneficial effects of the utility model are: the utility model uses the elastic crimping block to crimp the wire, and moves the elastic crimping block downward to make the wire rod be pressed by the driving mechanism. Due to the elastic force of the elastic crimping block, All the wire rods of the specifications can reach the size required for welding, without adjusting the position, which reduces the cost, improves the production efficiency, and can ensure the accurate alignment position, convenient installation, and simplifies the processing technology.
附图说明 Description of drawings
图1是本实用新型DC线定线装置的分解结构示意图; Fig. 1 is a schematic diagram of an exploded structure of a DC line alignment device of the present invention;
图2是本实用新型DC线定线装置中定线块的结构示意图; Fig. 2 is a structural schematic diagram of the alignment block in the DC line alignment device of the present invention;
图3是本实用新型DC线定线装置中弹性压线块的结构示意图; Fig. 3 is a schematic structural view of the elastic pressing block in the DC line alignment device of the present invention;
图4是本实用新型DC线定线装置中合线块的结构示意图。 Fig. 4 is a schematic structural view of the line-joining block in the DC line alignment device of the present invention.
其中,10、支撑板;11、第三通槽;12、第四通槽;20、定线块;21、固定部;211、第一槽孔;212、滑槽;22、定线部;221、定线左部;222、定线右部;30、弹性压线块;31、固定板;311、第二槽孔;32、压线板;321、第一通槽;322、第二通槽;40、合线块;41、合线左部;42、合线右部;51、气缸;52、气缸固定座;53、导柱;54、导柱连接板。 Among them, 10, support plate; 11, third through slot; 12, fourth through slot; 20, alignment block; 21, fixed part; 211, first slot hole; 212, chute; 22, alignment part; 221, the left part of the alignment; 222, the right part of the alignment; 30, the elastic crimping block; 31, the fixed plate; 311, the second slot; 32, the crimping plate; 321, the first slot; 322, the second 40, closing block; 41, closing line left part; 42, closing line right part; 51, cylinder; 52, cylinder fixed seat; 53, guide post; 54, guide post connecting plate.
具体实施方式 detailed description
下面结合附图和具体实施方式对本实用新型作进一步详细说明。 The utility model is described in further detail below in conjunction with accompanying drawing and specific embodiment.
如图1所示,图1是本实用新型DC线定线装置的分解结构示意图。 As shown in Figure 1, Figure 1 is a schematic diagram of the exploded structure of the DC line alignment device of the present invention.
本实用新型提供了一种DC线定线装置,该DC线定线装置包括支撑板10、驱动机构、定线块20和弹性压线块30。 The utility model provides a DC line alignment device, which includes a support plate 10 , a driving mechanism, a alignment block 20 and an elastic line pressing block 30 .
具体地,支撑板10用于对线材进行支撑,以保持线材平直。 Specifically, the support plate 10 is used to support the wires so as to keep the wires straight.
驱动机构设置在支撑板10的上方,用于驱动定线块20和弹性压线块30进行靠近或远离支撑板10的运动。 The driving mechanism is arranged above the support plate 10 and is used to drive the alignment block 20 and the elastic crimping block 30 to move closer to or away from the support plate 10 .
定线块20固定在驱动机构的输出端,用于将两根线材进行左右定位。 The alignment block 20 is fixed on the output end of the driving mechanism, and is used for positioning the two wires left and right.
弹性压线块30固定在定线块20上,用于将线材进行压平,以使两根线材在同一个平面上。 The elastic wire crimping block 30 is fixed on the alignment block 20 and is used to flatten the wires so that the two wires are on the same plane.
区别于现有技术,本实用新型通过将采用弹性压线块30进行压线,通过驱动机构向下运动来使弹性压线块30压紧线材,由于弹性压线块30的弹力作用,使得对于不同规格的线材均能达到所需焊接的尺寸,不用进行位置的调整,降低了成本,提高了生产效率,并能保证定线位置准确,安装方便,简化了加工工艺。 Different from the prior art, the utility model adopts the elastic crimping block 30 to crimp the wire, and moves the elastic crimping block 30 to compress the wire through the downward movement of the driving mechanism. Due to the elastic force of the elastic crimping block 30, the Wires of different specifications can reach the size required for welding without position adjustment, which reduces costs, improves production efficiency, ensures accurate alignment positions, facilitates installation, and simplifies processing technology.
具体而言,如图2所示,图2是本实用新型DC线定线装置中定线块的结构示意图。定线块20包括固定部21和位于固定部21下方的定线部22,固定部21固定在驱动机构的输出端,定线部22包括定线左部221和定线右部222,定线左部221和定线右部222之间形成倒V形。当线材从V形的开口经过时,其左右则被限定。 Specifically, as shown in FIG. 2 , FIG. 2 is a structural schematic diagram of the alignment block in the DC line alignment device of the present invention. The alignment block 20 includes a fixed portion 21 and an alignment portion 22 positioned below the fixed portion 21. The fixed portion 21 is fixed on the output end of the drive mechanism. The alignment portion 22 includes an alignment left portion 221 and an alignment right portion 222. An inverted V shape is formed between the left part 221 and the alignment right part 222 . When the wire passes through the V-shaped opening, its left and right are limited.
请参阅图3,图3是本实用新型DC线定线装置中弹性压线块的结构示意图。弹性压线块30呈L形,包括相互连接且垂直的固定板31和压线板32。固定板31垂直于支撑板10,固定板31固定在驱动机构的输出端。压线板32平行于支撑板10。 Please refer to FIG. 3 . FIG. 3 is a structural schematic diagram of the elastic crimping block in the DC line alignment device of the present invention. The elastic crimping block 30 is L-shaped and includes a fixed plate 31 and a crimping plate 32 which are connected to each other and are vertical. The fixing plate 31 is perpendicular to the support plate 10, and the fixing plate 31 is fixed on the output end of the driving mechanism. The wire pressing plate 32 is parallel to the support plate 10 .
本实施例的弹性压线块30的弹性由弹簧实现,具体地,固定部21设有第一槽孔211,固定板31安装在第一槽孔211内,固定板31的顶部设有第二槽孔311,第二槽孔311内安装有弹簧(图未示),弹簧的两端分别连接第二槽孔311的底部和第一槽孔211的顶部。 The elasticity of the elastic crimping block 30 of this embodiment is realized by a spring. Specifically, the fixing portion 21 is provided with a first slot 211, the fixing plate 31 is installed in the first slot 211, and the top of the fixing plate 31 is provided with a second slot. A spring (not shown) is installed in the slot 311 and the second slot 311 , and two ends of the spring are respectively connected to the bottom of the second slot 311 and the top of the first slot 211 .
当然,在其他实施例中,也可以是弹性压线块30的成型材料本身具有弹性,例如耐热树脂材料或者碳纤维材料等。 Of course, in other embodiments, the molding material of the elastic crimping block 30 may also be elastic, such as heat-resistant resin material or carbon fiber material.
当线材被定线块20进行左右定位后,驱动机构继续驱动固定部下降,使得弹性压线块30随之下降,直至弹性压线块压30住线材,从而实现定线。 After the wire is positioned left and right by the alignment block 20, the driving mechanism continues to drive the fixing part down, so that the elastic wire pressing block 30 descends thereupon until the elastic wire pressing block presses 30 to hold the wire, thereby realizing alignment.
DC定线装置还包括合线块40,如图4所示,图4是本实用新型DC线定线装置中合线块的结构示意图。合线块40的上部固定在驱动机构的输出端,合线块40的下部包括合线左部41和合线右部42,合线左部41和合线右部42之间形成倒V形,当两根线材经过合线块40时被合线块40合并。合线块40的作用是在弹性压线块30对线材进行压线候,再对张开的两根线材进行原位合并,使之左右可以平行靠在正极和负极之间,以使线材位置精准,保证焊接的稳定性。定线块20的固定部21上设置有滑槽212,合线块40的上部安装在滑槽212内,驱动机构驱动合线块40在滑槽212内滑动。定线块20的底部到支撑板10的距离小于合线块40的底部到支撑板10的距离。当线材达到定线块20的位置时,先通过定线块20进行左右定位,再通过弹性压线块30进行压线定线,最后经过合线块40将分开的两根线材进行合并。 The DC line alignment device also includes a line closing block 40, as shown in FIG. 4, which is a schematic structural diagram of the line closing block in the DC line alignment device of the present invention. The top of the line closing block 40 is fixed on the output end of the drive mechanism, and the bottom of the line closing block 40 includes the line closing left part 41 and the line closing right part 42, forming an inverted V shape between the line left part 41 and the line right part 42, when The two wires are merged by the wire-joining block 40 when passing through the wire-joining block 40 . The function of the wire closing block 40 is to crimp the wires at the elastic crimping block 30, and then merge the two opened wires in situ, so that the left and right can be paralleled between the positive and negative electrodes, so that the position of the wires Accurate to ensure the stability of welding. The fixed portion 21 of the alignment block 20 is provided with a sliding slot 212 , the upper part of the wiring block 40 is installed in the sliding slot 212 , and the driving mechanism drives the wiring block 40 to slide in the sliding slot 212 . The distance from the bottom of the alignment block 20 to the support plate 10 is smaller than the distance from the bottom of the wiring block 40 to the support plate 10 . When the wire reaches the position of the alignment block 20, the alignment block 20 is used for left and right positioning, and then the elastic line pressing block 30 is used for crimping and alignment, and finally the two separated wires are merged by the line joining block 40.
具体而言,请继续参阅图3和图1,压线板32上设有第一通槽321和第二通槽322,定线块20的定线部22从第一通槽321穿过,合线块40的下部从第二通槽322穿过。支撑板10上设有第三通槽11和第四通槽12,当压线时,定线块20的定线部22还从第三通槽11穿过,合线块40从第四通槽12穿过。 Specifically, please continue to refer to FIG. 3 and FIG. 1 , the crimping plate 32 is provided with a first through slot 321 and a second through slot 322 , and the alignment part 22 of the alignment block 20 passes through the first through slot 321 , The lower part of the wiring block 40 passes through the second through slot 322 . The support plate 10 is provided with a third through-slot 11 and a fourth through-slot 12. When crimping, the alignment part 22 of the alignment block 20 also passes through the third through-slot 11, and the line-binding block 40 passes through the fourth through-slot. Slot 12 goes through.
驱动机构包括气缸51、气缸固定座52、导柱53和导柱连接板54。导柱53的下端固定在在导柱连接板54上,导柱53的上端穿过气缸固定座52,以使气缸51沿着导柱53上下运动。定线块20的固定部21固定在导柱连接板54上。其中,气缸51为两段式气缸。 The driving mechanism includes a cylinder 51 , a cylinder holder 52 , a guide post 53 and a guide post connecting plate 54 . The lower end of the guide post 53 is fixed on the guide post connecting plate 54 , and the upper end of the guide post 53 passes through the cylinder fixing seat 52 so that the cylinder 51 moves up and down along the guide post 53 . The fixing portion 21 of the alignment block 20 is fixed on the guide post connecting plate 54 . Wherein, the cylinder 51 is a two-stage cylinder.
具体而言,本实用新型的运行过程如下: Specifically, the operating process of the utility model is as follows:
当线材送到位时,通过两段式气缸51进行第一段工作,带动定线块20下降,定线块20对线材进行左右定位,弹性压线块30压紧线材。当线材再次送到位时,气缸51二段开始工作,将合线块40驱动下降,从而使得分开的线左右合起,使得线同时靠着DC,以达到焊接所需的位置,从而进行稳定的焊接。 When the wire rod was put in place, the first section of work was carried out by the two-stage cylinder 51, which drove the alignment block 20 to descend, and the alignment block 20 positioned the wire rod left and right, and the elastic wire pressing block 30 pressed the wire rod. When the wire is sent to the position again, the second stage of the cylinder 51 starts to work, driving the wire closing block 40 down, so that the separated wires are closed left and right, so that the wires are close to the DC at the same time, so as to reach the position required for welding, so as to perform stable welding. welding.
本实用新型还提供了一种DC自动焊接机,该DC自动焊接机包括上述任一实施例所述的DC线定线装置。 The utility model also provides a DC automatic welding machine, which includes the DC line alignment device described in any one of the above-mentioned embodiments.
综上所述,本实用新型的DC定线装置能适用于不同规格的线材,并且无需对位置进行调整,定线位置准确,安装方便,简化了加工工艺,降低了成本,提高了效率。 To sum up, the DC alignment device of the present invention can be applied to wires of different specifications, and does not need to adjust the position, the alignment position is accurate, the installation is convenient, the processing technology is simplified, the cost is reduced, and the efficiency is improved.
以上仅为本实用新型的实施方式,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。 The above are only embodiments of the present utility model, and are not intended to limit the patent scope of the present utility model. Any equivalent structure or equivalent process conversion made by using the description of the utility model and the contents of the accompanying drawings, or directly or indirectly used in other related Technical fields are all included in the scope of patent protection of the utility model in the same way.
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CN201620397816.7U CN205551888U (en) | 2016-05-05 | 2016-05-05 | DC line alignment device and DC automatic weld machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108145047A (en) * | 2018-01-10 | 2018-06-12 | 东莞市火凤皇自动焊接机械有限公司 | One kind is looped butt welding all-in-one machine |
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2016
- 2016-05-05 CN CN201620397816.7U patent/CN205551888U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108145047A (en) * | 2018-01-10 | 2018-06-12 | 东莞市火凤皇自动焊接机械有限公司 | One kind is looped butt welding all-in-one machine |
CN108145047B (en) * | 2018-01-10 | 2023-11-24 | 东莞市火凤皇自动焊接机械有限公司 | Looped butt welding all-in-one |
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